Self-adaptive rapid assembly system and method for laser radar

By introducing an adaptive rapid assembly system into the lidar assembly system, the combination of acquisition module and control module is used to solve the problems of low accuracy and poor consistency in traditional assembly technology, and an efficient and accurate assembly process is achieved.

CN119658344AActive Publication Date: 2025-03-21SHENZHEN XIN MAO XIN IND CO LTD
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Patent Information

Application Number
CN202510202603.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2025-03-21
Estimated Expiration
2045-02-24

AI Technical Summary

Technical Problem

The existing lidar assembly technology relies on manual operation, resulting in low assembly accuracy, poor consistency and lack of feedback adjustment mechanism, and the problem of stud misalignment or not being completely pressed into the hole position.

Method used

Design an adaptive and rapid assembly system, including acquisition modules, robotic arms and control modules. The acquisition module collects image data through the horizontal plane array camera and the vertical plane array camera, and the control module performs data processing and robotic arm control through the acquisition unit, judgment unit, processing unit and adjustment unit to achieve automated and precise control.

Benefits of technology

Through automation and precise control, the accuracy and consistency of the assembly process is improved, and the common misalignment or incomplete installation problems in traditional methods are avoided, ensuring welding quality and overall machine performance.

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Abstract

The invention relates to the technical field of mechanical arms, and discloses a self-adaptive rapid assembly system and method for a laser radar, and the system comprises an acquisition module, a mechanical arm is provided with a clamping claw and a welding head; the control module is electrically connected with the acquisition module and the mechanical arm, and the control module comprises an acquisition unit which controls the mechanical arm to place a shell on a working plane and controls the mechanical arm to press a crimping stud into a crimping hole site; the judgment unit collects the image of the crimped shell to judge whether the plane is flush or not; when it is judged that the plane is flush, the processing unit controls the mechanical arm to clamp the mainboard module, and the crimping stud penetrates through a mounting hole position of the mainboard module; determining the amount of soldering tin, and controlling the welding head to fix the mainboard module; the adjusting unit collects image data of the welding position to judge whether welding defects exist or not, and when the defects exist, the welding head is controlled to conduct repair welding. Through the acquisition module, the mechanical arm and the control module, automation of laser radar assembly is realized, and the assembly precision is improved.
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