Furnace electric dust remover structure

By introducing agitating plates and air jet holes into the ash bucket, combined with the automatic control of distance sensors and solenoid valves, the problems of dust clogging and inner wall residues are solved, and efficient cleaning of the ash bucket is achieved.

CN119237156APending Publication Date: 2025-01-03DATANG BAOJI POWER GENERATION CO LTD
View PDF 7 Cites 0 Cited by

Patent Information

Application Number
CN202411402334.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-01-03

AI Technical Summary

Technical Problem

In the ash bucket, dust can easily lead to clogging and residual inner walls, resulting in unclear cleaning.

Method used

A furnace electric dust collector structure is designed, including ash bucket, dust exhaust pipe, dust outlet, motor, rotating rod, agitating sleeve, fan, distance sensor and solenoid valve, and automatic dust cleaning is achieved through agitating plate and air jet holes.

Benefits of technology

It effectively prevents dust clogging, and ensures the inner wall of the ash bucket through automatic detection and cleaning mechanisms, improving the dust discharge efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119237156A_ABST
    Figure CN119237156A_ABST
Patent Text Reader

Abstract

The invention discloses a furnace electric dust remover structure which comprises an ash bucket body, the bottom of the ash bucket body communicates with a dust discharging pipe, the bottom end of the dust discharging pipe communicates with a dust outlet pipe, a fixing frame is fixedly connected to the lower portion of the surface of the dust outlet pipe, and a motor is fixedly connected to the top of the fixing frame. And an output shaft of the motor is fixedly connected with a rotating rod through a coupling. According to the electric dust remover structure of the furnace, the motor is controlled to drive the rotating rod to rotate, the rotating rod can drive the multiple stirring plates to rotate through the stirring sleeve, the multiple stirring plates stir the lower portion of the interior of the dust hopper body, and therefore dust blockage can be effectively prevented, air is blown to the air outlet pipe through the draught fan, the air outlet pipe blows air to the rectangular pipe, and the dust removal efficiency is improved. The rectangular pipe blows air downwards through the multiple air jetting holes, so that dust on the inner wall of the ash bucket body is blown, residual dust on the inner wall of the ash bucket body can be well cleaned, and the dust cleaning effect of the ash bucket is guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of ash hoppers, in particular to a furnace electric precipitator structure. Background Art

[0002] The ash hopper is a container in the electrostatic precipitator used to collect and store the dust generated after dust removal. It is usually located below the corona electrode and the dust collecting electrode, and has a certain inclination angle and outlet to facilitate the collection and discharge of dust.

[0003] When the treated dust-laden gas passes through the electric field area of ​​the electrostatic precipitator, the charged dust particles are attracted to the dust collecting plate by the electric field force, and then the attracted dust slides into the ash hopper due to gravity. During the long-term use of the ash hopper, the dust inside the hopper will gradually increase. When the dust accumulates to a certain level, it needs to be discharged regularly. However, when cleaning the dust inside the ash hopper, more dust needs to be discharged from the narrow mouth, which can easily cause dust blockage, and some dust will easily remain on the inner wall of the ash hopper, resulting in unclean dust inside the hopper. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides a furnace electrostatic precipitator structure, which solves the problem that a large amount of dust needs to be discharged from a narrow opening, which easily causes dust blockage and some dust easily remains on the inner wall of the ash hopper, resulting in the dust inside the ash hopper not being cleaned cleanly.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a furnace electrostatic precipitator structure, comprising an ash hopper body, the bottom of the ash hopper body is connected with a dust exhaust pipe, the bottom of the dust exhaust pipe is connected with a dust outlet pipe, a fixed frame is fixedly connected below the surface of the dust outlet pipe, a motor is fixedly connected to the top of the fixed frame, the output shaft of the motor is fixedly connected to a rotating rod through a coupling, one end of the rotating rod passes through the dust outlet pipe, the dust exhaust pipe and the ash hopper body in sequence and extends to the interior of the ash hopper body, two stirring sleeves are fixedly connected to the surface of the rotating rod and located on the surface of the ash hopper body, stirring plates are fixedly connected on both sides of the surface of the stirring sleeve, a fan is fixedly connected to the top of the ash hopper body, the air outlet end of the fan is connected with an air outlet pipe, a rectangular tube is arranged above the interior of the ash hopper body, one end of the air outlet pipe passes through the ash hopper body and extends to the interior of the ash hopper body, one end of the air outlet pipe extending to the interior of the ash hopper body is connected to the surface of the rectangular tube, and a number of air injection holes are opened below the surface of the rectangular tube.

[0006] Preferably, a distance sensor is fixedly mounted on one side of the top of the ash hopper body through an opening, a mounting box is fixedly connected to the bottom of the fixing frame, and a storage battery is fixedly mounted inside the mounting box.

[0007] Preferably, a central processing unit is fixedly mounted on the top of the battery, and a solenoid valve is provided above the surface of the dust outlet pipe.

[0008] Preferably, the output end of the battery is connected to the button, the distance sensor and the input end of the central processing unit respectively, the output end of the distance sensor is connected to the input end of the data comparator, and the output end of the data comparator is connected to the input end of the feedback module.

[0009] Preferably, the output end of the central processing unit is connected to the input ends of the motor, the fan, the data comparator and the solenoid valve respectively.

[0010] Preferably, the output end of the button and the output end of the feedback module are connected to the input end of the central processing unit. Beneficial Effects

[0011] The present invention provides a furnace electrostatic precipitator structure. Compared with the existing technology, it has the following beneficial effects: (1) The invention controls the motor to drive the rotating rod to rotate, and the rotating rod drives the multiple stirring plates to rotate through the stirring sleeve, so that the multiple stirring plates stir the lower part of the inside of the ash hopper body, thereby effectively preventing dust from clogging. The fan blows air to the air outlet pipe, so that the air outlet pipe blows air to the rectangular tube, and the rectangular tube sprays air downward through multiple air jets, thereby blowing the dust on the inner wall of the ash hopper body, which can effectively clean the dust remaining on the inner wall of the ash hopper body and ensure the dust cleaning effect of the ash hopper.

[0012] (2) The invention detects the dust inside the ash hopper body through a distance sensor. If the dust thickness reaches a certain height, the central processing unit will open the solenoid valve to discharge the dust and start the motor and fan to clean the dust, thereby automatically cleaning the dust and making it more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the external structure of the present invention; Figure 2 is a cross-sectional view of the structure of the present invention; Figure 3 A bottom view of the air outlet pipe, rectangular tube and air jet hole structure of the present invention; Figure 4 The internal structure diagram of the installation box, battery and central processing unit of the present invention is shown; Figure 5 Schematic diagram of the process of the system of the present invention.

[0014] In the figure: 1. Ash hopper body; 2. Dust exhaust pipe; 3. Dust outlet pipe; 4. Fixed bracket; 5. Button; 6. Motor; 7. Rotating rod; 8. Stirring sleeve; 9. Stirring plate; 10. Fan; 11. Air outlet pipe; 12. Rectangular tube; 13. Jet hole; 14. Distance sensor; 15. Installation box; 16. Battery; 17. Central processing unit; 18. Data comparator; 19. Feedback module; 20. Solenoid valve. DETAILED DESCRIPTION

[0015] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0016] See also Figure 1-5 The present invention provides a technical solution: a furnace electrostatic precipitator structure, including an ash hopper body 1, both sides of the ash hopper body 1 are fixedly connected with a support frame, the bottom of the ash hopper body 1 is connected with a dust exhaust pipe 2, the bottom end of the dust exhaust pipe 2 is connected with a dust outlet pipe 3, a fixed frame 4 is fixedly connected below the surface of the dust outlet pipe 3, and a motor 6 is fixedly connected to the top of the fixed frame 4. The motor 6 is a servo motor, and the output shaft of the motor 6 is fixedly connected with a rotating rod 7 through a coupling. One end of the rotating rod 7 passes through the dust outlet pipe 3, the dust exhaust pipe 2 and the ash hopper body 1 in sequence and extends to the inside of the ash hopper body 1 Two stirring sleeves 8 are fixedly connected to the surface of the rotating rod 7 and located on the surface of the hopper body 1, and stirring plates 9 are fixedly connected to the two sides of the surface of the stirring sleeve 8. A fan 10 is fixedly connected to the top of the hopper body 1, and the air outlet end of the fan 10 is connected to an air outlet pipe 11. A rectangular tube 12 is arranged above the inside of the hopper body 1, one end of the air outlet pipe 11 penetrates the hopper body 1 and extends to the inside of the hopper body 1, and one end of the air outlet pipe 11 extending to the inside of the hopper body 1 is connected to the surface of the rectangular tube 12, and a plurality of air injection holes 13 are opened below the surface of the rectangular tube 12.

[0017] Furthermore, a distance sensor 14 is fixedly installed on one side of the top of the ash hopper body 1 through an opening, and the model of the distance sensor 14 is SENST-200. A mounting box 15 is fixedly connected to the bottom of the fixing frame 4, and a battery 16 is fixedly installed inside the mounting box 15. The solenoid valve 20, the distance sensor 14, the motor 6 and the fan 10 are all electrically connected to the battery 16 and controlled by the central processing unit 17. A central processing unit 17 is fixedly installed on the top of the battery 16, and the model of the central processing unit 17 is 6ES7416-3ES07-0AB0. A solenoid valve 20 is arranged above the surface of the dust outlet pipe 3.

[0018] Furthermore, in order to automatically clean dust, the output end of the battery 16 is respectively connected to the button 5, the distance sensor 14 and the input end of the central processing unit 17, the output end of the distance sensor 14 is connected to the input end of the data comparator 18, the output end of the data comparator 18 is connected to the input end of the feedback module 19, the output end of the central processing unit 17 is respectively connected to the input end of the motor 6, the fan 10, the data comparator 18 and the solenoid valve 20, and the output end of the button 5 and the output end of the feedback module 19 are connected to the input end of the central processing unit 17.

[0019] When in use, the warning distance of the distance sensor 14 is pre-set by pressing the button 5, and the dust inside the ash hopper body 1 is detected by controlling the distance sensor 14. The dust collected in the ash hopper body 1 gradually increases, and the thickness of the dust gradually increases. If the thickness of the dust reaches a certain height, when the distance sensor 14 detects the dust pile, the central processor 17 controls the solenoid valve 20 to open, and the dust in the ash hopper body 1 is discharged from the dust outlet pipe 3 through the dust exhaust pipe 2; At the same time, the central processing unit 17 will control the starting motor 6 and the fan 10, the motor 6 will drive the rotating rod 7 to rotate, and the rotating rod 7 will drive the multiple stirring plates 9 to rotate through the stirring sleeve 8, so that the multiple stirring plates 9 stir the lower part of the inside of the ash hopper body 1 to prevent dust from being blocked under the ash hopper body 1. At the same time, the fan 10 will draw the external gas into the air outlet pipe 11, so that the air outlet pipe 11 draws the gas into the rectangular tube 12, so that the rectangular tube 12 sprays the gas downward through the multiple jet holes 13, and the gas sprayed from the multiple jet holes 13 will clean the inner wall of the ash hopper body 1 to prevent the inner wall of the ash hopper body 1 from sticking to the dust, thereby discharging the dust inside the ash hopper body 1.

Claims

1. A furnace electrostatic precipitator structure, comprising an ash hopper body (1), characterized in that: The bottom of the ash hopper body (1) is connected to a dust exhaust pipe (2), the bottom end of the dust exhaust pipe (2) is connected to a dust outlet pipe (3), a fixed frame (4) is fixedly connected below the surface of the dust outlet pipe (3), a motor (6) is fixedly connected to the top of the fixed frame (4), the output shaft of the motor (6) is fixedly connected to a rotating rod (7) via a coupling, one end of the rotating rod (7) passes through the dust outlet pipe (3), the dust exhaust pipe (2) and the ash hopper body (1) in sequence and extends to the interior of the ash hopper body (1), and two stirring sleeves are fixedly connected to the surface of the rotating rod (7) and located on the surface of the ash hopper body (1). (8), stirring plates (9) are fixedly connected to both sides of the surface of the stirring sleeve (8), a fan (10) is fixedly connected to the top of the ash hopper body (1), the air outlet end of the fan (10) is connected to an air outlet pipe (11), a rectangular tube (12) is arranged above the interior of the ash hopper body (1), one end of the air outlet pipe (11) passes through the ash hopper body (1) and extends to the interior of the ash hopper body (1), one end of the air outlet pipe (11) extending to the interior of the ash hopper body (1) is connected to the surface of the rectangular tube (12), and a plurality of air injection holes (13) are opened below the surface of the rectangular tube (12).

2. The electric precipitator structure of a furnace according to claim 1, characterized in that: A distance sensor (14) is fixedly mounted on one side of the top of the ash hopper body (1) through an opening, a mounting box (15) is fixedly connected to the bottom of the fixing frame (4), and a storage battery (16) is fixedly mounted inside the mounting box (15).

3. A furnace electrostatic precipitator structure according to claim 2, characterized in that: A central processing unit (17) is fixedly mounted on the top of the storage battery (16), and a solenoid valve (20) is arranged above the surface of the dust outlet pipe (3).

4. A furnace electrostatic precipitator structure according to claim 3, characterized in that: The output end of the storage battery (16) is respectively connected to the input end of the key (5), the distance sensor (14) and the central processing unit (17); the output end of the distance sensor (14) is connected to the input end of the data comparator (18); and the output end of the data comparator (18) is connected to the input end of the feedback module (19).

5. A furnace electrostatic precipitator structure according to claim 4, characterized in that: The output end of the central processing unit (17) is respectively connected to the input ends of the motor (6), the fan (10), the data comparator (18) and the solenoid valve (20).

6. A furnace electrostatic precipitator structure according to claim 4, characterized in that: The output end of the button (5) and the output end of the feedback module (19) are connected to the input end of the central processing unit (17).

Citation Information

Patent Citations

  • Pulse bag filter

    CN206965358U

  • Automatic ash removal ash receiving hopper for cyclone dust collector

    CN209334396U

  • Cloth bag dust-removing and bridging-preventing device for plate blank production

    CN214287168U

  • Ash hopper anti-blocking device of dust remover

    CN219702266U

  • Dust collection mechanism for woven bag production

    CN220026364U