Communication power supply load transfer box
By designing a communication power load transfer box, using the rectifier module and monitoring module to convert and monitor the communication power supply without power outage, the power outage and safety hazards of the communication power maintenance method in the existing technology is solved, and maintenance efficiency and safety are improved .
Patent Information
- Application Number
- CN202411353452.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2024-12-31
AI Technical Summary
The existing communication power supply maintenance method requires power outage, which leads to interruption of the communication system, affects the normal operation of the business, and poses safety hazards and low efficiency problems.
A communication power supply load transfer box is designed, including a rectifier module, a monitoring module, a shunt and a battery pack. It can perform power maintenance and replacement without power outage, convert it into a stable DC output through AC input, and monitor the entire process in real time. , ensure the normal operation of the communication load.
It improves maintenance efficiency and safety, avoids interruption of communication systems, realizes power supply maintenance and replacement without power outage, and reduces labor intensity and safety hazards.
Smart Images

Figure CN119231338A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of small power system tools, and in particular relates to a communication power load transfer box. Background Art
[0002] Communication power supply is the basis for the normal operation of communication network, and its stability and reliability are directly related to the stability and reliability of the entire communication system. In communication network, 48V DC power supply is a widely used standard voltage, providing power support for various communication equipment. However, in the routine maintenance and overhaul of communication power supply, how to ensure that the normal operation of communication load is not affected when replacing or overhauling the power supply is an urgent problem to be solved.
[0003] Traditional communication power supply maintenance methods often need to be carried out in a power outage state, resulting in interruption of the communication system and affecting the normal operation of communication services. Especially in some key communication nodes, such as power center computer rooms, communication interruption may bring serious economic losses and social impacts.
[0004] The existing communication power supply maintenance methods have many inconveniences, such as long offline discharge test time, high labor intensity, low efficiency, etc. In addition, offline discharge test may also bring safety hazards, such as large voltage difference between battery packs and difficulty in parallel recovery.
[0005] With the continuous development of communication technology, communication power supply is also developing and innovating. At present, communication power supply has gone through the development process from industrial frequency transformer power supply to switching power supply and then to intelligent power supply. Intelligent power supply has the advantages of intelligent monitoring, unattended operation, automatic battery management, energy saving and environmental protection, high reliability, etc., and is the development direction of communication power supply. However, in the actual application of intelligent power supply, there are still some challenges, such as how to perform maintenance and replacement without power outage.
[0006] Load transfer technology is a technology widely used in power systems to transfer loads from one power source to another without power outages. In the field of communication power supply, load transfer technology can be used to achieve uninterrupted power supply to loads during communication power supply maintenance and replacement. By connecting to normal AC 220V and DC 220V power supplies, and then processing them through the module, a stable DC 48V power supply is finally output, ensuring that the communication load operates normally and reliably during the maintenance process.
[0007] Therefore, in order to solve the above problems, it is particularly important to develop a device that can perform power supply maintenance and replacement without power outages. Summary of the invention
[0008] The technical problem to be solved by the present invention is to solve the deficiencies in the prior art and to design a new communication power load transfer box. The communication power load transfer box has a perfect structure and complete functions and can perform power maintenance and replacement without power outages. It solves the many inconveniences in the existing communication power maintenance methods and the problems of how to repair and replace the communication power supply without power outages, thereby improving maintenance efficiency and safety.
[0009] The solution adopted by the present invention to solve the technical problem is:
[0010] A communication power supply load transfer box, characterized in that it comprises a frame, wherein the frame is a rectangular frame with a hollow interior;
[0011] It is characterized in that
[0012] The frame is provided with a rectifier module, a monitoring module, a shunt, an AC input terminal and a DC output terminal;
[0013] The communication power supply enters the power load transfer box from the AC input terminal, passes through the rectifier module and the shunt, and then is output from the DC output terminal;
[0014] The entire process from the communication power supply entering to the outputting is monitored by the monitoring module;
[0015] A battery pack is also arranged inside the frame;
[0016] The output end of the battery pack is connected to the output end of the shunt;
[0017] The frame comprises a first side surface, a second side surface, a third side surface and a fourth side surface, wherein the first side surface and the second side surface are arranged opposite to each other, and the third side surface and the fourth side surface are arranged opposite to each other;
[0018] The first side surface is provided with a first fixing frame, a second fixing frame, a third fixing frame, a fourth fixing frame, a fifth fixing frame and fixing holes;
[0019] The first fixing frame, the second fixing frame, the fourth fixing frame and the fifth fixing frame are rectangular frames, and the third fixing frame is an "L"-shaped frame;
[0020] The second side surface is provided with ventilation holes, prefabricated holes and limiting holes;
[0021] The first fixing frame, the second fixing frame and the third fixing frame are fixed with monitoring modules extending from the frame;
[0022] The fourth fixing frame is fixed with a rectifier module extending from the frame;
[0023] The fifth fixing frame fixes an AC input switch, a one-way AC lightning arrester and
[0025] DC output switch;
[0026] The position of the limiting hole corresponds to the position of the DC output terminal in the frame;
[0027] The position of the prefabricated hole corresponds to the position of the AC input terminal in the frame;
[0028] The prefabricated hole and the limiting hole are both embedded with wear-resistant pads;
[0029] The side of the frame is provided with a text mark.
[0030] As a preferred embodiment of the present invention, the rectifier module includes a second housing;
[0031] The second shell extends out of the frame body through the fourth fixing frame;
[0032] The second shell extends out of the frame and is provided with an AC power indicator light, a current limiting indicator light, a fault indicator light, a module handle, a vent hole and a module lock buckle on one side;
[0033] The other side of the second housing is provided with signal port pins, module output pins and module input pins.
[0034] As a preferred embodiment of the present invention, the signal port pins include pin 1, pin 2, pin 3, pin 4, pin 5 and pin 6;
[0035] The signal of pin 1 is defined as CAN+.
[0036] The signal of pin 2 is defined as VCC+.
[0037] The pin No. 3 is the first reserved pin.
[0038] The signal of pin 4 is defined as CAN-,
[0039] The signal of pin 5 is defined as VCC-,
[0040] The pin No. 6 is the second reserved pin;
[0041] The module output pins include pin 7, pin 8 and pin 9;
[0042] The signal of pin 7 is defined as VOUT+,
[0043] The signal of pin 8 is defined as VOUT-,
[0044] The signal of pin 9 is defined as HOT_PLUG;
[0045] The module input pins include pin 10, pin 11 and pin 12;
[0046] The signal of pin 11 is defined as PE.
[0047] The signal of pin 12 is defined as single-phase power N or DC input negative,
[0048] The signal of pin 13 is defined as single-phase power L or DC input positive.
[0049] As a preferred embodiment of the present invention, the monitoring module includes a first housing;
[0050] The side of the housing is provided with a power indicator light, a fault indicator light, a display screen, an operation button, a northbound RS485 interface, a southbound RS485 interface, a TCP / IP interface, an alarm dry interface, a standby dry interface and a battery temperature sensor interface;
[0051] A backlight is provided inside the operation button;
[0052] The power indicator light and the fault indicator light extend out of the frame through a first fixing frame.
[0053] The display screen extends out of the frame body through a second fixing frame,
[0054] The operation button extends out of the frame through the fixing hole.
[0055] The northbound RS485 interface, the southbound RS485 interface, the TCP / IP interface, the alarm trunk interface, the standby trunk interface and the battery temperature sensor interface all extend out of the frame through the third fixing frame.
[0056] As a preferred embodiment of the present invention, the southbound RS485 interface is provided with two groups;
[0057] The alarm dry interface is provided with three groups;
[0058] The spare dry interfaces are provided with three groups;
[0059] The operation buttons include an up button, a down button, a return button and a confirmation button.
[0060] As a preferred embodiment of the present invention, ten DC output terminals are provided;
[0061] Ten DC output switches are provided.
[0062] As a preferred embodiment of the present invention, the DC output terminal is covered with a wear-resistant part on the outside;
[0063] The wear-resistant part is provided with a connecting hole;
[0064] The position of the connection hole corresponds to the position of the DC output terminal.
[0065] As a preferred embodiment of the present invention, the wear-resistant parts are made of rubber.
[0066] As a preferred embodiment of the present invention, the third side surface and the fourth side surface are both connected with a fixing plate;
[0067] The fixing plate includes a connecting plate;
[0068] The connecting plate is provided with a positioning hole;
[0069] The fixing plate and the connecting plate are arranged vertically.
[0070] As a preferred embodiment of the present invention, the size of the second housing is 125mm×41mm×301mm;
[0071] The dimensions of the frame are 482.6 mm×177.7 mm×401 mm.
[0072] Compared with the prior art, the present invention has the following beneficial effects:
[0073] 1. The communication power load transfer box of the device of the present invention takes into account the integrated and simple design concept, which is convenient for the staff to carry out the power distribution expansion design. It is composed of a rectifier module, a monitoring module, a shunt, an AC input module, a DC output module and the required structural components, and is equipped with a battery pack as a backup. It has the characteristics of simple structure, convenient power distribution expansion and low cost.
[0074] 2. The communication power load transfer box of the device of the present invention is a small power supply system integrated and developed by products on the existing market, which can meet the communication requirements of RS485 communication and TCP / IP communication, and can meet the integration of small power supply systems for outdoor power supply equipment, power DC panels, and power wall-mounted communication equipment. It is a high reliability, high power density, high efficiency, high performance, ultra-small size fully digital communication power supply system. BRIEF DESCRIPTION OF THE DRAWINGS
[0075] Figure 1 A schematic diagram of a communication power supply load transfer box proposed by the present invention;
[0076] Figure 2 A schematic diagram of a communication power supply load transfer box proposed by the present invention from another perspective;
[0077] Figure 3 This is a partial schematic diagram of the interior of a communication power supply load transfer box proposed by the present invention;
[0078] Figure 4 This is a schematic diagram of a rectifier module of a communication power supply load transfer box proposed by the present invention;
[0079] Figure 5 A schematic diagram of a fixing frame and fixing holes on a first side of a communication power supply load transfer box proposed by the present invention;
[0080] Figure 6 This is a schematic diagram of the circuit principle of a communication power supply load transfer box proposed by the present invention;
[0081] Figure 7 This is a schematic diagram of the pin distribution of a rectifier module of a communication power supply load transfer box proposed by the present invention;
[0082] Figure 8 A distribution diagram of local components of a communication power supply load transfer box monitoring module proposed by the present invention;
[0083] Fig. 9 A physical picture of a communication power supply load transfer box proposed by the present invention;
[0084] Fig.10 This is a physical picture of a communication power load transfer box proposed by the present invention.
[0085] Description of reference numerals:
[0086] 1. Frame,
[0087] 11. First side, 12. Second side,
[0088] 111. First fixing frame, 112. Second fixing frame, 113. Third fixing frame, 114. Fourth fixing frame, 115. Fifth fixing frame, 116. Fixing hole, 117. AC input switch, 118. One-way AC lightning arrester, 119. DC output switch,
[0089] 121, ventilation hole, 122, prefabricated hole, 123, limit hole, 124, wear pad, 125, fixing plate, 126, connecting plate, 127, positioning hole;
[0090] 2. Rectifier module,
[0091] 21. Second housing, 22. AC power indicator, 23. Current limiting indicator, 24. Fault indicator, 25. Module handle, 26. Ventilation hole, 27. Module lock, 28. Signal port pin, 29. Module output pin, 30. Module input pin,
[0092] 211, pin 1, 212, pin 2, 213, pin 3, 214, pin 4, 215, pin 5, 216, pin 6, 217, pin 7, 218, pin 8, 219, pin 9, 220, pin 10, 221, pin 11, 222, pin 12;
[0093] 3. Monitoring module,
[0094] 32. Power indicator, 33. Fault indicator, 34. Display screen, 35. Operation button, 36. Northbound RS485 interface, 37. Southbound RS485 interface, 38. TCP / IP interface, 39. Alarm dry interface, 50. Backup dry interface, 51. Battery temperature sensor interface, 52. Up key, 53. Down key, 54. Return key, 55. Confirm key;
[0095] 4. DC output terminal,
[0096] 41. wear-resistant parts, 42. connecting holes;
[0097] 5. Battery pack. DETAILED DESCRIPTION
[0098] The specific implementation of the present invention is described below in conjunction with the accompanying drawings and embodiments:
[0099] It should be noted that the structures, colors, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so that people familiar with this technology can understand and read them, and are not used to limit the conditions under which the present invention can be implemented. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
[0100] At the same time, in the description of the present invention, it should be understood that the terms "one end", "the other end", "middle", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0101] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.
[0102] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0103] like Figure 1-Figure 2 The present invention discloses a communication power supply load transfer box, which comprises a frame 1. The frame 1 is internally constructed by a rectifier module 2, a monitoring module 3, a shunt, wiring terminals and structural components, and a battery pack 5 is configured as a backup; the device of the present invention has the characteristics of simple structure, convenient power distribution expansion, low cost and easy transportation.
[0104] like Figure 1 As shown, two rectifier modules 2 are provided, and four first rectangular frames are preset, which are adjusted according to actual conditions on site.
[0105] Specifically, it comprises a frame 1, which is a rectangular frame 1 with a hollow interior. The frame 1 is selected to aggregate all modules into one, which is convenient for transportation and use.
[0106] A rectifier module 2, a monitoring module 3, a shunt, an AC input terminal and a DC output terminal 4 are arranged inside the frame 1; the AC input terminal is used to provide an interface for inputting AC power, the rectifier module 2 converts the AC power input into the device into DC power, the shunt divides the DC power into multiple strands to supply different loads, and the DC output terminal 4 is used to connect the load to provide the load with the power required for operation. The entire process from the AC power input to the DC power output is continuously monitored by the monitoring module 3, and the staff will be immediately reminded if there is a fault in the entire device.
[0107] There are ten DC output terminals 4 and ten corresponding DC output switches 119, which divide the current into multiple strands, so that the device of the present invention can supply power to multiple loads.
[0108] like Figure 6 As shown, the overall idea of the device of the present invention is that the AC power enters the power load transfer box from the AC input terminal, passes through the rectifier module 2 and the shunt, and is output from the DC output terminal 4; the monitoring module 3 supervises the above overall process, and the battery pack 5 can also be used for power supply. In this figure, four rectifier modules 2 are set, and the actual adjustment is based on the actual situation on site.
[0109] A battery pack 5 is also provided inside the frame 1; when the rectifier module 2 fails to work, the battery pack 5 can be started urgently to supply power.
[0110] The output end of the battery pack 5 is connected to the output end of the shunt; the direct current of the battery pack 5 is input to the load through the shunt.
[0111] The frame 1 comprises a first side surface 11, a second side surface 12, a third side surface and a fourth side surface. The first side surface 11 and the second side surface 12 are arranged opposite to each other, and the third side surface and the fourth side surface are arranged opposite to each other. The frame 1 is assembled into one body by four side surfaces, and a bottom surface and a top surface are arranged at both ends of each side surface, so that the frame 1 is arranged into a closed
[0112] like Figure 5 As shown, the first side 11 is provided with a first fixing frame 111, a second fixing frame 112, a third fixing frame 113, a fourth fixing frame 114, a fifth fixing frame 115 and a fixing hole 116; the fixing frame and the fixing hole 116 are provided for modules, interfaces or buttons inside the frame 1 to extend out, so that the staff can control the modules inside the frame 1 from the outside of the frame 1 and connect them.
[0113] The first fixed frame 111, the second fixed frame 112, the fourth fixed frame 114 and the fifth fixed frame 115 are rectangular frames, and the third fixed frame 113 is an "L"-shaped frame body 1; corresponding rectangular frames are set according to the shape of the protruding parts as required, and the shape is not fixed and can also be changed.
[0114] in:
[0115] The first fixing frame 111, the second fixing frame 112 and the third fixing frame 113 are fixed with a monitoring module 3 extending from the frame body 1;
[0116] The fourth fixing frame 114 fixes the rectifier module 2 extending from the frame body 1;
[0117] The fifth fixing frame 115 fixes an AC input switch 117, a unidirectional AC lightning arrester 118 and a DC output switch 119 extending from the frame body 1;
[0118] The second side surface 12 is provided with a ventilation hole 121 , a prefabricated hole 122 and a limiting hole 123 .
[0119] The position of the limiting hole 123 corresponds to the position of the DC output terminal 4 in the frame 1;
[0120] The position of the prefabricated hole 122 corresponds to the position of the AC input terminal in the frame 1 .
[0121] The ventilation holes 121 and the vent holes 26 have similar functions, both of which are to ensure the heat dissipation problem inside the structure. The device will generate a certain amount of heat during operation. If the heat cannot be effectively dissipated, it is likely to cause the temperature inside the frame 1 to rise, thereby affecting its performance and life. It is necessary to ensure that there is enough heat dissipation space.
[0122] The prefabricated hole 122 is used for the wire connected to the AC input terminal to enter, and the limiting hole 123 is used for the DC output terminal 4 to extend, so as to realize the connection between the communication power load transfer box of the device of the present invention and the external power supply and load to realize load transfer.
[0123] The prefabricated hole 122 and the limiting hole 123 are both embedded with wear-resistant pads 124 to prevent the cable from being worn out due to being placed on the edge of the hole for a long time.
[0124] The outer side of the DC output terminal 4 is covered with a wear-resistant part 41, which can limit the cable connected to the DC output terminal 4 to a certain extent, thereby preventing the cable connected to the DC output terminal 4 from shifting during the pulling process and causing damage to the internal structure of the interface.
[0125] The wear-resistant part 41 is provided with a connection hole 42 for allowing a cable connected to the DC output terminal 4 to enter.
[0126] The position of the connection hole 42 corresponds to the position of the DC output terminal 4 . Only the portion of the DC output terminal 4 connected to the cable is exposed, and the remaining portion is covered and protected by the wear-resistant part 41 . The cable passes through the connection hole 42 and is connected to the DC output terminal 4 .
[0127] The wear-resistant part 41 is made of rubber material, which is famous for its excellent wear resistance. It can effectively resist physical wear such as friction and extrusion that the cable may encounter during use, thereby extending the service life of the cable and its interface.
[0128] Rectifier module 2 refers to TR48-1800 series high frequency switch rectifier module 2, which is an ACDC module with AC voltage input and adjustable DC voltage output. Rectifier module 2 adopts DSP (digital signal processor) digital control, resonant soft switching, and high power factor.
[0129] TR48-1800 series high frequency switch rectifier module 2 has the following advantages:
[0130] 1. High efficiency
[0131] Resonant soft switching technology reduces energy consumption, meets energy conservation and emission reduction requirements, and saves electricity bills for customers.
[0132] 2. High power density
[0133] It can save customers space and reduce system costs.
[0134] 3.DSP digital control
[0135] Intelligence, fewer components, higher environmental stability, higher reliability, and more convenient capacity expansion.
[0136] 4. Low input harmonics
[0137] Reduce pollution to the power grid and increase the adaptability of the power grid.
[0138] 5. Wide input voltage range, wide output voltage range
[0139] Suitable for most occasions with different input and output voltages.
[0140] 6. Wide operating temperature range
[0141] Wide operating temperature range meets most harsh working environments
[0142] 7. Hot plug
[0143] Suitable for easy use and reduced maintenance costs.
[0144] The communication power load transfer box of the device of the present invention is based on the TR48-1800 series high-frequency switch rectifier module 2, and can quickly and efficiently complete the rectification process on the basis of ensuring that the rectifier module 2 inherits the TR48-1800 series high-frequency switch rectifier module 2, thereby assisting the communication power load transfer box of the device of the present invention to realize its required functions.
[0145] like Figure 4 As shown, the specific structure is: the rectifier module 2 includes a second shell 21, and the rectifier module 2 is integrated into one by the second shell 21, which is convenient for maintenance and can also be transported or replaced separately.
[0146] The second shell 21 extends out of the frame body 1 through the fourth fixing frame 114 , and the rectifier module 2 extends out of the fourth fixing frame 114 as a whole, so that it is convenient to take out and replace it as a whole.
[0147] The second housing 21 extends out of the frame 1 and is provided with an AC power indicator light 22, a current limiting indicator light 23, a fault indicator light 33, a module handle 25, a vent hole 26 and a module lock 27;
[0148] The AC power supply indicator light 22 is green, the current limiting indicator light 23 is orange, and the fault indicator light 33 is red. The specific functions are as follows:
[0149] Green light on: AC input power supply indication;
[0150] Green light flashes: module identification, module sleep standby;
[0151] Yellow light on: output current limiting;
[0152] Yellow light flashes: module address is wrong / duplicate;
[0153] Red light on: input overvoltage, input undervoltage, over-temperature protection, over-current protection, output overvoltage, internal bus overvoltage, internal bus undervoltage;
[0154] Flashing red: Fan failure.
[0155] The module handle 25 is vertically fixed to the side of the second shell 21. When the second shell 21 is taken out from the frame 1, the module handle 25 is pulled to pull out the rectifier module 2 as a whole for replacement or repair. In addition, a buckle can be provided inside the frame 1 so that the module handle 25 is buckled and fixed inside the frame 1 to further fix the frame 1.
[0156] The second shell 21 extends out of one side of the frame 1 and is provided with a vent hole 26 to ensure the heat dissipation problem inside the rectifier module 2. Because the rectifier module 2 will generate a certain amount of heat during operation, if the heat cannot be effectively dissipated, it is likely to cause the module temperature to rise, thereby affecting its performance and life. It is necessary to ensure that there is enough heat dissipation space.
[0157] At the same time, the ventilation holes 26 provided on the side of the second shell 21 also reduce the overall weight of the rectifier module 2. In addition, to ensure the heat dissipation performance of the rectifier module 2, the number of ventilation holes 26 is determined according to the heat dissipated by the rectifier module 2 and can be flexibly adjusted.
[0158] The module lock 27 is fixed at the bottom end of the side of the second shell 21. After the rectifier module 2 enters the frame 1 as a whole, its position is adjusted to ensure that the rectifier module 2 is correctly positioned in the frame 1, and then the module lock 27 is pulled to fix the rectifier module 2.
[0159] The module lock 27 can be specifically referred to the existing locking structures on the market, such as a tongue-type lock, a slide-type lock, a spring-type lock, a rotary lock or a magnetic lock, to ensure that the rectifier module 2 is fixed in the frame 1.
[0160] The installation steps of rectifier module 2 are as follows:
[0161] Align the rectifier module 2 with the fixed frame, push the rectifier module 2 inward, and slide the lock to the right to lock the module. When the buckle is set inside the frame 1, the module handle 25 needs to be pressed inward to connect the module handle 25 with the buckle inside the frame 1.
[0162] The disassembly steps of rectifier module 2 are as follows:
[0163] First, unlock the module lock 27, then pull out the module handle 25, and then pull the module handle 25 to pull out the module.
[0164] The other side of the second housing 21 is provided with signal port pins 28 , module output pins 29 and module input pins 30 .
[0165] like Figure 3 as well as Figure 7 As shown, the signal port pins 28 include pin 1 211, pin 212, pin 3 213, pin 4 214, pin 5 215 and pin 6 216;
[0166] The signal of pin 211 is defined as CAN+.
[0167] The signal of pin 212 is defined as VCC+.
[0168] Pin 3 213 is the first reserved pin.
[0169] The signal of pin 214 is defined as CAN-,
[0170] The signal of pin 215 is defined as VCC-,
[0171] Pin 216 No. 6 is the second reserved pin;
[0172] The module output pin 29 includes pin 7 217, pin 8 218 and pin 9 219;
[0173] The signal of pin 217 is defined as VOUT+.
[0174] The signal of pin 218 of No. 8 is defined as VOUT-,
[0175] The signal of pin 219 of No. 9 is defined as HOT_PLUG;
[0176] The module input pins 30 include pin 10 220, pin 11 221 and pin 12 222;
[0177] The signal of pin 221 of No. 11 is defined as PE.
[0178] The signal of pin 222 of No. 12 is defined as single-phase power N or DC input negative.
[0179] The signal of pin 13 213 is defined as single-phase power L or DC input positive.
[0180] The specific description is shown in Table 1:
[0181] Table 1 Rectifier module 2 pin definition table
[0182]
[0183]
[0184] The monitoring module 3 has three-way load current sampling and two-way battery current sampling functions.
[0185] like Figure 1 and Figure 8 As shown, specifically, the monitoring module 3 includes a first housing;
[0186] The side of the housing is provided with a power indicator light 32, a fault indicator light 33, a display screen 34, an operation button 35, a northbound RS485 interface 36, a southbound RS485 interface 37, a TCP / IP interface 38, an alarm dry interface 39, a standby dry interface 50 and a battery temperature sensor interface 51;
[0187] A backlight is provided inside the operation button 35 to indicate the status of the operation button 35;
[0188] The display screen 34 is an LCD liquid crystal display screen 34.
[0189] The power indicator light 32 and the fault indicator light 33 extend out of the frame body 1 through the first fixing frame 111.
[0190] The display screen 34 extends out of the frame body 1 through the second fixing frame 112.
[0191] The operation button 35 extends out of the frame 1 through the fixing hole 116.
[0192] The northbound RS485 interface 36 , the southbound RS485 interface 37 , the TCP / IP interface 38 , the alarm trunk interface 39 , the backup trunk interface 50 and the battery temperature sensor interface 51 all extend out of the frame body 1 through the third fixing frame 113 .
[0193] The southbound RS485 interface 37 is provided with two groups;
[0194] The alarm dry interface 39 is provided with three groups;
[0195] The spare dry interface 50 is provided with three groups,
[0196] The operation buttons 35 include an up button 52, a down button 53, a return button 54 and a confirmation button 54;
[0197] Up key 52 and down key 53: Press the up key 52 or down key 53 to scroll through the menu or select a parameter;
[0198] Return key 54: Press the return key 54 to return to the previous menu without saving the set parameters;
[0199] Confirmation key 54: 1. In the system information interface, press the confirmation key 54 to enter the main menu.
[0200] 2. Press the confirmation key 54 in the main menu to enter the next submenu.
[0201] 3. Press the confirmation key 54 in the submenu to save the parameters;
[0202] If there is no key operation within 30 seconds, the backlight will be turned off. If there is no key operation within 1 minute, you need to log in again. However, the monitoring model is internally provided with a parameter duration adjustment function so that the time can be modified. The parameter duration can be adjusted by pressing the up key 52 and the down key 53. The parameter value increases or decreases with the key adjustment.
[0203] The third side surface and the fourth side surface are both connected with a fixing plate, and the fixing plate includes a connecting plate 126 . The connecting plate 126 is provided with a positioning hole 127 , and the device of the present invention is fixed by screws passing through the positioning hole 127 .
[0204] As a certain embodiment of the present invention, the fixing plate and the connecting plate 126 are vertically arranged, and the device of the present invention and the position to be fixed are fixed in the left-right direction.
[0205] As a certain embodiment of the present invention, the fixing plate and the connecting plate 126 are arranged in parallel, and the device of the present invention and the position to be fixed are fixed in the front-to-back direction.
[0206] The dimensions of the second housing 21 are 125 mm×41 mm×301 mm; the dimensions of the frame 1 are 482.6 mm×177.7 mm×401 mm, and the volume is reduced as much as possible while ensuring that the internal structure is sufficient.
[0207] The technical parameters of a communication power load transfer box of the present invention are shown in Table 2:
[0208] Table 2 Technical parameters of communication power load transfer box
[0209]
[0210]
[0211] Embodiment 1:
[0212] A communication power supply load transfer box comprises a frame 1, which is a rectangular frame 1 with a hollow interior; a rectifier module 2, a monitoring module 3, a shunt, an AC input terminal and a DC output terminal 4 are arranged inside the frame 1;
[0213] The communication power enters the power load transfer box from the AC input terminal and is output from the DC output terminal 4 after passing through the rectifier module 2 and the shunt; the entire process from the communication power entering to the output is monitored by the monitoring module 3;
[0214] A battery pack 5 is also arranged inside the frame 1; the output end of the battery pack 5 is connected to the output end of the shunt; the frame 1 comprises a first side surface 11, a second side surface 12, a third side surface and a fourth side surface, the first side surface 11 and the second side surface 12 are arranged opposite to each other, and the third side surface and the fourth side surface are arranged opposite to each other; the first side surface 11 is provided with a first fixing frame 111, a second fixing frame 112, a third fixing frame 113, a fourth fixing frame 114, a fifth fixing frame 115 and a fixing hole 116; the first fixing frame 111, the second fixing frame 112, the fourth fixing frame 114 and the fifth fixing frame 115 are rectangular frames, and the third fixing frame 113 is an "L"-shaped frame 1; the second side surface 12 is provided with There are ventilation holes 121, prefabricated holes 122 and limit holes 123; the first fixed frame 111, the second fixed frame 112 and the third fixed frame 113 are fixed with the monitoring module 3 extending from the frame 1; the fourth fixed frame 114 is fixed with the rectifier module 2 extending from the frame 1; the fifth fixed frame 115 is fixed with the AC input switch 117, the unidirectional AC lightning arrester 118 and the DC output switch 119 extending from the frame 1; the position of the limit hole 123 corresponds to the position of the DC output terminal 4 in the frame 1; the position of the prefabricated hole 122 corresponds to the position of the AC input terminal in the frame 1, and a text mark is set on the side of the frame 1 for the staff to confirm the connection.
[0215] Embodiment 2:
[0216] On the basis of Example 1, the structure of the rectifier module 2 is defined, and the rectifier module 2 includes a second shell 21; the second shell 21 extends out of the frame 1 through a fourth fixed frame 114; one side of the second shell 21 extending out of the frame 1 is provided with an AC power supply indicator light 22, a current limiting indicator light 23, a fault indicator light 33, a module handle 25, a vent 26 and a module lock 27; the other side of the second shell 21 is provided with a signal port pin 28, a module output pin 29 and a module input pin 30.
[0217] Embodiment 3:
[0218] On the basis of Example 2, the structure of the signal port is defined, and the signal port pin 28 includes pin 1 211, pin 212, pin 3 213, pin 4 214, pin 5 215 and pin 6 216; the signal of pin 1 211 is defined as CAN+, the signal of pin 212 is defined as VCC+, pin 3 213 is the first reserved pin, the signal of pin 4 214 is defined as CAN-, the signal of pin 5 215 is defined as VCC-, and pin 6 216 is the second reserved pin;
[0219] The module output pin 29 includes pin 7 217, pin 8 218 and pin 9 219; the signal of pin 7 217 is defined as VOUT+, the signal of pin 8 218 is defined as VOUT-, and the signal of pin 9 219 is defined as HOT_PLUG;
[0220] The module input pin 30 includes pin 10 220, pin 11 221 and pin 12 222; the signal of pin 11 221 is defined as PE, the signal of pin 12 222 is defined as single-phase power N or DC input negative, and the signal of pin 13 213 is defined as single-phase power L or DC input positive.
[0221] Embodiment 4:
[0222] On the basis of Example 1, the structure of the monitoring module 3 is defined, and the monitoring module 3 includes a first shell; a power indicator light 32, a fault indicator light 33, a display screen 34, an operation button 35, a northbound RS485 interface 36, a southbound RS485 interface 37, a TCP / IP interface 38, an alarm dry interface 39, a standby dry interface 50 and a battery temperature sensor interface 51 are arranged on the side of the shell; a backlight is arranged in the operation button 35; the power indicator light 32 and the fault indicator light 33 extend out of the frame 1 through the first fixed frame 111, the display screen 34 extends out of the frame 1 through the second fixed frame 112, the operation button 35 extends out of the frame 1 through the fixing hole 116, and the northbound RS485 interface 36, the southbound RS485 interface 37, the TCP / IP interface 38, the alarm dry interface 39, the standby dry interface 50 and the battery temperature sensor interface 51 all extend out of the frame 1 through the third fixed frame 113.
[0223] Embodiment 5:
[0224] On the basis of Example 4, the external structure of the monitoring module 3 is limited, and two groups of southbound RS485 interfaces 37 are provided; three groups of alarm dry interfaces 39 are provided; three groups of standby dry interfaces 50 are provided; and the operation buttons 35 include an up button 52, a down button 53, a return button 54 and a confirmation button 54.
[0225] Embodiment 6:
[0226] On the basis of the first embodiment, ten DC output terminals 4 are provided; and ten DC output switches 119 are provided.
[0227] Embodiment 7:
[0228] On the basis of the first embodiment, a wear-resistant part 41 is arranged inside the limiting hole 123 ; the wear-resistant part 41 is provided with a connecting hole 42 ; the position of the connecting hole 42 corresponds to the position of the DC output terminal 4 .
[0229] Embodiment 8:
[0230] On the basis of Embodiment 7, the material of the wear-resistant part 41 is limited, and the wear-resistant part 41 is made of rubber.
[0231] Embodiment 9:
[0232] On the basis of Example 1, the fixing device of the present device is determined, and a fixing plate is connected to both the third side and the fourth side; the fixing plate includes a connecting plate 126; the connecting plate 126 is provided with a positioning hole 127; the fixing plate and the connecting plate 126 are vertically arranged.
[0233] Embodiment 10:
[0234] On the basis of Embodiment 1, the dimensions of the housing and the frame 1 are limited, and the dimensions of the second housing 21 are 125 mm×41 mm×301 mm;
[0235] The dimensions of the frame 1 are 482.6 mm×177.7 mm×401 mm.
[0236] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of the present invention.
[0237] Many other changes and modifications may be made without departing from the concept and scope of the present invention.It should be understood that the present invention is not limited to the specific embodiments, and the scope of the present invention is defined by the appended claims.
Claims
1. A communication power supply load transfer box, comprising a frame (1), wherein the frame (1) is a rectangular frame (1) with a hollow interior; It is characterized in that The frame (1) is provided with a rectifier module (2), a monitoring module (3), a shunt, an AC input terminal and a DC output terminal (4); The communication power supply enters the power load transfer box from the AC input terminal, passes through the rectifier module (2) and the shunt, and is then output from the DC output terminal (4); The entire process from the communication power supply entering to the outputting is monitored by the monitoring module (3); A battery pack (5) is also arranged inside the frame (1); The output end of the battery pack (5) is connected to the output end of the shunt; The frame (1) comprises a first side surface (11), a second side surface (12), a third side surface and a fourth side surface, wherein the first side surface (11) and the second side surface (12) are arranged opposite to each other, and the third side surface and the fourth side surface are arranged opposite to each other; The first side surface (11) is provided with a first fixing frame (111), a second fixing frame (112), a third fixing frame (113), a fourth fixing frame (114), a fifth fixing frame (115) and a fixing hole (116); The first fixing frame (111), the second fixing frame (112), the fourth fixing frame (114) and the fifth fixing frame (115) are rectangular frames, and the third fixing frame (113) is an "L"-shaped frame body (1); The second side surface (12) is provided with a ventilation hole (121), a prefabricated hole (122) and a limiting hole (123); The first fixing frame (111), the second fixing frame (112) and the third fixing frame (113) are fixed with a monitoring module (3) extending from the frame body (1); The fourth fixing frame (114) fixes a rectifier module (2) extending from the frame body (1); The fifth fixing frame (115) fixes an AC input switch (117), a unidirectional AC lightning arrester (118), and a DC output switch (119) extending from the frame body (1); The position of the limiting hole (123) corresponds to the position of the DC output terminal (4) in the frame (1); The position of the prefabricated hole (122) corresponds to the position of the AC input terminal in the frame (1); The prefabricated hole (122) and the limiting hole (123) are both embedded with wear-resistant pads (124); The side of the frame (1) is provided with a text mark.
2. A communication power supply load transfer box as claimed in claim 1, characterized in that: The rectifier module (2) comprises a second shell (21); The second shell (21) extends out of the frame body (1) through the fourth fixing frame (114); The second shell (21) extends out of the frame (1) and is provided with an AC power supply indicator light (22), a current limiting indicator light (23), a fault indicator light (33), a module handle (25), a vent hole (26) and a module lock (27) on one side thereof; The other side of the second housing (21) is provided with a signal port pin (28), a module output pin (29) and a module input pin (30).
3. A communication power supply load transfer box as claimed in claim 2, characterized in that: The signal port pins (28) include pin No. 1 (211), pin No. 2 (212), pin No. 3 (213), pin No. 4 (214), pin No. 5 (215) and pin No. 6 (216); The signal of the pin 1 (211) is defined as CAN+. The signal of the pin 2 (212) is defined as VCC+, The pin No. 3 (213) is a first reserved pin, The signal of the pin 4 (214) is defined as CAN-, The signal of the pin 5 (215) is defined as VCC-, The pin No. 6 (216) is a second reserved pin; The module output pins (29) include pin No. 7 (217), pin No. 8 (218) and pin No. 9 (219); The signal of the pin 7 (217) is defined as VOUT+, The signal of the pin 8 (218) is defined as VOUT-, The signal of the pin 9 (219) is defined as HOT_PLUG; The module input pins (30) include pin No. 10 (220), pin No. 11 (221) and pin No. 12 (222); The signal of the pin 11 (221) is defined as PE. The signal of the pin 12 (222) is defined as single-phase power N or DC input negative. The signal of the pin 13 (213) is defined as single-phase power L or DC input positive.
4. A communication power supply load transfer box as claimed in claim 1, characterized in that: The monitoring module (3) comprises a first shell; The side of the housing is provided with a power indicator light (32), a fault indicator light (33), a display screen (34), an operation button (35), a northbound RS485 interface (36), a southbound RS485 interface (37), a TCP / IP interface (38), an alarm dry interface (39), a standby dry interface (50) and a battery temperature sensor interface (51); The operation button (35) is provided with a backlight; The power indicator light (32) and the fault indicator light (33) extend out of the frame body (1) through a first fixing frame (111). The display screen (34) extends out of the frame body (1) through a second fixing frame (112). The operating button (35) extends out of the frame (1) through the fixing hole (116). The northbound RS485 interface (36), the southbound RS485 interface (37), the TCP / IP interface (38), the alarm trunk interface (39), the standby trunk interface (50) and the battery temperature sensor interface (51) all extend out of the frame (1) through the third fixing frame (113).
5. A communication power supply load transfer box as claimed in claim 4, characterized in that: The southbound RS485 interface (37) is provided with two groups; The alarm dry interface (39) is provided with three groups; The spare dry interfaces (50) are provided in three groups; The operation keys (35) include an up key (52), a down key (53), a return key (54) and a confirmation key (54).
6. A communication power supply load transfer box as claimed in claim 1, characterized in that: The DC output terminals (4) are provided in ten numbers; Ten DC output switches (119) are provided.
7. A communication power supply load transfer box as claimed in claim 1, characterized in that: The DC output terminal (4) is covered with a wear-resistant part (41) on the outside; The wear-resistant part (41) is provided with a connecting hole (42); The position of the connection hole (42) corresponds to the position of the DC output terminal (4).
8. A communication power supply load transfer box as claimed in claim 7, characterized in that: The wear-resistant part (41) is made of rubber.
9. A communication power load transfer box as claimed in claim 1, characterized in that: The third side surface and the fourth side surface are both connected with a fixing plate; The fixing plate includes a connecting plate (126); The connecting plate (126) is provided with a positioning hole (127); The fixing plate and the connecting plate (126) are arranged vertically.
10. A communication power load transfer box as claimed in claim 2, characterized in that: The size of the second shell (21) is 125 mm×41 mm×301 mm; The dimensions of the frame (1) are 482.6 mm×177.7 mm×401 mm.
