Device and method for preparing sample for detecting color fastness
The sample preparation device addresses the issue of ingredient mixing by implementing a quantitative feeding and stirring mechanism, enhancing preparation efficiency and consistency in color fastness testing.
Patent Information
- Application Number
- CN202411108558.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2024-12-31
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing sample preparation devices for color fastness testing fail to quantitatively feed ingredients, leading to mixing issues that affect preparation efficiency and test results.
A sample preparation device with a quantitative feeding and stirring mechanism, including a stirring box, material unloading pipe, and cleaning mechanism, which uses gears, rotating rods, and servo motors to ensure precise ingredient dispensing and mixing, while a sealing mechanism ensures efficient discharge.
The device enables precise, efficient preparation of alkaline test solutions by preventing ingredient mixing and ensuring consistent feeding and stirring, improving preparation efficiency and reducing energy consumption.
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Figure CN119223864A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sample preparation, in particular to a sample preparation device and a preparation method for color fastness detection. Background Art
[0002] The color fastness test of textiles is a test to evaluate the ability of textile colors to resist various external effects without changing color. This test is essential to ensure the quality and safety of textiles. Color fastness includes multiple items such as friction resistance, washing resistance, sweat resistance, saliva resistance, sunlight resistance, water resistance, ironing resistance, bleaching resistance, and light sweat resurrection resistance. When testing the color fastness of textiles, alkaline test solution is required. The textile sample is sewn together with the standard lining fabric and placed in the alkaline test solution. The existing preparation device cannot classify and store the ingredients and quantitatively feed them during the preparation work to prevent the mixing effect between the raw materials from being affected by too much feeding at one time, thereby affecting the subsequent test results.
[0003] According to the description of a preparation device published on the patent website (authorization announcement CN 218573655 U), the preparation device includes "a reaction kettle, a stirring component, a catheter component" and the like to carry out the preparation work.
[0004] In view of the above description, the applicant believes that there are the following problems: The preparation device utilizes a reaction kettle, a stirring assembly, a catheter assembly, etc. to carry out preparation work. When carrying out the preparation work, the device is unable to quantitatively feed the ingredients to be prepared, but directly feeds the ingredients into the reaction kettle at one time for preparation work, which not only affects the preparation effect but also affects the preparation efficiency. Therefore, the device needs to be improved. Summary of the invention
[0005] The object of the present invention is to provide a sample preparation device and method for color fastness detection to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a sample preparation device and preparation method for color fastness detection, comprising a preparation device body, a load-bearing frame is fixedly connected to the top of the preparation device body, a stirring box is fixedly connected to the inside of the load-bearing frame, a material unloading stirring mechanism is arranged on the top of the stirring box, a cleaning mechanism is arranged inside the stirring box, a material unloading pipe is fixedly connected to the bottom of the stirring box, and a material unloading mechanism is arranged at the bottom of the stirring box; The feeding and stirring mechanism comprises a quantitative feeding component and a stirring component, wherein the quantitative feeding component is arranged on the top of the stirring box, and the stirring component is arranged inside the quantitative feeding component; The quantitative unloading assembly includes a base, the base is fixedly connected to the rear side of the load-bearing frame, the top of the base is fixedly connected to a supporting frame, the inside of the supporting frame is fixedly connected to a material storage pipe, the right side of the supporting frame is fixedly connected to a fixed block, the top of the fixed block is fixedly connected to a servo motor, the bottom of the servo motor is fixedly connected to a first rotating rod, the first rotating rod is rotatably connected to the inside of the fixed block, the outer periphery of the first rotating rod is fixedly connected to a first spur gear, the left side of the first spur gear is meshed with an external rack, the inner side of the external rack is fixedly connected to an internal gear, the inner side of the internal gear is meshed with a second spur gear, the inner side of the second spur gear is fixedly connected to a second rotating rod, the second rotating rod is rotatably connected to the inside of the supporting frame, the bottom of the second rotating rod is fixedly connected to a limiting block, the outer periphery of the second rotating rod is fixedly connected to a quantitative plate, the top of the internal gear is fixedly connected to an arc block, and the arc block is slidably connected to the inner top of the supporting frame.
[0007] According to the above technical solution, the bottom of the first rotating rod is rotatably connected to the top of the load-bearing frame, the quantitative plate is rectangular, the top of the quantitative plate is in contact with the bottom of the storage box, a feed port is provided on the top of the mixing box, and three storage pipes are provided. The three storage pipes are respectively fixedly connected to the inside of the support frame, so that by providing three storage pipes, it is convenient to classify and store the three test solution ingredients, thereby realizing quantitative unloading.
[0008] According to the above technical solution, a movable groove with the same rotation trajectory as the second rotating rod is opened inside the support frame, and the second rotating rod is rotatably connected in the movable groove. A circular groove with the same movable trajectory as the arc block is opened on the top of the inner side of the support frame, and the arc block is slidably connected in the circular groove, so that the circular groove can be used to pull and limit the arc block, thereby ensuring the stability of the internal gear during rotation.
[0009] According to the above technical solution, the stirring assembly includes a first pulley, the first pulley is fixedly connected to the outer periphery of the second rotating rod, the first pulley is transmission-connected to the outer periphery of the first pulley with a first transmission belt, the first transmission belt is transmission-connected to the inner side of a composite pulley, the composite pulley is fixedly connected to the third rotating rod, the third rotating rod is rotatably connected to the inside of a support frame, the composite pulley is transmission-connected to the outer periphery of the second transmission belt, the second transmission belt is transmission-connected to the inner side of a second pulley, the second pulley is fixedly connected to a fixed rod, a disk is fixedly connected to the top of the fixed rod, a rotating block is fixedly connected to the outer periphery of the fixed rod, and the rotating rod is rotatably connected to the inside of the support frame.
[0010] According to the above technical solution, a rotation groove and a limit groove having the same rotation trajectory as the third rotation rod and the rotation block are respectively opened inside the support frame, and the third rotation rod and the rotation block are respectively rotatably connected in the rotation groove and the limit groove, so that the rotation groove and the limit groove can respectively limit the third rotation rod and the rotation block.
[0011] According to the above technical solution, the cleaning mechanism includes a stirring rod, which is fixedly connected to the outer periphery of the fixed rod, a mounting plate is fixedly connected to the outer periphery of the stirring rod, a protective box is fixedly connected to the left side of the mounting plate, a first sliding rod is fixedly connected inside the protective box, a moving block is slidably connected to the outer periphery of the first sliding rod, the moving block is slidably connected to the inside of the protective box, a spring is sleeved on the outer periphery of the first sliding rod, a connecting block is fixedly connected to the left side of the moving block, the connecting block is slidably connected to the inside of the protective box, and a scraper is fixedly connected to the left side of the connecting block.
[0012] According to the above technical solution, the left side of the spring is fixedly connected to the right side of the moving block, the right side of the spring is fixedly connected to the right side of the protective box, the left side of the scraper is in contact with the inner wall of the mixing box, and the scraper is made of rubber material, so that the raw materials attached to the inner wall of the mixing box can be cleaned by the scraper to prevent the raw materials from sticking and affecting the next preparation effect.
[0013] According to the above technical solution, the unloading mechanism includes a fixed plate, which is fixedly connected to the bottom of the mixing box, a second sliding rod is fixedly connected to the left side of the fixed plate, a rectangular plate is fixedly connected to the left side of the second sliding rod, a connecting frame is fixedly connected to the top of the rectangular plate, the connecting frame is fixedly connected to the bottom of the mixing box, a cylinder is fixedly connected to the right side of the fixed plate, a sealing plate is fixedly connected to the left side of the cylinder, the sealing plate is slidably connected to the outer periphery of the second sliding rod, and an insertion rod is fixedly connected to the left side of the sealing plate, and the insertion rod is inserted into the right side of the rectangular plate.
[0014] According to the above technical solution, the top of the sealing plate contacts the bottom of the discharge pipe, a sealing gasket is arranged on the top of the sealing plate, a slot is opened on the right side of the rectangular plate, and the insertion rod is inserted into the slot, so that the insertion rod can make the connection between the sealing plate and the rectangular plate more stable, thereby further achieving a sealing effect.
[0015] A method for preparing a sample for color fastness testing, the method comprising the following steps: S1. Alkaline test solution batching First, the reagents used are chemically pure. The test solution is prepared with grade tertiary water that complies with GB / T 6682. It is prepared and used immediately. Each liter of test solution contains 0.5g of L-histidine hydrochloride monohydrate (C6H9O2N3•HCl•H2O), 5.0g of sodium chloride (NaCl), and 5.0g of disodium hydrogen phosphate dodecahydrate (Na2,HPO4•12H2O). The three alkaline test solution raw materials are prepared into the required grams, and then the three raw materials are respectively placed in three storage tubes. When the preparation work is carried out, the first spur gear fixedly connected to the outer periphery of the first rotating rod is driven to rotate by the servo motor, so that the first spur gear drives the outer rack to rotate. When the outer rack rotates, it drives the second spur gear meshed on the inner side to rotate through the inner gear, so that the second spur gear drives the outer periphery of the second rotating rod to rotate. The connected quantitative plate rotates, and when the quantitative plate rotates away from the bottom of the storage tube, the raw materials can enter the mixing box through the feeding port on the top of the mixing box. When it is at the bottom of the storage tube, it can be sealed, and the unloading speed of the three storage tubes is the same, so that the raw materials in the storage tube can be quantitatively unloaded. When the second rotating rod rotates, the first transmission belt is driven to rotate through the first pulley at the same time, and the composite pulley and the third rotating rod are driven to rotate through the first transmission belt. When the composite pulley rotates, the second pulley is driven to rotate through the second transmission belt. When the second pulley rotates, it drives the fixed rod to rotate, so that the alkaline test solution ingredients can be stirred while quantitative unloading is performed; S2. Preparation of alkaline test solution When the fixed rod rotates, the stirring rod will be driven to rotate. Under the action of the stirring rod, the alkaline test solution raw materials entering the stirring box can be stirred to make the test solutions fully mixed. In the stirring process, the stirring rod can be used to drive the scraper to rotate. The test solution attached to the inner wall of the stirring box can be cleaned by the scraper to prevent the test solution from attaching and affecting the next stirring work. When the scraper is worn during long-term use, the scraper drives the moving block to slide on the first slide bar through the connecting block and squeezes the spring. When the scraper is worn and cannot contact the inner wall of the stirring box, under the elastic action of the spring, an elastic force is applied to the moving block, so that the scraper and the inner wall of the stirring box are always in contact. When the alkaline test solution is prepared, 0.1 mol / L sodium hydroxide solution is added into the stirring box through the feed port on the top of the stirring box to adjust the pH value of the test solution to 8.0 ± 0.2. S3, alkaline test solution preparation is completed and unloading is completed When unloading, just place the collecting device at the bottom of the unloading pipe, drive the sealing plate to move to the right outside the second slide rod through the cylinder, remove the insert rod from the slot, and keep the sealing plate away from the bottom of the unloading pipe, so that the alkaline test solution can be unloaded from the unloading pipe.
[0016] Compared with the prior art, the beneficial effects achieved by the present invention are: 1. The sample preparation device and preparation method for color fastness detection can realize that when it is necessary to prepare the alkaline test solution for the sample, different raw materials can be stored in the storage tube according to the set weight classification through the set feeding and stirring mechanism. When it is necessary to prepare, the quantitative plate can be driven to rotate under the interaction of the first spur gear, the external rack and the second spur gear, so that the quantitative plate rotates at the bottom of the storage tube. When it is far away from the storage tube, the material can be discharged. When it is at the bottom of the storage tube, it can be sealed. The feeding speeds of the three storage tubes are the same, so that the raw materials in the storage tube can be quantitatively discharged, so as to prevent the mixing effect between the raw materials from being affected by too much feeding at one time, thereby affecting the subsequent test results. In the process of quantitative feeding, the feeding and stirring work can be in a linkage state under the interaction of the second rotating rod, the first pulley, the first transmission belt, the composite pulley, the second pulley and the second transmission belt. The feeding work can be realized under the drive of the servo motor, and the stirring rod can be driven by the fixed rod to perform stirring work, thereby improving the preparation efficiency and saving energy.
[0017] 2. The sample preparation device and preparation method for color fastness detection can realize that during the process of unloading, the fixed rod is driven to rotate through a linkage transmission mode, that is, the fixed rod is driven to rotate the stirring rod, and the alkaline test solution raw material entering the stirring box can be stirred under the action of the stirring rod to make the test solutions fully mixed, and in the process of stirring, the scraper can be driven to rotate by the stirring rod, and the test solution attached to the inner wall of the stirring box can be cleaned by the scraper to prevent the test solution from attaching and affecting the next stirring work, and when the scraper is worn during long-term use, the left side of the scraper can be always kept in contact with the inner wall of the stirring box under the action of the spring, the first sliding rod and the connecting block. The scraper is in contact with the inner wall of the mixing box to prevent the problem that the scraper cannot contact with the inner wall of the mixing box due to wear, thereby further improving the cleaning effect. The fixed rod will drive the stirring rod to rotate during the rotation of the fixed rod. The alkaline test solution raw material can be stirred by raising the stirring rod. The stirring rod will drive the protective box to rotate through the mounting plate during the rotation of the stirring rod, thereby driving the scraper to clean the test solution attached to the inner wall of the mixing box through the protective box. When the scraper is worn out after long-term use, the moving block is driven by the scraper through the connecting block to slide on the first slide bar and squeeze the spring. When the scraper is worn and cannot contact the inner wall of the mixing box, the elastic force is applied to the moving block under the elastic action of the spring, so that the scraper is always in contact with the inner wall of the mixing box.
[0018] 3. The sample preparation device and preparation method for color fastness detection can achieve a sealing effect on the bottom of the discharge pipe through the set feeding mechanism when the preparation work is carried out. At the same time, the seal on the bottom of the discharge pipe can be automatically released during the discharge work, thereby performing automatic discharge work and improving the discharge efficiency. When the preparation work is carried out, the sealing plate is driven by the cylinder to slide around the second slide bar, and during the movement, the plug rod on the left side of the sealing plate is inserted into the slot on the right side of the rectangular plate, so that the sealing plate can be moved to the bottom of the discharge pipe, and the cylinder is stopped to seal the bottom of the discharge pipe. When the discharge work is carried out, it is only necessary to drive the sealing plate to move to the right around the second slide bar again by the cylinder, and the plug rod is taken out of the slot to make the sealing plate away from the bottom of the discharge pipe, and then the discharge work can be carried out. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a three-dimensional diagram of the structure of the present invention; Figure 2 It is a front cross-sectional view of the structure of the present invention; Figure 3 It is a schematic diagram of the structure of the material mixing mechanism; Figure 4 It is a schematic diagram of the structure of the quantitative blanking component; Figure 5 It is a schematic diagram of the inner structure of the support frame; Figure 6 It is a schematic diagram of the inner structure of the internal gear; Figure 7 It is a schematic diagram of the structure of the stirring component; Figure 8 It is a schematic diagram of the cleaning mechanism structure; Fig. 9 This is a schematic diagram of the internal structure of the protection box; Fig.10 It is a schematic diagram of the structure of the material unloading mechanism.
[0020] In the figure: 1, preparation device body; 2, load-bearing frame; 3, stirring box; 4, material unloading and stirring mechanism; 5, cleaning mechanism; 6, unloading pipe; 7, unloading mechanism; 41, quantitative unloading assembly; 42, stirring assembly; 411, base; 412, support frame; 413, storage pipe; 414, fixed block; 415, servo motor; 416, first spur gear; 417, first rotating rod; 418, outer rack; 419, arc block; 4191, inner gear; 4192, quantitative plate; 4193, second spur gear; 4194, second rotating rod; 4195, Limit block; 421, first pulley; 422, first transmission belt; 423, composite pulley; 424, third rotating rod; 425, second transmission belt; 426, second pulley; 427, fixed rod; 428, rotating block; 429, disc; 51, stirring rod; 52, mounting plate; 53, protective box; 54, scraper; 55, moving block; 56, first slide bar; 57, spring; 58, connecting block; 71, cylinder; 72, fixed plate; 73, second slide bar; 74, sealing plate; 75, plug rod; 76, connecting frame; 77, rectangular plate. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] The present invention provides the following technical solutions: Embodiment 1
[0023] Combination Figure 1-10 A sample preparation device and preparation method for color fastness detection, comprising a preparation device body 1, a load-bearing frame 2 is fixedly connected to the top of the preparation device body 1, a stirring box 3 is fixedly connected inside the load-bearing frame 2, a material unloading stirring mechanism 4 is arranged on the top of the stirring box 3, a cleaning mechanism 5 is arranged inside the stirring box 3, a material unloading pipe 6 is fixedly connected to the bottom of the stirring box 3, and a material unloading mechanism 7 is arranged at the bottom of the stirring box 3; The feeding and stirring mechanism 4 comprises a quantitative feeding component 41 and a stirring component 42. The quantitative feeding component 41 is arranged on the top of the stirring box 3, and the stirring component 42 is arranged inside the quantitative feeding component 41. The quantitative unloading component 41 includes a base 411, which is fixedly connected to the rear side of the load-bearing frame 2, a support frame 412 is fixedly connected to the top of the base 411, a storage tube 413 is fixedly connected to the inside of the support frame 412, a fixed block 414 is fixedly connected to the right side of the support frame 412, a servo motor 415 is fixedly connected to the top of the fixed block 414, a first rotating rod 417 is fixedly connected to the bottom of the servo motor 415, the first rotating rod 417 is rotatably connected to the inside of the fixed block 414, a first straight gear 416 is fixedly connected to the periphery of the first rotating rod 417, and the left side of the first straight gear 416 An external rack 418 is meshed with it, an internal gear 4191 is fixedly connected to the inner side of the external rack 418, a second spur gear 4193 is meshed with the inner side of the internal gear 4191, a second rotating rod 4194 is fixedly connected to the inside of the second spur gear 4193, the second rotating rod 4194 is rotatably connected to the inside of the support frame 412, a limiting block 4195 is fixedly connected to the bottom of the second rotating rod 4194, a quantitative plate 4192 is fixedly connected to the periphery of the second rotating rod 4194, an arc block 419 is fixedly connected to the top of the internal gear 4191, and the arc block 419 is slidably connected to the top of the inner side of the support frame 412.
[0024] Furthermore, the bottom of the first rotating rod 417 is rotatably connected to the top of the load-bearing frame 2, the quantitative plate 4192 is rectangular, the top of the quantitative plate 4192 is in contact with the bottom of the storage box, and a feed port is provided on the top of the mixing box 3. Three storage pipes 413 are provided, and the three storage pipes 413 are respectively fixedly connected to the inside of the support frame 412. By setting three storage pipes 413, it is convenient to classify and store the three test solution ingredients, thereby realizing quantitative unloading.
[0025] Furthermore, a movable groove having the same rotation trajectory as the second rotating rod 4194 is opened inside the support frame 412, and the second rotating rod 4194 is rotatably connected in the movable groove. A circular groove having the same movable trajectory as the arc block 419 is opened on the top of the inner side of the support frame 412, and the arc block 419 is slidably connected in the circular groove, so that the circular groove can be used to pull and limit the arc block 419, thereby ensuring the stability of the internal gear 4191 during rotation. Embodiment 2
[0026] See also Figure 1-10, and on the basis of Example 1, the stirring component 42 further includes a first pulley 421, the first pulley 421 is fixedly connected to the outer periphery of the second rotating rod 4194, the outer periphery of the first pulley 421 is transmission-connected with a first transmission belt 422, the inner side of the first transmission belt 422 is transmission-connected with a composite pulley 423, the inner side of the composite pulley 423 is fixedly connected with a third rotating rod 424, the third rotating rod 424 is rotationally connected to the inside of the support frame 412, the outer periphery of the composite pulley 423 is transmission-connected with a second transmission belt 425, the inner side of the second transmission belt 425 is transmission-connected with a second pulley 426, the inner side of the second pulley 426 is fixedly connected with a fixed rod 427, the top of the fixed rod 427 is fixedly connected with a disk 429, the outer periphery of the fixed rod 427 is fixedly connected with a rotating block 428, and the rotating rod is rotationally connected to the inside of the support frame 412.
[0027] Furthermore, a rotation groove and a limit groove having the same rotation trajectory as the third rotation rod 424 and the rotation block 428 are respectively opened inside the support frame 412. The third rotation rod 424 and the rotation block 428 are respectively rotatably connected in the rotation groove and the limit groove, so that the third rotation rod 424 and the rotation block 428 can be limited by the rotation groove and the limit groove respectively. Embodiment 3
[0028] See also Figure 1-10 On the basis of Example 1 and Example 2, the cleaning mechanism 5 is further obtained, which includes a stirring rod 51, which is fixedly connected to the outer periphery of the fixed rod 427, and a mounting plate 52 is fixedly connected to the outer periphery of the stirring rod 51, and a protective box 53 is fixedly connected to the left side of the mounting plate 52, and a first sliding rod 56 is fixedly connected inside the protective box 53, and a moving block 55 is slidably connected to the outer periphery of the first sliding rod 56, and the moving block 55 is slidably connected to the inside of the protective box 53, and a spring 57 is sleeved on the outer periphery of the first sliding rod 56, and a connecting block 58 is fixedly connected to the left side of the moving block 55, and the connecting block 58 is slidably connected to the inside of the protective box 53, and a scraper 54 is fixedly connected to the left side of the connecting block 58.
[0029] Furthermore, the left side of the spring 57 is fixedly connected to the right side of the moving block 55, and the right side of the spring 57 is fixedly connected to the right side of the protective box 53. The left side of the scraper 54 is in contact with the inner wall of the mixing box 3. The scraper 54 is made of rubber material, which makes it easy to clean the raw materials attached to the inner wall of the mixing box 3 through the scraper 54 to prevent the raw materials from attaching and affecting the next preparation effect. Embodiment 4
[0030] See also Figure 1-10, and on the basis of Example 1, Example 2 and Example 3, it is further obtained that the unloading mechanism 7 includes a fixed plate 72, the fixed plate 72 is fixedly connected to the bottom of the mixing box 3, the left side of the fixed plate 72 is fixedly connected to the second slide bar 73, the left side of the second slide bar 73 is fixedly connected to the rectangular plate 77, the top of the rectangular plate 77 is fixedly connected to the connecting frame 76, the connecting frame 76 is fixedly connected to the bottom of the mixing box 3, the right side of the fixed plate 72 is fixedly connected to the cylinder 71, the left side of the cylinder 71 is fixedly connected to the sealing plate 74, the sealing plate 74 is slidably connected to the outer periphery of the second slide bar 73, the left side of the sealing plate 74 is fixedly connected to the plug rod 75, and the plug rod 75 is plugged into the right side of the rectangular plate 77.
[0031] Furthermore, the top of the sealing plate 74 contacts the bottom of the discharge pipe 6, a sealing gasket is arranged on the top of the sealing plate 74, a slot is opened on the right side of the rectangular plate 77, and the insertion rod 75 is inserted into the slot, so that the insertion rod 75 can make the connection between the sealing plate 74 and the rectangular plate 77 more stable, thereby further achieving a sealing effect.
[0032] A method for preparing a sample for color fastness testing, the method comprising the following steps: S1. Alkaline test solution batching First, the reagents used are chemically pure. The test solution is prepared with third-grade water that complies with GB / T 6682. It is prepared and used immediately. Each liter of the test solution contains 0.5 g of L-histidine hydrochloride monohydrate (C6H9O2N3•HCl•H2O), 5.0 g of sodium chloride (NaCl), and 5.0 g of disodium hydrogen phosphate dodecahydrate (Na2,HPO4•12H2O). The three alkaline test solution raw materials are prepared into the required grams, and then the three raw materials are respectively placed in three storage tubes 413. When the preparation work is carried out, the first spur gear 416 fixedly connected to the outer periphery of the first rotating rod 417 is driven to rotate by the servo motor 415, so that the first spur gear 416 drives the outer rack 418 to rotate. When the outer rack 418 rotates, it drives the inner meshing second spur gear 4193 to rotate through the inner gear 4191, so that the second spur gear 4193 drives the quantitative plate 419 fixedly connected to the outer periphery of the second rotating rod 4194. 2 is rotated, when the quantitative plate 4192 rotates away from the bottom of the material storage tube 413, the raw material can enter the mixing box 3 through the feeding port at the top of the mixing box 3, and when it is at the bottom of the material storage tube 413, it can be sealed, and the material discharge speed of the three material storage tubes 413 is the same, so that the raw material in the material storage tube 413 can be quantitatively discharged. When the second rotating rod 4194 rotates, the first transmission belt 422 is driven to rotate through the first pulley 421, and the composite pulley 423 and the third rotating rod 424 are driven to rotate through the first transmission belt 422. When the composite pulley 423 rotates, the second pulley 426 is driven to rotate through the second transmission belt 425. When the second pulley 426 rotates, it drives the fixed rod 427 to rotate, so that the alkaline test solution ingredients can be stirred while quantitatively discharging; S2. Preparation of alkaline test solution When the fixed rod 427 rotates, the stirring rod 51 will be driven to rotate. Under the action of the stirring rod 51, the alkaline test solution raw material entering the stirring box 3 can be stirred to make the test solutions fully mixed. In the process of stirring, the scraper 54 can be driven to rotate by the stirring rod 51. The test solution attached to the inner wall of the stirring box 3 can be cleaned by the scraper 54 to prevent the test solution from attaching and affecting the next stirring work. When the scraper 54 is worn during long-term use, the scraper 54 drives the moving block 55 to slide on the first slide bar 56 through the connecting block 58, and squeezes the spring 57. When the scraper 54 is worn and cannot contact the inner wall of the stirring box 3, under the elastic action of the spring 57, an elastic force is applied to the moving block 55, so that the scraper 54 is always in contact with the inner wall of the stirring box 3. When the alkaline test solution is prepared, 0.1 mol / L sodium hydroxide solution is added into the stirring box 3 through the feed port at the top of the stirring box 3 to adjust the pH value of the test solution to 8.0 ± 0.2; S3, alkaline test solution preparation is completed and unloading is completed When unloading, just place the collecting device at the bottom of the unloading pipe 6, drive the sealing plate 74 to move to the right outside the second slide bar 73 through the cylinder 71, remove the insert rod 75 from the slot, and move the sealing plate 74 away from the bottom of the unloading pipe 6, so that the alkaline test solution can be unloaded from the unloading pipe 6.
[0033] In actual operation, when this device is used, first, the reagents used are chemically pure, and the test solution is prepared with third-grade water that complies with GB / T 6682. It is prepared and used immediately. Each liter of test solution contains 0.5g of L-histidine hydrochloride monohydrate (C6H9O2N3•HCl•H2O), 5.0g of sodium chloride (NaCl), and 5.0g of disodium hydrogen phosphate dodecahydrate (Na2,HPO4•12H2O); the three alkaline test solution raw materials are prepared into the required grams, and then the three raw materials are respectively placed in three storage tubes 413. When the preparation work is carried out, the servo motor 415 drives the first spur gear 416 fixedly connected to the outer periphery of the first rotating rod 417 to rotate, so that the first spur gear 416 drives the outer rack 418 to rotate, and the outer rack When the bar 418 rotates, it will drive the second spur gear 4193 meshed inside to rotate through the internal gear 4191, so that the second spur gear 4193 drives the quantitative plate 4192 fixedly connected to the periphery of the second rotating rod 4194 to rotate. When the quantitative plate 4192 rotates away from the bottom of the storage tube 413, the raw materials can enter the mixing box 3 through the feeding port on the top of the mixing box 3. When it is at the bottom of the storage tube 413, it can be sealed, and the unloading speeds of the three storage tubes 413 are the same, so that the raw materials in the storage tube 413 can be quantitatively unloaded. When the second rotating rod 4194 rotates, it will pass through the first pulley 421 at the same time. The first transmission belt 422 is driven to rotate, and the composite pulley 423 and the third rotating rod 424 are driven to rotate through the first transmission belt 422. When the composite pulley 423 rotates, the second pulley 426 is driven to rotate through the second transmission belt 425. When the second pulley 426 rotates, the fixed rod 427 is driven to rotate. When the fixed rod 427 rotates, the stirring rod 51 is driven to rotate. Under the action of the stirring rod 51, the alkaline test solution raw material entering the stirring box 3 can be stirred to fully mix the test solutions. In the process of stirring, the scraper 54 can be driven by the stirring rod 51 The scraper 54 can be rotated to clean the test solution attached to the inner wall of the mixing box 3 to prevent the test solution from attaching and affecting the next stirring work. When the scraper 54 is worn during long-term use, the scraper 54 drives the moving block 55 to slide on the first slide bar 56 through the connecting block 58, and squeezes the spring 57. When the scraper 54 is worn and cannot contact the inner wall of the mixing box 3, the elastic force is applied to the moving block 55 under the elastic action of the spring 57, so that the scraper 54 is always in contact with the inner wall of the mixing box 3. When the alkaline test solution is prepared, 0.1 mol / L sodium hydroxide solution is added into the mixing box 3 through the feed port on the top of the mixing box 3 to adjust the pH value of the test solution to 8.0 ± 0.2. When discharging, just place the collecting device at the bottom of the discharging pipe 6, drive the sealing plate 74 to move to the right outside the second slide bar 73 through the cylinder 71, remove the insert rod 75 from the slot, and keep the sealing plate 74 away from the bottom of the discharging pipe 6, so that the alkaline test solution can be discharged from the discharging pipe 6.
[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A sample preparation device for color fastness testing, comprising a preparation device body (1), characterized in that: The top of the preparation device body (1) is fixedly connected to a load-bearing frame (2), the inside of the load-bearing frame (2) is fixedly connected to a mixing box (3), the top of the mixing box (3) is provided with a material unloading and stirring mechanism (4), the inside of the mixing box (3) is provided with a cleaning mechanism (5), the bottom of the mixing box (3) is fixedly connected to a material unloading pipe (6), and the bottom of the mixing box (3) is provided with a material unloading mechanism (7); The feeding and stirring mechanism (4) comprises a quantitative feeding component (41) and a stirring component (42), wherein the quantitative feeding component (41) is arranged on the top of the stirring box (3), and the stirring component (42) is arranged inside the quantitative feeding component (41); The quantitative unloading assembly (41) comprises a base (411), the base (411) being fixedly connected to the rear side of the load-bearing frame (2), the top of the base (411) being fixedly connected to a support frame (412), the interior of the support frame (412) being fixedly connected to a material storage tube (413), the right side of the support frame (412) being fixedly connected to a fixed block (414), the top of the fixed block (414) being fixedly connected to a servo motor (415), the bottom of the servo motor (415) being fixedly connected to a first rotating rod (417), the first rotating rod (417) being rotatably connected to the interior of the fixed block (414), the periphery of the first rotating rod (417) being fixedly connected to a first spur gear (416), the first spur gear (416) being fixedly connected to the outside of the first rotating rod (417), and the first spur gear (416) being fixedly connected to the inside of the fixed block (414). 6) An external rack (418) is meshed on the left side, an internal gear (4191) is fixedly connected to the inner side of the external rack (418), a second spur gear (4193) is meshed to the inner side of the internal gear (4191), a second rotating rod (4194) is fixedly connected to the inside of the second spur gear (4193), the second rotating rod (4194) is rotatably connected to the inside of the support frame (412), a limiting block (4195) is fixedly connected to the bottom of the second rotating rod (4194), a quantitative plate (4192) is fixedly connected to the periphery of the second rotating rod (4194), an arc block (419) is fixedly connected to the top of the inner side of the support frame (412), and the arc block (419) is slidably connected to the top of the inner side of the support frame (412).
2. A sample preparation device for color fastness testing according to claim 1, characterized in that: The bottom of the first rotating rod (417) is rotatably connected to the top of the load-bearing frame (2); the quantitative plate (4192) is rectangular in shape; the top of the quantitative plate (4192) is in contact with the bottom of the material storage box; a feed port is provided at the top of the mixing box (3); three material storage pipes (413) are provided, and the three material storage pipes (413) are respectively fixedly connected to the inside of the support frame (412).
3. A sample preparation device for color fastness testing according to claim 2, characterized in that: A movable groove having the same rotation trajectory as the second rotating rod (4194) is provided inside the support frame (412), and the second rotating rod (4194) is rotatably connected in the movable groove. A circular groove having the same rotation trajectory as the arc block (419) is provided at the top of the inner side of the support frame (412), and the arc block (419) is slidably connected in the circular groove.
4. A sample preparation device for color fastness testing according to claim 3, characterized in that: The stirring assembly (42) comprises a first pulley (421), the first pulley (421) being fixedly connected to the periphery of the second rotating rod (4194), the first pulley (421) being transmission-connected to the periphery of the first pulley (421), the first transmission belt (422) being transmission-connected to the inner side of the first transmission belt (422), a composite pulley (423) being transmission-connected to the inner side of the composite pulley (423), a third rotating rod (424) being fixedly connected to the inner side of the composite pulley (423), the third rotating rod (424) being rotationally connected to the inner side of the support frame (412), the composite pulley (423) being transmission-connected to the periphery of the second transmission belt (425), the second pulley (426) being transmission-connected to the inner side of the second transmission belt (425), a fixed rod (427) being fixedly connected to the inner side of the second pulley (426), a disk (429) being fixedly connected to the top of the fixed rod (427), a rotating block (428) being fixedly connected to the outer side of the fixed rod (427), and the rotating rod being rotationally connected to the inner side of the support frame (412).
5. A sample preparation device for color fastness testing according to claim 4, characterized in that: A rotation groove and a limit groove having the same rotation trajectory as the third rotation rod (424) and the rotation block (428) are respectively provided inside the support frame (412), and the third rotation rod (424) and the rotation block (428) are respectively rotationally connected in the rotation groove and the limit groove.
6. A sample preparation device for color fastness testing according to claim 5, characterized in that: The cleaning mechanism (5) comprises a stirring rod (51), wherein the stirring rod (51) is fixedly connected to the periphery of the fixed rod (427), a mounting plate (52) is fixedly connected to the periphery of the stirring rod (51), a protective box (53) is fixedly connected to the left side of the mounting plate (52), a first sliding rod (56) is fixedly connected inside the protective box (53), a moving block (55) is slidably connected to the periphery of the first sliding rod (56), the moving block (55) is slidably connected to the inside of the protective box (53), a spring (57) is sleeved on the periphery of the first sliding rod (56), a connecting block (58) is fixedly connected to the left side of the moving block (55), the connecting block (58) is slidably connected to the inside of the protective box (53), and a scraper (54) is fixedly connected to the left side of the connecting block (58).
7. A sample preparation device for color fastness testing according to claim 6, characterized in that: The left side of the spring (57) is fixedly connected to the right side of the moving block (55), the right side of the spring (57) is fixedly connected to the right side of the protection box (53), the left side of the scraper (54) is in contact with the inner wall of the mixing box (3), and the scraper (54) is made of rubber material.
8. A sample preparation device for color fastness testing according to claim 7, characterized in that: The unloading mechanism (7) comprises a fixed plate (72), the fixed plate (72) being fixedly connected to the bottom of the mixing box (3), a second sliding rod (73) being fixedly connected to the left side of the fixed plate (72), a rectangular plate (77) being fixedly connected to the left side of the second sliding rod (73), a connecting frame (76) being fixedly connected to the top of the rectangular plate (77), the connecting frame (76) being fixedly connected to the bottom of the mixing box (3), a cylinder (71) being fixedly connected to the right side of the fixed plate (72), a sealing plate (74) being fixedly connected to the left side of the cylinder (71), the sealing plate (74) being slidably connected to the outer periphery of the second sliding rod (73), an insertion rod (75) being fixedly connected to the left side of the sealing plate (74), the insertion rod (75) being inserted into the right side of the rectangular plate (77).
9. A sample preparation device for color fastness testing according to claim 8, characterized in that: The top of the sealing plate (74) is in contact with the bottom of the feeding tube (6), a sealing pad is provided on the top of the sealing plate (74), a slot is provided on the right side of the rectangular plate (77), and the insertion rod (75) is inserted into the slot.
10. A method for preparing a sample for color fastness testing, characterized in that: The above-mentioned method for preparing a sample for color fastness testing comprises the following steps: S1. Alkaline test solution batching First, the reagents used are chemically pure. The test solution is prepared with grade tertiary water that complies with GB / T 6682. It is prepared and used immediately. Each liter of the test solution contains 0.5 g of L-histidine hydrochloride monohydrate (C6H9O2N3•HCl•H2O), 5.0 g of sodium chloride (NaCl), and 5.0 g of disodium hydrogen phosphate dodecahydrate (Na2,HPO4•12H2O). The three alkaline test solution raw materials are prepared into the required grams, and then the three raw materials are respectively placed in three storage tubes (413). When preparing, the servo is used to The servo motor (415) drives the first spur gear (416) fixedly connected to the periphery of the first rotating rod (417) to rotate, so that the first spur gear (416) drives the outer rack (418) to rotate. When the outer rack (418) rotates, it drives the second spur gear (4193) meshed inside to rotate through the inner gear (4191), so that the second spur gear (4193) drives the quantitative plate (4192) fixedly connected to the periphery of the second rotating rod (4194) to rotate. When the quantitative plate (4192) rotates away from the bottom of the material storage tube (413), the raw material can enter the mixing box (3) through the feeding port at the top of the mixing box (3). When it is at the bottom of the material storage tube (413), it can be sealed. In addition, the material discharge speeds of the three material storage tubes (413) are the same, so that the raw material in the material storage tube (413) can be quantitatively discharged. When the second rotating rod (4194) rotates, the first transmission belt (422) is driven to rotate through the first belt pulley (421), and the composite belt pulley (423) and the third rotating rod (424) are driven to rotate through the first transmission belt (422). When the composite belt pulley (423) rotates, the second belt pulley (426) is driven to rotate through the second transmission belt (425). When the second belt pulley (426) rotates, it drives the fixed rod (427) to rotate, so that quantitative discharge can be achieved while stirring the alkaline test solution ingredients. S2. Preparation of alkaline test solution When the fixed rod (427) rotates, the stirring rod (51) is driven to rotate. Under the action of the stirring rod (51), the alkaline test solution raw material entering the stirring box (3) can be stirred to fully mix the test solutions. In the stirring process, the stirring rod (51) can drive the scraper (54) to rotate. The scraper (54) can clean the test solution attached to the inner wall of the stirring box (3) to prevent the test solution from attaching and affecting the next stirring work. When the scraper (54) is used for a long time, When wear occurs in the mixing box, the scraper (54) drives the moving block (55) to slide on the first slide bar (56) through the connecting block (58) and squeezes the spring (57). When the scraper (54) is worn and cannot contact the inner wall of the mixing box (3), the elastic force of the spring (57) is applied to the moving block (55), so that the scraper (54) and the inner wall of the mixing box (3) are always in contact. When the alkaline test solution is prepared, 0.1 mol / L sodium hydroxide solution is added into the mixing box (3) through the feed port at the top of the mixing box (3) to adjust the pH value of the test solution to 8.0 ± 0.2; S3, alkaline test solution preparation is completed and unloading is completed When the material is discharged, the collecting device is placed at the bottom of the discharge pipe (6), the sealing plate (74) is driven by the cylinder (71) to move to the right side around the second slide bar (73), the insertion rod (75) is removed from the slot, and the sealing plate (74) is moved away from the bottom of the discharge pipe (6), so that the alkaline test solution can be discharged from the discharge pipe (6).
Citation Information
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