Green low-organic-residue crosslinked polystyrene resin material melt extrusion molding process and device
By setting up structures such as electric telescopic rods and scrapers in the granulator, the problem of difficult to clean the scraps on the cutting plate is solved, and the efficient cleaning of the equipment and the optimization of the granulation process is achieved, ensuring the reusable equipment of the equipment and product quality.
Patent Information
- Application Number
- CN202411494560.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-10-24
AI Technical Summary
The discharge tray in the existing granulator is prone to stick to scraps at high temperatures, which leads to difficulty in cleaning and affects the reuse of the equipment.
A green low organic residual melt granulation extrusion molding production process was designed. By setting up structures such as upper jam, lower jam, unloading column, unloading pad, scraper, etc., the unloading is driven by electric telescopic rod and motor Return the plate and clean the residual scraps, cut off the particles by cutting the scraper to ensure the inside of the discharge plate is clean.
It effectively solves the problem that the scraps stuck on the cutting tray are difficult to clean, simplifies the maintenance of the equipment and the next use process, and improves the granulation efficiency and product quality.
Smart Images

Figure CN119238772A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of extrusion granulators, in particular to a green low-organic residue cross-linked polystyrene resin material melt co-extrusion production process and device. Background Art
[0002] "Green low organic residue melt extrusion" technology or process is used in many fields, aiming to achieve low pollution, low emissions or even no emissions during the melting process. These technologies or processes not only help protect the environment, but also improve production efficiency and product quality, and have broad development prospects.
[0003] The melt granulation extrusion molding production process is mainly used for the granulation of polymer materials. This process realizes a green, environmentally friendly and low-organic residue production process through high-temperature mixing pretreatment, high-temperature preheating, step-by-step heating, melt drawing and cutting granulation. At the same time, this process can also effectively reduce the cracking and secondary damage of polymer materials during the granulation process, maintain the polymer material at a low moisture content, and has good environmental protection and sustainability.
[0004] The granulator for granule production in the prior art mostly extrude the raw materials through a feed tray, and extrude the raw materials through a feed hole to obtain granules. However, since the raw material barrel is in a high temperature state during the granulation process, the raw materials are also at a high temperature when they are squeezed into the feed tray, which causes the inside of the feed tray to easily adhere to the scraps after the granulation is completed. Long-term use makes it difficult to clean the feed tray, which is not convenient for the next use. A green low-organic residue melt granulation extrusion molding production process is now proposed to solve the above problems. Summary of the invention
[0005] In order to solve the problems raised in the above background technology, the present invention provides a green low-organic residue melt granulation extrusion molding production process device, which solves the problem that the scraps are easily stuck inside the feed tray, which makes it difficult to clean the feed tray after long-term use and inconvenient for the next use.
[0006] To achieve the above object, the present invention provides the following technical solution: a green low organic residue melt granulation extrusion molding production process, the specific production process is as follows: S1. Pre-treating the cross-linked polystyrene raw material, generally including steps such as pre-polymerization, mixing, drying, melting, and extrusion, to ensure the uniformity and stability of the raw material; S2, preheating the pretreated raw materials at high temperature so as to facilitate molding and mixing in the subsequent melt extrusion process; S3. The raw materials are heated step by step by specific heating equipment to gradually reach a molten state. During this process, the heating temperature and time need to be strictly controlled to ensure the melting effect of the raw materials and the product quality; S4, mixing the molten cross-linked polystyrene resin with an appropriate amount of additives and adding them to a melt extruder, granulating them through a specific process and equipment. During this process, the molten raw materials will enter a mold of a specific shape under high pressure and high speed extrusion, and will be heated, plasticized, and extruded. During this process, the extruder will shape the particles into the desired sheet shape, and at the same time, the various parameters of the extruder will be adjusted through the control system to ensure the uniformity of the material; S5. The material after melt extrusion needs to be cooled for subsequent processing and packaging. The formed material needs to be cooled and shaped in time to prevent deformation and warping. Usually water cooling or air cooling is used, which is selected according to production conditions and equipment performance to accelerate the cooling process. ; S6. The material can reach the required size and precision only after cooling and shaping.
[0007] The present invention provides the following technical solution: a green low-organic residue melt granulation extrusion molding production process device, comprising a mounting plate, one side of the mounting plate is fixedly connected to a first motor, one end of the first motor is fixedly connected to a threaded sleeve, the internal thread of the threaded sleeve is connected to a threaded rod, the outside of the threaded sleeve is movably connected to a bearing member, one end of the threaded rod is clamped with a raw material barrel, one side of the raw material barrel is fixedly connected to a first electric telescopic rod, one end of the first electric telescopic rod is clamped with an upper clamping assembly, one side of the upper clamping assembly is clamped with a lower clamping assembly, the other side of the upper clamping assembly is fixedly connected to a second electric telescopic rod, and one side of the lower clamping assembly is fixedly connected to a plurality of material discharge columns; The outer end of each material discharge column is fixedly connected to a material discharge pad, the outer part of the material discharge column is clamped with a material discharge tray, the middle part of the outer side of the material discharge tray is rotatably connected with a scraper, one side of the scraper is fixedly connected with a second motor, the outer part of the material discharge tray is fixedly connected with a limit rod, the inner part of the upper clamping assembly is fixedly connected with a connecting block, the outer part of the connecting block is rotatably connected with a gear, the outer part of the gear is meshed with a toothed plate, one end of the outer part of the raw material barrel is hinged with a pull pin, and both sides of the pull pin are fixedly connected with the limit assembly.
[0008] Preferably, one side of the carrier is fixedly connected to the mounting plate, the outside of the first motor is fixedly connected to the carrier, one side of the carrier is not in contact with the raw material barrel, and one side of the raw material barrel is provided with a threaded hole matching the size of the threaded rod; One end of the first electric telescopic rod is fixedly connected to the unloading tray, and one side of the first electric telescopic rod is fixedly connected to the mounting plate via a fixing plate.
[0009] Preferably, the upper clamping assembly comprises an upper clamping plate, the outer portion of which is annular and fixedly connected with upper clamping arc plates at equal distances, and the same side of each upper clamping arc plate is fixedly connected with an upper clamping strip.
[0010] Preferably, an upper clamping groove matching the size of the first electric telescopic rod is opened on one side of the upper clamping plate, the middle part of one side of the upper clamping plate is fixedly connected to the second electric telescopic rod, and one side of each upper clamping strip is fixedly connected to the upper clamping plate.
[0011] Preferably, the lower clamping assembly comprises a lower clamping plate, the outer portion of the lower clamping plate is annular and fixedly connected with lower clamping arc plates at equal distances, and the same side of each lower clamping arc plate is fixedly connected with a lower clamping strip.
[0012] Preferably, a lower clamping groove having a size matching that of the first electric telescopic rod is opened on one side of the lower clamping plate, and one side of each of the lower clamping strips is fixedly connected to the lower clamping plate.
[0013] Preferably, the upper clamping plate abuts against the lower clamping plate, the interior of the upper clamping arc plate is clamped with the lower clamping strip, and the exterior of the upper clamping strip is clamped with the lower clamping arc plate.
[0014] Preferably, a plurality of equally sized discharge holes are provided inside the discharge tray, the size of each discharge column is adapted to the size of the discharge hole, the discharge pad is a soft structure, one side of the scraper is in contact with the discharge tray, and the length of the scraper is smaller than the inner diameter of the discharge tray.
[0015] Preferably, one end of the limit rod is an oblique T-shaped structure, one end of the limit rod is movably connected to the mounting plate, the bottom of the connecting block is movably connected to the mounting plate, the outside of the tooth plate is fixedly connected to the inside of the mounting plate, the inside of the discharge tray is provided with a card hole matched with the size of the limit assembly, and the bottom of the second electric telescopic rod is fixedly connected to the mounting plate.
[0016] Compared with the prior art, the present invention has the following beneficial effects: The present invention is provided with an upper clamping plate, a lower clamping plate, a material discharge column, a material discharge pad, a gear and other structures, and the material discharge plate is pulled back by the first electric telescopic rod. During the pulling process, the material discharge pad abuts against the material discharge plate, the material discharge pad is pressed into the interior of the material discharge plate, the material discharge column is clamped with the material discharge plate, and the material discharge pad squeezes out the residual scraps in the material discharge plate; the second electric telescopic rod pulls the lower clamping assembly back to its original position through the upper clamping assembly, and the lower clamping plate is twisted to disengage the lower clamping arc plate from the upper clamping strip, and the lower clamping strip from the upper clamping arc plate, so that the lower clamping assembly can be removed for cleaning, so that the scraps adhered to the interior of the material discharge plate are easy to clean, which is convenient for the next granulation. The present invention is provided with a feed tray, a scraper, a second motor, a pull pin and other structures. The threaded rod is pushed through the threaded sleeve and the first motor to push the push plate to push the raw material through the raw material barrel to the feed tray. The raw material is squeezed into the feed hole through the feed tray. While the material is being fed, the second motor drives the scraper to rotate. The scraper cuts the material into particles, thereby performing granulation. During granulation, the scraper can cut off the extruded particles in time to avoid waste of raw materials due to different sizes of formed particles. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 For the present invention Figure 1 A schematic diagram of the enlarged structure at A in the middle; Figure 3 It is a schematic diagram of the side cross-section structure of the upper clamping assembly of the present invention; Figure 4 For the present invention Figure 3 A schematic diagram of the enlarged structure at B in the middle; Figure 5 It is a schematic diagram of the cross-sectional structure of the mounting plate of the present invention; Figure 6 It is a rear structural schematic diagram of the upper clamping assembly of the present invention; Figure 7 It is a schematic diagram of the disassembled structure of the upper clamping assembly and the lower clamping assembly of the present invention; Figure 8 It is a schematic diagram of the position structure of the scraper of the present invention.
[0018] In the figure: 1. mounting plate; 2. first motor; 3. threaded sleeve; 4. threaded rod; 5. bearing member; 6. raw material barrel; 7. first electric telescopic rod; 8. upper clamping assembly; 801. upper clamping plate; 802. upper clamping arc plate; 803. upper clamping strip; 9. lower clamping assembly; 901. lower clamping plate; 902. lower clamping arc plate; 903. lower clamping strip; 10. unloading column; 11. unloading pad; 12. unloading plate; 13. scraper; 14. second motor; 15. limit rod; 16. connecting block; 17. gear; 18. tooth plate; 19. pull pin; 20. limit assembly; 21. second electric telescopic rod. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] like Figures 1 to 8As shown, the present invention provides a green low organic residue melt granulation extrusion molding production process, the specific production process flow is as follows: S1. Pre-treat the materials to be prepared, usually including steps such as mixing, drying, melting, etc., to ensure the uniformity and stability of the raw materials; S2, preheating the pretreated raw materials at high temperature so that they can be more easily heated and mixed in the subsequent melting process; S3. The raw materials are heated step by step by specific heating equipment to gradually reach a molten state; in this process, the heating temperature and time need to be strictly controlled to ensure the melting effect of the raw materials and the product quality; S4, adding the molten raw materials into the melt-filling extruder and granulating them through specific processes and equipment; during this process, the molten raw materials will pass through the die holes under high pressure and high speed extrusion to form the desired particle shape; S5. The molten material after melt-inflating extrusion needs to be cooled for subsequent processing and packaging. Melt wire drawing is one of the cooling methods. The molten material is drawn into filaments through specific equipment to increase its surface area, thereby accelerating the cooling process. S6. After cooling, the molten material needs to be cut and granulated to form particles of the required shape and size.
[0021] like Figures 1 to 8 As shown, the present invention provides a green low-organic residue melt granulation extrusion molding production process device, including a mounting plate 1, one side of the mounting plate 1 is fixedly connected to a first motor 2, one end of the first motor 2 is fixedly connected to a threaded sleeve 3, the internal thread of the threaded sleeve 3 is connected to a threaded rod 4, the outside of the threaded sleeve 3 is movably connected to a bearing member 5, one end of the threaded rod 4 is clamped with a raw material barrel 6, one side of the raw material barrel 6 is fixedly connected to a first electric telescopic rod 7, one end of the first electric telescopic rod 7 is clamped with an upper clamping assembly 8, one side of the upper clamping assembly 8 is clamped with a lower clamping assembly 9, the other side of the upper clamping assembly 8 is fixedly connected to a second electric telescopic rod 21, and one side of the lower clamping assembly 9 is fixedly connected to a plurality of unloading columns 10; The outer end of each material discharge column 10 is fixedly connected to a material discharge pad 11, and a material discharge tray 12 is clamped on the outside of the material discharge column 10. A scraper 13 is rotatably connected to the middle of the outer side of the material discharge tray 12, and a second motor 14 is fixedly connected to one side of the scraper 13. A limiting rod 15 is fixedly connected to the outside of the material discharge tray 12, and a connecting block 16 is fixedly connected to the inside of the upper clamping assembly 8. A gear 17 is rotatably connected to the outside of the connecting block 16, and a toothed plate 18 is meshed on the outside of the gear 17. A pull pin 19 is hinged at one end of the outside of the raw material barrel 6, and both sides of the pull pin 19 are fixedly connected to the limiting assembly 20. The above scheme is adopted: the threaded sleeve 3 is driven to rotate by the first motor 2, the threaded sleeve 3 drives the threaded rod 4 to rotate, the threaded sleeve 3 is threadedly connected with the threaded rod 4, and the threaded rod 4 is clamped with the raw material barrel 6, so that the threaded rod 4 can move into the raw material barrel 6, and the push plate pushes the raw material inside the raw material barrel 6 to the bottom of the raw material barrel 6 through the threaded rod 4. At this time, the threaded rod 4 drives the push plate to rotate and move downward, so that the raw material approaches the lower material tray 12, and the raw material is granulated through the discharge hole opened in the discharge tray 12. During the granulation process, the second motor 14 continuously drives the scraper 13 to rotate, and the speed of the second motor 14 driving the scraper 13 to rotate is adapted to the discharge speed, so that the scraper 13 can cut the extruded raw material into particles, which can ensure that the particles are uniform in size; After the granulation is completed, the pushing plate returns to its original position and presses the limit assembly 20 so that the two ends of the limit assembly 20 are not engaged with the internal card holes of the discharge tray 12, thereby being able to release the card connection and fixation of the pull pin 19 and the discharge tray 12, and the first electric telescopic rod 7 pushes the discharge tray 12 so that the discharge tray 12 is not connected to the raw material barrel 6. After the discharge tray 12 is away from the raw material barrel 6, the second electric telescopic rod 21 pushes the upper card assembly 8 to move, and the first electric telescopic rod 7 pulls the discharge tray 12 back. During the pulling process, the discharge pad 11 abuts against the discharge tray 12, and the discharge pad 11 is pressed into the interior of the discharge tray 12. The discharge column 10 is engaged with the discharge tray 12, and the discharge pad 11 squeezes out the residual scraps inside the discharge tray 12, making it easy to clean the sticky scraps inside the discharge tray, which is convenient for the next granulation.
[0022] like Figure 1 , Figure 3 and Figure 6 As shown, one side of the carrier 5 is fixedly connected to the mounting plate 1, the outside of the first motor 2 is fixedly connected to the carrier 5, one side of the carrier 5 is not in contact with the raw material barrel 6, one side of the raw material barrel 6 is provided with a threaded hole that matches the size of the threaded rod 4, one end of the first electric telescopic rod 7 is fixedly connected to the unloading tray 12, and one side of the first electric telescopic rod 7 is fixedly connected to the mounting plate 1 through a fixing plate; The above scheme is adopted: the bearing member 5 is supported and fixed by the mounting plate 1, and the bearing member 5 limits and fixes the threaded sleeve 3 to prevent twisting and dislocation when the first motor 2 drives the threaded sleeve 3 to rotate. One end of the threaded rod 4 is clamped with the raw material barrel 6 so that the threaded sleeve 3 can be driven by the first motor 2 to rotate and move the threaded rod 4, so that the threaded rod 4 can push the pushing plate. One side of the first electric telescopic rod 7 is fixedly connected to the mounting plate 1, and the mounting plate 1 supports the first electric telescopic rod 7. The outside of the raw material barrel 6 is fixedly connected to the mounting plate 1. The mounting plate 1 supports and limits the raw material barrel 6, which can prevent the raw material barrel 6 from shaking when pushing the material.
[0023] like Figure 2 , Figure 4 , Figure 6 and Figure 7 As shown, the upper clamping assembly 8 includes an upper clamping disc 801, the outer portion of the upper clamping disc 801 is annular and fixedly connected with upper clamping arc plates 802 at equal distances, and the same side of each upper clamping arc plate 802 is fixedly connected with an upper clamping strip 803, and one side of the upper clamping disc 801 is provided with an upper clamping groove of a size matching the first electric telescopic rod 7, and the middle part of one side of the upper clamping disc 801 is fixedly connected with the second electric telescopic rod 21, and one side of each upper clamping strip 803 is fixedly connected with the upper clamping disc 801; The lower clamping assembly 9 includes a lower clamping disc 901, the outer portion of the lower clamping disc 901 is annular and fixedly connected with lower clamping arc plates 902 at equal distances, and the same side of each lower clamping arc plate 902 is fixedly connected with a lower clamping strip 903, and one side of the lower clamping disc 901 is provided with a lower clamping groove of a size matching the first electric telescopic rod 7, and one side of each lower clamping strip 903 is fixedly connected with the lower clamping disc 901, and the upper clamping disc 801 abuts against the lower clamping disc 901, the inner portion of the upper clamping arc plate 802 is clamped with the lower clamping strip 903, and the outer portion of the upper clamping strip 803 is clamped with the lower clamping arc plate 902; The above scheme is adopted: the inner diameter of the upper clamping plate 801 is equal to the inner diameter of the lower clamping plate 901, the upper clamping arc plate 802 is equal to the shape and size of the lower clamping arc plate 902, the upper clamping strip 803 is equal to the shape and size of the lower clamping strip 903, when the upper clamping groove inside the upper clamping arc plate 802 is clamped with the lower clamping strip 903, the upper clamping strip 803 is clamped with the lower clamping groove inside the lower clamping arc plate 902, and the two are clamped together, so that the upper clamping plate 801 and the lower clamping plate 901 are clamped and fixed.
[0024] like Figure 2 , Figure 3 , Figure 5 and Figure 8 As shown, a plurality of equally sized feeding holes are provided inside the feeding tray 12, and the size of each feeding column 10 is adapted to the size of the feeding hole. The feeding pad 11 is a soft structure, and one side of the scraper 13 abuts against the feeding tray 12, and the length of the scraper 13 is smaller than the inner diameter of the feeding tray 12; One end of the limiting rod 15 is an oblique T-shaped structure, one end of the limiting rod 15 is movably connected to the mounting plate 1, the bottom of the connecting block 16 is movably connected to the mounting plate 1, the outside of the tooth plate 18 is fixedly connected to the inside of the mounting plate 1, and a card hole matching the size of the limiting component 20 is provided inside the unloading tray 12. The bottom of the second electric telescopic rod 21 is fixedly connected to the mounting plate 1, and a fixed rod is rotatably connected to one side of the push plate. The fixed rod is used to limit the push plate. When the push plate moves down, the fixed rod moves down. At this time, the upper part of the fixed rod becomes shorter and the lower part becomes longer; The above scheme is adopted: after the unloading tray 12 is cleaned, the unloading tray 12 is pushed by the first electric telescopic rod 7, the unloading column 10 is separated from the unloading tray 12, the second electric telescopic rod 21 pulls the lower clamping assembly 9 back to its original position through the upper clamping assembly 8, and the lower clamping tray 901 is twisted, so that the lower clamping arc plate 902 is separated from the upper clamping strip 803, and the lower clamping strip 903 is separated from the upper clamping arc plate 802, so that the lower clamping assembly 9 can be removed for cleaning; A T-shaped groove matching the size of the limiting rod 15 is provided inside the mounting plate 1, and the limiting rod 15 can slide along the T-shaped groove, and the limiting rod 15 supports and limits the unloading tray 12. A limiting groove matching the size of the connecting block 16 and the tooth plate 18 is provided inside the mounting plate 1, and the tooth plate 18 is fixedly connected to the inside of the mounting plate 1, and the connecting block 16 is movably connected to the inside of the mounting plate 1, so that the connecting block 16 can slide along the limiting groove, and the gear 17 rotates when the connecting block 16 moves and meshes with the tooth plate 18, and the tooth plate 18 limits the gear 17.
[0025] The working principle and use process of the present invention: First, the first motor 2 drives the threaded sleeve 3 to rotate, and the threaded sleeve 3 moves the threaded rod 4 through the thread, and the threaded rod 4 pushes the push plate to push the raw material through the raw material barrel 6 to the lower material tray 12. At this time, the raw material is squeezed into the discharge hole through the discharge tray 12. While the material is being discharged, the second motor 14 drives the scraper 13 to rotate. At this time, the scraper 13 cuts the discharged material into particles, thereby performing granulation; When the push plate abuts against the unloading tray 12, the raw materials inside the raw material barrel 6 have been granulated. At this time, the first motor 2 is disconnected from the power supply, and the two ends of the limit assembly 20 are released from the inside of the unloading tray 12 by pressing the limit assembly 20. At this time, the pull pin 19 releases the limit fixation of the unloading tray 12, and the unloading tray 12 is pushed to move by the first electric telescopic rod 7. At this time, the limit rod 15 moves along the inside of the mounting plate 1 through the unloading tray 12, and the first electric telescopic rod 7 is away from the raw material barrel 6; After the unloading tray 12 is no longer in contact with the raw material barrel 6, the second electric telescopic rod 21 pushes the upper clamping assembly 8 and the lower clamping assembly 9 to move. When the first electric telescopic rod 7 is clamped with the upper clamping assembly 8 and the lower clamping assembly 9, the first electric telescopic rod 7 pulls the unloading tray 12 back. At this time, the unloading hole inside the unloading tray 12 abuts against the unloading column 10, and the unloading tray 12 continues to move, so that the unloading column 10 and the unloading pad 11 squeeze into the unloading hole. At this time, the residual corner material inside the unloading hole is squeezed out of the unloading tray 12, so that the unloading hole is cleaned; After the unloading tray 12 is cleaned, the unloading tray 12 is pushed again by the first electric telescopic rod 7, the unloading column 10 is separated from the unloading tray 12, and the second electric telescopic rod 21 pulls the lower clamping assembly 9 through the upper clamping assembly 8. At this time, the connecting block 16 drives the gear 17 to move through the upper clamping assembly 8, and the gear 17 rotates while moving and moves along the tooth plate 18, so that the upper clamping assembly 8 drives the lower clamping assembly 9 to return to its original position, completing the operation.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A green low organic residue cross-linked polystyrene resin material melt granulation extrusion molding production process, characterized in that: The specific production process is as follows: S1. Pre-treating the cross-linked polystyrene raw material, generally including steps such as pre-polymerization, mixing, drying, melting, and extrusion, to ensure the uniformity and stability of the raw material; S2, preheating the pretreated raw materials at high temperature so as to facilitate molding and mixing in the subsequent melt extrusion process; S3. The raw materials are heated step by step by specific heating equipment to gradually reach a molten state. During this process, the heating temperature and time need to be strictly controlled to ensure the melting effect of the raw materials and the product quality; S4, mixing the molten cross-linked polystyrene resin with an appropriate amount of additives and adding them to a melt extruder, granulating them through a specific process and equipment. During this process, the molten raw materials will enter a mold of a specific shape under high pressure and high speed extrusion, and will be heated, plasticized, and extruded. During this process, the extruder will shape the particles into the desired sheet shape, and at the same time, the various parameters of the extruder will be adjusted through the control system to ensure the uniformity of the material; S5. The material after melt extrusion needs to be cooled for subsequent processing and packaging. The formed material needs to be cooled and shaped in time to prevent deformation and warping. Usually water cooling or air cooling is used, which is selected according to production conditions and equipment performance to accelerate the cooling process. ; S6. The material can reach the required size and precision only after cooling and shaping.
2. A green low organic residue cross-linked polystyrene resin material melt granulation extrusion molding extrusion molding production process device for the process described in claim 1, comprising a mounting plate (1), characterized in that: A first motor (2) is fixedly connected to one side of the mounting plate (1); a threaded sleeve (3) is fixedly connected to one end of the first motor (2); a threaded rod (4) is internally threadedly connected to the threaded sleeve (3); a bearing member (5) is movably connected to the outside of the threaded sleeve (3); a raw material barrel (6) is clamped to one end of the threaded rod (4); a first electric telescopic rod (7) is fixedly connected to one side of the raw material barrel (6); an upper clamping assembly (8) is clamped to one end of the first electric telescopic rod (7); a lower clamping assembly (9) is clamped to one side of the upper clamping assembly (8); a second electric telescopic rod (21) is fixedly connected to the other side of the upper clamping assembly (8); and a plurality of material discharge columns (10) are fixedly connected to one side of the lower clamping assembly (9); The outer end of each material discharge column (10) is fixedly connected to a material discharge pad (11); the outer portion of the material discharge column (10) is clamped with a material discharge tray (12); a scraper (13) is rotatably connected to the middle portion of the outer side of the material discharge tray (12); one side of the scraper (13) is fixedly connected to a second motor (14); the outer portion of the material discharge tray (12) is fixedly connected to a limit rod (15); the inner portion of the upper clamping assembly (8) is fixedly connected to a connecting block (16); the outer portion of the connecting block (16) is rotatably connected to a gear (17); the outer portion of the gear (17) is meshed with a toothed plate (18); a pull pin (19) is hingedly connected to one end of the outer portion of the raw material barrel (6); both sides of the pull pin (19) are fixedly connected to a limit assembly (20).
3. The green low organic residue cross-linked polystyrene resin material melt granulation extrusion molding production process device according to claim 2 is characterized in that: One side of the carrier (5) is fixedly connected to the mounting plate (1), the outside of the first motor (2) is fixedly connected to the carrier (5), one side of the carrier (5) is not in contact with the raw material barrel (6), and one side of the raw material barrel (6) is provided with a threaded hole that matches the size of the threaded rod (4); One end of the first electric telescopic rod (7) is fixedly connected to the unloading tray (12), and one side of the first electric telescopic rod (7) is fixedly connected to the mounting plate (1) via a fixing plate.
4. The green low organic residue cross-linked polystyrene resin material melt granulation extrusion molding production process device according to claim 2 is characterized in that: The upper clamping assembly (8) comprises an upper clamping plate (801), the outer portion of the upper clamping plate (801) being annular and equidistantly fixedly connected to upper clamping arc plates (802), and the same side of each upper clamping arc plate (802) being fixedly connected to an upper clamping strip (803).
5. The green low organic residue cross-linked polystyrene resin material melt granulation extrusion molding production process device according to claim 4 is characterized in that: An upper clamping groove having a size matching that of the first electric telescopic rod (7) is provided on one side of the upper clamping plate (801); a middle portion of one side of the upper clamping plate (801) is fixedly connected to the second electric telescopic rod (21); and one side of each upper clamping strip (803) is fixedly connected to the upper clamping plate (801).
6. The green low organic residue cross-linked polystyrene resin material melt granulation extrusion molding production process device according to claim 2, characterized in that: The lower clamping assembly (9) comprises a lower clamping plate (901), the outer portion of the lower clamping plate (901) is annular and fixedly connected to lower clamping arc plates (902) at equal distances, and the same side of each lower clamping arc plate (902) is fixedly connected to a lower clamping strip (903).
7. The green low organic residue cross-linked polystyrene resin material melt granulation extrusion molding production process device according to claim 6, characterized in that: A lower clamping groove having a size matching that of the first electric telescopic rod (7) is provided on one side of the lower clamping plate (901), and one side of each lower clamping strip (903) is fixedly connected to the lower clamping plate (901).
8. The green low organic residue cross-linked polystyrene resin material melt granulation extrusion molding production process device according to claim 5, characterized in that: The upper clamping plate (801) is in abutment with the lower clamping plate (901), the interior of the upper clamping arc plate (802) is clamped with the lower clamping strip (903), and the exterior of the upper clamping strip (803) is clamped with the lower clamping arc plate (902).
9. The green low organic residue cross-linked polystyrene resin material melt granulation extrusion molding production process device according to claim 2, characterized in that: The unloading plate (12) is provided with a plurality of unloading holes of equal size, the size of each unloading column (10) is adapted to the size of the unloading hole, the unloading pad (11) is a soft structure, one side of the scraper (13) is in contact with the unloading plate (12), and the length of the scraper (13) is smaller than the inner diameter of the unloading plate (12).
10. The green low organic residue cross-linked polystyrene resin material melt granulation extrusion molding production process device according to claim 2, characterized in that: One end of the limit rod (15) is an oblique T-shaped structure, one end of the limit rod (15) is movably connected to the mounting plate (1), the bottom of the connecting block (16) is movably connected to the mounting plate (1), the outside of the tooth plate (18) is fixedly connected to the inside of the mounting plate (1), the inside of the discharge tray (12) is provided with a clamping hole that is compatible with the size of the limit assembly (20), and the bottom of the second electric telescopic rod (21) is fixedly connected to the mounting plate (1).
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