Automatic link equipment and method for sleeve chain of automobile engine
By designing automatic link equipment, using technologies such as servo motors, cylinders and linear drive mechanisms, the automation link of the automobile engine sleeve chain is realized, the problems of low production efficiency and unstable quality are solved, and the production efficiency and product quality of the chain are improved. .
Patent Information
- Application Number
- CN202411286692.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-09-13
AI Technical Summary
In the prior art, the automation link of the automobile engine sleeve chain is difficult to achieve, resulting in low production efficiency, high labor intensity, safety hazards and unstable product quality.
An automatic link equipment including a machine, chain conveying guide rail, section dismantling device, chain head-to-end connection device and chain link mechanism is designed. The automatic link dismantling of the chain is realized through components such as servo motor, cylinder, linear drive mechanism and link positioning device. The joints, ends and ends are connected and the links are assembled.
It realizes the continuous automation link of the automobile engine sleeve chain, significantly improves production efficiency, ensures product quality, and overcomes the labor intensity and safety hazards brought about by manual operation.
Smart Images

Figure CN119238101A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of chain automatic link equipment, and in particular relates to an automobile engine sleeve chain automatic link equipment and method. Background Art
[0002] Automobile engine sleeve chains are small chains, and it is difficult to automate the small chain series. Currently, they are done manually, which has the following defects: low efficiency, high labor intensity, potential safety hazards, obvious human factors affecting product quality and delivery time, and poor product consistency.
[0003] To this end, the utility model with application number CN202323178804.4 discloses a sleeve chain link positioning device, which relates to the technical field of chain assembly equipment, including a support block, a linear slide structure is arranged on both sides of the front end of the support block, and a chain side positioning tongue is arranged in the two linear slide structures respectively, and the two chain side positioning tongues are respectively used to position the two sides of the two chain heads in the input positioning device, and a positioning fork is slidably matched in the middle of the top of the support block, and the positioning fork is provided with a first positioning part for positioning the two chain heads, and when the first positioning part positions the two chain heads, the hole center distance of the mounting hole of the chain link in the two chain heads to be linked is the same as the hole center distance of the outer chain plate used in the link. The new type can realize the precise positioning of the sleeve chain link process, and provides a basis for the automatic link production of the sleeve chain. The present invention is based on the new technology, and further improves the automatic link equipment of the automobile engine sleeve chain, thereby truly realizing the automatic link of such small chains. Summary of the invention
[0004] In view of the problems of the prior art, the present invention discloses an automatic link device and method for automobile engine sleeve chains, which can realize the automated link of automobile engine sleeve chains and similar small sleeve chains, significantly improve production efficiency, ensure production quality, and overcome the problems of high labor intensity, potential safety hazards, and difficulty in quality assurance caused by manual operation.
[0005] To achieve the above purpose, the technical solution of the present invention is:
[0006] An automatic link device for automobile engine sleeve chains comprises a machine platform, a chain conveying guide rail, a disassembling device, a chain end-to-end connecting device, and a chain link mechanism. A gathering area is provided on one side of the upper surface of the machine platform, and the gathering area conveys the chain to be disassembled to the other side of the upper surface of the machine platform through the chain conveying guide rail. A disassembling device is provided above the chain conveying guide rail, and the bottom end of the disassembling device is fixedly connected to the upper surface of the machine platform. A chain end-to-end connecting device is provided at the upper end of the machine platform where the end of the chain conveying guide rail is located, and a chain link mechanism is provided at the upper end of the machine platform where the rear side of the chain end-to-end connecting device is located.
[0007] Preferably, the chain end-to-end connecting device includes a first cylinder, a cylinder joint, a lower positioning needle 1, a lower positioning needle 2, a feeding cylinder, a cylinder fixing block, a feeding plate, a cylinder fixing seat, a cylinder pad, and a second cylinder. The front end of the cylinder pad is fixedly provided with the first cylinder along the longitudinal direction, the telescopic end of the first cylinder is fixedly connected with the lower positioning needle 1 through the cylinder joint, the bottom end of the cylinder pad is connected with an L-shaped support plate, the horizontal section of the L-shaped support plate is arranged opposite to the lower positioning needle 1 and is provided with a through hole for the lower positioning needle 1 to pass through, a lower positioning needle 2 is arranged on one side of the lower surface of the horizontal section, the horizontal distance between the lower positioning needle 1 and the lower positioning needle 2 is the same as the pitch of the chain to be linked, the rear end of the vertical section of the L-shaped support plate is fixedly connected to the telescopic end of the second cylinder arranged along the longitudinal direction, the rear end of the second cylinder is fixedly connected with the cylinder fixing block, the The rear end of the cylinder fixing block is fixedly connected to the end of the piston rod of the feeding cylinder, and a linear drive mechanism is provided under the feeding cylinder. The top of the moving end of the linear drive mechanism is fixedly connected to the cylinder barrel of the feeding cylinder through the cylinder fixing seat. The linear drive mechanism is slidably connected to the upper end of the machine platform, and a translation mechanism is connected to one side of the linear drive mechanism. The translation mechanism includes a translation cylinder, the cylinder barrel of the translation cylinder is fixedly connected to the upper end of the machine platform, and the end of the piston rod is fixedly connected to the housing of the linear drive mechanism. The lower positioning pin 1 and the lower positioning pin 2 are used to position the sleeve holes at the head and tail ends of the disassembled chain with the cooperation of the first cylinder and the second cylinder, and send the head and tail ends of the disassembled chain into the set position of the chain link mechanism with the cooperation of the linear drive mechanism, the translation mechanism, the second cylinder and the feeding cylinder.
[0008] Preferably, the chain conveyor guide rail is composed of two guide rail plates arranged opposite to each other, and a first sprocket is provided on the side of the chain conveyor guide rail close to the collection area 2, one end of the first sprocket passes through a through groove preset on a guide rail plate and is meshed and connected with the chain to be disassembled, a first servo motor is provided at the lower end of the machine, the output shaft of the first servo motor passes through the machine and is fixedly connected to the bottom end of the central axis of the first sprocket, the first servo motor is electrically connected to the control mechanism of the automatic link equipment through a wire, a second servo motor is provided at the bottom end of the machine on the side of the disassembly device away from the first servo motor, the output shaft of the second servo motor passes through the machine and is connected to the second sprocket, the second sprocket passes through the guide rail plate and is meshed and connected to the chain after disassembly, a leakage hole is provided on the machine where the disassembly device is located, and a collection box is connected to the bottom end of the leakage hole; the first servo motor and the second servo motor run synchronously under the control of the control mechanism, away from the side of the chain link mechanism The guide rail plate end is provided with a notch, and the notch is rotatably connected with a guide sprocket at the notch, and the two ends of the guide rail plate away from the first servo motor side of the guide sprocket are lifting guide rail plates. The lifting guide rail plate comprises a plate body and a third cylinder, the fixed end of the third cylinder is fixedly connected to the bottom end of the machine platform, and the telescopic end passes through the machine platform and is connected with the bottom end of the plate body, and the machine platform is provided with a through hole for the plate body to pass through; the wheel axle of the guide sprocket can rotatably penetrate the machine platform along the longitudinal direction, and the wheel axle is a tubular structure with a closed upper end, and the bottom end of the tubular structure is connected with an exhaust pipe through a pneumatic rotating joint, and the bottom end of the exhaust pipe is connected with a negative pressure device, and the upper part of the wheel axle side wall is provided with a plurality of negative pressure holes around the axis, and the negative pressure holes are arranged along the radial direction of the wheel axle and pass through the tooth valley of the guide sprocket, and the guide sprocket is meshed and connected with the disassembled chain; the top of the machine platform corresponding to the gear teeth at the bottom of the guide sprocket is provided with a block for allowing the disassembled chain to disengage from the guide sprocket.
[0009] Preferably, the chain link mechanism includes a rotating disk, a link positioning device, and a top plate. The top of the machine is rotatably connected to the rotating disk, and 6 link positioning devices are evenly distributed on the upper surface of the rotating disk around the axis. A top plate is provided above the rotating disk, and the top plate and the machine are fixedly connected by a pillar. A material receiving station, a pin shaft installation station, a sheet installation station, a head exposure station, a rivet head station, and a chain removal station are sequentially provided between the top plate and the machine around the axis of the rotating disk. A third servo motor is provided at the bottom end of the machine, and the output shaft of the third servo motor passes through the machine and is fixedly connected to the center of the rotating disk. Driven by the third servo motor, the 6 link positioning devices pass through the material receiving station, the pin shaft installation station, the sheet installation station, the head exposure station, the rivet head station, and the chain removal station in sequence to realize all the chain link processes.
[0010] Preferably, the material receiving station is arranged opposite to the chain end-to-end connecting device. After the link positioning device rotates to the material receiving station, the chain end-to-end connecting device simultaneously sends the head and tail ends of the disassembled chain into the corresponding link positioning device.
[0011] Preferably, the pin shaft installation station includes a pin shaft pressing assembly, a pin shaft feeding assembly, and a lower chain piece feeding assembly. The pin shaft pressing assembly includes a first oil cylinder fixedly connected to the top plate in the longitudinal direction, the cylinder barrel of the first oil cylinder passes through the top plate, the end of the piston rod of the first oil cylinder extends downward and is connected to the lower piece fixing block, the bottom end of the lower piece fixing block is connected to a rivet fixing seat, the bottom end of the rivet fixing seat is connected to the pin shaft rivet, the outer wall of the cylinder barrel of the first oil cylinder is fixedly provided with a first linear guide seat in the longitudinal direction, the lower piece fixing block is slidably connected to the first linear guide seat by a first slider; the lower chain piece feeding assembly includes a fourth cylinder arranged radially along the rotating disk, and the end of the piston rod of the fourth cylinder is arranged inward A lower chain piece push plate is arranged and fixedly connected, and a first vibrating plate is arranged on the upper end of the top plate, and the first vibrating plate conveys the lower chain piece to the front end of the lower chain piece push plate through the first guide rail. Under the extension of the fourth cylinder, the lower chain piece is pushed to the lower end of the through slot of the link positioning device and is aligned with the bottom of the head and tail ends of the chain after disassembly. A second vibrating plate is also arranged on the upper end of the top plate, and the second vibrating plate is connected to a pin feeding device through the second guide rail. The pin feeding device conveys the pin to the inner hole of the sleeve at the head and tail ends. The pin punch presses the pin into the lower chain piece under the action of the first oil cylinder, and a first proximity switch for detecting the maximum downward pressure position of the lower piece fixing block is provided on the first linear guide seat.
[0012] Preferably, the sheet loading station includes a sheet loading assembly, a third vibrating plate, and a sheet loading feeding device. The sheet loading assembly includes a second oil cylinder fixedly connected to the top plate in the longitudinal direction, the cylinder barrel of the second oil cylinder passes through the top plate, the end of the piston rod of the second oil cylinder extends downward and is connected to the sheet loading fixing block, the bottom end of the upper sheet loading block is connected to a striker seat, the bottom end of the striker seat is connected to an upper sheet punch, an upper sheet guide pin is embedded in the upper sheet punch and slidably connected, the top end of the upper sheet guide pin is connected to the top of the inner hole of the upper sheet punch through a spring, the upper end of the top plate is provided with a third vibrating plate, and the third vibrating plate drives the upper chain through a third guide rail. The upper sheet is fed to the upper sheet feeding device, and the upper sheet feeding device transports the upper chain sheet to the top set positions of the head end and the tail end through the upper sheet pushing plate. The outer wall of the cylinder barrel of the second oil cylinder is fixedly provided with a second linear guide seat in the longitudinal direction. The upper sheet fixing block is slidably connected to the second linear guide seat through the second slider. The upper sheet guide nail passes through the chain plate hole of the upper chain sheet under the drive of the second oil cylinder and contacts with the corresponding pin shaft top. During further downward pressure, the upper sheet punch presses the upper sheet into the top of the two pin shafts; the second linear guide seat is also provided with a second proximity switch for detecting the maximum downward position of the upper sheet fixing block.
[0013] Preferably, the head-exposing station includes a head-exposing assembly, which includes a third oil cylinder fixedly connected to the top plate in the longitudinal direction, the cylinder barrel of the third oil cylinder penetrates the top plate, the piston rod end of the third oil cylinder extends downward and is connected to a head-exposing block slide, the bottom of the head-exposing block slide is connected to the head-exposing block, the cylinder barrel of the third oil cylinder is longitudinally connected to a third linear guide seat, the third linear guide seat is slidably connected to the head-exposing block slide through a third slider, and the head-exposing block is driven by the extension of the third oil cylinder to realize the exposure of the head and tail end links, and the third linear guide seat is provided with a third proximity switch for detecting the maximum downward movement distance of the head-exposing block slide.
[0014] Preferably, the rivet head station includes a rivet head assembly, and the rivet head assembly includes a fourth oil cylinder fixedly connected to the top plate in the longitudinal direction, the cylinder barrel of the fourth oil cylinder penetrates the top plate, the piston rod end of the fourth oil cylinder extends downward and is connected to a rivet head block slide, the bottom of the rivet head block slide is connected to a rivet head block, the cylinder barrel of the fourth oil cylinder is longitudinally connected to a fourth linear guide seat, the fourth linear guide seat is slidably connected to the rivet head block slide via a fourth slider, the rivet head block is driven by the extension of the fourth oil cylinder to realize the riveting of the head and tail end links, and the fourth linear guide seat is provided with a fourth proximity switch for detecting the maximum downward movement distance of the rivet head block slide.
[0015] Preferably, the chain removal station includes a chain removal assembly, and the chain removal assembly includes a fifth cylinder, a sixth cylinder, and a clamping cylinder. The fifth cylinder is fixedly connected to the top plate through a connecting seat, the movable end of the fifth cylinder is connected to a discharging pad, the bottom end of the discharging pad is connected to the sixth cylinder, and the telescopic end of the sixth cylinder is connected to the clamping cylinder. The clamping jaws A and B of the clamping cylinder clamp the ring-connected chain, and the chain is taken out when the fifth cylinder and the sixth cylinder are coordinated to descend.
[0016] A working method of an automobile engine sleeve chain automatic link device comprises the following steps:
[0017] (1) The chain to be disassembled is driven by the first servo motor to move along the chain conveying guide rail. When the number of chain links of the chain to be disassembled on the side of the disassembling device away from the first servo motor meets the set standard, the first servo motor and the second servo motor stop moving, the disassembling device completes the disassembly, and the chain on the side of the disassembling device away from the first servo motor constitutes the disassembled chain;
[0018] (2) The disassembled chain is connected end to end by a chain end-to-end connection device: when the end of the disassembled chain reaches the end of the chain conveying guide rail and is located at the initial position of the lower positioning pin 1, the lower positioning pin 1 passes through the through hole driven by the first cylinder and is inserted into the sleeve hole at the end of the disassembled chain. Then, the plate bodies of the two lifting guide plates retract into the through hole, the negative pressure device is started, and the guide sprocket is driven by the second servo motor to gradually guide the disassembled chain into area A on the side of the machine away from the chain link mechanism. In order to ensure that the guide channel of the chain is unobstructed, the feeding cylinder drives the lower positioning pin 1 to move a set distance to the side away from area A. During the movement, the rotation speed of the guide sprocket is coordinated to prevent the disassembled chain from being completely separated from the guide sprocket. At the same time Due to the effect of negative pressure, the sleeve of the disassembled chain is adsorbed in the tooth valley, and the disassembled chain is introduced into area A section by section under the drive of the guide sprocket, and the function of the block is to block the chain links meshing at the bottom gear of the guide sprocket, so that the disassembled chain is separated from the guide sprocket and spread out in area A; when the guide sprocket guides the sleeve hole at the head end of the disassembled chain to the set position, the lateral distance between the sleeve hole at the head end and the sleeve hole at the tail end to be positioned is the same as the pitch P of the chain to be linked, at this time, the first servo motor and the second servo motor stop working, and under the drive of the feeding cylinder, the lower positioning pin 2 retreats to the sleeve hole at the head end, and is inserted into the sleeve hole at the head end under the drive of the second cylinder, thereby realizing the positioning of the sleeve holes at the head and tail ends of the disassembled chain, that is, the chain is connected head to tail;
[0019] (3) With the cooperation of the translation mechanism, the linear drive mechanism, the feeding cylinder, the first cylinder, and the second cylinder, the chain head-to-tail connecting device simultaneously sends the head end and the tail end of the disassembled chain into the designated position in the link positioning device at the material receiving station, and the link positioning device clamps the head end and the tail end to position, and then the chain head-to-tail connecting device resets; the third servo motor is activated to drive the head end and the tail end to enter the pin shaft installation station, the sheet installation station, the head exposure station, the riveting head station, and the chain removal station in turn, and finally the chain with good links is taken out at the chain removal station;
[0020] (4) After the chain head-to-tail connection device is reset, steps (1), (2), and (3) are repeated to achieve the automatic linking of the chain after continuous disassembly.
[0021] The beneficial effects of the automobile engine sleeve chain automatic link device and method of the present invention are:
[0022] The present invention can realize the continuous automation of automobile engine sleeve chains and similar small sleeve chains, significantly improve production efficiency, ensure production quality, and overcome the problems of high labor intensity, potential safety hazards, and difficult quality assurance caused by manual operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1, a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 , a schematic structural diagram of a chain link mechanism of the present invention at one angle;
[0025] Figure 3 , a structural schematic diagram of the chain link mechanism of the present invention from another angle;
[0026] Figure 4 , a schematic diagram of the structure of the chain end-to-end connection device of the present invention (a is a schematic diagram at angle 1, b is a schematic diagram at angle 2);
[0027] Figure 5 , a schematic diagram of the three-dimensional structure of the link positioning device of the present invention;
[0028] Figure 6 , a schematic diagram of the top view of the link positioning device of the present invention;
[0029] Figure 7 , a schematic structural diagram of a pin-mounting shaft assembly of the present invention;
[0030] Figure 8 , a schematic structural diagram of the mounting plate assembly of the present invention;
[0031] Fig. 9 , a schematic structural diagram of the outcrop assembly of the present invention.
[0032] Fig.10 , a schematic structural diagram of the rivet head assembly of the present invention.
[0033] Fig.11 , a schematic structural diagram of the chain removal assembly of the present invention.
[0034] Fig.12 2. The use principle of the chain end-to-end connection device of the present invention Figure 1 .
[0035] Fig.13 2. The use principle of the chain end-to-end connection device of the present invention Figure 2 .
[0036] Fig.14 2. The use principle of the chain end-to-end connection device of the present invention Figure 3 (Simplified chain diagram).
[0037] Fig.15 , a schematic diagram of the cross-sectional structure of the guide sprocket of the present invention.
[0038] Fig.16 , a schematic structural diagram of the translation mechanism of the present invention.
[0039] In the figure: 1, disassembling device; 2, gathering area; 3, chain head-to-tail connection device; 4 chain link mechanism; 4-1, first cylinder; 4-2, cylinder joint; 4-3, lower positioning pin 1; 4-4, lower positioning pin 2; 4-5, feeding cylinder; 4-6, cylinder fixing block; 4-7, L-shaped support plate; 4-8, cylinder fixing seat; 4-9, cylinder pad; 4-10, guide plate; 4-11, chain after disassembly; 4-12, sleeve hole at the head end; 4-13, sleeve hole at the tail end; 4-14, first plate body; 4-15, guide sprocket; 4-151, negative pressure hole; 4-152, axle; 4-16, second plate body; 4-17, area A; 4-18, the first Second cylinder; 4-19, to ensure the chain outlet channel is unobstructed, the first moving direction of the lower positioning needle; 4-20, block; 5, electric control box; 6, machine; 7, second sprocket; 8, servo motor rotating assembly; 9, cylinder; 10, chain removal assembly; 10-1, connecting seat; 10-2, fifth cylinder; 10-3, discharge pad; 10-4, sixth cylinder; 10-5, cylinder pad; 10-6, clamping cylinder; 10-7, clamping jaw A; 10-8, clamping jaw B; 10-9, pushing assembly; 11, link positioning device; 11-1, spring upper pressure plate; 11-2, cam follower; 11-3, spring side pressure plate 1; 11-4, support block; 11- 5. Positioning fork; 11-6. Spring side pressure plate 2; 11-7. Baffle plate 1; 11-8. Baffle plate 2; 11-9. Positioning block 1; 11-10. Positioning block 2; 11-11. Compression spring; 12. Pin feed assembly; 13. Lower chain feed assembly; 13-1. First linear guide seat; 13-2. First slide block; 13-3. First cylinder joint; 13-4. Lower plate fixing block; 13-5. Punch pin fixing seat; 13-6. Pin punch; 14. Notch; 15. Pin press assembly; 16. Upper plate assembly; 16-1. Second linear guide seat; 16-2. Second slide block; 16-3. Second cylinder joint; 16-4. Upper plate fixing block ;16-5, striker seat;16-6, upper sheet punch;16-7, upper sheet guide pin;17, head assembly;17-1, third linear guide seat;17-2, third slider;17-3, third cylinder joint;17-4, head block slide;17-5, head block;17-6, cover plate one;18, rivet head assembly;18-1, fourth linear guide seat;18-2, fourth slider;18-3, rivet head block slide;18-4, fourth cylinder joint;18-5, rivet head block;18-6, cover plate two;19, rotating disk;20, top plate;21, pillar;22, translation cylinder;23, housing;24, linear guide groove;25, lead screw;26, moving seat. DETAILED DESCRIPTION
[0040] The following description is only a preferred embodiment of the present invention and is not intended to limit the scope of protection of the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
[0041] The following embodiments may be understood as individually expressing a part of a local structure or method of the present invention, or may be understood as a combination of the embodiments to explain the connotation of a larger structure or method of the present invention.
[0042] In the initial embodiment, the present invention is an automobile engine sleeve chain automatic link device, such as Figure 1-13 As shown, it includes a machine table 6, a chain conveying guide rail (not shown in the figure), a disassembling device 1, a chain end-to-end connecting device 3, and a chain link mechanism 4. A collection area 2 is provided on one side of the upper surface of the machine table 6. The collection area 2 conveys the chain to be disassembled to the other side of the upper surface of the machine table through the chain conveying guide rail. A disassembling device 1 is provided above the chain conveying guide rail. The bottom end of the disassembling device 1 is fixedly connected to the upper surface of the machine table 6. A chain end-to-end connecting device 3 is provided at the upper end of the machine table where the end of the chain conveying guide rail is located. A chain link mechanism is provided at the upper end of the machine table 6 where the rear side of the chain end-to-end connecting device 3 is located.
[0043] In this embodiment, the disassembly device and the chain conveying guide rail are common technologies, and their specific structures and principles are not described in detail. The collection area is used to place the chain to be disassembled, and the chain end-to-end connecting device 3 is used to position the head end and the tail end of the chain after disassembly in parallel and convey them to the chain link mechanism for linking.
[0044] In a further embodiment, Figure 1 , 4As shown in 12, the chain end-to-end connecting device includes a first cylinder 4-1, a cylinder joint 4-2, a lower positioning needle 1 4-3, a lower positioning needle 2 4-4, a feeding cylinder 4-5, a cylinder fixing block 4-6, a feeding plate 4-7, a cylinder fixing seat 4-8, a cylinder pad 4-9, and a second cylinder 4-18. The front end of the cylinder pad 4-9 is fixedly provided with the first cylinder 4-1 in the longitudinal direction, and the telescopic end of the first cylinder 4-1 is fixedly connected to the lower positioning needle 1 4-3 through the cylinder joint 4-2. The bottom end of the cylinder pad 4-9 is connected to an L-shaped support plate 4-7. The horizontal The horizontal section is arranged opposite to the lower positioning needle 1 4-3 and is provided with a through hole (not shown in the figure) for the lower positioning needle 1 4-3 to pass through. A lower positioning needle 2 4-4 is provided on one side of the lower surface of the horizontal section. The horizontal distance between the lower positioning needle 1 4-3 and the lower positioning needle 2 4-4 is the same as the pitch of the chain to be linked. The rear end of the vertical section of the L-shaped support plate is fixedly connected to the telescopic end of the second cylinder 4-18 arranged in the longitudinal direction. The rear end of the second cylinder 4-18 is fixedly connected to the cylinder fixing block 4-6. The rear end of the cylinder fixing block 4-6 is fixedly connected to the end of the piston rod of the feeding cylinder 4-5. Fig.16 As shown, a linear drive mechanism 23 is provided below the feeding cylinder 4-5, and the top of the moving end (not marked in the figure) of the linear drive mechanism 23 is fixedly connected to the cylinder barrel of the feeding cylinder 4-5 through a cylinder fixing seat 4-8, and the linear drive mechanism is slidably connected to the upper end of the machine table 6, and a translation mechanism is connected to one side of the linear drive mechanism, and the translation mechanism includes a translation cylinder 22, and the cylinder barrel of the translation cylinder 22 is fixedly connected to the upper end of the machine table 6, and the end of the piston rod is fixedly connected to the housing of the linear drive mechanism 23, and the lower positioning needle 1 4-3 and the lower positioning needle 2 4-4 are used to position the sleeve holes at the head and tail ends of the disassembled chain with the cooperation of the first cylinder and the second cylinder, and send the head and tail ends of the disassembled chain into the set position of the chain link mechanism 4 with the cooperation of the linear drive mechanism, the translation mechanism, the second cylinder and the feeding cylinder 4-5.
[0045] In this embodiment, Fig.16As shown, the linear drive mechanism can select a screw guide structure, which includes a shell 23 with an open top, a screw 25 rotatably connected to the shell 23, and a driving motor (not marked in the figure) for driving the screw 25 to rotate. A moving seat 26 (moving end) is screwed on the screw 25. The translation cylinder 22 is arranged on one side of the shell 23 and is fixedly connected to the machine table 6. The translation cylinder 22 can be used to make the linear drive mechanism drive the lower positioning needle 4-3 and the lower positioning needle 4-4 to translate left and right. The feeding cylinder and the linear drive mechanism can make the lower positioning needle 4-3 and the lower positioning needle 4-4 move forward and backward, so that the positions of the lower positioning needle 4-3 and the lower positioning needle 4-4 can be accurately controlled to better complete the chain head-to-tail connection and feeding actions. It should be noted that the top of the moving end of the linear drive mechanism is fixedly connected to the cylinder barrel of the feeding cylinder 4-5 through a cylinder fixing seat 4-8. In order to avoid interference with related areas, the moving end can also be connected to the cylinder fixing seat 4-8 through a connecting rod, so that the cylinder fixing seat 4-8 can be located above one side of the linear drive mechanism.
[0046] In a further embodiment, Figure 1 , 4 As shown in 12, the chain conveyor guide rail is composed of two guide rail plates 4-10 arranged opposite to each other, and a first sprocket wheel (not shown in the figure) is provided on the side of the chain conveyor guide rail close to the gathering area 2, one end of the first sprocket wheel passes through a through groove preset on a guide rail plate and is meshed and connected with the chain to be disassembled, a first servo motor (not shown in the figure) is provided at the lower end of the machine table 6, the output shaft of the first servo motor passes through the machine table 6 and is fixedly connected to the bottom end of the central axis of the first sprocket wheel, the first servo motor is electrically connected to the control mechanism of the automatic link equipment through a wire (other related electrical components of the present invention are also controlled or transmit signals through the control mechanism, which are not described one by one), a second servo motor (not shown in the figure) is provided at the bottom end of the machine table on the side of the disassembling device 1 away from the first servo motor, the output shaft of the second servo motor passes through the machine table 6 and is connected to the second sprocket wheel 7, the second sprocket passes through The guide plate 4-10 is meshed and linked with the disassembled chain, and a material leakage hole (not shown in the figure) is provided on the machine table 6 where the disassembling device 1 is located, and a material collection box (not shown in the figure) is connected to the bottom of the material leakage hole; the first servo motor and the second servo motor are synchronously operated under the control of the control mechanism, and a notch 14 is provided at the end of the guide plate 4-10 away from the side of the chain link mechanism 4, and a guide sprocket 4-15 is rotatably connected to the notch, and the two guide plate ends of the guide sprocket 4-15 away from the first servo motor are lifting guide plates, and the lifting guide plate includes a plate body (the first plate body 4-14 or the second plate body 4-16) and a third cylinder (not shown in the figure), the fixed end of the third cylinder is fixedly connected to the bottom end of the machine table 6, and the telescopic end passes through the machine table 6 and is connected to the bottom end of the plate body, and the machine table 6 is provided with a through hole (not shown in the figure) for the plate body to pass through; Fig.15 As shown, the axle 4-152 of the guide sprocket 4-15 is rotatable in the longitudinal direction and passes through the machine table 6. The axle 4-152 is a tubular structure with a closed upper end. The bottom end of the tubular structure is connected to an exhaust pipe through a pneumatic rotary joint (not shown in the figure). The bottom end of the exhaust pipe is connected to a negative pressure device (not shown in the figure). The upper part of the side wall of the axle 4-152 is provided with a plurality of negative pressure holes 4-151 around the axis. The negative pressure holes 4-151 are arranged along the radial direction of the axle and pass through the tooth valley of the guide sprocket 4-15. The guide sprocket 4-15 is chain-engaged after disassembly; the top of the machine table corresponding to the bottom gear of the guide sprocket 4-15 is provided with a stopper 4-20 for disengaging the chain from the guide sprocket after disassembly.
[0047] In this embodiment, after the disassembly device is disassembled, the disassembled upper chain piece, lower chain piece and pin shaft enter the collecting box through the leakage hole, usually by blowing these parts into the leakage hole. At this time, the chain on the side of the disassembly device away from the first servo motor constitutes the disassembled chain. Figure 12-14 As shown, the purpose of setting the first servo motor and the second servo motor to run synchronously is to maintain the pitch between the end of the chain to be disassembled and the beginning of the chain after disassembly, and the front and rear two chains move synchronously, so that the subsequent disassembled chain can accurately cooperate with the guide sprocket. Compared with the method of using the chain on the rear side to push the disassembled chain to move, the position control of the disassembled chain is more accurate. After the lower positioning pin 4-3 positions the sleeve hole 4-13 at the tail end of the disassembled chain, the plate bodies of the two lifting guide rail plates descend into the through holes, the negative pressure device is started, and driven by the second servo motor, the guide sprocket moves, and the disassembled chain 4-11 is gradually introduced into the area A4-17 on the side of the machine 6 away from the chain link mechanism 4. In order to ensure that the guide channel of the chain is unobstructed, the feeding cylinder drives the lower positioning pin 1 to move a certain distance toward the side of the chain link mechanism 4; at the same time, due to the effect of negative pressure, the sleeve of the disassembled chain is adsorbed in the tooth valley, thereby ensuring the guidance of the disassembled chain 4-11 and will not separate from the guide sprocket 4-15, and the function of the block 4-20 is to block the disassembled chain 4-11 adsorbed on the bottom gear of the guide sprocket 4-15, so that the disassembled chain separates from the guide sprocket and accumulates in the area A4-17; Fig.14As shown, when the guide sprocket 4-15 guides the sleeve hole 4-12 of the head end of the chain after disassembly to the set position, the lateral distance between the sleeve hole 4-13 of the head end and the sleeve hole 4-13 of the tail end to be positioned is the same as the pitch of the chain to be linked. At this time, the second servo motor stops working, and the lower positioning needle 2 retreats to the sleeve hole 4-12 of the head end under the drive of the feeding cylinder, and is inserted into the sleeve hole 4-12 of the head end under the drive of the second cylinder, thereby realizing the positioning of the sleeve holes of the head and tail ends of the chain after disassembly, that is, the chain is connected head to tail. The lower positioning needle 1 and the lower positioning needle 2 are inserted into the two sleeve holes to the same depth, and after insertion, it can be ensured that the head end and the tail end will not fall off (which can be achieved by setting elastic material on the positioning needle). At the same time, it is ensured that the head end and the tail end are at the same height. Under the cooperation of the translation mechanism and the linear drive mechanism, the lower positioning needle 1 and the lower positioning needle 2 move to a position relative to the material receiving station.
[0048] In a further embodiment, Figure 1-3 As shown in Figures 5 and 6, the chain link mechanism 4 includes a rotating disk 19, a link positioning device 11, and a top plate 20. The top of the machine table 6 is rotatably connected to the rotating disk 19, and six link positioning devices 11 are evenly distributed on the upper surface of the rotating disk 19 around the axis. A top plate 20 is provided above the rotating disk 19, and the top plate 20 and the machine table 6 are fixedly connected by a pillar 21. A material receiving station, a pin shaft installation station, a sheet installation station, a head exposure station, a riveting station, and a chain removal station are sequentially provided between the top plate 20 and the machine table 6 around the axis of the rotating disk 19. A third servo motor is provided at the bottom end of the machine table 6, and the output shaft of the third servo motor passes through the machine table 6 and is fixedly connected to the center of the rotating disk 19. Driven by the third servo motor, the six link positioning devices 11 sequentially pass through the material receiving station, the pin shaft installation station, the sheet installation station, the head exposure station, the riveting station, and the chain removal station to realize all the chain link processes.
[0049] In a further embodiment, Figure 1-3 As shown in , 5 and 6, the material receiving station is arranged opposite to the chain end-to-end connecting device 3. After the link positioning device 11 rotates to the material receiving station, the chain end-to-end connecting device 3 simultaneously sends the head end and the tail end of the disassembled chain into the corresponding link positioning device 11.
[0050] The applicant's authorized patent: The utility model with application number CN202323178804.4 discloses a sleeve chain link positioning device. The sixth paragraph from the bottom of the patent specification records that "through the coordinated cooperation of the first positioning part and the second positioning part, the heads of the two chains are accurately positioned and the appropriate positioning strength is ensured." The present invention is to send the head and tail ends of the same disassembled chain into the designated position of the link positioning device 11. Its specific structure and principle are detailed in the record of the new model.
[0051] In a further embodiment, Figure 1-3 , 5-7, the pin shaft installation station includes a pin shaft pressing assembly 15, a pin shaft feeding assembly 12, and a lower chain sheet feeding assembly 13. The pin shaft pressing assembly 15 includes a first oil cylinder (not shown in the figure) fixedly connected to the top plate 20 along the longitudinal direction. The cylinder barrel of the first oil cylinder passes through the top plate 20. The end of the piston rod of the first oil cylinder extends downward and is connected to the lower sheet fixing block 13-4. The bottom end of the lower sheet fixing block 13-4 is connected to a rivet fixing seat 13-5. The bottom end of the rivet fixing seat 13-5 is connected to a pin shaft rivet 13-6. The outer wall of the cylinder barrel of the first oil cylinder is fixedly provided with a first linear guide seat 13-1 along the longitudinal direction. The lower sheet fixing block 13-4 is slidably connected to the first linear guide seat 13-1 through a first slider 13-2; the lower chain sheet feeding assembly 13 includes a fourth cylinder (not shown in the figure) arranged radially along the rotating disk. The piston rod end of the fourth cylinder is arranged inwardly and fixedly connected to a lower chain sheet push plate (a commonly used structure, shown in the figure). Not drawn), a first vibration disk (not marked in the figure, a commonly used structure) is provided at the upper end of the top plate 20, and the first vibration disk conveys the lower chain piece to the front end of the lower chain piece push plate through the first guide rail (a commonly used structure, not shown in the figure), and under the extension of the fourth cylinder, the lower chain piece is pushed to the lower end of the through groove of the link positioning device 11 (see the patent technical scheme with application number CN202323178804.4 for details) and is aligned with the bottom of the head and tail ends of the chain after disassembly, and a second vibration disk (a commonly used structure, not shown in the figure) is also provided at the upper end of the top plate, and the second vibration disk is connected to a pin feeding device (a commonly used structure, not shown in the figure) through the second guide rail, and the pin feeding device conveys the pin to the inner hole of the sleeve at the head and tail ends, and the pin punch presses the pin into the lower chain piece under the action of the first oil cylinder, and the first linear guide seat 13-1 is provided with a first proximity switch that should detect the maximum downward pressure position of the lower piece fixing block 13-4.
[0052] The applicant's authorized patent: The utility model with application number CN202323178804.4 discloses a sleeve chain link positioning device. The third to last paragraph of the utility model content part of the patent specification records that "the front ends of the two first fixed plates close to the through-slot are respectively connected with relatively arranged baffle plates one and two, and the bottom ends of baffle plates one and two are commonly connected with a workbench, and the upper surface of the workbench, baffle plates one and two jointly form a guide rail structure for the movement of two chains". In actual use, the workbench is connected to the support block and supported on the bottom of the through-slot. The chain plate is removed and enters the lower end of the through-slot along the above-mentioned guide rail structure to align with the head and tail ends. Due to the supporting effect of the workbench, after the pin shaft and the lower chain plate are installed in the link position, the pin shaft and the lower chain plate will not fall off.
[0053] In addition, it should be noted that the pin press-fitting assembly 15, the pin feeding assembly 12, and the lower chain plate feeding assembly 13 disclosed in the present invention are prior arts, and the contents not mentioned are solved by existing solutions. At the same time, they can also be replaced with pin press-fitting assemblies 15, pin feeding assemblies 12, and lower chain plate feeding assemblies 13 of other structural forms recorded in the prior art.
[0054] In a further embodiment, Figure 1-3 As shown in , 5, 6, and 8, the sheet loading station includes a sheet loading assembly 16, a third vibrating plate (a commonly used structure, not shown in the figure), and a sheet feeding device. The sheet loading assembly includes a second oil cylinder (not shown in the figure) fixedly connected to the top plate in the longitudinal direction. The cylinder barrel of the second oil cylinder passes through the top plate 20. The piston rod end of the second oil cylinder extends downward and is connected to the sheet fixing block 16-4. The bottom end of the upper sheet fixing block 16-4 is connected to the striker seat 16-5. The bottom end of the striker seat 16-5 is connected to the sheet punch 16-6. The upper sheet punch 16-6 is embedded in and slidably connected with an upper sheet guide nail 16-7. The top end of the upper sheet guide nail 16-7 is connected to the top of the inner hole of the upper sheet punch 16-6 through a spring. The top end of the top plate 20 is provided with a third vibrating plate. Vibration plate, the third vibration plate sends the upper chain plate to the upper plate feeding device through the third guide rail, and the upper plate feeding device transports the upper chain plate to the top set position of the head end and the tail end through the upper plate push plate. The outer wall of the cylinder barrel of the second oil cylinder is fixedly provided with a second linear guide seat 16-1 in the longitudinal direction, and the upper plate fixing block 16-2 is slidably connected with the second linear guide seat 16-1 through the second slider 16-2. The upper plate guide nail 16-7 passes through the chain plate hole of the upper chain plate under the drive of the second oil cylinder and contacts with the corresponding pin shaft top. During further downward pressure, the upper plate punch 16-6 presses the upper plate into the top of the two pin shafts; the second linear guide seat 16-1 is also provided with a second proximity switch for detecting the maximum downward position of the upper plate fixing block 16-4.
[0055] In this embodiment, the sheet loading station includes a sheet loading assembly 16, a third vibration plate (a common structure, not shown in the figure), and a sheet loading feeding device, which are prior art, and the contents not mentioned are solved by the existing solution. At the same time, other structural forms of sheet loading assemblies and sheet loading feeding devices in the prior art can also be used to achieve the effect of this embodiment.
[0056] In a further embodiment, Figure 1-3As shown in Figures 5, 6 and 9, the head-exposing station includes a head-exposing assembly 17, and the head-exposing assembly 17 includes a third oil cylinder (a commonly used structure, not shown in the figure) fixedly connected to the top plate 20 along the longitudinal direction. The cylinder barrel of the third oil cylinder passes through the top plate 20, and the piston rod end of the third oil cylinder extends downward and is connected to a head-exposing block slide 17-4. The bottom of the head-exposing block slide 17-4 is connected to a head-exposing block 17-5. The cylinder barrel of the third oil cylinder is longitudinally connected to a third linear guide seat 17-1, and the third linear guide seat 17-1 is slidably connected to the head-exposing block slide 17-4 through a third slider 17-2. The head-exposing block 17-5 is driven by the extension of the third oil cylinder to realize the head-exposing of the head and tail end links. The third linear guide seat 17-1 is provided with a third proximity switch for detecting the maximum downward movement distance of the head-exposing block slide.
[0057] In this embodiment, the head assembly 17 is a prior art, and its structure and principle are not described in detail, and the contents not described are solved by the prior art. Meanwhile, other forms of head assemblies in the prior art can also be used as replacements.
[0058] In a further embodiment, Figure 1-3 As shown in , 5, 6, and 10, the rivet head station includes a rivet head assembly 18, and the rivet head assembly 18 includes a fourth oil cylinder fixedly connected to the top plate 20 along the longitudinal direction, the cylinder barrel of the fourth oil cylinder penetrates the top plate 20, the piston rod end of the fourth oil cylinder extends downward and is connected to a rivet head block slide 18-3, and the bottom of the rivet head block slide 18-3 is connected to a rivet head block 18-5, the cylinder barrel of the fourth oil cylinder is longitudinally connected to a fourth linear guide seat 18-1, the fourth linear guide seat 18-1 is slidably connected to the rivet head block slide 18-3 through a fourth slider 18-2, and the rivet head block 15-5 is driven by the extension of the fourth oil cylinder to realize the riveting of the head and tail end links, and the fourth linear guide seat 18-1 is provided with a fourth proximity switch for detecting the maximum downward movement distance of the rivet head block slide.
[0059] In this embodiment, the rivet head assembly 18 is a prior art, and its structure and principle are not described in detail, and the contents not described are solved by the existing solutions. At the same time, the rivet head assembly of other structural forms in the prior art can also be replaced.
[0060] In a further embodiment, Figure 1-3As shown in Figures 5, 6 and 11, the chain taking-out station includes a chain taking-out assembly 10, and the chain taking-out assembly 10 includes a fifth cylinder 10-2, a sixth cylinder 10-4 and a clamping cylinder 10-6. The fifth cylinder 10-2 is fixedly connected to the top plate 20 via a connecting seat 10-1, and the movable end of the fifth cylinder 10-2 is connected to a discharging pad 10-3, and the bottom end of the discharging pad 10-3 is connected to the sixth cylinder 10-4, and the telescopic end of the sixth cylinder 10-4 is connected to the clamping cylinder 10-6. The clamping jaws A 10-7 and B 10-8 of the clamping cylinder 10-6 clamp the ring-connected chain, and the chain is taken out when the fifth and sixth cylinders are coordinated to descend.
[0061] In this embodiment, when taking out the chain, the fifth cylinder is actuated to move the sixth cylinder to above the corresponding link positioning device 11, the sixth cylinder is extended, so that the clamping cylinder clamps the chain with a good link, the link positioning device 11 releases the chain with a good link, the sixth cylinder is shortened, and the fifth cylinder drives the chain with a good link to move outside the chain link mechanism, the clamping cylinder releases the chain, and the chain falls on the designated area on the machine table.
[0062] In a further embodiment, a method for operating an automatic link device for a sleeve chain of an automobile engine is disclosed, such as Figure 1-16 As shown, the following steps are included:
[0063] (1) The chain to be disassembled is driven by the first servo motor to move along the chain conveying guide rail. When the number of chain links of the chain to be disassembled on the side of the disassembling device away from the first servo motor meets the set standard, the first servo motor and the second servo motor stop moving, the disassembling device completes the disassembly, and the chain on the side of the disassembling device away from the first servo motor constitutes the disassembled chain;
[0064] (2) The chain after disassembly is connected end to end by the chain end-to-end connection device: when the end of the chain after disassembly reaches the end of the chain conveying guide rail and is located at the initial position of the lower positioning pin 1, the lower positioning pin 1 4-3 passes through the through hole under the drive of the first cylinder and is inserted into the sleeve hole at the end of the chain after disassembly. Then, the plate bodies of the two lifting guide plates retract into the through hole, and the negative pressure device is started. Driven by the second servo motor, the guide sprocket follows and gradually guides the chain after disassembly into area A4-17 on the side of the machine away from the chain link mechanism. In order to ensure that the guide channel of the chain is unobstructed, the feeding cylinder drives the lower positioning pin 1 4-3 to move a set distance to the side away from area A. During the movement, it cooperates with the rotation speed of the guide sprocket to avoid the chain after disassembly and the guide sprocket from being completely separated. Disengagement; at the same time, due to the effect of negative pressure, the sleeve of the disassembled chain is adsorbed in the tooth valley, and the disassembled chain is introduced into area A section by section under the drive of the guide sprocket, and the function of the block is to block the chain links meshing at the bottom gear teeth of the guide sprocket, so that the disassembled chain is disengaged from the guide sprocket and spread out in area A; when the guide sprocket guides the sleeve hole at the head end of the disassembled chain to the set position, the lateral distance between the sleeve hole at the head end and the sleeve hole at the tail end to be positioned is the same as the pitch P of the chain to be linked, at this time, the first servo motor and the second servo motor stop moving, and under the drive of the feeding cylinder, the lower positioning pin 2 retreats to the sleeve hole at the head end, and is inserted into the sleeve hole at the head end under the drive of the second cylinder, thereby realizing the positioning of the sleeve holes at the head and tail ends of the disassembled chain, that is, the chain is connected head to tail;
[0065] (3) With the cooperation of the translation mechanism, the linear drive mechanism, the feeding cylinder, the first cylinder, and the second cylinder, the chain head-to-tail connecting device simultaneously feeds the head end and the tail end of the disassembled chain into the designated positions in the link positioning device 11 at the material receiving station, and the link positioning device clamps and positions the head end and the tail end, and then the chain head-to-tail connecting device resets; the third servo motor is activated to drive the head end and the tail end to enter the pin shaft installation station, the sheet installation station, the head exposure station, the riveting head station, and the chain removal station in sequence, and finally the chain with good links is taken out at the chain removal station;
[0066] (4) After the chain head-to-tail connection device is reset, steps (1), (2), and (3) are repeated to achieve the automatic linking of the chain after continuous disassembly.
Claims
1. An automobile engine sleeve chain automatic link device, characterized by: It includes a machine platform, a chain conveying guide rail, a disassembling device, a chain end-to-end connecting device, and a chain link mechanism. A gathering area is provided on one side of the upper surface of the machine platform, and the gathering area conveys the chain to be disassembled to the other side of the upper surface of the machine platform through the chain conveying guide rail. A disassembling device is provided above the chain conveying guide rail, and the bottom end of the disassembling device is fixedly connected to the upper surface of the machine platform. A chain end-to-end connecting device is provided at the upper end of the machine platform where the end of the chain conveying guide rail is located, and a chain link mechanism is provided at the upper end of the machine platform where the rear side of the chain end-to-end connecting device is located.
2. The automobile engine sleeve chain automatic link device according to claim 1, characterized in that: The chain end-to-end connecting device comprises a first cylinder, a cylinder joint, a lower positioning needle 1, a lower positioning needle 2, a feeding cylinder, a cylinder fixing block, a feeding plate, a cylinder fixing seat, a cylinder pad, and a second cylinder. The front end of the cylinder pad is fixedly provided with the first cylinder along the longitudinal direction, the telescopic end of the first cylinder is fixedly connected with the lower positioning needle 1 through the cylinder joint, the bottom end of the cylinder pad is connected with an L-shaped supporting plate, the horizontal section of the L-shaped supporting plate is arranged opposite to the lower positioning needle 1 and is provided with a through hole for the lower positioning needle 1 to pass through, a lower positioning needle 2 is arranged on one side of the lower surface of the horizontal section, the horizontal distance between the lower positioning needle 1 and the lower positioning needle 2 is the same as the pitch of the chain to be linked, the rear end of the vertical section of the L-shaped supporting plate is fixedly connected to the telescopic end of the second cylinder arranged along the longitudinal direction, the rear end of the second cylinder is fixedly connected with the cylinder fixing block, the cylinder The rear end of the cylinder fixing block is fixedly connected to the end of the piston rod of the feeding cylinder, a linear driving mechanism is provided under the feeding cylinder, the top of the moving end of the linear driving mechanism is fixedly connected to the cylinder barrel of the feeding cylinder through the cylinder fixing seat, the linear driving mechanism is slidably connected to the upper end of the machine platform, and a translation mechanism is connected to one side of the linear driving mechanism, the translation mechanism includes a translation cylinder, the cylinder barrel of the translation cylinder is fixedly connected to the upper end of the machine platform, and the end of the piston rod is fixedly connected to the housing of the linear driving mechanism, the lower positioning pin 1 and the lower positioning pin 2 are used to position the sleeve holes at the head and tail ends of the disassembled chain with the cooperation of the first cylinder and the second cylinder, and send the head and tail ends of the disassembled chain into the set position of the chain link mechanism with the cooperation of the linear driving mechanism, the translation mechanism, the second cylinder and the feeding cylinder; The chain conveyor guide rail is composed of two guide rail plates arranged opposite to each other. A first sprocket is provided on the side of the chain conveyor guide rail close to the collection area 2. One end of the first sprocket passes through a through groove preset on a guide rail plate and is meshed and connected with the chain to be disassembled. A first servo motor is provided at the lower end of the machine table. The output shaft of the first servo motor passes through the machine table and is fixedly connected to the bottom end of the central axis of the first sprocket. The first servo motor is electrically connected to the control mechanism of the automatic link equipment through a wire. A second servo motor is provided at the bottom end of the machine table on the side of the disassembling device away from the first servo motor. The output shaft of the second servo motor passes through the machine table and is connected to the second sprocket. The second sprocket passes through the guide rail plate and is meshed and linked with the disassembled chain. A leakage hole is provided on the machine table where the disassembling device is located, and a collection box is connected to the bottom end of the leakage hole. The first servo motor and the second servo motor run synchronously under the control of the control mechanism, and the guide mechanism away from the side of the chain link mechanism The end of the rail plate is provided with a notch, and a guide sprocket is rotatably connected at the notch, and the ends of the two guide rail plates on the side of the guide sprocket away from the first servo motor are lifting guide rail plates, and the lifting guide rail plate comprises a plate body and a third cylinder, the fixed end of the third cylinder is fixedly connected to the bottom end of the machine platform, and the telescopic end passes through the machine platform and is connected to the bottom end of the plate body, and a through hole is provided on the machine platform for the plate body to pass through; the wheel axle of the guide sprocket can rotatably penetrate the machine platform along the longitudinal direction, and the wheel axle is a tubular structure with a closed upper end, and the bottom end of the tubular structure is connected to an exhaust pipe through a pneumatic rotating joint, and the bottom end of the exhaust pipe is connected to a negative pressure device, and a plurality of negative pressure holes are provided on the upper part of the side wall of the wheel axle around the axis, and the negative pressure holes are arranged along the radial direction of the wheel axle and pass through the tooth valley of the guide sprocket, and the guide sprocket is meshed and connected with the chain after disassembly; a block is provided on the top of the machine platform corresponding to the gear teeth at the bottom of the guide sprocket to enable the chain to be disassembled from the guide sprocket after disassembly.
3. The automobile engine sleeve chain automatic link device as claimed in claim 2, characterized in that: The chain link mechanism includes a rotating disk, a link positioning device, and a top plate. The top of the machine is rotatably connected to the rotating disk, and 6 link positioning devices are evenly distributed on the upper surface of the rotating disk around the axis. A top plate is provided above the rotating disk, and the top plate and the machine are fixedly connected by a pillar. A material receiving station, a pin shaft installation station, a sheet installation station, a head exposure station, a rivet head station, and a chain removal station are sequentially provided between the top plate and the machine around the axis of the rotating disk. A third servo motor is provided at the bottom end of the machine, and the output shaft of the third servo motor passes through the machine and is fixedly connected to the center of the rotating disk. Driven by the third servo motor, the 6 link positioning devices pass through the material receiving station, the pin shaft installation station, the sheet installation station, the head exposure station, the rivet head station, and the chain removal station in sequence to realize all the chain link processes.
4. The automobile engine sleeve chain automatic link device as claimed in claim 3, characterized in that: The material receiving station is arranged opposite to the chain head-to-tail connecting device. After the link positioning device rotates to the material receiving station, the chain head-to-tail connecting device simultaneously sends the head and tail ends of the disassembled chain into the corresponding link positioning device.
5. The automobile engine sleeve chain automatic link device as claimed in claim 3, characterized in that: The pin shaft installation station includes a pin shaft pressing assembly, a pin shaft feeding assembly, and a lower chain piece feeding assembly. The pin shaft pressing assembly includes a first oil cylinder fixedly connected to the top plate in the longitudinal direction. The cylinder barrel of the first oil cylinder passes through the top plate. The end of the piston rod of the first oil cylinder extends downward and is connected to the lower piece fixing block. The bottom end of the lower piece fixing block is connected to a rivet fixing seat. The bottom end of the rivet fixing seat is connected to a pin shaft rivet. The outer wall of the cylinder barrel of the first oil cylinder is fixedly provided with a first linear guide seat in the longitudinal direction. The lower piece fixing block is slidably connected to the first linear guide seat through a first slider; the lower chain piece feeding assembly includes a fourth cylinder arranged radially along the rotating disk. The end of the piston rod of the fourth cylinder is arranged inward and A lower chain piece push plate is fixedly connected, and a first vibrating plate is provided at the upper end of the top plate. The first vibrating plate conveys the lower chain piece to the front end of the lower chain piece push plate through the first guide rail. Under the extension of the fourth cylinder, the lower chain piece is pushed to the lower end of the through slot of the link positioning device and is aligned with the bottom of the head and tail ends of the chain after disassembly. A second vibrating plate is also provided at the upper end of the top plate. The second vibrating plate is connected to a pin feeding device through the second guide rail. The pin feeding device conveys the pin to the inner hole of the sleeve at the head and tail ends. The pin punch presses the pin into the lower chain piece under the action of the first oil cylinder. A first proximity switch for detecting the maximum downward pressure position of the lower piece fixing block is provided on the first linear guide seat.
6. The automobile engine sleeve chain automatic link device as claimed in claim 3, characterized in that: The sheet loading station includes a sheet loading assembly, a third vibrating plate, and a sheet feeding device. The sheet loading assembly includes a second oil cylinder fixedly connected to the top plate in the longitudinal direction. The cylinder barrel of the second oil cylinder passes through the top plate. The end of the piston rod of the second oil cylinder extends downward and is connected to the sheet fixing block. The bottom end of the upper sheet fixing block is connected to a striker seat. The bottom end of the striker seat is connected to an upper sheet punch. An upper sheet guide pin is embedded in the upper sheet punch and slidably connected. The top end of the upper sheet guide pin is connected to the top of the inner hole of the upper sheet punch through a spring. A third vibrating plate is provided at the upper end of the top plate. The third vibrating plate feeds the upper chain sheet through a third guide rail To the upper sheet feeding device, the upper sheet feeding device conveys the upper chain sheet to the top set positions of the head end and the tail end through the upper sheet pushing plate, and a second linear guide seat is fixedly provided on the outer wall of the cylinder barrel of the second oil cylinder along the longitudinal direction, and the upper sheet fixing block is slidably connected to the second linear guide seat through the second slider, and the upper sheet guide nail passes through the chain plate hole of the upper chain sheet under the drive of the second oil cylinder and contacts with the corresponding pin shaft top, and further presses downward, the upper sheet punch presses the upper sheet into the top of the two pin shafts; the second linear guide seat is also provided with a second proximity switch for detecting the maximum downward position of the upper sheet fixing block.
7. The automobile engine sleeve chain automatic link device as claimed in claim 3, characterized in that: The head-exposing station includes a head-exposing assembly, which includes a third oil cylinder fixedly connected to the top plate in the longitudinal direction, the cylinder barrel of the third oil cylinder penetrates the top plate, the piston rod end of the third oil cylinder extends downward and is connected to a head-exposing block slide, the bottom of the head-exposing block slide is connected to the head-exposing block, the cylinder barrel of the third oil cylinder is connected to a third linear guide seat in the longitudinal direction, the third linear guide seat is slidably connected to the head-exposing block slide through a third slider, and the head-exposing block is driven by the extension of the third oil cylinder to realize the head-exposing of the head and tail end links, and the third linear guide seat is provided with a third proximity switch for detecting the maximum downward movement distance of the head-exposing block slide.
8. The automobile engine sleeve chain automatic link device as claimed in claim 3, characterized in that: The rivet head station includes a rivet head assembly, which includes a fourth oil cylinder fixedly connected to the top plate in the longitudinal direction, the cylinder barrel of the fourth oil cylinder penetrates the top plate, the piston rod end of the fourth oil cylinder extends downward and is connected to a rivet head block slide, the bottom of the rivet head block slide is connected to a rivet head block, the cylinder barrel of the fourth oil cylinder is longitudinally connected to a fourth linear guide seat, the fourth linear guide seat is slidably connected to the rivet head block slide through a fourth slider, the rivet head block is driven by the extension of the fourth oil cylinder to realize the rivet heads at the head and tail end links, and the fourth linear guide seat is provided with a fourth proximity switch for detecting the maximum downward movement distance of the rivet head block slide.
9. An automatic link device for an automobile engine sleeve chain as described in claim 3, characterized in that: the chain removal station includes a chain removal assembly, the chain removal assembly includes a fifth cylinder, a sixth cylinder, and a clamping cylinder, the fifth cylinder is fixedly connected to the top plate through a connecting seat, the movable end of the fifth cylinder is connected to a discharge pad, the bottom end of the discharge pad is connected to the sixth cylinder, the telescopic end of the sixth cylinder is connected to the clamping cylinder, the clamping jaws A and B of the clamping cylinder clamp the ring-connected chain, and the chain is taken out when the fifth cylinder and the sixth cylinder are coordinated to descend.
10. A working method of an automobile engine sleeve chain automatic link device as claimed in any one of claims 4 to 9, characterized in that: The steps include: (1) The chain to be disassembled is driven by the first servo motor to move along the chain conveying guide rail. When the number of chain links of the chain to be disassembled on the side of the disassembling device away from the first servo motor meets the set standard, the first servo motor and the second servo motor stop moving, the disassembling device completes the disassembly, and the chain on the side of the disassembling device away from the first servo motor constitutes the disassembled chain; (2) The disassembled chain is connected end to end by a chain end-to-end connection device: when the end of the disassembled chain reaches the end of the chain conveying guide rail and is located at the initial position of the lower positioning pin 1, the lower positioning pin 1 passes through the through hole driven by the first cylinder and is inserted into the sleeve hole at the end of the disassembled chain. Then, the plate bodies of the two lifting guide plates retract into the through hole, the negative pressure device is started, and the guide sprocket is driven by the second servo motor to gradually guide the disassembled chain into area A on the side of the machine away from the chain link mechanism. In order to ensure that the guide channel of the chain is unobstructed, the feeding cylinder drives the lower positioning pin 1 to move a set distance to the side away from area A. During the movement, the rotation speed of the guide sprocket is coordinated to prevent the disassembled chain from being completely separated from the guide sprocket. At the same time Due to the effect of negative pressure, the sleeve of the disassembled chain is adsorbed in the tooth valley, and the disassembled chain is introduced into area A section by section under the drive of the guide sprocket, and the function of the block is to block the chain links meshing at the bottom gear of the guide sprocket, so that the disassembled chain is separated from the guide sprocket and spread out in area A; when the guide sprocket guides the sleeve hole at the head end of the disassembled chain to the set position, the lateral distance between the sleeve hole at the head end and the sleeve hole at the tail end to be positioned is the same as the pitch P of the chain to be linked, at this time, the first servo motor and the second servo motor stop working, and under the drive of the feeding cylinder, the lower positioning pin 2 retreats to the sleeve hole at the head end, and is inserted into the sleeve hole at the head end under the drive of the second cylinder, thereby realizing the positioning of the sleeve holes at the head and tail ends of the disassembled chain, that is, the chain is connected head to tail; (3) With the cooperation of the translation mechanism, the linear drive mechanism, the feeding cylinder, the first cylinder, and the second cylinder, the chain head-to-tail connecting device simultaneously sends the head end and the tail end of the disassembled chain into the designated position in the link positioning device at the material receiving station, and the link positioning device clamps the head end and the tail end to position, and then the chain head-to-tail connecting device resets; the third servo motor is activated to drive the head end and the tail end to enter the pin shaft installation station, the sheet installation station, the head exposure station, the riveting head station, and the chain removal station in turn, and finally the chain with good links is taken out at the chain removal station; (4) After the chain head-to-tail connection device is reset, steps (1), (2), and (3) are repeated to achieve the automatic linking of the chain after continuous disassembly.
Citation Information
Patent Citations
Chain automatic articulating riveting machine
CN107252868A
Automatic chain assembling equipment
CN109014912A
Movable hydraulic joint disassembling and ring connecting equipment for large-specification chain
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