Multi-station automatic punching device for machining handlebar
By using the combination of connecting components, transmission structure and other components in the multi-station automatic hole drilling device, efficient and accurate hole drilling of the handlebar workpiece is achieved, solving the problems of complex device operation, high energy consumption and noise vibration, and improving Production efficiency and equipment stability.
Patent Information
- Application Number
- CN202411217915.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-01-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing multi-station automatic hole drilling device requires high technical level in operation and maintenance, and consumes a lot of electricity, generates noise and vibration, affects the environment, and has a long time to troubleshoot and repair, affects production efficiency.
A multi-station automatic hole drilling device is designed, using a combination of connecting components, transmission structure, positioning structure, linkage structure and auxiliary hole drilling equipment, through screws, guide rods, shafts, clamps, extension rods, slide rods, limiting Components such as position frame, sliding tube, electro-hydraulic rod and drive motor realize efficient and accurate hole drilling of handlebar workpieces, simplify workpiece installation, and improve machining stability and accuracy.
Improves production efficiency, reduces manual operation and processing errors, extends equipment service life, reduces energy consumption and production costs, simplifies maintenance and adjustment processes, and improves hole punching accuracy and flexibility.
Smart Images

Figure CN119237793A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of vehicle handlebar processing, in particular to a multi-station automatic punching device for vehicle handlebar processing. Background Art
[0002] The punching process of bicycle handlebars is an important part of the bicycle manufacturing process. It involves the use of multiple steps and tools. It is necessary to confirm the design drawings of the bicycle handlebars, including the shape, size, punching position, etc. of the handlebars to ensure that the processing meets the design requirements and select suitable materials, such as aluminum alloy, stainless steel, etc. These materials have sufficient strength and corrosion resistance and are suitable for bicycle handlebars. Then use a multi-station punching device for rapid processing.
[0003] For example, the patent publication number published on the China Patent Network is: CN 116475457 A, and the patent name is: A multi-station automatic punching device for handlebar processing, including a workbench, a center column positioning device, two groups of handlebar tube positioning devices and at least one group of punching devices, wherein the center column positioning device is installed on the workbench, and is used to position the center column of the handlebar; two groups of handlebar tube positioning devices are installed on the workbench, and are respectively located on both sides of the center column positioning device, and are used to position the handlebar tubes at both ends of the handlebar; at least one group of punching devices is installed on the top or bottom surface of the workbench, and is used to punch holes in the handlebar. The present invention improves the stability of handlebar positioning, is conducive to improving punching accuracy, and at the same time reduces the number of times the handlebar is repositioned, realizes multi-station punching, greatly improves the handlebar drilling efficiency, and is conducive to realizing automated production.
[0004] However, the device is mainly controlled by multiple electric drive devices. Although it has a high degree of automation, operating and maintaining the device may require a high level of technical skills. The operator needs to receive professional training to be able to operate and maintain the equipment proficiently. In addition, the multi-station automatic punching device may consume a lot of electricity during operation, and the noise and vibration generated by mechanical movement may also have a certain impact on the environment, which can easily affect energy utilization and the environment.
[0005] In addition, once a workstation or component fails, it may take a long time to troubleshoot and repair because the system is complex and highly interconnected, which may affect the overall operating efficiency of the production line.
[0006] Therefore, it is necessary to design and transform the multi-station automatic punching device used for handlebar processing. Summary of the invention
[0007] In order to solve the problems raised in the above background technology, the purpose of the present invention is to provide a multi-station automatic punching device for handlebar processing, which has the advantage of continuously processing the special-shaped openings on the handlebar surface while ensuring the stability of the handlebar connection.
[0008] To achieve the above-mentioned object, the present invention provides the following technical solutions: a multi-station automatic punching device for processing a vehicle handlebar, comprising a connecting assembly;
[0009] A handlebar workpiece plugged into the surface of the connection assembly;
[0010] The surface of the connecting component is connected to a main punching device via a transmission structure; a positioning structure is provided on the surface of the connecting component, and the positioning structure can fix the inserted handlebar workpiece; a linkage structure is provided on the surface of the transmission structure, and the linkage structure can be used to drive the positioning structure to open and close and fix the handlebar during the movement of the transmission structure; auxiliary punching devices are provided on both sides of the connecting component, and both sides of the positioning structure are connected to the auxiliary punching devices via a driving component, and the positioning structure can drive the auxiliary punching device to swing and adjust synchronously during the swinging and fixing process.
[0011] As a preferred embodiment of the present invention, the connecting assembly includes a supporting plate arranged at the bottom of the handlebar workpiece, a sleeve is fixedly connected to the surface of the supporting plate, the handlebar workpiece is inserted into the interior of the sleeve, and the main punching device is connected to the top of the supporting plate through a transmission structure.
[0012] As a preferred embodiment of the present invention, the transmission structure includes vertical plates fixedly connected to both sides of the top of the supporting plate, the inner sides of the vertical plates are movably connected with screws through bearings, the inner sides of the vertical plates are fixedly connected with guide rods located on both sides of the screw, the main punching device is respectively sleeved on the surfaces of the guide rods and the screw, the screw is threadedly connected to the main punching device, the guide rod is slidably connected to the main punching device, and the screw can drive the main punching device to move horizontally during rotation and process the handlebar workpiece when it contacts the handlebar workpiece.
[0013] As a preferred embodiment of the present invention, the positioning structure includes a shaft rod movably connected to the inside of the supporting plate, both ends of the shaft rod penetrate the supporting plate and extend to the outside of the supporting plate, both sides of the shaft rod surface are fixedly connected with clamps located on the outside of the supporting plate, the clamps extend from the side of the shaft rod to the side of the handlebar workpiece and squeeze the handlebar assembly to be fixed inside the sleeve, and the linkage structure can be used to push the clamps to swing during the movement of the transmission structure.
[0014] As a preferred embodiment of the present invention, the linkage structure includes an extension rod fixedly connected to both sides of the bottom of the main punching device, a sleeve plate is fixedly connected to the side of the clamp plate close to the shaft rod, the side of the extension rod away from the main punching device extends to the outside of the sleeve plate, the side of the extension rod close to the sleeve plate is fixedly connected to a sliding rod, the side of the sliding rod away from the extension rod extends to the inside of the sleeve plate, the sleeve plate and the sliding rod are slidably connected, and the extension rod can be used to drive the sliding rod to slide inside the sleeve plate during the movement of the main punching device, and the sleeve plate can be driven to swing when being squeezed by the sliding rod.
[0015] As a preferred embodiment of the present invention, the driving component includes a fork fixedly connected to both ends of the shaft rod, and the auxiliary punching device is slidably connected to the inside of the fork through an adjusting structure. The adjusting structure can drive the auxiliary punching device to slide inside the fork and perform drilling processing on the handlebar workpiece during the swinging process of the shaft rod carrying the fork.
[0016] As a preferred embodiment of the present invention, the adjustment structure includes a linkage plate fixedly connected to the bottom of the supporting plate, and both sides of the top of the linkage plate are fixedly connected with limit frames consistent with the bending shape of the handlebar workpiece, and the limit frame is sleeved on the surface of the output end of the auxiliary punching device, and the surface of the auxiliary punching device is fixedly connected with a sliding tube sleeved on the surface of its output end, and the sliding tube is located inside the limit frame and is slidably connected to the limit frame. When the shaft rod drives the fork to swing, the auxiliary punching device can slide inside the fork through the limit of the limit frame and make the auxiliary punching device always parallel to the handle workpiece.
[0017] As a preferred embodiment of the present invention, the interior of the fork is slidably connected with a ring, and the ring is sleeved on the surface of the auxiliary punching device. The ring is slidably connected to the fork and the auxiliary punching device respectively, and the surface of the ring is fixedly connected with an electric hydraulic rod, and the output end of the electric hydraulic rod is fixedly connected with a connecting plate, and the end of the connecting plate away from the electric hydraulic rod is fixedly connected to the outside of the auxiliary punching device, and the auxiliary punching device can utilize the ring to perform lifting and lowering and forward and backward movement inside the fork, and the electric hydraulic rod can drive the auxiliary punching device to move inward and process the handlebar workpiece.
[0018] As a preferred embodiment of the present invention, one end of the screw rod away from the sleeve passes through the vertical plate and extends to the outside of the vertical plate, the end of the screw rod passing through the vertical plate is fixedly connected to a wheel petal, the surface of the vertical plate is fixedly connected to a support plate, the side of the support plate away from the vertical plate extends to the other side of the wheel petal, the surface of the support plate is fixedly connected to a driving motor, the output end of the driving motor passes through the support plate and is fixedly connected to a wheel disk, the surface of the wheel disk is fixedly connected to a push rod, the side of the push rod away from the wheel disk can extend to the inside of the wheel petal and mesh with the wheel petal, and the wheel disk can move to the inside of the wheel petal and push the wheel petal to rotate intermittently when the push rod is carried by the wheel disk to rotate one circle.
[0019] As a preferred embodiment of the present invention, a corner plate is fixedly connected to the surface of the extension rod, and the corner plate is configured to be hollow.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] 1. The core of the present invention is that it integrates multiple functional modules such as connecting components, transmission structure, positioning structure, linkage structure and auxiliary punching equipment, so as to realize efficient and accurate punching of handlebar workpieces. This design significantly improves production efficiency, reduces manual operation and reduces processing errors.
[0022] 2. The present invention ensures that the handlebar workpiece can be stably plugged in and processed by arranging a bearing plate and a sleeve at the bottom of the handlebar workpiece. The bearing plate, as the supporting base of the entire device, not only provides an installation position for other components, but also realizes the preliminary positioning of the handlebar workpiece through the sleeve. This design simplifies the workpiece installation steps and improves the stability of the processing process.
[0023] 3. The present invention realizes the horizontal movement and precise positioning of the main punching device by utilizing the combination of the screw and the guide rod. The rotation of the screw drives the main punching device to move smoothly through the threaded connection, while the guide rod provides sliding support to ensure the stability of the main punching device during movement. This design not only improves the punching accuracy, but also prolongs the service life of the equipment.
[0024] 4. The present invention realizes reliable fixation of the handlebar workpiece through the cooperation of the shaft rod and the clamping plate. As the transmission structure moves, the linkage structure pushes the clamping plate to swing, thereby driving the clamping plate to clamp the handlebar workpiece. This automatic clamping design not only improves the processing efficiency, but also avoids the processing error caused by the loosening of the workpiece.
[0025] 5. The present invention utilizes a combination of an extension rod and a sliding rod through a linkage structure to convert the movement of the main punching equipment into the swing of the clamping plate. This design not only realizes the opening and closing fixation of the positioning structure, but also ensures the synchronization of the positioning process and the punching process. In addition, the setting of the angle plate enhances the strength of the extension rod, while the hollow design reduces the weight, which is beneficial to the overall balance of the equipment.
[0026] 6. The driving component of the present invention realizes the synchronous swing of the auxiliary punching device and the positioning structure through the cooperation of the shift fork and the adjustment structure, so that the auxiliary punching device can be accurately adjusted according to the shape and position of the handlebar workpiece, thereby improving the flexibility and accuracy of punching.
[0027] 7. The present invention ensures that the auxiliary punching device always remains parallel to the handlebar workpiece during the swinging process through the cooperation of the limit frame and the sliding tube. This design not only simplifies the adjustment process, but also improves the punching quality. At the same time, the design of the adjustment structure also provides convenience for subsequent maintenance and upgrades.
[0028] 8. The present invention can provide additional power support for the auxiliary punching equipment by setting an electric hydraulic rod and a ring, thereby realizing the lifting and backward and forward movement during the punching process. This design not only improves the punching efficiency, but also makes the punching process more flexible and controllable, while ensuring the connection stability between the auxiliary punching equipment and the fork.
[0029] 9. The present invention realizes intermittent rotation of the screw by setting a driving motor, a wheel disc and a push rod, which not only simplifies the transmission structure but also improves the transmission efficiency. At the same time, the intermittent rotation design also helps to reduce energy consumption and equipment wear.
[0030] 10. The present invention not only enhances the strength of the extension rod by providing the angle plate, but also reduces the weight by hollowing out the design, which helps to improve the overall stability and durability of the equipment, and also helps to reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the structure of the present invention;
[0032] Figure 2 It is a left-side structural schematic diagram of the present invention;
[0033] Figure 3 It is a schematic diagram of the positioning structure of the present invention;
[0034] Figure 4 It is a schematic diagram of the transmission structure of the present invention;
[0035] Figure 5 It is a schematic diagram of the adjustment structure of the present invention;
[0036] Figure 6 It is a schematic diagram of the local structure of the present invention;
[0037] Figure 7 This is a schematic diagram of unpacking the wheel petal structure of the present invention;
[0038] Figure 8 For the present invention Figure 4 Enlarged structural diagram at A in the middle.
[0039] In the figure: 1. connecting component; 2. handlebar workpiece; 3. transmission structure; 4. main punching device; 5. positioning structure; 6. linkage structure; 7. auxiliary punching device; 8. driving component; 9. bearing plate; 10. sleeve; 11. vertical plate; 12. screw; 13. guide rod; 14. shaft rod; 15. clamping plate; 16. extension rod; 17. sleeve; 18. slide rod; 19. fork; 20. adjustment structure; 21. linkage plate; 22. limit frame; 23. sliding tube; 24. sleeve; 25. electric hydraulic rod; 26. connecting plate; 27. wheel petal; 28. support plate; 29. driving motor; 30. wheel disc; 31. push rod; 32. angle plate; 33. rotary switch. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] like Figures 1 to 8 As shown, the present invention provides a multi-station automatic punching device for vehicle handlebar processing, comprising a connecting assembly 1;
[0042] A handlebar workpiece 2 is inserted on the surface of the connecting component 1. The handlebar workpiece 2 consists of a connecting portion and a gripping portion. The connecting portion is inserted in the interior of the sleeve 10. The main punching device 4 is used to process the connecting portion. The gripping portion is in a bent shape. The auxiliary punching device 7 is located outside the bent portion and uses the limit frame 22 to limit the bending angle of the bent portion during the swinging process to move and punch the bent portion.
[0043] The surface of the connecting component 1 is connected to the main punching device 4 through the transmission structure 3. The surface of the connecting component 1 is provided with a positioning structure 5, and the positioning structure 5 can fix the inserted handlebar workpiece 2. The surface of the transmission structure 3 is provided with a linkage structure 6. During the movement of the transmission structure 3, the linkage structure 6 can be used to drive the positioning structure 5 to open and close and fix the handlebar. Auxiliary punching devices 7 are provided on both sides of the connecting component 1. Both sides of the positioning structure 5 are connected to the auxiliary punching device 7 through a driving component 8. The positioning structure 5 can drive the auxiliary punching device 7 to swing and adjust synchronously during the swinging and fixing process.
[0044] refer to Figure 3The connecting component 1 includes a bearing plate 9 arranged at the bottom of the handlebar workpiece 2. Reinforcing ribs are added to the bottom and sides of the bearing plate 9 to improve its bearing capacity and structural rigidity. A height-adjustable supporting foot or lifting mechanism is installed at the bottom of the bearing plate 9, so that the bearing plate 9 can be adjusted in height according to the different sizes or processing requirements of the handlebar workpiece 2 to ensure stability and accuracy during the processing. A sleeve 10 is fixedly connected to the surface of the bearing plate 9, and the workpiece 2 is inserted into the inside of the sleeve 10. The main punching device 4 is connected to the top of the bearing plate 9 through the transmission structure 3.
[0045] As a technical optimization solution of the present invention, by arranging a bearing plate 9 and a sleeve 10 at the bottom of the handlebar workpiece 2, it is ensured that the handlebar workpiece 2 can be stably plugged in and processed. The bearing plate 9 serves as the supporting base of the entire device, which not only provides an installation position for other components, but also realizes the preliminary positioning of the handlebar workpiece 2 through the sleeve 10. This design simplifies the workpiece installation steps and improves the stability of the processing process.
[0046] refer to Figure 4 The transmission structure 3 includes a vertical plate 11 fixedly connected to both sides of the top of the carrier plate 9, the inner side of the vertical plate 11 is movably connected with a screw 12 through a bearing, and the inner side of the vertical plate 11 is fixedly connected with a guide rod 13 located on both sides of the screw 12. The main punching device 4 is respectively sleeved on the surface of the guide rod 13 and the screw 12. The screw 12 is threadedly connected to the main punching device 4, and the guide rod 13 is slidably connected to the main punching device 4. During the rotation of the screw 12, the main punching device 4 can be driven to move horizontally and process the handlebar workpiece 2 when it contacts the handlebar workpiece 2. When working, the main punching device 4 is sleeved It is arranged on the guide rod 13 and the screw rod 12, in the initial position, waiting for processing instructions. When the punching process needs to be started, the rotation of the screw rod 12 converts the rotational motion into linear motion through the threaded connection between it and the main punching device 4. As the screw rod 12 rotates, the main punching device 4 moves horizontally along the direction of the guide rod 13 under the drive of the screw rod 12. The existence of the guide rod 13 ensures the stability and directionality of the main punching device 4 during the movement, and prevents it from deviating from the predetermined path. When the main punching device 4 moves to the position in contact with the handlebar workpiece 2, the punching process starts.
[0047] As a technical optimization solution of the present invention, the horizontal movement and precise positioning of the main punching device 4 are achieved by utilizing the combination of the screw rod 12 and the guide rod 13. The rotation of the screw rod 12 drives the main punching device 4 to move smoothly through the threaded connection, while the guide rod 13 provides sliding support to ensure the stability of the main punching device 4 during movement. This design not only improves the punching accuracy, but also extends the service life of the device.
[0048] refer to Figure 4The positioning structure 5 includes a shaft rod 14 movably connected to the inside of the bearing plate 9, both ends of the shaft rod 14 penetrate the bearing plate 9 and extend to the outside of the bearing plate 9, and both sides of the surface of the shaft rod 14 are fixedly connected with a clamping plate 15 located on the outside of the bearing plate 9. The side of the clamping plate 15 away from the shaft rod 14 extends to the side of the handlebar workpiece 2 and squeezes the handlebar assembly to be fixed inside the sleeve 10. During the movement of the transmission structure 3, the linkage structure 6 can be used to push the clamping plate 15 to swing.
[0049] As a technical optimization solution of the present invention, the reliable fixation of the handlebar workpiece 2 is achieved through the cooperation of the shaft rod 14 and the clamping plate 15. As the transmission structure 3 moves, the linkage structure 6 pushes the clamping plate 15 to swing, thereby driving the clamping plate 15 to clamp the handlebar workpiece 2. This automatic clamping design not only improves the processing efficiency, but also avoids the processing error caused by the loosening of the workpiece.
[0050] refer to Figure 4 The linkage structure 6 includes an extension rod 16 fixedly connected to both sides of the bottom of the main punching device 4, and a sleeve plate 17 is fixedly connected to the side of the clamping plate 15 close to the shaft rod 14. The sleeve plate 17 is in a bent shape. When the slide bar 18 slides on the curved part of the surface of the sleeve plate 17, the sleeve plate 17 is squeezed to drive the clamping plate 15 to swing. When the slide bar 18 moves from the curved part to the horizontal part, the sleeve plate 17 is ensured to be different and the slide bar 18 can normally follow the extension rod 16 to move horizontally. The side of the extension rod 16 away from the main punching device 4 extends to the outside of the sleeve plate 17, and the side of the extension rod 16 close to the sleeve plate 17 is fixedly connected with the slide bar 18, and the side of the slide bar 18 away from the extension rod 16 extends to the inside of the sleeve plate 17. The sleeve plate 17 and the slide bar 18 are slidably connected. During the movement of the main punching device 4, the extension rod 16 can be used to drive the slide bar 18 to slide inside the sleeve plate 17, and the sleeve plate 17 can be squeezed by the slide bar 18 to drive the clamping plate 15 to swing.
[0051] As a technical optimization solution of the present invention, the movement of the main punching device 4 is converted into the swing of the clamping plate 15 by utilizing the combination of the extension rod 16 and the sliding rod 18 through the linkage structure 6. This design not only realizes the opening and closing fixation of the positioning structure 5, but also ensures the synchronization of the positioning process and the punching process. In addition, the setting of the angle plate 32 enhances the strength of the extension rod 16, and the hollow design reduces the weight, which is beneficial to the overall balance of the equipment.
[0052] refer to Figure 5 The driving component 8 includes a fork 19 fixedly connected to both ends of the shaft 14, and the auxiliary punching device 7 is slidably connected to the inside of the fork 19 through an adjusting structure 20. The adjusting structure 20 can drive the auxiliary punching device 7 to slide inside the fork 19 and drill the handlebar workpiece 2 during the swinging process of the shaft 14 carrying the fork 19.
[0053] As a technical optimization solution of the present invention, the driving component 8 realizes the synchronous swinging of the auxiliary punching device 7 and the positioning structure 5 through the cooperation of the fork 19 and the adjustment structure 20, so that the auxiliary punching device 7 can be accurately adjusted according to the shape and position of the handlebar workpiece 2, thereby improving the flexibility and accuracy of punching.
[0054] refer to Figure 3 The adjusting structure 20 includes a linkage plate 21 fixedly connected to the bottom of the carrying plate 9, and both sides of the top of the linkage plate 21 are fixedly connected with a limit frame 22 consistent with the bending shape of the handlebar workpiece 2, and the limit frame 22 and the linkage plate 21 are fixedly installed in a detachable manner. When the model of the handlebar workpiece 2 changes, the user can synchronously replace the limit frame 22 to ensure the alignment accuracy of the auxiliary punching device 7 and the handlebar workpiece 2. The limit frame 22 is sleeved on the surface of the output end of the auxiliary punching device 7, and the surface of the auxiliary punching device 7 is fixedly connected with a sliding tube 23 sleeved on the surface of its output end. The sliding tube 23 is located inside the limit frame 22 and is slidably connected to the limit frame 22. When the shaft rod 14 drives the fork 19 to swing, the auxiliary punching device 7 can slide inside the fork 19 through the limit of the limit frame 22 and make the auxiliary punching device 7 always parallel to the handle workpiece.
[0055] As a technical optimization solution of the present invention, the cooperation of the limit frame 22 and the sliding tube 23 ensures that the auxiliary punching device 7 always remains parallel to the handlebar workpiece 2 during the swinging process. This design not only simplifies the adjustment process, but also improves the punching quality. At the same time, the design of the adjustment structure 20 also provides convenience for subsequent maintenance and upgrades.
[0056] refer to Figure 3 The inside of the fork 19 is slidably connected with a collar 24, which is sleeved on the surface of the auxiliary punching device 7. The collar 24 is slidably connected to the fork 19 and the auxiliary punching device 7 respectively. The surface of the collar 24 is fixedly connected with an electric hydraulic rod 25, and the output end of the electric hydraulic rod 25 is fixedly connected with a connecting plate 26. The end of the connecting plate 26 away from the electric hydraulic rod 25 is fixedly connected to the outside of the auxiliary punching device 7. The auxiliary punching device 7 can use the collar 24 to lift and move back and forth inside the fork 19, and the electric hydraulic rod 25 can drive the auxiliary punching device 7 to move inward and process the handlebar workpiece 2.
[0057] As a technical optimization solution of the present invention, by setting an electric hydraulic rod 25 and a ring 24, additional power support can be provided for the auxiliary punching device 7, thereby realizing the lifting and lowering and forward and backward movement during the punching process. This design not only improves the punching efficiency, but also makes the punching process more flexible and controllable, while ensuring the connection stability between the auxiliary punching device 7 and the fork 19.
[0058] refer to Figure 7The end of the screw rod 12 away from the sleeve 10 passes through the vertical plate 11 and extends to the outside of the vertical plate 11. The end of the screw rod 12 passing through the vertical plate 11 is fixedly connected to a wheel petal 27. The surface of the vertical plate 11 is fixedly connected to a support plate 28. The side of the support plate 28 away from the vertical plate 11 extends to the other side of the wheel petal 27. The surface of the support plate 28 is fixedly connected to a drive motor 29. The output end of the drive motor 29 passes through the support plate 28 and is fixedly connected to a wheel disc 30. The surface of the wheel disc 30 is fixedly connected to a push rod 31. The side of the push rod 31 away from the wheel disc 30 can extend to the inside of the wheel petal 27 and mesh with the wheel disc 27. When the wheel disc 30 carries the push rod 31 to rotate one circle, it can move to the inside of the wheel petal 27 and push the wheel petal 27 to rotate intermittently. A rotary switch 33 is provided on the surface of the wheel disc 30. When the wheel disc 30 rotates one circle, the rotary switch 33 can be triggered. When the rotary switch 33 is triggered, the electric hydraulic rod 25 can be controlled to operate.
[0059] As a technical optimization solution of the present invention, intermittent rotation of the screw 12 is achieved by setting a drive motor 29, a wheel disc 30 and a push rod 31, which not only simplifies the transmission structure 3, but also improves the transmission efficiency. At the same time, the intermittent rotation design also helps to reduce energy consumption and reduce equipment wear.
[0060] refer to Figure 4 A corner plate 32 is fixedly connected to the surface of the extension rod 16, and the corner plate 32 is configured to be hollow.
[0061] As a technical optimization solution of the present invention, by providing the angle plate 32, not only the strength of the extension rod 16 is enhanced, but also the weight is reduced through the hollow design, which helps to improve the overall stability and durability of the equipment, and is also conducive to reducing production costs.
[0062] The working principle and use process of the present invention are as follows: the handlebar workpiece 2 is inserted into the sleeve 10 of the connecting component 1, at which time the positioning structure 5 clamping plate 15 is in an unclamped state, the main punching device 4 and the auxiliary punching device 7 are both in the initial position, and the core part of the screw 12 transmission structure 3 is movably connected to the inner side of the vertical plate 11 through a bearing, one end of the screw 12 extends out of the vertical plate 11 and is fixedly connected to a wheel flap 27, and the wheel flap 27 and the output end of the drive motor 29 maintain a certain initial position relationship through the wheel disc 30 and the push rod 31. When the drive motor 29 is started, its output end drives the wheel disc 30 to rotate. The push rod 31 on the wheel disc 30 rotates accordingly. When the push rod 31 enters the inside of the wheel disc 27, the two mesh and push the wheel disc 27 and the connected screw rod 12 to rotate. The rotation of the screw rod 12 drives the main punching device 4 to move horizontally on the guide rod 13 through the threaded connection and approach the handlebar workpiece 2. As the main punching device 4 moves, the extension rod 16 at its bottom also moves synchronously. The slide rod 18 on the extension rod 16 slides inside the sleeve plate 17. When the slide rod 18 applies sufficient lateral force to the sleeve plate 17, The sleeve plate 17 drives the shaft 14 and the clamping plates 15 on both sides to swing, and the clamping plates 15 gradually approach and clamp the handlebar workpiece 2, fixing it inside the sleeve 10 to ensure stability during the punching process. The main punching device 4 continues to move until it contacts the handlebar workpiece 2 and starts punching the workpiece. During the swinging of the clamping plate 15, due to the swinging of the shaft 14, the auxiliary punching device 7 connected by the fork 19 also swings synchronously, so that its output end is aligned with a specific position of the handlebar workpiece 2, and the wheel petal 27 is intermittent. When the rotation is completed and enters the static state, the electric hydraulic rod 25 drives the auxiliary punching device 7 to slide inside the fork 19 and move inward until its output end contacts the workpiece and starts punching. During the swinging of the fork 19, the auxiliary punching device 7 maintains consistency with the curved shape of the handlebar workpiece 2 through the limiting effect of the limit frame 22. The auxiliary punching device 7 limited by the limit frame 22 can be lifted and moved inside the fork 19 through the sliding tube 23 to ensure the accuracy of the punching alignment. The electric hydraulic rod 25 further drives the auxiliary punching device 7 to move inward to deeply process the handlebar workpiece 2, and completes the punching operation of multiple holes each time the wheel petal 27 stops intermittently. When the main punching device 4 and the auxiliary punching device 7 complete the punching, the drive motor 29 reverses, drives the screw 12 to rotate in the opposite direction, and makes the main punching device 4 return to the initial position. At the same time, the linkage structure 6 loosens the clamp 15 and releases the handlebar workpiece 2. At this time, a new handlebar workpiece 2 can be replaced, and the above steps are repeated for the next round of punching.
[0063] To sum up: the core of the multi-station automatic punching device for handlebar processing lies in the integration of multiple functional modules such as the connecting component 1, the transmission structure 3, the positioning structure 5, the linkage structure 6 and the auxiliary punching device 7, which realizes efficient and accurate punching of the handlebar workpiece 2. This design significantly improves production efficiency, reduces manual operation and reduces processing errors.
[0064] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0065] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A multi-station automatic punching device for processing a vehicle handle, comprising a connecting assembly (1); A handlebar workpiece (2) plugged into the surface of the connecting component (1); Features: The surface of the connecting component (1) is connected to a main punching device (4) via a transmission structure (3); a positioning structure (5) is provided on the surface of the connecting component (1); the positioning structure (5) can fix the plugged handlebar workpiece (2); a linkage structure (6) is provided on the surface of the transmission structure (3); during the movement of the transmission structure (3), the linkage structure (6) can be used to drive the positioning structure (5) to open, close and fix the handlebar; auxiliary punching devices (7) are provided on both sides of the connecting component (1); both sides of the positioning structure (5) are connected to the auxiliary punching device (7) via a driving component (8); and during the swinging and fixing process, the positioning structure (5) can drive the auxiliary punching device (7) to swing and adjust synchronously.
2. The multi-station automatic punching device for handlebar processing according to claim 1 is characterized in that: The connection assembly (1) comprises a bearing plate (9) arranged at the bottom of a handlebar workpiece (2); a sleeve (10) is fixedly connected to the surface of the bearing plate (9); the handlebar workpiece (2) is inserted into the sleeve (10); and the main punching device (4) is connected to the top of the bearing plate (9) via a transmission structure (3).
3. The multi-station automatic punching device for handlebar processing according to claim 2 is characterized in that: The transmission structure (3) comprises a vertical plate (11) fixedly connected to both sides of the top of the bearing plate (9); a screw rod (12) is movably connected to the inner side of the vertical plate (11) via a bearing; a guide rod (13) located on both sides of the screw rod (12) is fixedly connected to the inner side of the vertical plate (11); the main punching device (4) is respectively sleeved on the surface of the guide rod (13) and the screw rod (12); the screw rod (12) is threadedly connected to the main punching device (4); the guide rod (13) is slidably connected to the main punching device (4); during the rotation of the screw rod (12), the main punching device (4) can be driven to move horizontally and process the handlebar workpiece (2) when in contact with the handlebar workpiece (2).
4. The multi-station automatic punching device for handlebar processing according to claim 3 is characterized in that: The positioning structure (5) comprises a shaft (14) movably connected to the inside of the bearing plate (9), both ends of the shaft (14) penetrate the bearing plate (9) and extend to the outside of the bearing plate (9), both sides of the surface of the shaft (14) are fixedly connected with clamping plates (15) located on the outside of the bearing plate (9), the side of the clamping plate (15) away from the shaft (14) extends to the side of the handlebar workpiece (2) and squeezes and fixes the handlebar assembly inside the sleeve (10), and the linkage structure (6) can be used to push the clamping plate (15) to swing during the movement of the transmission structure (3).
5. The multi-station automatic punching device for handlebar processing according to claim 4 is characterized in that: The linkage structure (6) comprises an extension rod (16) fixedly connected to both sides of the bottom of the main punching device (4); a sleeve plate (17) is fixedly connected to the side of the clamping plate (15) close to the shaft rod (14); the side of the extension rod (16) away from the main punching device (4) extends to the outside of the sleeve plate (17); the side of the extension rod (16) close to the sleeve plate (17) is fixedly connected to a slide rod (18); the side of the slide rod (18) away from the extension rod (16) extends to the inside of the sleeve plate (17); the sleeve plate (17) and the slide rod (18) are slidably connected; during the movement of the main punching device (4), the extension rod (16) can be used to drive the slide rod (18) to slide inside the sleeve plate (17); and when the sleeve plate (17) is squeezed by the slide rod (18), the clamping plate (15) can be driven to swing.
6. The multi-station automatic punching device for handlebar processing according to claim 4, characterized in that: The driving component (8) comprises a fork (19) fixedly connected to both ends of the shaft (14); the auxiliary punching device (7) is slidably connected to the inside of the fork (19) via an adjusting structure (20); and the adjusting structure (20) can drive the auxiliary punching device (7) to slide and move inside the fork (19) and perform drilling processing on the handlebar workpiece (2) during the swinging process of the shaft (14) carrying the fork (19).
7. The multi-station automatic punching device for handlebar processing according to claim 6, characterized in that: The adjustment structure (20) comprises a linkage plate (21) fixedly connected to the bottom of the carrier plate (9), and both sides of the top of the linkage plate (21) are fixedly connected with limit frames (22) that are consistent with the bending shape of the handlebar workpiece (2), and the limit frame (22) is sleeved on the surface of the output end of the auxiliary punching device (7). The surface of the auxiliary punching device (7) is fixedly connected with a sliding tube (23) sleeved on the surface of its output end, and the sliding tube (23) is located inside the limit frame (22) and is slidably connected to the limit frame (22). When the shaft rod (14) drives the shift fork (19) to swing, the auxiliary punching device (7) can slide inside the shift fork (19) through the limit of the limit frame (22) and make the auxiliary punching device (7) always parallel to the handlebar workpiece.
8. The multi-station automatic punching device for handlebar processing according to claim 7, characterized in that: The interior of the shift fork (19) is slidably connected with a sleeve (24), the sleeve (24) is sleeved on the surface of the auxiliary punching device (7), the sleeve (24) is slidably connected to the shift fork (19) and the auxiliary punching device (7) respectively, the surface of the sleeve (24) is fixedly connected with an electric hydraulic rod (25), the output end of the electric hydraulic rod (25) is fixedly connected with a connecting plate (26), the end of the connecting plate (26) away from the electric hydraulic rod (25) is fixedly connected to the outside of the auxiliary punching device (7), the auxiliary punching device (7) can use the sleeve (24) to be lifted and lowered and move forward and backward inside the shift fork (19), and the electric hydraulic rod (25) can drive the auxiliary punching device (7) to move inward and process the handlebar workpiece (2).
9. The multi-station automatic punching device for handlebar processing according to claim 3, characterized in that: The end of the screw rod (12) away from the sleeve (10) passes through the vertical plate (11) and extends to the outside of the vertical plate (11); the end of the screw rod (12) passing through the vertical plate (11) is fixedly connected to a wheel flap (27); the surface of the vertical plate (11) is fixedly connected to a support plate (28); the side of the support plate (28) away from the vertical plate (11) extends to the other side of the wheel flap (27); the surface of the support plate (28) is fixedly connected to a driving motor (29); the output end of the driving motor (29) passes through the support plate (28) and is fixedly connected to a wheel disc (30); the surface of the wheel disc (30) is fixedly connected to a push rod (31); the side of the push rod (31) away from the wheel disc (30) can extend to the inside of the wheel flap (27) and mesh with the wheel flap (27); when the wheel disc (30) carries the push rod (31) to rotate one circle, it can move to the inside of the wheel flap (27) and push the wheel flap (27) to rotate intermittently.
10. The multi-station automatic punching device for handlebar processing according to claim 5, characterized in that: A corner plate (32) is fixedly connected to the surface of the extension rod (16), and the corner plate (32) is configured to be hollow.
Citation Information
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