Electrolyte adding device for vehicle-mounted storage battery
By designing the electrolyte replenishing device of the vehicle-mounted battery, using mechanization and automation technology, the problems of high labor costs and poor safety during the electrolyte replenishment process are solved, and precise liquid replenishment and safe assembly operations are achieved, and assembly efficiency is improved.
Patent Information
- Application Number
- CN202411538755.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2024-12-31
AI Technical Summary
The labor cost and poor safety during the electrolyte added on-board battery are high during the process of adding liquid, which can easily lead to leakage of the electrolyte and damage the skin of the equipment and assembly personnel.
A device for electrolyte liquid adding for vehicle-mounted batteries is designed, including a bench, lifting platform, feeding plate, extrusion plate and liquid injection tube. The precise addition of electrolyte is achieved through mechanization and automation to avoid manpower handling and external leakage. .
It reduces labor costs, avoids leakage of electrolyte, improves assembly efficiency, and ensures the stable progress of assembly operations.
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Figure CN119231126A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of vehicle-mounted storage battery assembly, and in particular discloses an electrolyte filling device for a vehicle-mounted storage battery. Background Art
[0002] The on-board battery is also called the car battery. Its main function is to convert chemical energy into electrical energy. By releasing electrical energy, it can provide power for the car's starting system, lighting system and other electrical equipment. When the vehicle starts, the battery will discharge to provide power to the starter, thereby starting the engine. When the engine is not powered enough or not started, the battery will also provide power for electrical appliances in the car. When the engine is powered normally, the battery will collect and store electrical energy for future use.
[0003] The structure of a vehicle battery mainly includes the following key parts: positive and negative plates, electrolyte, shell, and terminals; the lead dioxide on the positive plate reacts chemically with the pure lead on the negative plate to generate lead sulfate, while releasing electrons to form current to power the car's electrical equipment. When assembling a vehicle battery, the assembler needs to inject the electrolyte containing dilute sulfuric acid solution between the grids inside the vehicle battery, and make the electrolyte level and density meet the relevant standards, so as to ensure the normal use of the vehicle battery.
[0004] At present, during the production and assembly process of vehicle batteries, assemblers need to carry the vehicle batteries to the workbench, inject electrolyte between the grids with a handheld injection gun, and move the vehicle batteries away from the workbench after the electrolyte injection is completed, so as to carry out the electrolyte filling operation of the next vehicle battery. It can be seen that in the current process of adding electrolyte to vehicle batteries, assemblers need to frequently transfer vehicle batteries, which has high labor costs; and the dilute sulfuric acid solution contained in the electrolyte is highly corrosive. Once the electrolyte leaks during the filling process, it will not only cause burns to the assembler's skin, but also may corrode the assembly equipment, shorten the service life of the equipment, cause the assembly operation to be interrupted, and greatly affect the assembly efficiency. Summary of the invention
[0005] In view of the problems of high labor cost and poor safety in the current electrolyte filling operation for vehicle-mounted batteries, the present invention provides an electrolyte filling device for vehicle-mounted batteries.
[0006] To solve the above problems, the present invention provides the following technical solutions: A device for adding electrolyte to a vehicle-mounted battery comprises a stand, wherein a first lifting platform is provided at the bottom of the stand to vertically lift along the Z axis, a feeding plate for carrying the vehicle-mounted battery is fixedly installed on the top of the first lifting platform, a frame body which is laterally displaced along the Y axis is provided above the feeding plate, the frame body is arranged at the middle part of the stand, a first extrusion plate and a second extrusion plate for clamping the vehicle-mounted battery are installed inside the frame body, an X-axis electric rail is provided above the frame body, the X-axis electric rail is arranged at the top of the stand, a sliding plate is slidably installed on the X-axis electric rail, a rotatable pipe rack is provided at the bottom of the sliding plate, a plurality of injection tubes for adding electrolyte to the vehicle-mounted battery are fixedly installed in the pipe rack, a second lifting platform which is vertically lifted along the Z axis is provided below the frame body, the second lifting platform is arranged on the side of the first lifting platform, and a discharge plate which is laterally displaced along the Y axis is installed on the second lifting platform.
[0007] Preferably, a first stabilizing plate which is fastened to the platform is provided at the bottom of the first lifting platform, a first rod sleeve and a first nut sleeve are fixedly installed in the first stabilizing plate, a first sliding rod which is slidably matched is provided in the first rod sleeve, the top end of the first sliding rod is fastened to the first lifting platform, the bottom end of the first sliding rod is fastened to the first supporting plate, a first screw rod which is rotatably matched is provided in the first nut sleeve, the top and bottom ends of the first screw rod are rotatably matched with the first stabilizing plate and the first supporting plate respectively, a first rotating wheel is fixedly mounted on the bottom of the first screw rod, a first motor with an output shaft facing downward is fixedly installed in the first supporting plate, a second rotating wheel is fixedly mounted on the end of the output shaft of the first motor, and a first belt is mounted between the first rotating wheel and the second rotating wheel.
[0008] Preferably, a Y-axis electric rail arranged along the Y-axis direction is fixedly installed on the platform, a second motor for driving is fixedly installed on the side of the Y-axis electric rail, a first Y-axis slider is slidably installed on the Y-axis electric rail, the first Y-axis slider is fastened to the bottom of one side of the frame, a second Y-axis slider is fixedly installed on the top of the other side of the frame, a guide bar is fixedly installed in the platform, the guide bar is provided with a guide groove opening downward, and the inner wall of the guide groove is slidably matched with the second Y-axis slider.
[0009] Preferably, a first cylinder and a second cylinder are symmetrically arranged and fixedly installed on both sides of the top of the frame, the piston rods of the first cylinder and the second cylinder are arranged opposite to each other along the Y-axis, the end of the piston rod of the first cylinder is fastened to the inner side of the first extrusion plate, and the end of the piston rod of the second cylinder is fastened to the inner side of the second extrusion plate, and right-angle frames are fixedly installed on both sides of the first extrusion plate and the second extrusion plate, and the side surfaces of the right-angle frames are slidably matched with the inner wall of the frame.
[0010] Preferably, a third motor for driving is fixedly installed on the side of the X-axis electric rail, a fourth motor is fixedly installed on the side plate surface of the sliding plate, the output shaft of the fourth motor is arranged downward along the Z axis, and the end of the output shaft of the fourth motor is fastened to the top of the pipe rack.
[0011] Preferably, a locking ring which is tightly connected to the output shaft of the fourth motor is fixedly installed on the top of the tube rack, a plurality of evenly arranged strip grooves are provided inside the tube rack, a plurality of injection tubes are arranged in each strip groove, a rod body which is tightly connected to the strip groove is provided on the top of the injection tube, a liquid inlet tube which is convenient for the entry of electrolyte is connected to the side of the injection tube, a rubber sleeve is fixedly installed on the bottom of the injection tube, and a liquid outlet tube is tightly mounted on the bottom of the rubber sleeve.
[0012] Preferably, a second stabilizing plate which is fastened to the platform is provided at the bottom of the second lifting platform, a second rod sleeve and a second nut sleeve are fixedly installed in the second stabilizing plate, a second sliding rod which is slidably matched is provided in the second rod sleeve, the top end of the second sliding rod is fastened to the second lifting platform, the bottom end of the second sliding rod is fastened to the second supporting plate, a second screw rod which is rotatably matched is provided in the second nut sleeve, the top and bottom ends of the second screw rod are rotatably matched with the second stabilizing plate and the second supporting plate respectively, a third rotating wheel is fixedly sleeved on the bottom of the second screw rod, a fifth motor with an output shaft facing downward is fixedly installed in the second supporting plate, a fourth rotating wheel is fixedly sleeved on the end of the output shaft of the fifth motor, and a second belt is sleeved between the third rotating wheel and the fourth rotating wheel; a third supporting plate is fixedly installed on the inner side of the platform, a first hydraulic cylinder and a second hydraulic cylinder are fixedly installed on the third supporting plate, the piston rods of the first hydraulic cylinder and the second hydraulic cylinder are arranged upward along the Z axis, and the piston rods of the first hydraulic cylinder and the second hydraulic cylinder are fastened to the first lifting platform and the second lifting platform respectively.
[0013] Preferably, an X-axis guide rail is fixedly installed on the second lifting platform, an X-axis slider is fixedly installed on the X-axis guide rail, the X-axis slider is tightly connected to the bottom of the discharge plate, a third nut sleeve is fixedly installed on the bottom of the discharge plate, a third screw rod with rotational fit is arranged in the third nut sleeve, both ends of the third screw rod are installed with rotational fit supports, and the supports are tightly connected to the second lifting platform.
[0014] Preferably, a sixth motor is fixedly mounted on the second lifting platform, and an output shaft of the sixth motor is transmission-connected to the third screw rod.
[0015] Preferably, adjusting rods are threadedly installed at the four corners of the bottom of the stand, a rubber seat is fixedly installed at the bottom of the adjusting rod, a wheel plate is fixedly installed on the inner side of the adjusting rod, and a universal wheel is installed at the bottom of the wheel plate.
[0016] Compared with the prior art, the present invention has the following beneficial effects: The first lifting platform in the present invention can adjust the Z-axis arrangement height of the feeding plate, so as to move the feeding plate carrying the vehicle-mounted battery to the upper part of the stand, and the vehicle-mounted battery can be firmly clamped in the frame through the cooperation of the first extrusion plate and the second extrusion plate, and the arrangement position of the pipe rack is adjusted by using the X-axis electric rail, and the injection pipe is extended into the vehicle-mounted battery for liquid addition, and after the liquid addition is completed, the vehicle-mounted battery can be placed on the discharge plate, and transported to the outside of the stand through the second lifting platform and the discharge plate, so as to complete the liquid addition operation of the vehicle-mounted battery electrolyte; the present invention does not require assembly workers to frequently transport vehicle-mounted batteries, thereby reducing labor costs, and at the same time, the electrolyte can be accurately added to the vehicle-mounted battery, eliminating the phenomenon of electrolyte leakage, avoiding damage to equipment and burns to the skin of assemblers, ensuring stable assembly operations, and further improving the assembly efficiency of vehicle-mounted batteries, and therefore has a very broad application prospect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solution of the present invention, the following briefly introduces the drawings required for the description. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. Figure 1 It is a schematic diagram of the overall structure of the device of the present invention; Figure 2 It is a schematic diagram of the installation structure of the first lifting platform and the second lifting platform of the present invention; Figure 3 It is a schematic diagram of the first screw rod installation structure of the present invention; Figure 4 It is a schematic diagram of the second screw rod installation structure of the present invention; Figure 5 It is a schematic diagram of the third screw rod installation structure of the present invention; Figure 6 It is a schematic diagram of the frame installation structure of the present invention; Figure 7 It is a schematic diagram of the right angle frame structure of the present invention; Figure 8 It is a schematic diagram of the pipe rack installation structure of the present invention; Fig. 9 It is a schematic diagram of the structure of the liquid injection tube of the present invention; In the figure: 1. platform, 2. first lifting platform, 3. feeding plate, 4. frame, 5. first extrusion plate, 6. second extrusion plate, 7. X-axis electric rail, 8. sliding plate, 9. pipe rack, 10. injection pipe, 11. second lifting platform, 12. discharge plate, 13. first stabilizing plate, 14. first rod sleeve, 15. first nut sleeve, 16. first slide bar, 17. first support plate, 18. first screw rod, 19. first rotating wheel, 20. first motor, 21. second rotating wheel, 22. first belt, 23. Y-axis electric rail, 24. second motor, 25. first Y-axis slider, 26. second Y-axis slider, 27. guide bar, 28. guide groove, 29. first cylinder, 30. second cylinder, 31. right angle frame, 32. The third motor, 33. The fourth motor, 34. The locking ring, 35. The strip groove, 36. The rod body, 37. The liquid inlet pipe, 38. The rubber sleeve, 39. The liquid outlet pipe, 40. The second stabilizing plate, 41. The second rod sleeve, 42. The second nut sleeve, 43. The second slide bar, 44. The second support plate, 45. The second screw rod, 46. The third rotating wheel, 47. The fifth motor, 48. The fourth rotating wheel, 49. The second belt, 50. The third support plate, 51. The first hydraulic cylinder, 52. The second hydraulic cylinder, 53. The X-axis guide rail, 54. The X-axis slider, 55. The third nut sleeve, 56. The third screw rod, 57. The support, 58. The sixth motor, 59. The adjusting rod, 60. The rubber seat, 61. The wheel plate, 62. The universal wheel. DETAILED DESCRIPTION
[0018] In order to make the purpose, features and advantages of the present invention more obvious and easy to understand, the technical scheme of the present invention will be clearly and completely described below in conjunction with the drawings in this specific embodiment. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of them. Based on the embodiments in this patent, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this patent.
[0019] This specific embodiment provides an electrolyte filling device for a vehicle-mounted battery, such as Figure 1-Figure 9As shown; it includes a stand 1, which is formed by welding a plurality of cross beams and longitudinal beams to each other, and an adjusting rod 59 is threadedly installed at the four corners of the bottom of the stand 1, and the top outer wall of the adjusting rod 59 is threadedly matched with the stand 1, and a rubber seat 60 is fixedly installed at the bottom of the adjusting rod 59, and the rubber seat 60 is in contact with the ground, thereby providing an anti-seismic buffer structure for the adjusting rod 5, and a wheel plate 61 is fixedly installed on the inner side of the adjusting rod 59, and the wheel plate 61 is fastened to the bottom of the stand 1, and a universal wheel 62 is installed at the bottom of the wheel plate 61; by setting the adjusting rod 59, it can be used to adjust the ground clearance of the stand 1, so that the stand 1 is in a balanced state, thereby enhancing the stability of the overall device during operation; and by setting the universal wheel 62, it is convenient for the assembler to move the layout position of the device as needed, thereby improving convenience.
[0020] The bottom of the platform 1 is provided with a first lifting platform 2 which is lifted vertically along the Z axis, the bottom of the first lifting platform 2 is provided with a first stabilizing plate 13 which is fastened to the platform 1, the first stabilizing plate 13 is fixedly installed with a first rod sleeve 14 and a first nut sleeve 15, the first rod sleeve 14 is provided with two and symmetrically arranged on both sides of the first nut sleeve 15, the first rod sleeve 14 is provided with a first sliding rod 16 which is slidably matched, the top end of the first sliding rod 16 is fastened to the bottom of the first lifting platform 2, the bottom end of the first sliding rod 16 is fastened to a first supporting plate 17, the first A support plate 17 combines the two first slide bars 16 into an integrated structure; a first screw rod 18 is provided in the first nut sleeve 15, and the top and bottom ends of the first screw rod 18 are respectively rotatably matched with the first stabilizing plate 13 and the first support plate 17 through bearings, and a first rotating wheel 19 is fixedly sleeved on the bottom of the first screw rod 18, and a first motor 20 with an output shaft facing downward is fixedly installed in the first support plate 17, and a second rotating wheel 21 is fixedly sleeved on the end of the output shaft of the first motor 20, and a first belt 22 is sleeved between the first rotating wheel 19 and the second rotating wheel 21. By setting a transmission structure of the first rotating wheel 19 and the second rotating wheel 21, the first motor 20 can drive the first screw rod 18 to rotate, and when the first screw rod 18 rotates in the first nut sleeve 15, the two first slide bars 16 can slide vertically along the Z axis in the first rod sleeve 14 respectively, so that the vertical arrangement position of the first lifting platform 2 can be adjusted along the Z axis. A feeding plate 3 is fixedly installed on the top of the first lifting platform 2, and the lower surface of the feeding plate 3 is tightly connected to the first lifting platform 2. The lower surface of the feeding plate 3 is used to carry the vehicle battery, and the vehicle battery can adjust its vertical position under the drive of the first lifting platform 2.
[0021] A Y-axis electric rail 23 arranged along the Y-axis direction is fixedly installed on the platform 1, and the Y-axis electric rail 23 is arranged above the first lifting platform 2. A second motor 24 for driving is fixedly installed on the side of the Y-axis electric rail 23, and the second motor 24 can continuously provide driving power to the Y-axis electric rail 23; a first Y-axis slider 25 is slidably installed on the Y-axis electric rail 23, and the first Y-axis slider 25 is fastened to a frame 4, and the bottom of one side of the frame 4 is fastened to the first Y-axis slider 25, and the top of the other side of the frame 4 is fixedly installed with a second Y-axis slider 26, and a guide bar 27 is fixedly installed in the platform 1, and the guide bar 27 is provided with a guide groove 28 with an opening facing downward, and the inner wall of the guide groove 28 is slidably matched with the second Y-axis slider 26. By setting the Y-axis electric rail 23, the first Y-axis slider 25 can drive the frame 4 to perform linear displacement along the Y-axis, and by setting the matching structure of the second Y-axis slider 26 and the guide groove 28, the guide bar 27 provides a balancing effect for the frame 4, thereby enhancing the stability of the frame 4 when moving.
[0022] A symmetrically arranged first cylinder 29 and a second cylinder 30 are fixedly installed on both sides of the top of the frame 4. The piston rods of the first cylinder 29 and the second cylinder 30 are arranged opposite to each other along the Y axis. The end of the piston rod of the first cylinder 29 is fastened with a first extrusion plate 5, which is arranged in the inner groove of the frame 4. The end of the piston rod of the second cylinder 30 is fastened with a second extrusion plate 6, which is arranged in the inner groove of the frame 4 and symmetrically arranged with the first extrusion plate 5. A right angle bracket 31 is fixedly installed on both sides of the first extrusion plate 5 and the second extrusion plate 6, and the side of the right angle bracket 31 is slidably matched with the inner wall of the frame 4. By setting the first cylinder 29 and the second cylinder 30, the first extrusion plate 5 and the second extrusion plate 6 are driven to move oppositely or oppositely, so that the first extrusion plate 5 and the second extrusion plate 6 clamp the two sides of the vehicle battery respectively, so that the vehicle battery is firmly clamped in the inner groove of the frame 4.
[0023] An X-axis electric rail 7 is provided above the frame 4, and the X-axis electric rail 7 is arranged on the top of the platform 1. A sliding plate 8 is slidably installed on the X-axis electric rail 7, and a third motor 32 for driving is fixedly installed on the side of the X-axis electric rail 7. By setting the third motor 32, driving power can be provided to the X-axis electric rail 7, so that the sliding plate 8 slides on the X-axis electric rail 7; a fourth motor 33 is fixedly installed on the side plate surface of the sliding plate 8, and the output shaft of the fourth motor 33 is arranged downward along the Z axis, and the output shaft end of the fourth motor 33 is fastened to a pipe rack 9. A locking ring 34 that is tightly connected to the output shaft of the fourth motor 33 is fixedly installed on the top of the pipe rack 9. The locking ring 34 can increase the stability of the connection; a plurality of evenly arranged strip grooves 35 are provided inside the pipe rack 9, and a plurality of injection tubes 10 are arranged in each strip groove 35; a rod body 36 that is tightly connected to the strip groove 35 is provided on the top of the injection tube 10, and the rod body 36 can be tightly connected to the pipe rack 9 through a nut, so that the injection tube 10 is fixedly installed in the strip groove 35; a liquid inlet pipe 37 that facilitates the entry of electrolyte is connected to the side of the injection tube 35, and the electrolyte can enter the interior of the injection tube 35 through the liquid inlet pipe 37, and a rubber sleeve 38 is fixedly installed on the bottom of the injection tube 37, and a liquid outlet pipe 39 is tightly sleeved on the bottom of the rubber sleeve 38. By providing the fourth motor 33, the pipe rack 9 can be rotated at the bottom of the sliding plate 8, and by providing the matching structure of the rubber sleeve 38 and the liquid outlet pipe 39, the electrolyte addition operation can be made more stable, thereby avoiding electrolyte leakage.
[0024] A second lifting platform 11 that can be lifted vertically along the Z axis is provided below the frame 4, and the second lifting platform 11 is arranged on the side of the first lifting platform 2; a second stabilizing plate 40 that is fastened to the platform 1 is provided at the bottom of the second lifting platform 11, a second rod sleeve 41 and a second nut sleeve 42 are fixedly installed in the second stabilizing plate 40, two second rod sleeves 41 are provided and symmetrically arranged on both sides of the second nut sleeve 42, a second sliding rod 43 that is slidably matched is provided in the second rod sleeve 41, the top end of the second sliding rod 43 is fastened to the second lifting platform 11, the bottom end of the second sliding rod 43 is fastened to a second supporting plate 44, and a second nut sleeve 42 is provided in the second A second screw rod 45 is provided for rotational cooperation, and the top and bottom ends of the second screw rod 45 are respectively rotationally cooperated with the second stabilizing plate 40 and the second supporting plate 44; a third rotating wheel 46 is fixedly sleeved on the bottom of the second screw rod 45; a fifth motor 47 with an output shaft facing downward is fixedly installed in the second supporting plate 44; a fourth rotating wheel 48 is fixedly sleeved on the end of the output shaft of the fifth motor 47; a second belt 49 is sleeved between the third rotating wheel 46 and the fourth rotating wheel 48; the fifth motor 47 can drive the second screw rod 45 to rotate in the second nut sleeve 42, so that the second sliding rod 43 slides in the second rod sleeve 41, thereby driving the second lifting platform 11 to perform vertical lifting along the Z axis.
[0025] A third support plate 50 is fixedly installed on the inner side of the platform 1, and a first hydraulic cylinder 51 and a second hydraulic cylinder 52 are fixedly installed on the third support plate 50. The first stabilizing plate 13 and the second stabilizing plate 40 are both provided with through grooves for the first hydraulic cylinder 51 and the second hydraulic cylinder 52 to pass through; the piston rods of the first hydraulic cylinder 51 and the second hydraulic cylinder 52 are arranged upward along the Z axis, and the piston rods of the first hydraulic cylinder 51 and the second hydraulic cylinder 52 are respectively fastened to the first lifting platform 2 and the second lifting platform 11. By setting the first hydraulic cylinder 51 and the second hydraulic cylinder 52, they can cooperate with the first motor 20 and the fifth motor 47, thereby sharing the friction of the first screw rod 18 and the second screw rod 45, thereby extending the service life of each component.
[0026] The second lifting platform 11 is fixedly installed with an X-axis guide rail 53, which is provided with two X-axis guide rails 53 and arranged symmetrically. An X-axis slider 54 is fixedly installed on each X-axis guide rail 53, and a discharge plate 12 is fixedly installed above the X-axis slider 54. The upper surface of the discharge plate 12 can be used to carry the vehicle-mounted battery. The bottom of the discharge plate 12 is fixedly installed with a third nut sleeve 55, and a third screw rod 56 for rotational cooperation is provided in the third nut sleeve 55. Both ends of the third screw rod 56 are provided with rotational cooperation supports 57, and the two supports 57 are tightly connected to the second lifting platform 11; the second lifting platform 11 is fixedly installed with a sixth motor 58, and the output shaft of the sixth motor 58 is transmission-connected with the third screw rod 56. By providing the sixth motor 58, the third screw rod 56 can be driven to rotate in the third nut sleeve 55, so that the third nut sleeve 55 drives the discharge plate 12 to slide along the X-axis guide rail 53, thereby adjusting the arrangement position of the discharge plate 12.
[0027] The working principle of the present invention is as follows: the assembler can place the vehicle-mounted battery without liquid filling on the feeding plate 3, and through the cooperation of the first motor 20 and the first hydraulic cylinder 51, the first lifting platform 2 can lift the arrangement height of the vehicle-mounted battery so that it can be arranged in the inner groove of the frame 4. By using the first cylinder 29 and the second cylinder 30, the distance between the first extrusion plate 5 and the second extrusion plate 6 can be reduced, so that the first extrusion plate 5 and the second extrusion plate 6 can firmly clamp the vehicle-mounted battery; the electrolyte filling machine is connected to the liquid inlet pipe 37 by using a catheter, and by starting the third motor 32, the sliding plate 8 can slide on the X-axis electric rail 7, and the rotation angle of the pipe rack 9 can be adjusted by the fourth motor 33, so that each injection pipe 10 is aligned with the vehicle-mounted battery. The gaps between the internal grid plates of the battery correspond to each other, and the electrolyte can enter the vehicle-mounted battery through the liquid inlet pipe 37, the rubber sleeve 38, and the liquid outlet pipe 39, and the filling is completed; after the filling of the vehicle-mounted battery is completed, the second motor 24 can be started, and the first Y-axis slider 25 can drive the frame 4 to move along the Y-axis, so that the vehicle-mounted battery is moved to the top of the second lifting platform 11, and by adjusting the layout height of the second lifting platform 11, the vehicle-mounted battery is placed on the discharge plate 12; through the sixth motor 58, the discharge plate 12 can slide along the X-axis guide rail 53, so that the vehicle-mounted battery is moved to the outside of the stand 1, and the assembler can move the vehicle-mounted battery after the filling is completed to the workstation of the next assembly step through a handling tool.
[0028] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An electrolyte filling device for a vehicle-mounted battery, comprising a stand (1), characterized in that: The bottom of the platform (1) is provided with a first lifting platform (2) that can be lifted vertically along the Z axis, a feeding plate (3) for carrying a vehicle-mounted battery is fixedly installed on the top of the first lifting platform (2), a frame (4) that can be displaced laterally along the Y axis is provided above the feeding plate (3), the frame (4) is arranged in the middle of the platform (1), a first pressing plate (5) and a second pressing plate (6) for clamping the vehicle-mounted battery are installed inside the frame (4), an X-axis electric rail (7) is provided above the frame (4), and the X-axis electric rail (7) Arranged on the top of the platform (1), a sliding plate (8) is slidably mounted on the X-axis electric rail (7), a rotatable pipe rack (9) is arranged at the bottom of the sliding plate (8), a plurality of injection pipes (10) for adding electrolyte into the vehicle-mounted battery are fixedly installed in the pipe rack (9), a second lifting platform (11) vertically lifted along the Z axis is arranged below the frame (4), the second lifting platform (11) is arranged on the side of the first lifting platform (2), and a discharge plate (12) that is laterally displaced along the Y axis is installed on the second lifting platform (11).
2. The electrolyte filling device for a vehicle-mounted battery according to claim 1, characterized in that: A first stabilizing plate (13) which is tightly connected to the platform (1) is arranged at the bottom of the first lifting platform (2); a first rod sleeve (14) and a first nut sleeve (15) are fixedly installed in the first stabilizing plate (13); a first sliding rod (16) which is slidably matched is arranged in the first rod sleeve (14); the top end of the first sliding rod (16) is tightly connected to the first lifting platform (2); the bottom end of the first sliding rod (16) is tightly connected to the first supporting plate (17); a first nut sleeve (15) which is rotatably matched is arranged in the first rod sleeve (14); A first screw rod (18) is provided, the top end and the bottom end of the first screw rod (18) are respectively rotatably matched with the first stabilizing plate (13) and the first supporting plate (17), a first rotating wheel (19) is fixedly sleeved on the bottom of the first screw rod (18), a first motor (20) with an output shaft facing downward is fixedly mounted inside the first supporting plate (17), a second rotating wheel (21) is fixedly sleeved on the end of the output shaft of the first motor (20), and a first belt (22) is sleeved between the first rotating wheel (19) and the second rotating wheel (21).
3. The electrolyte filling device for a vehicle-mounted battery according to claim 1, characterized in that: A Y-axis electric rail (23) arranged along the Y-axis direction is fixedly mounted on the platform (1); a second motor (24) for driving is fixedly mounted on the side of the Y-axis electric rail (23); a first Y-axis slider (25) is slidably mounted on the Y-axis electric rail (23); the first Y-axis slider (25) is tightly connected to the bottom of one side of the frame (4); a second Y-axis slider (26) is fixedly mounted on the top of the other side of the frame (4); a guide bar (27) is fixedly mounted inside the platform (1); the guide bar (27) is provided with a guide groove (28) with an opening facing downward; the inner wall of the guide groove (28) is slidably matched with the second Y-axis slider (26).
4. The electrolyte filling device for a vehicle-mounted battery according to claim 1, characterized in that: A first cylinder (29) and a second cylinder (30) are symmetrically arranged and fixedly mounted on both sides of the top of the frame (4); the piston rods of the first cylinder (29) and the second cylinder (30) are arranged opposite to each other along the Y axis; the end of the piston rod of the first cylinder (29) is tightly connected to the inner side of the first extrusion plate (5); the end of the piston rod of the second cylinder (30) is tightly connected to the inner side of the second extrusion plate (6); right-angle brackets (31) are fixedly mounted on both sides of the first extrusion plate (5) and the second extrusion plate (6); the side surfaces of the right-angle brackets (31) are slidably matched with the inner wall of the frame (4).
5. The electrolyte filling device for a vehicle-mounted battery according to claim 1, characterized in that: A third motor (32) for driving is fixedly mounted on the side of the X-axis electric rail (7), and a fourth motor (33) is fixedly mounted on the side plate surface of the sliding plate (8). The output shaft of the fourth motor (33) is arranged downward along the Z axis, and the end of the output shaft of the fourth motor (33) is tightly connected to the top of the pipe rack (9).
6. The electrolyte filling device for a vehicle-mounted battery according to claim 1, characterized in that: A locking ring (34) is fixedly mounted on the top of the pipe rack (9) and is tightly connected to the output shaft of the fourth motor (33). A plurality of evenly arranged strip grooves (35) are arranged inside the pipe rack (9). A plurality of injection pipes (10) are arranged in each strip groove (35). A rod body (36) is arranged on the top of the injection pipe (10) and is tightly connected to the strip groove (35). A liquid inlet pipe (37) is connected to the side of the injection pipe (35) to facilitate the entry of electrolyte. A rubber sleeve (38) is fixedly mounted on the bottom of the injection pipe (37). A liquid outlet pipe (39) is tightly mounted on the bottom of the rubber sleeve (38).
7. The electrolyte filling device for a vehicle-mounted battery according to claim 1, characterized in that: A second stabilizing plate (40) which is fastened to the platform (1) is arranged at the bottom of the second lifting platform (11); a second rod sleeve (41) and a second nut sleeve (42) are fixedly installed in the second stabilizing plate (40); a second sliding rod (43) which is slidably matched is arranged in the second rod sleeve (41); the top end of the second sliding rod (43) is fastened to the second lifting platform (11); the bottom end of the second sliding rod (43) is fastened to the second supporting plate (44); a second screw rod (45) which is rotatably matched is arranged in the second nut sleeve (42); the top end and the bottom end of the second screw rod (45) are rotatably matched with the second stabilizing plate (40) and the second supporting plate (44) respectively; the bottom of the second screw rod (45) is fixedly sleeved with the second The third rotating wheel (46) is provided on the second support plate (44). A fifth motor (47) with an output shaft facing downward is fixedly installed inside the second support plate (44). A fourth rotating wheel (48) is fixedly mounted on the end of the output shaft of the fifth motor (47). A second belt (49) is mounted between the third rotating wheel (46) and the fourth rotating wheel (48). A third supporting plate (50) is fixedly installed on the inner side of the platform (1). A first hydraulic cylinder (51) and a second hydraulic cylinder (52) are fixedly installed on the third supporting plate (50). The piston rods of the first hydraulic cylinder (51) and the second hydraulic cylinder (52) are arranged upward along the Z axis. The piston rods of the first hydraulic cylinder (51) and the second hydraulic cylinder (52) are respectively firmly connected to the first lifting platform (2) and the second lifting platform (11).
8. The electrolyte filling device for a vehicle-mounted battery according to claim 1, characterized in that: An X-axis guide rail (53) is fixedly mounted on the second lifting platform (11), an X-axis slider (54) is fixedly mounted on the X-axis guide rail (53), the X-axis slider (54) is fixedly connected to the bottom of the discharge plate (12), a third nut sleeve (55) is fixedly mounted on the bottom of the discharge plate (12), a third screw rod (56) is rotatably mounted in the third nut sleeve (55), and both ends of the third screw rod (56) are mounted with rotatably mounted supports (57), and the supports (57) are firmly connected to the second lifting platform (11).
9. The electrolyte filling device for a vehicle-mounted battery according to claim 8, characterized in that: A sixth motor (58) is fixedly mounted on the second lifting platform (11), and an output shaft of the sixth motor (58) is drivingly connected to the third screw rod (56).
10. The electrolyte filling device for a vehicle-mounted battery according to claim 1, characterized in that: Adjustment rods (59) are threadedly mounted at the four corners of the bottom of the stand (1), a rubber seat (60) is fixedly mounted at the bottom of the adjustment rod (59), a wheel plate (61) is fixedly mounted on the inner side of the adjustment rod (59), and a universal wheel (62) is mounted at the bottom of the wheel plate (61).
