Wire harness processing equipment
By designing automated wire harness processing equipment, using the combination of cutting, pulling and tin mechanisms, the problem of low wire harness processing efficiency in the prior art is solved, and efficient and automated wire harness processing is achieved.
Patent Information
- Application Number
- CN202411299704.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2024-12-31
AI Technical Summary
The existing wire harness processing process requires a lot of manual participation, which is inefficient and time-consuming, especially in processes such as peeling, cutting and tin.
A wire harness processing equipment is designed, including a cutting mechanism, a pull-cut mechanism and a bonding mechanism on the workbench. The tray mechanism can flow sequentially between these mechanisms to realize the cutting of the wire cortex, the separation of the cortex from the wire core, and the conductor. tin-tight treatment. The equipment improves processing efficiency through laser cutting mechanism, clamping and cutting mechanism of the pull-cut mechanism, and automatic control of the tin mechanism.
The automated processing of wire harnesses is realized, efficiency is improved, manual participation is reduced, and multiple wire harnesses can be processed at the same time, ensuring the accuracy and efficiency of wire flush, length adjustment and viscosting treatment.
Smart Images

Figure CN119231385A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of wire harness stripping and cutting, and in particular to a wire harness processing device. Background Art
[0002] Wire harness is a combination of multiple wires or cables, which is used to connect various components of electrical equipment to achieve normal operation of electrical equipment. Wire harness is widely used in many fields, such as electronic equipment, automobile and aerospace industries.
[0003] Typically, a wiring harness includes at least a protective sheath (such as rubber, plastic or metal braid) and a plurality of wires, which are wrapped and gathered by the protective sheath. For ease of connection, the end of each wire protrudes out of the protective sheath. The wires typically also include an outer insulating layer and an inner wire core.
[0004] At present, according to actual application requirements, it is necessary to process multiple wires exposed outside the protective sheath, wherein the processing specifically includes three steps: stripping, cutting and tinning. Peeling is to facilitate cutting, cutting is to ensure that the multiple wires exposed outside the protective sheath are flush, and tinning is to prevent oxidation of the wires and improve tensile strength.
[0005] At present, the processing of the wires of the wiring harness is usually done manually. Workers use special scissors for stripping to manually strip the wires, and then use shearing tools such as scissors to cut the wires. Finally, they hold the protective jacket to suspend the wires in the tin furnace for tinning.
[0006] The above-mentioned processing of the wire requires much manual participation, which is not only inefficient but also time-consuming and labor-intensive. Summary of the invention
[0007] In order to improve the efficiency of wire processing, the present application provides a wire harness processing device.
[0008] The wire harness processing equipment provided in this application adopts the following technical solution: A wire harness processing device, comprising a workbench, on which a skin cutting mechanism, a pulling and cutting mechanism and a tinning mechanism are arranged, wherein the skin cutting mechanism is used to cut the skin layer of the wire, the pulling and cutting mechanism is used to pull the cut skin layer and cut the wire core so that the cut skin layer and the cut wire core can be separated, and the tinning mechanism is used to tin the wire; The wire harness processing equipment also includes a tray mechanism for placing the wire harness, and the tray mechanism is configured to be able to flow through the skin cutting mechanism, the pulling and cutting mechanism and the tinning mechanism in sequence.
[0009] By adopting the above technical solution, the wire harness can be placed on the tray mechanism for fixing, and then the tray mechanism can be placed on the skin cutting mechanism, the pulling and cutting mechanism and the tinning mechanism in turn, so that the wire skin can be cut, the cut skin can be pulled, and the wire core can be cut in turn, so that the cut skin and the wire core are separated, and the wire is tinned; this application can improve the efficiency of wire processing.
[0010] Preferably, the tray mechanism includes a mounting block, which is provided with a plurality of receiving holes for receiving the wiring harness; a limiting member is also provided at the end of the mounting block, and the limiting member is used for allowing the protective jackets of a plurality of wiring harnesses to abut against each other so that the plurality of protective jackets are flush; a mounting member is provided away from the end of the mounting block, and the mounting member is used for supporting the wire core; a pressing assembly is also provided on the mounting block for pressing the wiring harness into the receiving hole.
[0011] By adopting the above technical solution, multiple wire harnesses can be fixed and processed at the same time; first, multiple wire harnesses are placed in the receiving hole, and then the limiting parts are used to make the multiple protective jackets flush, and then the multiple wire harnesses are pressed and fixed by using the pressing assembly to complete the wire harness loading.
[0012] Preferably, the pressing assembly includes a pressing cover, which is movably arranged on the mounting block; a connecting column is provided on the mounting block, and the connecting column is rotatably connected to the pressing column, and the pressing column is configured to be able to rotate and press the pressing cover so that the pressing cover presses the wiring harness into the receiving hole.
[0013] By adopting the above technical solution, the pressure on the pressure cover can be released by rotating the pressure column, and then after the pressure cover is separated from the mounting block, multiple wire harnesses can be taken out / put in; taking and putting multiple wire harnesses is relatively convenient.
[0014] Preferably, the pulling and cutting mechanism includes a frame arranged on a workbench, the frame is configured to be able to place a tray mechanism, the frame is provided with a limiting component, a skin-lifting component and a pressing and cutting component, the limiting component is configured to be able to limit the position of the tray mechanism on the frame, the skin-lifting component is configured to be able to press the wire harness to pull the cut skin layer to expose the wire core, and the pressing and cutting component is configured to be able to cut off the exposed wire core.
[0015] By adopting the above technical solution, after the tray mechanism is placed on the frame, the position of the tray mechanism can be limited by using the limiting component, and then the wire harness can be pressed by using the skin pulling component to pull the cut skin layer to expose the wire core, and the exposed wire core can be cut off by using the pressing and cutting component.
[0016] Preferably, the face-lifting assembly comprises a driving member 1 arranged on the frame, the driving member 1 is connected to a pressing member, and the driving member 1 is used to drive the pressing member to move so as to press the pressing cover; The frame is also slidably connected to a sliding block, the sliding block is provided with a mounting seat, and the mounting seat is rotatably connected to a pressure-tilting rod; the pressure-tilting rod includes a pressing portion and a clamping portion, the pressing portion and the clamping portion are respectively located on both sides of the mounting seat, the clamping portion is provided with an upper jaw, and the sliding block is provided with a lower jaw; the pressing portion is connected to a reciprocating feed member 1, the output end of the reciprocating feed member 1 is connected to the sliding block, and the reciprocating feed member 1 is configured to be able to drive the pressure-tilting rod to rotate so as to drive the upper jaw to approach / move away from the lower jaw; the frame is also provided with a reciprocating feed group connected to the sliding block.
[0017] By adopting the above technical scheme, the following actions can be achieved: first, the driving member is driven to drive the pressing member to move so as to press the pressing cover to ensure that the pressing cover presses multiple wire harnesses; then the reciprocating feeding group is driven to drive the sliding block to move so that multiple cut cortexes are located between the upper jaw and the lower jaw, and then the reciprocating feeding member is driven to drive the upper jaw and the lower jaw to move closer to each other to clamp the cut cortexes; then the reciprocating feeding group is driven for the first time to drive the sliding block to move the cut cortexes a certain distance so that part of the wire core structure is exposed. At this time, it is necessary to ensure that the cut cortexes are not completely separated from the wire cores, and there is still a part of the connection between the wire cores and the cut cortexes; then the reciprocating feeding member is driven to drive the upper jaw and the lower jaw to move away from each other to release the clamping of the cortexes, and then the reciprocating feeding group is driven for the second time to drive the sliding block to move to reset the upper jaw and the lower jaw. At this time, the pressing and cutting assembly is used to cut the exposed wire cores, and the cut wire cores will fall off with the cortexes.
[0018] The cortex and the wire core that have been cut off but not completely separated are easy to collect after they fall off, and the cortex and the wire core that are connected are also easy to take out for subsequent operations.
[0019] Preferably, a vertical plate is provided on the mounting member, and the vertical plate has a plurality of receiving holes for receiving the wire core; the pressing and cutting assembly includes a driving member 2 arranged on the frame, and the driving member 2 is connected to a cutting knife, and the driving member 2 is used to drive the cutting knife to move so as to cut the wire core along the vertical plate.
[0020] By adopting the above technical solution, the number of receiving holes two can be matched with the number of guides in the protective jacket. After multiple wire harnesses are placed in receiving hole one, the wire cores can be arranged by placing the wire cores in receiving hole two. In this way, when the cutting knife is driven by driving member two for cutting, it can be ensured that multiple wire cores are cut as flat as possible.
[0021] Preferably, the skin cutting mechanism is a laser cutting machine; a through groove is provided on the mounting member, and the through groove is used for the laser cutting machine to emit laser to pass through so as to cut the skin layer.
[0022] By adopting the above technical solution, the cortexes of multiple wires can be cut at one time by using the laser emitted by the laser cutting machine to scan through the through slot.
[0023] Preferably, the tinning mechanism includes a tin furnace arranged on a workbench, the tin furnace is provided with a frame, the frame is provided with a slide rail, the slide rail is slidably connected with a slider, and the slider is provided with a accommodating component for the tray mechanism to be clamped; the frame is also connected with a positioning component, the positioning component is connected to the accommodating component, and the positioning component is used to drive the accommodating component to approach / move away from the tin furnace.
[0024] By adopting the above technical solution, the tray mechanism can be placed on the accommodating component, and then after the accommodating component is driven close to / away from the tin furnace by the positioning component, the wire core can be driven to synchronously approach / away from the tin furnace for tinning. The tinning method using the positioning component can ensure that the distance of multiple wire cores immersed in the tin liquid is controllable.
[0025] Preferably, the accommodating assembly includes a connecting block connected to the slider, the connecting block is provided with an abutment member, the abutment member includes a snap-in groove at the end, the mounting block is provided with a snap-in column, the snap-in column is used to snap into the snap-in groove to limit the mounting block.
[0026] By adopting the above technical solution, the mounting block can be easily limited by clamping the clamping column to the clamping groove, thereby limiting a plurality of wiring harnesses.
[0027] Preferably, the positioning assembly includes a rotating column, the frame body has a mounting hole, and the rotating column is threadedly connected to the mounting hole; the rotating column is rotatably connected to a connecting plate, the connecting plate is connected to the accommodating assembly, and the rotating column is configured to be able to rotate to drive the connecting plate to move, thereby driving the accommodating assembly to move.
[0028] By adopting the above technical solution, rotating the rotating column can drive the connecting plate to move, thereby driving the accommodating component to move and then driving the multiple wiring harnesses to move.
[0029] In summary, the present invention includes at least one of the following beneficial technical effects: 1. The wire harness can be placed on the tray mechanism for fixing, and then the tray mechanism is placed on the skin cutting mechanism, the pulling and cutting mechanism and the tinning mechanism in sequence to cut the wire skin, pull the cut skin and cut the wire core in sequence to separate the cut skin and the wire core, and tin the wire; 2. The present application can realize the following actions: first, drive the driving member to drive the pressing member to move so as to press the pressing cover to ensure that the pressing cover presses multiple wire harnesses; then drive the reciprocating feeding group to drive the sliding block to move so that multiple cut cortexes are located between the upper jaw and the lower jaw, and then drive the reciprocating feeding member to drive the upper jaw and the lower jaw to move closer to each other to clamp the cut cortexes; then drive the reciprocating feeding group for the first time to drive the sliding block to move the cut cortexes a certain distance so that part of the wire core structure is exposed. At this time, it is necessary to ensure that the cut cortexes are not completely separated from the wire cores, and there is still a part of the connection between the wire cores and the cut cortexes; then drive the reciprocating feeding member to drive the upper jaw and the lower jaw to move away from each other to release the clamping of the cortexes, and then drive the reciprocating feeding group for the second time to drive the sliding block to move to reset the upper jaw and the lower jaw. At this time, the pressing and cutting assembly is used to cut off the exposed wire cores, and the cut wire cores will fall off with the cortexes.
[0030] In the present application, the cut but not completely separated cortex and wire core are easy to collect after falling, and the connected cortex and wire core are also easy to take out for subsequent operations; 3. The tray mechanism can be placed on the accommodating component, and then the positioning component can be used to drive the accommodating component close to / away from the tin furnace, and the wire core can be driven to synchronously approach / away from the tin furnace for tinning. The tinning method using the positioning component can ensure that the distance of multiple wire cores immersed in the tin liquid is controllable. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the overall structure of a wire harness processing device in an embodiment of the present application; Figure 2 It is a structural diagram used to reflect the tray mechanism; Figure 3 It is a top view used to reflect the tray mechanism; Figure 4 It is a structural schematic diagram used to reflect the pulling and cutting mechanism; Figure 5 It is a schematic diagram for reflecting the structure of the facelift component; Figure 6 It is used to reflect the main view of the facelift component; Figure 7 It is a structural diagram used to reflect the tin-bonding mechanism; Figure 8 It is a schematic diagram for reflecting the structure of the accommodating component; Fig. 9 It is a structural schematic diagram used to reflect the positioning component.
[0032] Markings in the attached drawings: 1. workbench; 2. skin cutting mechanism; 3. pulling and cutting mechanism; 31. frame; 32. limiting assembly; 321. tray; 322. receiving slot; 33. skin pulling assembly; 331. driving member 1; 332. pressing member; 333. sliding block; 3331. lower jaw; 334. mounting seat; 335. pressing and tilting rod; 3351. pressing part; 3352. clamping part; 33521. upper jaw; 33522. sawtooth groove; 336. reciprocating feed member 1; 337. reciprocating feed group; 3371. connecting seat; 3372. reciprocating feed member 2; 3373. reciprocating feed member 3; 34. pressing and cutting assembly; 341. driving member 2; 342. cutting knife; 4. tinning mechanism; 41. tin Furnace; 42, frame; 43, slide rail; 44, slider; 45, accommodating component; 451, connecting block; 452, abutting member; 4521, snap-fit groove; 4522, plug-in groove; 46, adjustment component; 461, rotating column; 4611, limiting ring; 46111, annular limiting groove; 462, mounting hole; 463, connecting plate; 4631, accommodating groove; 464, twisting cap; 5, tray mechanism; 51, mounting block; 511, snap-fit column; 52, accommodating hole one; 53, limiting member; 531, accommodating semicircular hole; 54, mounting member; 541, through groove; 55, vertical plate; 551, accommodating hole two; 56, pressing component; 561, pressing cover; 562, connecting column; 563, pressing column. DETAILED DESCRIPTION
[0033] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0034] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0035] The embodiment of the present application discloses a wire harness processing device. It is used to process multiple wires exposed outside a protective jacket, wherein the processing purpose includes two dimensions: ensuring that the multiple wires exposed outside the protective jacket are flush, and adjusting the lengths of the multiple wires exposed outside the protective jacket. In the present application, the processing of a wire harness with three wires gathered inside is taken as an example.
[0036] Reference Figure 1A wire harness processing device includes a workbench 1, on which a skin cutting mechanism 2, a pulling and cutting mechanism 3 and a tinning mechanism 4 are arranged. The skin cutting mechanism 2 is used to cut the skin layer of the wire, the pulling and cutting mechanism 3 is used to pull the cut skin layer and cut the wire core so that the cut skin layer and the cut wire core can be separated, and the tinning mechanism 4 is used to tin the wire. A wire harness processing device also includes a tray mechanism 5 for placing the wire harness, and the tray mechanism 5 can be circulated on the skin cutting mechanism 2, the pulling and cutting mechanism 3 and the tinning mechanism 4 in sequence to perform skin layer cutting, skin layer pulling, wire core cutting and wire tinning in sequence.
[0037] The wire harness is placed on the tray mechanism 5 for fixing, and then the tray mechanism 5 is placed on the skin cutting mechanism 2, the pulling and cutting mechanism 3 and the tinning mechanism 4 in turn to cut the wire skin, pull the cut skin and cut the wire core in turn to separate the cut skin and the wire core, and tin the wire.
[0038] In this embodiment, the circulation mode of the tray mechanism 5 is manual circulation. In other embodiments, additional equipment such as a robot can be provided to perform automated circulation.
[0039] It should be noted that directly cutting the wire core with cortex is not effective, as the cut cortex may stick to the original cortex and make it difficult to remove the cut cortex.
[0040] Reference Figure 2 and Figure 3 The tray mechanism 5 includes a mounting block 51, on which a plurality of receiving holes 52 for receiving the wiring harness are opened. The receiving holes 52 are specifically semicircular holes, and the receiving holes 52 penetrate the mounting block 51. After the wiring harness is placed in the receiving holes 52, the top of the wiring harness will be higher than the top of the mounting block 51.
[0041] Reference Figure 2 and Figure 3 A limiting member 53 is further provided at the left end of the mounting block 51. The limiting member 53 is used for allowing the protective jackets of multiple wiring harnesses to abut against each other so that the multiple protective jackets can be flush. Specifically, the limiting member 53 is provided with a corresponding accommodating semicircular hole 531 corresponding to each receiving hole 52. The accommodating semicircular hole 531 is coaxially arranged with the receiving hole 52, and the aperture of the accommodating semicircular hole 531 is smaller than the receiving hole 52. After the wiring harness is placed in each receiving hole 52, it is first necessary to ensure that the three wire cores of each wiring harness are all inserted into the accommodating semicircular hole 531, and then all the wiring harnesses are moved to the left so that all the protective jackets abut against the limiting member 53. At this time, the multiple protective jackets will be flush.
[0042] Reference Figure 2 and Figure 3, a mounting member 54 is provided at the end of the stopper 53 away from the mounting block 51, and the mounting member 54 is used to support the wire core; in order to arrange the wire core for subsequent cutting, a vertical plate 55 is provided on the mounting member 54, and a plurality of receiving holes 551 for receiving the wire core are opened at the top of the vertical plate 55. In this embodiment, three receiving holes 551 are opened at the top of the vertical plate 55 corresponding to each receiving hole 52. In addition, in order to ensure the fixation of the wire harness, a pressing component 56 for pressing the wire harness into the receiving hole 52 is also provided on the mounting block 51.
[0043] Reference Figure 2 The pressing assembly 56 includes a pressing cover 561, which is movably arranged on the mounting block 51 and located above the mounting block 51, and the bottom end of the pressing cover 561 contacts the top end of the wiring harness; two connecting columns 562 are respectively arranged on both sides of the plurality of receiving holes 52 on the mounting block 51, and each connecting column 562 is rotatably connected to a pressing column 563, and the connecting column 562 and the pressing column 563 are tightly connected, and the pressing column 563 is horizontally arranged, and the pressing column 563 can be rotated to press the pressing cover 561 so that the pressing cover 561 presses the wiring harness into the receiving hole 52.
[0044] Reference Figure 4 The pulling and cutting mechanism 3 includes a frame 31 arranged on the workbench 1. The frame 31 can place the tray mechanism 5. The frame 31 is provided with a limiting component 32, a pulling component 33 and a pressing and cutting component 34. The limiting component 32 can limit the position of the tray mechanism 5 on the frame 31. The pulling component 33 can press the wire harness to pull the cut skin layer to expose the wire core. The pressing and cutting component 34 can cut off the exposed wire core.
[0045] Reference Figure 5 The limiting component 32 includes a tray 321 arranged on the frame 31, and the tray 321 includes a receiving groove 322 at the top. The mounting block 51 can be fitly placed in the receiving groove 322, and the mounting block 51 can be moved and taken out.
[0046] Reference Figure 4 The facelift assembly 33 includes a driving member 331 disposed on the frame 31, the driving member 331 is preferably a cylinder, and the driving member 331 is connected to a pressing member 332, combined with Figure 2 The pressing member 332 is located above the pressing cover 561, and the driving member 1 331 is used to drive the pressing member 332 to move downward to press the pressing cover 561. The pressing member 332 will press the pressing cover 561 to compress the multiple wire harnesses, and at this time, the mounting block 51 is also pressed on the tray 321, and the mounting block 51 cannot move.
[0047] Reference Figure 5 and Figure 6The facelift assembly 33 also includes a sliding block 333 disposed on the frame 31 and slidably connected to the frame 31. The sliding block 333 is provided with a mounting seat 334, and the mounting seat 334 is rotatably connected to a push-up lever 335; the push-up lever 335 includes a pressing portion 3351 and a clamping portion 3352, the pressing portion 3351 and the clamping portion 3352 are respectively located on both sides of the mounting seat 334, an upper jaw 33521 is provided on the clamping portion 3352, and a lower jaw 3331 is provided on the sliding block 333; the pressing portion 3351 is connected to a reciprocating The feeding member 336, the reciprocating feeding member 336 is preferably a thin cylinder, and the output shaft of the thin cylinder can be designed to be able to rotate slightly to meet the requirement of driving the pressure-tilting rod 335 to press around the mounting seat 334 in this application. The output end of the reciprocating feeding member 336 is connected to the sliding block 333, and the reciprocating feeding member 336 can drive the pressure-tilting rod 335 to rotate, thereby driving the upper jaw 33521 to approach / move away from the lower jaw 3331; a reciprocating feeding group 337 connected to the sliding block 333 is also provided on the frame 31.
[0048] Reference Figure 5 and Figure 6 The reciprocating feeding group 337 includes a connecting seat 3371 connected to the frame 31, and a reciprocating feeding member 2 3372 and a reciprocating feeding member 3 3373 are provided on the connecting seat 3371, and the reciprocating feeding member 2 3372 and the reciprocating feeding member 3 3373 are preferably cylinders; the output shaft of the reciprocating feeding member 2 3372 is connected to the frame 31, so the reciprocating feeding member 2 3372 can drive the connecting seat 3371 to move left and right; the output shaft of the reciprocating feeding member 3 3373 is connected to the sliding block 333, so the reciprocating feeding member 3 3373 can drive the sliding block 333 to move left and right. In this embodiment, the output power of the reciprocating feed member 2 3372 is mainly used to pull the cut cortex to expose the internal wire core, so the output shaft movement stroke of the reciprocating feed member 2 3372 is set to be smaller, and the output power of the reciprocating feed member 3 373 is mainly used to move the upper jaw 33521 and the lower jaw 3331 to the two sides of the cortex to be pulled and to reset, so the output shaft movement stroke of the reciprocating feed member 3 3373 is set to be larger.
[0049] The present application can realize the following actions: first, the driving member 1 331 is driven to drive the pressing member 332 to move so as to press the pressing cover 561 to ensure that the pressing cover 561 presses the multiple wire harnesses; then, the reciprocating feeding member 3373 is driven to drive the sliding block 333 to move so that the multiple cut leather layers are located between the upper jaw 33521 and the lower jaw 3331, and then the reciprocating feeding member 1 336 is driven to drive the upper jaw 33521 and the lower jaw 3331 to move closer to each other to clamp the cut leather layers; then, the reciprocating feeding member 2 3372 is driven to drive the sliding block 333 to move the cut leather layers. The cut cortex is pulled a certain distance so that part of the wire core structure is exposed. At this time, it is necessary to ensure that the cut cortex is not completely separated from the wire core, and the wire core and the cut cortex are still partially connected; then the reciprocating feed member 1 336 is driven to drive the upper jaw 33521 and the lower jaw 3331 to move away from each other to release the clamping of the cortex, and then the reciprocating feed member 3373 is driven to drive the sliding block 333 to move and drive the upper jaw 33521 and the lower jaw 3331 to reset. At this time, the pressing and cutting assembly 34 is used to cut off the exposed wire core, and the cut wire core will fall off with the cortex.
[0050] The wire core is usually small and thin, and the cut wire core is long or short. If the wire core is cut off alone and falls on the ground or any structure, the wire core will be difficult to collect and find. In addition, the wire core is also light, and the cut wire core is easily affected by external factors such as wind and flies around. Therefore, in the present application, the cortex and the wire core are not completely separated after being cut to ensure that they can be easily found and collected after falling. The heavier core with cortex can also avoid the flying of the cut cortex and wire core waste to a certain extent.
[0051] Reference Figure 6 In order to facilitate the upper jaw 33521 and the lower jaw 3331 to clamp the cortex, the lower end of the upper jaw 33521 has a plurality of sawtooth grooves 33522 for increasing friction, and the sawtooth grooves 33522 are inclined downward toward the direction close to the mounting seat 334.
[0052] Reference Figure 4 The pressing and cutting assembly 34 includes a second driving member 341 disposed on the frame 31, the second driving member 341 is a cylinder, and the second driving member 341 is connected to a cutting knife 342, combined with Figure 2 The second driving member 341 is used to drive the cutting knife 342 to move vertically so as to cut the wire core along the left end of the vertical plate 55. The specific structure of the cutting knife 342 is prior art and will not be described here.
[0053] Reference Figure 3 Combined with Figure 1The skin cutting mechanism 2 in this application is a laser cutting machine. In order to cooperate with the use of the laser cutting machine, a through groove 541 is opened on the mounting part 54. The through groove 541 is vertically arranged. The through groove 541 is located between the pressure cover 561 and the accommodating semicircular hole 531. The through groove 541 is used for the laser cutting machine to emit laser to pass through and thus cut the skin layer.
[0054] In the present application, after cutting half of the circumference of the wire harness by using a laser cutting machine, the skin-lifting assembly 33 can be used to pull the skin layer to expose the wire core part, which can meet the subsequent wire core cutting requirements; of course, the entire circumference of the wire harness can also be cut by flipping the tray mechanism 5, and the subsequent wire core can be exposed more. The specific cutting method is determined based on the thickness of the skin layer. When the thickness of the skin layer is large, the latter cutting method is selected for cutting.
[0055] Reference Figure 7 The tinning mechanism 4 includes a tin furnace 41 arranged on the workbench 1, the tin furnace 41 can hold molten tin, a frame 42 is provided on the tin furnace 41, a slide rail 43 is provided on the frame 42, the slide rail 43 is slidably connected with a slider 44, and the slider 44 is provided with a accommodating component 45 for the tray mechanism 5 to be clamped; the frame 42 is also connected with a positioning component 46, the positioning component 46 is connected to the accommodating component 45, and the positioning component 46 is used to drive the accommodating component 45 to approach / move away from the tin furnace 41.
[0056] After the tray mechanism 5 is clamped on the accommodating component 45, ensure that the wire core to be tinned faces downward, and then after the accommodating component 45 is driven to approach / move away from the tin furnace 41 by the positioning component 46, the wire core can be driven to approach / move away from the tin furnace 41 synchronously for tinning. The tinning method using the positioning component 46 can ensure that the distance of multiple wire cores immersed in the tin liquid is controllable.
[0057] Reference Figure 8 The accommodating component 45 includes a connecting block 451 connected to the slider 44, and two abutting parts 452 are provided on the connecting block 451. Each abutting part 452 includes an L-shaped clamping groove 4521 at the end, and each abutting part 452 also includes a plug-in groove 4522 at the top. The plug-in groove 4522 is vertically penetrated, and a clamping column 511 is provided on the mounting block 51.
[0058] The installation block 51 is installed by moving the installation block 51 from top to bottom and inserting it into the insertion slot 4522 until the clamping column 511 abuts against the wall surface of the clamping slot 4521. After the soldering is completed, the installation block 51 can be removed by moving the installation block 51 upward.
[0059] Reference Fig. 9The positioning assembly 46 includes a rotating column 461, and the frame 42 is provided with a mounting hole 462. The rotating column 461 is threadedly connected to the mounting hole 462; the rotating column 461 is rotatably connected to a connecting plate 463, and the connecting plate 463 is connected to the connecting block 451. The rotating column 461 can rotate to drive the connecting plate 463 to move, thereby driving the connecting block 451 to move. Specifically, the connecting plate 463 is provided with a vertically arranged accommodating groove 4631, and the rotating column 461 is penetrated into the accommodating groove 4631. The rotating column 461 includes a limiting ring 4611 on the side wall, and the limiting ring 4611 includes an annular limiting groove 46111 on the side wall, and the connecting plate 463 is inserted into the limiting ring 4611 groove; a twisting cap 464 is provided at the top of the rotating column 461.
[0060] Insert the mounting block 51 into the insertion slot 4522 to ensure that the wire core to be tinned faces downward, and then rotate the twist cap 464 to drive the connecting block 451 to approach / move away from the tin furnace 41, thereby driving the wire core to synchronously approach / move away from the tin furnace 41 for tinning.
[0061] The method of rotating the screw cap 464 to drive the mounting block 51 to move up and down can ensure that the distances of multiple wire cores immersed in the tin liquid are controllable.
[0062] The implementation principle of a wire harness processing device in the embodiment of the present application is: First, rotate the pressing column 563 to remove the pressing cover 561, then place the multiple wire harnesses in the multiple receiving holes 551 and move the multiple wire harnesses so that the multiple protective jackets are against the stopper 53. At this time, the multiple protective jackets will be flush, and each wire is placed in one of the receiving semicircular holes 531 to arrange the wires. Then, reset the pressing cover 561 and rotate the pressing column 563 to press the pressing cover 561. Place the mounting block 51 on the skin cutting mechanism 2 to cut the skin layer; The mounting block 51 is placed in the receiving groove 322, and the driving member 1 331 is driven to drive the pressing member 332 to move and press against the pressing cover 561 to press the multiple wire harnesses; then the reciprocating feeding member 3373 is driven to drive the sliding block 333 to move so that the multiple cut leather layers are located between the upper jaw 33521 and the lower jaw 3331, and then the reciprocating feeding member 1 336 is driven to drive the upper jaw 33521 and the lower jaw 3331 to move closer to each other to clamp the cut leather layers; then the reciprocating feeding member 2 3372 is driven to drive the sliding block 333 to move the cut leather layers to be pulled a certain distance so that part of the wire core is knotted. The structure is exposed. At this time, it is necessary to ensure that the cut cortex is not completely separated from the wire core, and the wire core and the cut cortex are still partially connected; then the reciprocating feed member 1 336 is driven to drive the upper jaw 33521 and the lower jaw 3331 to move away from each other to release the clamping of the cortex, and then the reciprocating feed member 3373 is driven to drive the sliding block 333 to move and drive the upper jaw 33521 and the lower jaw 3331 to reset, and then the driving member 2 341 is driven to drive the cutting knife 342 to move vertically, so as to cut the wire core along the left end of the vertical plate 55 to cut the exposed wire core, and the cut wire core will fall off with the cortex; The driving member 331 drives the pressing member 332 to move and release the tightness of the pressing cover 561, and the mounting block 51 is disassembled and inserted into the plug-in slot 4522 until the clamping column 511 is against the wall of the clamping slot 4521. At this time, it is necessary to ensure that the wire core to be tinned faces downward, and then rotate the twist cap 464 to drive the connecting block 451 to approach / move away from the tin furnace 41, thereby driving the wire core to synchronously approach / move away from the tin furnace 41 for tinning.
[0063] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A wire harness processing device, characterized in that: The workbench (1) comprises a skin cutting mechanism (2), a pulling and cutting mechanism (3) and a tinning mechanism (4), wherein the skin cutting mechanism (2) is used to cut the skin layer of the wire, the pulling and cutting mechanism (3) is used to pull the cut skin layer and cut the wire core so that the cut skin layer and the cut wire core can be separated, and the tinning mechanism (4) is used to tin the wire; The wire harness processing equipment further comprises a tray mechanism (5) for placing the wire harness, and the tray mechanism (5) is configured to be able to flow sequentially on the skin cutting mechanism (2), the pulling and cutting mechanism (3) and the tinning mechanism (4).
2. A wire harness processing device according to claim 1, characterized in that: The tray mechanism (5) comprises a mounting block (51), on which a plurality of receiving holes (52) for receiving wire harnesses are formed; a stopper (53) is also provided at the end of the mounting block (51), and the stopper (53) is used for allowing protective jackets of a plurality of wire harnesses to abut against each other so that the plurality of protective jackets are flush; a mounting member (54) is provided at the end of the stopper (53) away from the mounting block (51), and the mounting member (54) is used for supporting the wire core; and a pressing assembly (56) is also provided on the mounting block (51) for pressing the wire harness into the receiving hole (52).
3. A wire harness processing device according to claim 2, characterized in that: The pressing assembly (56) comprises a pressing cover (561), and the pressing cover (561) is movably arranged on the mounting block (51); a connecting column (562) is arranged on the mounting block (51), and the connecting column (562) is rotatably connected to a pressing column (563), and the pressing column (563) is configured to be able to rotate and press against the pressing cover (561) so that the pressing cover (561) presses the wiring harness into the receiving hole (52).
4. A wire harness processing device according to claim 3, characterized in that: The pulling and cutting mechanism (3) comprises a frame (31) arranged on a workbench (1), the frame (31) being configured to be able to place a tray mechanism (5), the frame (31) being provided with a limiting component (32), a skin-lifting component (33) and a pressing and cutting component (34), the limiting component (32) being configured to be able to limit the position of the tray mechanism (5) on the frame (31), the skin-lifting component (33) being configured to be able to press the wire harness so as to pull the cut skin layer to expose the wire core, and the pressing and cutting component (34) being configured to be able to cut off the exposed wire core.
5. A wire harness processing device according to claim 4, characterized in that: The face-lifting assembly (33) comprises a driving member (331) disposed on the frame (31), wherein the driving member (331) is connected to a pressing member (332), and the driving member (331) is used to drive the pressing member (332) to move so as to press the pressing cover (561); The frame (31) is also slidably connected to a sliding block (333), the sliding block (333) is provided with a mounting seat (334), the mounting seat (334) is rotatably connected to a push-tilt rod (335); the push-tilt rod (335) includes a pressing portion (3351) and a clamping portion (3352), the pressing portion (3351) and the clamping portion (3352) are respectively located on both sides of the mounting seat (334), the clamping portion (3352) is provided with an upper jaw (33521), the sliding block (333) is provided with a mounting seat (334), and the push-tilt rod (335) is rotatably connected to the mounting seat (334); the pressing portion (3351) and the clamping portion (3352) are respectively located on both sides of the mounting seat (334), the clamping portion (3352) is provided with an upper jaw (33521), and the sliding block (333) is provided with a mounting seat (334). The block (333) is provided with a lower jaw (3331); the pressing portion (3351) is connected to a reciprocating feeding member (336), the output end of which is connected to the sliding block (333), and the reciprocating feeding member (336) is configured to drive the pressure tilting rod (335) to rotate so as to drive the upper jaw (33521) to approach / move away from the lower jaw (3331); the frame (31) is also provided with a reciprocating feeding group (337) connected to the sliding block (333).
6. A wire harness processing device according to claim 4, characterized in that: The mounting member (54) is provided with a vertical plate (55), and the vertical plate (55) is provided with a plurality of receiving holes (551) for receiving the wire cores; the pressing and cutting assembly (34) comprises a second driving member (341) provided on the frame (31), and the second driving member (341) is connected to a cutting knife (342), and the second driving member (341) is used to drive the cutting knife (342) to move so as to cut the wire core along the vertical plate (55).
7. The wire harness processing equipment according to claim 2, characterized in that: The skin cutting mechanism (2) is a laser cutting machine; a through slot (541) is provided on the mounting member (54), and the through slot (541) is used for allowing the laser cutting machine to emit laser light through so as to cut the skin layer.
8. The wire harness processing equipment according to claim 2, characterized in that: The tinning mechanism (4) comprises a tin furnace (41) arranged on a workbench (1); a frame (42) is arranged on the tin furnace (41); a slide rail (43) is arranged on the frame (42); a slider (44) is slidably connected to the slide rail (43); a receiving assembly (45) for receiving a tray mechanism (5) is arranged on the slider (44); a positioning assembly (46) is also connected to the frame (42); the positioning assembly (46) is connected to the receiving assembly (45); and the positioning assembly (46) is used to drive the receiving assembly (45) to move closer to / away from the tin furnace (41).
9. A wire harness processing device according to claim 8, characterized in that: The accommodating assembly (45) comprises a connecting block (451) connected to the slider (44); the connecting block (451) is provided with an abutting piece (452); the abutting piece (452) comprises a clamping groove (4521) at an end; the mounting block (51) is provided with a clamping column (511); the clamping column (511) is used to clamp into the clamping groove (4521) so as to limit the mounting block (51).
10. The wire harness processing equipment according to claim 8, characterized in that: The positioning assembly (46) comprises a rotating column (461), the frame (42) is provided with a mounting hole (462), and the rotating column (461) is threadedly connected to the mounting hole (462); the rotating column (461) is rotatably connected to a connecting plate (463), and the connecting plate (463) is connected to the accommodating assembly (45), and the rotating column (461) is configured to be able to rotate to drive the connecting plate (463) to move, thereby driving the accommodating assembly (45) to move.
Citation Information
Cited By
Automatic crimping machine for wire harness connection processing
CN119994609A
