Surrounding type clutch surface spraying equipment

Abstract

The invention provides surrounding type clutch surface spraying equipment which comprises a liquid storage tank, a workpiece bearing frame capable of being pulled out in a sliding mode is correspondingly installed at the top of the liquid storage tank, the workpiece bearing frame comprises two vertical plates, the two vertical plates are installed on the two sides of the top of the liquid storage tank in a sliding mode, and a plurality of fixing plates are vertically installed between the two vertical plates at intervals; a plurality of bearing mechanisms are installed at the top of each fixing plate at equal intervals, the bearing mechanisms are driven to rotate synchronously, and the clutches are correspondingly arranged on the bearing mechanisms in a sleeving mode; a spraying mechanism is further correspondingly arranged on the top of the liquid storage box and correspondingly located on one side of the workpiece bearing frame. The overall structural design is ingenious, highly automatic control can be achieved, the labor intensity of workers is effectively reduced, the working efficiency is improved, compared with manual spraying, spraying is more uniform, the effect is better, the spraying requirement of batch products can be well met, and practicability is high.

Description

Technical Field

[0001] The invention relates to the technical field of spraying, in particular to a wrap-around clutch surface spraying device. Background Art

[0002] The clutch is located in the flywheel housing between the engine and the gearbox. The clutch assembly is fixed to the rear plane of the flywheel with screws. The clutch output shaft is the gearbox input shaft. During the driving process of the car, the driver can step on or release the clutch pedal as needed to temporarily separate and gradually engage the engine and gearbox to cut off or transfer the power input from the engine to the transmission. The clutch is a common component in mechanical transmission, which can separate or engage the transmission system at any time.

[0003] The structure of the clutch is usually a wrap-around ring structure. During its manufacturing process, it is necessary to spray the surrounding surfaces to improve the corrosion resistance, friction performance and wear resistance of the product. However, the existing spraying method in the factory is generally to use workers to manually spray the clutch with a handheld spray gun. This not only has high labor intensity and low work efficiency, but also the manual spraying is relatively uneven, which cannot meet the spraying needs of batch products. Therefore, it is necessary to propose an improvement measure to solve the above technical problems. Summary of the invention

[0004] The present invention provides a wrap-around clutch surface spraying device to solve the technical problems raised in the above background technology.

[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a surround-type clutch surface spraying equipment, including a liquid storage tank, a slidable workpiece carrier frame is installed on the top of the liquid storage tank, and the workpiece carrier frame includes two vertical plates, which are slidably installed on both sides of the top of the liquid storage tank, and a plurality of fixed plates are installed vertically between the two vertical plates, and a plurality of bearing mechanisms are installed at equal intervals on the top of each fixed plate, and the plurality of bearing mechanisms are driven to rotate synchronously, and the clutch is correspondingly mounted on the bearing mechanism; a spraying mechanism is also correspondingly provided on the top of the liquid storage tank, and the spraying mechanism is correspondingly located on one side of the workpiece carrier frame; when the clutch is correspondingly mounted on the bearing mechanism, the corresponding nozzle on the spraying mechanism will spray the clutch on the bearing mechanism.

[0006] Preferably, the interior of the fixed plate is a hollow structure, and the bearing mechanism includes a bearing rod, a worm gear is installed corresponding to the bottom of the bearing rod passing through the fixed plate, and an annular bearing plate is provided corresponding to the lower part of the bearing rod extending to the outside of the fixed plate, and the clutch is correspondingly mounted on the bearing rod and supported on the annular bearing plate; a driven rotating rod is correspondingly installed in the fixed plate, and a plurality of worm segments are provided on the rotating rod at positions corresponding to the worm gear, and the worm gear is meshed and connected with the corresponding worm segments on the rotating rod.

[0007] Preferably, the spraying mechanism includes two L-shaped frames, which are correspondingly installed on both sides of the top of the liquid storage tank, and a plurality of paint liquid pipes are installed vertically at intervals between the two L-shaped frames, the number and positions of the paint liquid pipes correspond to the number and positions of the fixed plates, and the paint liquid pipes all transport the paint liquid through the liquid storage tank; a plurality of branch pipes are correspondingly provided on the inner side of the paint liquid pipe, the number and positions of the branch pipes correspond to the number and positions of the supporting mechanisms, the branch pipes are respectively connected to the paint liquid pipes through connecting pipes, and two nozzles are correspondingly installed vertically on the branch pipes, and the nozzles point correspondingly to the clutch on the supporting mechanism.

[0008] Preferably, a pressure sensor is installed on the top of the annular supporting plate of the supporting mechanism, and a control valve is installed on the connecting pipe on one side of the paint liquid pipe. The control valve and the pressure sensor are electrically connected to an external control system. When the pressure sensor senses that a clutch is installed on the top of the annular supporting plate, the control valve on the connecting pipe on one side of the supporting mechanism can be controlled to open through the control system, and the clutch on it can be sprayed through the nozzle on one side of the supporting mechanism.

[0009] Preferably, a plurality of motors are correspondingly mounted on one side of one of the two vertical plates, the number and positions of the motors correspond to the number and positions of the rotating rods, and one end of the rotating rod is drivingly connected to the output shaft of the corresponding motor.

[0010] Preferably, a main delivery pipe is provided inside one of the two L-shaped frames, one ends of multiple paint liquid pipes are connected to the main delivery pipe, the bottom of the main delivery pipe is connected to the inside of the liquid storage tank through a pipe, and a pressure pump is installed on the pipe, and the pressure pump is located at a corresponding position on one side of the top of the liquid storage tank.

[0011] Preferably, slide grooves are provided on both sides of the top of the liquid storage tank, and one side of the slide groove is penetrated, and the two vertical plates are respectively slidably installed between the L-shaped frames and the slide grooves on both sides of the liquid storage tank; a butterfly bolt is threadedly installed on one side of the top of the L-shaped frame, and the vertical plate can be limited and fixed by tightening the butterfly bolt.

[0012] Preferably, a liquid collecting tank is correspondingly provided on the top of the liquid storage tank.

[0013] Preferably, a leakage hole is correspondingly opened at the bottom of the liquid collecting tank, the liquid collecting tank is correspondingly connected with the inside of the liquid storage tank through the leakage hole, and a filter screen is correspondingly installed in the leakage hole.

[0014] Compared with the prior art, the present invention has the following beneficial effects: The present invention arranges multiple fixed plates between the workpiece carriers, and installs multiple bearing mechanisms at equidistant intervals on the top of each fixed plate. When working, multiple clutches are installed at one time, and the clutches on the fixed plates are rotated synchronously by utilizing the worm gear meshing transmission, so that the surfaces around the multiple clutches can be sprayed synchronously through the spraying mechanism on one side. The overall structural design is ingenious, which effectively reduces the labor intensity of workers and improves work efficiency. Compared with manual spraying, the spraying is more uniform and the effect is better, which can better meet the spraying needs of batch products. In addition, a pressure sensor is arranged to cooperate with the control valve on one side for induction control, so as to achieve highly automated control, prevent the spraying work from continuing when the bearing mechanism is idling, and effectively save paint liquid. The paint dripped on the workpiece carrier can also be recycled. The overall use is very convenient and practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the spraying equipment of the present invention; Figure 2 is a schematic diagram of the overall structure of the spraying equipment of the present invention from another viewing angle; Figure 3 This is a schematic diagram of the installation structure inside the fixed plate of the present invention. In the figure: 1, liquid storage tank; 101, slide; 102, liquid collecting tank; 2, L-shaped frame; 3, vertical plate; 4, fixed plate; 5, bearing mechanism; 501, bearing rod; 502, annular bearing plate; 503, worm gear; 6, butterfly bolt; 7, paint liquid pipe; 8, connecting pipe; 9, branch pipe; 10, nozzle; 11, motor; 12, pressure pump; 13, rotating rod; 1301, worm section. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0017] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise", "coaxial", "bottom", "one end", "top", "the other end", "one side", "front", "two ends", "both sides" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0018] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0019] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed", "provided with", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be internal communication between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0020] Reference is now made to the accompanying drawings, wherein the purpose of each illustration is only to show certain exemplary embodiments and is not intended to limit the present invention. In each of the drawings, the same reference numerals represent the same or corresponding parts. The dimensions and proportions in each of the drawings are also only for illustration and should not be interpreted as limiting the present invention, and these dimensions may be exaggerated relative to the actual product. Example

[0021] See also Figure 1-3A wrap-around clutch surface spraying device of the present embodiment comprises a liquid storage tank 1, a workpiece carrier that can be slidably withdrawn is correspondingly installed on the top of the liquid storage tank 1, and the workpiece carrier comprises two vertical plates 3, the two vertical plates 3 are slidably installed on both sides of the top of the liquid storage tank 1, and a plurality of fixed plates 4 are vertically installed between the two vertical plates 3, and a plurality of bearing mechanisms 5 are equidistantly installed on the top of each fixed plate 4, and the plurality of bearing mechanisms 5 are driven to rotate synchronously, and the clutch is correspondingly mounted on the bearing mechanism 5; a spraying mechanism is also correspondingly provided on the top of the liquid storage tank 1, and the spraying mechanism is correspondingly located on one side of the workpiece carrier; when a clutch is correspondingly mounted on the bearing mechanism 5, the corresponding nozzle 10 on the spraying mechanism will spray the clutch on the bearing mechanism 5.

[0022] The interior of the fixed plate 4 is a cavity structure, and the bearing mechanism 5 includes a bearing rod 501. After the bottom of the bearing rod 501 passes through the fixed plate 4, a worm wheel 503 is correspondingly installed. The lower part of the bearing rod 501 extending to the outside of the fixed plate 4 is correspondingly provided with an annular bearing plate 502. The clutch is correspondingly mounted on the bearing rod 501 and supported and placed on the annular bearing plate 502. A driven rotating rod 13 is correspondingly installed in the fixed plate 4. A plurality of worm segments 1301 are provided on the rotating rod 13 at positions corresponding to the worm wheel 503. The worm wheel 503 is meshed and connected with the corresponding worm segments 1301 on the rotating rod 13. A plurality of motors 3 are correspondingly installed on one side of one of the two vertical plates 3. The number and position of the motors 3 correspond to the number and position of the rotating rod 13. One end of the rotating rod 13 is connected to the output shaft of the corresponding motor 3. The motor 3 drives the plurality of bearing rods 501 on the fixed plate 4 to rotate synchronously, so that the clutch thereon rotates synchronously, so as to spray the surrounding surfaces.

[0023] The spraying mechanism includes two L-shaped frames 2, which are correspondingly installed on both sides of the top of the liquid storage tank 1. A plurality of paint liquid pipes 7 are installed vertically at intervals between the two L-shaped frames 2. The number and position of the paint liquid pipes 7 correspond to the number and position of the fixed plate 4. A main delivery pipe is correspondingly installed inside one of the two L-shaped frames 2. One end of the plurality of paint liquid pipes 7 is correspondingly connected to the main delivery pipe. The bottom of the main delivery pipe is correspondingly connected to the inside of the liquid storage tank 1 through a pipeline, and a pressure pump 12 is correspondingly installed on the pipeline. The pressure pump 12 is located at a corresponding position on one side of the top of the liquid storage tank 1. The liquid storage tank 1 delivers paint liquid to all the paint liquid pipes 7 through the pressure pump 12. A plurality of branch pipes 9 are correspondingly provided on the inner side of the paint liquid pipe 7. The number and position of the branch pipes 9 correspond to the number and position of the supporting mechanism 5. The branch pipes 9 are respectively connected to the paint liquid pipes 7 through connecting pipes 8. Two nozzles 10 are correspondingly installed vertically on the branch pipes 9. The nozzles 10 point to the clutch on the supporting mechanism 5.

[0024] A pressure sensor is installed on the top of the annular carrier plate 502 of the carrier mechanism 5, and a control valve is installed on the connecting pipe 8 on the side of the paint liquid pipe 7. All motors 3, control valves, pressure sensors and pressure pumps 12 are electrically connected to the external control system. When the pressure sensor senses that a clutch is installed on the top of the annular carrier plate 502, the control valve on the connecting pipe 8 on the side of the carrier mechanism 5 can be controlled by the control system to open, and the clutch on the carrier mechanism 5 can be sprayed through the nozzle 10 on the side of the carrier mechanism 5.

[0025] The top of the liquid storage tank 1 is provided with a corresponding slide groove 101 on both sides, and the slide groove 101 is set through one side. The two vertical plates 3 are respectively slidably installed between the L-shaped vertical frame 2 and the slide groove 101 on both sides of the liquid storage tank 1; the top side of the L-shaped vertical frame 2 is threadedly installed with a butterfly bolt 6, and the vertical plate 3 can be fixed by tightening the butterfly bolt 6. By adjusting the position of the two vertical plates 3, the distance between the nozzle 10 and the clutch on the bearing mechanism 5 can be adjusted, so as to adjust and control the spraying effect as needed. If you need to spray clutches of different models and sizes, you only need to customize and replace different workpiece bearing frames so that the bearing mechanism 5 on the workpiece bearing frame is compatible with the model and size of the clutch.

[0026] The top of the liquid storage tank 1 is also provided with a corresponding liquid collecting tank 102, which can receive the paint liquid dripping from the top. The bottom of the liquid collecting tank 102 is provided with a corresponding leakage hole, and the liquid collecting tank 102 is connected to the inside of the liquid storage tank 1 through the leakage hole. A filter screen is detachably installed in the leakage hole, so that the paint liquid in the liquid collecting tank 102 flows into the liquid storage tank 1 after being filtered, so as to realize the recycling of the paint liquid.

[0027] The above-described embodiments only express a certain implementation mode of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the patent scope of the present invention. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be based on the attached claims.

Claims

1. A wrap-around clutch surface spraying device, characterized in that: The invention comprises a liquid storage tank (1), wherein a slidably withdrawable workpiece carrier is correspondingly mounted on the top of the liquid storage tank (1), wherein the workpiece carrier comprises two vertical plates (3), wherein the two vertical plates (3) are slidably mounted on both sides of the top of the liquid storage tank (1), wherein a plurality of fixed plates (4) are vertically spaced apart between the two vertical plates (3), wherein a plurality of bearing mechanisms (5) are equidistantly mounted on the top of each fixed plate (4), wherein the plurality of bearing mechanisms (5) are driven to rotate synchronously, and a clutch is correspondingly mounted on the bearing mechanism (5); a spraying mechanism is also correspondingly mounted on the top of the liquid storage tank (1), wherein the spraying mechanism is correspondingly located on one side of the workpiece carrier; and when a clutch is correspondingly mounted on the bearing mechanism (5), a corresponding nozzle (10) on the spraying mechanism will spray the clutch on the bearing mechanism (5).

2. A wraparound clutch surface spraying device according to claim 1, characterized in that: The interior of the fixed plate (4) is a hollow structure. The bearing mechanism (5) comprises a bearing rod (501). A worm wheel (503) is correspondingly installed on the bottom of the bearing rod (501) after the bottom of the bearing rod (501) passes through the fixed plate (4). An annular bearing plate (502) is correspondingly provided on the lower part of the bearing rod (501) extending to the outside of the fixed plate (4). The clutch is correspondingly sleeved on the bearing rod (501) and supported and placed on the annular bearing plate (502). A rotating rod (13) driven to rotate is correspondingly installed in the fixed plate (4). A plurality of worm segments (1301) are provided on the rotating rod (13) at positions corresponding to the worm wheel (503). The worm wheel (503) is meshed and connected with the corresponding worm segments (1301) on the rotating rod (13).

3. A wraparound clutch surface spraying device according to claim 2, characterized in that: The spraying mechanism comprises two L-shaped frames (2), the two L-shaped frames (2) are correspondingly installed on both sides of the top of the liquid storage tank (1), and a plurality of paint liquid pipes (7) are installed vertically at intervals between the two L-shaped frames (2), the number and position of the paint liquid pipes (7) correspond to the number and position of the fixed plates (4), and the paint liquid pipes (7) all transport the paint liquid through the liquid storage tank (1); a plurality of branch pipes (9) are correspondingly provided on the inner side of the paint liquid pipe (7), the number and position of the branch pipes (9) correspond to the number and position of the supporting mechanism (5), the branch pipes (9) are respectively connected to the paint liquid pipe (7) through connecting pipes (8), and two nozzles (10) are correspondingly installed vertically on the branch pipes (9), and the nozzles (10) are correspondingly directed to the clutch on the supporting mechanism (5).

4. A wraparound clutch surface spraying device according to claim 3, characterized in that: A pressure sensor is installed on the top of the annular carrier plate (502) of the carrier mechanism (5), and a control valve is installed on the connecting pipe (8) on one side of the paint liquid pipe (7). The control valve and the pressure sensor are electrically connected to an external control system. When the pressure sensor senses that a clutch is installed on the top of the annular carrier plate (502), the control valve on the connecting pipe (8) on one side of the carrier mechanism (5) can be controlled by the control system to open, and the clutch thereon can be sprayed through the nozzle (10) on one side of the carrier mechanism (5).

5. The wrap-around clutch surface spraying device according to claim 2, characterized in that: A plurality of motors (3) are correspondingly mounted on one side of one of the two vertical plates (3), the number and positions of the motors (3) corresponding to the number and positions of the rotating rods (13), and one end of the rotating rod (13) is drivingly connected to the output shaft of the corresponding motor (3).

6. The wraparound clutch surface spraying device according to claim 3, characterized in that: One of the two L-shaped frames (2) is provided with a main delivery pipe in its interior, one end of each of the plurality of paint liquid pipes (7) is connected to the main delivery pipe in its interior, the bottom of the main delivery pipe is connected to the interior of the liquid storage tank (1) via a pipe, and a pressure pump (12) is installed on the pipe, the pressure pump (12) being located at a corresponding position on one side of the top of the liquid storage tank (1).

7. The wraparound clutch surface spraying device according to claim 3, characterized in that: The top of the liquid storage tank (1) is provided with corresponding sliding grooves (101) on both sides, and the sliding groove (101) is penetrated on one side. The two vertical plates (3) are slidably mounted between the L-shaped vertical frames (2) and the sliding grooves (101) on both sides of the liquid storage tank (1) respectively; the top of the L-shaped vertical frame (2) is threadedly mounted with butterfly bolts (6), and the vertical plates (3) can be fixed in a limited position by tightening the butterfly bolts (6).

8. The wraparound clutch surface spraying device according to claim 1, characterized in that: A liquid collecting tank (102) is also correspondingly provided on the top of the liquid storage tank (1).

9. A wraparound clutch surface spraying device according to claim 8, characterized in that: A liquid leakage hole is correspondingly provided at the bottom of the liquid collecting tank (102), the liquid collecting tank (102) is correspondingly connected to the interior of the liquid storage tank (1) via the liquid leakage hole, and a filter screen is correspondingly installed in the liquid leakage hole.

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