Novel automatic shaft pulling system for copper foil coil air expansion shaft
By introducing an automated shaft pulling system with visual camera monitoring and roller support in the gas expansion shaft system, the problems of low automation and low efficiency in the prior art are solved, and efficient air pulling and shaft pulling of the gas expansion shaft are achieved Integration has improved the degree of automation and efficiency of copper foil production.
Patent Information
- Application Number
- CN202411139952.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-01-03
AI Technical Summary
The existing expansion shaft pulling process has low degree of automation, low efficiency and accuracy, and it is difficult to achieve alignment operation between the air vent device and the air hole, resulting in frequent manual intervention and affecting efficiency.
A new automatic shaft pulling system for copper foil rolling expansion shaft is designed, including load-bearing components, transmission components, rotating components, fixed components and roller components. The vent holes are monitored through the visual camera and the vent assembly is driven to dock with it for deflation. The roller assembly supports the gas expansion shaft, simplifies the steps of deflation and pulling the shaft, and realizes the integration of deflation and pulling the shaft.
It improves the air discharge speed and shaft extraction efficiency, is suitable for the technical field of copper foil production, reduces manual intervention, and improves the degree of automation and accuracy.
Smart Images

Figure CN119240394A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of copper foil production, and more particularly to a novel automatic shaft pulling system for a copper foil roll air shaft. Background Art
[0002] An inflatable shaft is a shaft that can form a protrusion on the surface after being inflated with high pressure, and the protrusion on the surface can be quickly retracted after being deflated. The inflatable shaft has the characteristics of large load capacity and can balance the force, and can roll up heavy objects. The traditional inflatable shaft pulling process is usually performed by the operator to manually deflate the inflatable shaft, and then pull the inflatable shaft out by human dragging. The degree of automation is low and the efficiency and precision are extremely low. In addition, it is difficult for the existing inflatable shaft to automatically complete the alignment operation between the deflation device and the air hole when deflation, and manual intervention is often required, which greatly reduces the deflation efficiency.
[0003] The Chinese patent with publication number CN117105014B discloses an inflation and deflation plugging and unplugging device and an inflation and deflation plugging and unplugging method. The operating slide includes a third slide body slidably arranged on the bearing base and arranged on the other side of the two first slide bodies, and an inflation and deflation component installed thereon, a visual camera for monitoring the positioning end, and a correction component that can drive the air shaft to rotate. The inflation and deflation component is used to inflate and deflate the air shaft. The equipment is used to complete the inflation, deflation and plugging and unplugging actions of the air shaft to improve the continuity and accuracy of the work. The equipment aligns the air hole with the inflation and deflation tube by rotating the air shaft, driving the product roll on the air shaft to rotate at the same time. During the rotation, there is easy wear on the air shaft and the product roll. At the same time, the rotation resistance is large, and the alignment accuracy of the air hole and the inflation and deflation tube is not high. In addition, the equipment controls the pull-out slide to contact the air shaft and fixes it with a clamping assembly The clamping end moves the load-bearing shaft to contact the air shaft, controls the shaft pulling slide to move away from the operating slide, and pulls the shaft in a manner that the air shaft is separated from the product roll; the Chinese patent with publication number CN115744422A discloses a device for automatically pulling out and inserting the air shaft, the shaft pulling claw of the shaft pulling manipulator moves to the ear shaft on one side of the air shaft, starts the clamping cylinder to drive the claw to move and grasp the air shaft, and the claw drags the air shaft to pull it out of the tube core and is supported by multiple rollers. When the tube core is dragged to the appropriate position, the claw releases the ear shaft of the air shaft and continues to move a distance to completely disengage it from the air shaft. At this time, the lifting roller assembly descends, and the air shaft on the roller is placed on the entrance transmission line of the air shaft cache speed chain. The entrance transmission line of the air shaft cache speed chain runs to transmit the air shaft to the air shaft 4 buffer area, and the pulling and inserting manipulator and the lifting roller assembly are reset.
[0004] However, the inventors have found that the two shaft pulling methods are not only cumbersome, but also damage the inflatable shaft when the clamping assembly fixes the inflatable shaft and the shaft pulling claw clamps the inflatable shaft for shaft pulling, and the effect of integrated inflation, deflation and shaft pulling cannot be achieved. Summary of the invention
[0005] The purpose of the present invention is to address the deficiencies in the prior art and provide a new type of automated shaft pulling system for a copper foil roll inflatable shaft. The system uses a carrying component to carry the product roll to a shaft pulling platform. After the fixing component fixes the inflatable shaft, the rotating component drives the deflation component and the visual camera to rotate around the inflatable shaft. After the visual camera detects the deflation hole, it drives the deflation component to dock with the inflatable shaft for deflation. The carrying component drives the product roll to separate from the inflatable shaft while the roller assembly supports the inflatable shaft, thereby simplifying the deflation and shaft pulling steps and achieving an integrated deflation and shaft pulling effect.
[0006] The technical solutions of the present invention are as follows: A new type of automated shaft pulling system for an inflatable shaft of a copper foil roll comprises a base, a bearing component is arranged on the base, a transmission component and a shaft pulling platform driven by the transmission component are arranged on the base, a rotating component is arranged on the shaft pulling platform, the rotating component comprises a rotating platform, a fixing component is arranged in the middle of the rotating platform, a deflation component and a visual camera are respectively arranged on both sides of the rotating platform, a roller assembly is arranged on one side of the shaft pulling platform, the bearing component is used for bearing the product roll sleeved on the inflatable shaft and driving it to move, the transmission component is used for driving the shaft pulling platform to move, the fixing component is used for fixing the inflatable shaft, the rotating component is used for driving the visual camera and the deflation component to rotate around the inflatable shaft, the deflation component is used for the visual camera to monitor the deflation hole on the inflatable shaft and then communicate with the deflation hole for deflation, and the roller assembly is used for supporting the inflatable shaft when the bearing component drives the product roll to leave the inflatable shaft.
[0007] Preferably, the bearing assembly includes a first motor fixedly mounted on a base, synchronous wheels rotatably mounted on both sides of the base, a synchronous belt sleeved on the synchronous wheels, a slide fixedly mounted on the synchronous belt, a first bracket fixedly mounted on the slide, a plurality of sliding plates slidably mounted on the slide, a second bracket fixedly mounted on the sliding plate, a first servo motor fixedly mounted on the sliding plate, a first gear fixedly mounted on the first servo motor, and a first rack fixedly mounted on the slide, the first gear is meshed with the first rack, the first bracket and the second bracket are both matched with the product roll, and the output shaft of the first motor is connected to one side of the synchronous wheel.
[0008] Preferably, the transmission assembly includes a second servo motor fixedly mounted on the shaft pulling platform, a second gear fixedly mounted on the second servo motor, and a second rack fixedly mounted on the base, wherein the second rack is meshed with the second gear, and the shaft pulling platform is slidably mounted on the base.
[0009] As a preferred embodiment, the rotating assembly also includes a guide rod fixedly arranged on the shaft pulling platform, a guide plate slidably arranged on the guide rod, a hollow rotating platform fixedly arranged on the guide plate, a support plate fixedly arranged on the guide plate, and an electric cylinder fixedly arranged on the base. The rotating table is fixedly arranged on the hollow rotating platform, the rotating table is arranged as a hollow structure, the support plate is arranged in the middle of the rotating table and cooperates with the pneumatic shaft, and the output end of the electric cylinder is fixedly connected to the guide plate.
[0010] Preferably, the fixing assembly includes a first cylinder fixedly mounted on the guide plate, a fixing block fixedly connected to the output shaft of the first cylinder, a spring sleeved on the fixing block, and a magnet fixedly mounted on the other end of the spring, wherein the outer wall of the magnet is in contact with the inner wall of the support plate and the magnet is magnetically attracted to the inflatable shaft.
[0011] Preferably, the deflation assembly comprises an extension frame fixedly mounted on a rotating table, a second cylinder fixedly mounted on one side of the extension frame, and a deflation head fixedly mounted on the second cylinder, wherein the deflation head cooperates with the deflation hole.
[0012] Preferably, the roller assembly includes a fixed plate fixed on the base, through grooves opened on both sides of the fixed plate, a connecting plate fixed on both sides of the base, a slide plate slidably arranged on the connecting plate, a third servo motor fixed on the slide plate, a third gear fixed on the third servo motor, a third rack fixed on the connecting plate, a side plate fixedly connected to the slide plate, a third cylinder fixedly connected to the side plate, and rollers fixedly arranged on the output shaft of the third cylinder, the rollers are matched with the through grooves and the air shaft, and the third gear is meshed with the third rack.
[0013] As a preference, the visual camera is fixedly arranged on an extension frame.
[0014] As a preference, the first bracket and the second bracket are both configured as V-shaped structures. The beneficial effects of the present invention are
[0015] 1. The present invention is provided with a bearing component, a transmission component and a rotating component. The first motor drives the synchronous belt to perform forward and reverse transmission, which can drive the product roll to move back and forth. In addition, the first servo motor drives the first gear to rotate forward and reverse, so that the first gear moves back and forth on the first rack, driving the sliding plate and the second bracket to move back and forth on the slide seat. The distance between the second bracket and the first bracket and the second bracket can be adjusted to adapt to product rolls of different specifications. The electric cylinder drives the guide plate to move back and forth on the guide rod, driving the rotating table, the deflation component and the visual camera to rise and fall. The distance between the axis of the rotating table and the axis of the air shaft of different specifications can be adjusted to adapt to the air shaft of different specifications.
[0016] 2. The present invention is provided with a deflation component, a fixing component and a roller component. After the rotating table is consistent with the axis of the inflatable shaft and the supporting plate is in contact with the inflatable shaft to support it, the first cylinder drives the magnet to move in the direction of the inflatable shaft and attracts one end of the inflatable shaft to fix the inflatable shaft. Then the hollow rotating platform drives the deflation head and the visual camera to rotate around the inflatable shaft to monitor the deflation hole. When the visual camera detects the deflation hole, it drives the second cylinder to push the deflation head to dock with the deflation hole to deflate the inflatable shaft. During this process, the magnet always fixes the inflatable shaft. After deflation, the second servo motor drives the shaft pulling table, the deflation head and the visual camera to move and reset away from the inflatable shaft. Then the first motor drives the product roll to move away from the shaft pulling table. During the movement, the two rollers rise in turn to lift the two ends of the inflatable shaft, thereby completing the shaft pulling process, realizing the integration of deflation and shaft pulling, and improving the shaft pulling efficiency.
[0017] In summary, the present invention has the advantages of fast deflation speed and high shaft pulling efficiency, and is suitable for the technical field of copper foil production. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention will be further described below in conjunction with the accompanying drawings: Figure 1 It is a structural schematic diagram of a new type of automatic shaft pulling system for copper foil roll air shaft; Figure 2 It is a structural schematic diagram of the roller assembly; Figure 3 is a schematic structural diagram of a third rack and a third gear; Figure 4 It is a schematic diagram of the structure of the load-bearing component; Figure 5 is a schematic diagram of the structure of the first gear and the second gear; Figure 6 It is a schematic diagram of the structure of the transmission component and the air release component; Figure 7 is a schematic diagram of the structure of the rotating assembly; Figure 8 is a schematic diagram of the cross-sectional structure of a fixed component; Fig. 9 It is a schematic diagram of the state when the second gear rotates on the second rack to drive the shaft pulling platform to move; Fig.10 This is a schematic diagram of the state when the electric cylinder drives the guide plate to rise and fall; Fig.11 It is a schematic diagram of the state when the first cylinder drives the magnet to attract the inflatable shaft after the support plate supports the inflatable shaft; Fig.12 It is a schematic diagram of the state when the rotating table drives the visual camera and the deflation head to rotate around the inflation axis; Fig.13This is a schematic diagram of the state when the visual camera monitors the vent hole and drives the vent head to dock with the vent hole; Fig.14 This is a schematic diagram of the state when the side roller is lifted up to support the air shaft after the product roll is separated from the air shaft; Fig.15 This is a schematic diagram of the state when the other side roller is lifted up to support the air shaft before the product roll is completely separated from the air shaft; Figure numerals: 1 base, 2 bearing assembly, 21 first motor, 22 synchronous belt, 23 slide, 24 first bracket, 25 sliding plate, 26 second bracket, 27 first servo motor, 28 first gear, 29 first rack, 3 transmission assembly, 31 second servo motor, 32 second gear, 33 second rack, 4 pull-out table, 5 rotating assembly, 51 rotating table, 52 guide rod, 53 guide plate, 54 hollow rotating platform, 55 support plate, 56 electric cylinder, 6 fixing assembly, 61 first cylinder, 62 fixing block, 63 spring, 64 magnet, 7 deflation assembly, 71 extension frame, 72 second cylinder, 73 deflation head, 8 visual camera, 9 roller assembly, 91 fixed plate, 92 through groove, 93 connecting plate, 94 slide plate, 95 third servo motor, 96 third gear, 97 third rack, 98 side plate, 99 third cylinder, 901 roller, 10 inflatable shaft, 11 product roll. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings.
[0020] Embodiment 1
[0021] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0022] like Figures 1 to 15As shown, a new type of automated shaft pulling system for a copper foil roll inflatable shaft comprises a base 1, a bearing component 2 is arranged on the base 1, a transmission component 3 and a shaft pulling platform 4 driven by the transmission component 3 are arranged on the base 1, a rotating component 5 is arranged on the shaft pulling platform 4, the rotating component 5 comprises a rotating platform 51, a fixing component 6 is arranged in the middle of the rotating platform 51, a deflation component 7 and a visual camera 8 are respectively arranged on both sides of the rotating platform 51, a roller assembly 9 is arranged on one side of the shaft pulling platform 4, the bearing component 2 is used to carry a product roll 11 sleeved on the inflatable shaft 10 and drive it to move, the transmission component 3 is used to drive the shaft pulling platform 4 to move, the fixing component 6 is used to fix the inflatable shaft 10, the rotating component 5 is used to drive the visual camera 8 and the deflation component 7 to rotate around the inflatable shaft 10, the deflation component 7 is used for the visual camera 8 to monitor the deflation hole on the inflatable shaft 10 and then communicate with the deflation hole for deflation, and the roller assembly 9 is used to support the inflatable shaft 10 when the bearing component 2 drives the product roll 11 to separate from the inflatable shaft 10.
[0023] like Figure 4 and Figure 5 As shown, the bearing assembly 2 includes a first motor 21 fixedly arranged on the base 1, synchronous wheels rotatably arranged on both sides of the base 1, a synchronous belt 22 sleeved on the synchronous wheel, a slide 23 fixedly arranged on the synchronous belt 22, a first bracket 24 fixedly arranged on the slide 23, a plurality of sliding plates 25 slidably arranged on the slide 23, a second bracket 26 fixedly arranged on the sliding plate 25, a first servo motor 27 fixedly arranged on the sliding plate 26, a first gear 28 fixedly arranged on the first servo motor 27, and a first rack 29 fixedly arranged on the slide 23. The first gear 28 is meshed with the first rack 29. The first bracket 24 and the second bracket 26 both cooperate with the product roll 11. The first The output shaft of the motor 21 is connected to a synchronous wheel on one side. When in use, the first motor 21 drives the synchronous belt 22 to perform forward and reverse transmission, and drives the slide 23, the first bracket 24, the sliding plate 25, and the second bracket 26 to reciprocate. The first bracket 24 and the second bracket 26 lift the two ends of the product roll 11, so that the product roll 11 is close to or away from the shaft pulling platform 4 for deflation or shaft pulling. At the same time, the first servo motor 27 drives the first gear 28 to rotate forward and reverse, so that the first gear 28 reciprocates on the first rack 29, and drives the sliding plate 25 and the second bracket 26 to reciprocate on the slide 23. The distance between the second bracket 26 and the first bracket 24 and the second bracket 26 can be adjusted to adapt to product rolls 11 of different specifications.
[0024] like Figures 6 to 9As shown, the transmission assembly 3 includes a second servo motor 31 fixedly arranged on the shaft pulling platform 4, a second gear 32 fixedly arranged on the second servo motor 31, and a second rack 33 fixedly arranged on the base 1. The second rack 33 is meshed with the second gear 32. The shaft pulling platform 4 is slidably arranged on the base 1. When in use, the second servo motor 31 drives the second gear 32 to rotate forward and reversely, and the second gear 32 moves on the second rack 33, which can drive the shaft pulling platform 4 to move back and forth.
[0025] like Fig. 9 and Fig.13 As shown, the rotating assembly 5 also includes a guide rod 52 fixedly arranged on the shaft pulling platform 4, a guide plate 53 slidably arranged on the guide rod 52, a hollow rotating platform 54 fixedly arranged on the guide plate 53, a support plate 55 fixedly arranged on the guide plate 53, and an electric cylinder 56 fixedly arranged on the base 1. The rotating platform 51 is fixedly arranged on the hollow rotating platform 54, the rotating platform 51 is arranged as a hollow structure, the support plate 55 is arranged in the middle of the rotating platform 51 and cooperates with the inflatable shaft 10, and the output end of the electric cylinder 56 is fixedly connected to the guide plate 53, wherein the hollow rotating platform 54 includes a shell and a rotating member rotatably arranged in the shell, the rotating member is driven to rotate by a motor, and the rotating member is connected to the rotating platform 51 so as to The rotating table 51 is driven to rotate. This technology is an existing mature technology and will not be described in detail here. When in use, the electric cylinder 56 drives the guide plate 53 to reciprocate on the guide rod 52, driving the rotating table 51, the deflation component 7 and the visual camera 8 to rise and fall. The distance between the axis of the rotating table 51 and the axis of the inflatable shaft 10 of different specifications can be adjusted to adapt to the inflatable shaft 10 of different specifications. When the rotating table 51 moves toward the inflatable shaft 10 driven by the second servo motor 31 until it is consistent with the axis of the inflatable shaft 10 and the support plate 55 contacts the inflatable shaft 10 to support it, the hollow rotating platform 54 drives the rotating table 51, the deflation component 7 and the visual camera 8 to rotate around the inflatable shaft 10 to monitor the deflation hole.
[0026] like Figure 8 As shown, the fixing assembly 6 includes a first cylinder 61 fixedly arranged on the guide plate 52, a fixing block 62 fixedly connected to the output shaft of the first cylinder 61, a spring 63 sleeved on the fixing block 62, and a magnet 64 fixedly arranged at the other end of the spring 63. The outer wall of the magnet 64 fits with the inner wall of the support plate 55 and the magnet 64 is magnetically attracted to the inflatable shaft 10. When in use, when the axis of the rotating table 51 is coaxial with the axis of the inflatable shaft 10, the first cylinder 61 drives the magnet 64 to move toward the inflatable shaft 10 until the magnet 64 is attracted to one end of the inflatable shaft 10, thereby fixing the inflatable shaft 10 to prevent the inflatable shaft 10 from falling after being deflated and separated from the product roll 11, thereby affecting the pulling of the shaft. The spring 63 can perform a buffering effect and at the same time ensure that there is no gap between the magnet 64 and the inflatable shaft 10, and the fit is high.
[0027] like Fig.12 and Fig.13 As shown, the deflation assembly 7 includes an extension frame 71 fixedly arranged on the rotating table 61, a second cylinder 72 fixedly arranged on one side of the extension frame 71, and a deflation head 73 fixedly arranged on the second cylinder 72, wherein the deflation head 73 cooperates with the deflation hole, wherein a deflation device is connected to the deflation head 73, and when the deflation head 73 is docked with the deflation hole, deflation is performed through the deflation device. When in use, after the inflatable shaft 10 is attracted to the magnet 64, the hollow rotating platform 54 drives the rotating table 51, the extension frame 71, the deflation head 73 and the visual camera 8 to rotate around the inflatable shaft 10. When the visual camera 8 detects the deflation hole, it drives the second cylinder 72 to push the deflation head 73 to dock with the deflation hole, thereby deflation of the inflatable shaft 10 and improving the deflation efficiency.
[0028] like Figures 2 to 15 As shown, the roller assembly 9 includes a fixed plate 91 fixedly arranged on the base 1, through grooves 92 opened on both sides of the fixed plate 91, a connecting plate 93 fixedly arranged on both sides of the base 1, a slide plate 94 slidably arranged on the connecting plate 93, a third servo motor 95 fixedly arranged on the slide plate 94, a third gear 96 fixedly arranged on the third servo motor 95, a third rack 97 fixedly arranged on the connecting plate 93, a side plate 98 fixedly connected to the slide plate 94, a third cylinder 99 fixedly connected to the side plate 98, and a roller 901 fixedly arranged on the output shaft of the third cylinder 99. The roller 901 is matched with the through groove 92 and the inflatable shaft 10, and the third gear 96 is meshed with the third rack 97. When in use, after the inflatable shaft 10 is deflated, the magnet 64 is always attracted to the inflatable shaft 10, so the inflatable shaft 10 remains in a fixed state, and the second servo motor The machine 31 drives the shaft pulling platform 4, the rotating platform 51, the deflation head 73 and the visual camera 8 to move and reset, away from the inflatable shaft 10, and then the first motor 21 drives the first bracket 24, the second bracket 26 and the product roll 11 to move away from the shaft pulling platform 4. During the movement, when the product roll 11 is separated from one end of the inflatable shaft 10 to the side of the product roll 11 on the roller 901, the third servo motor 95 drives the third gear 96 to rotate on the third rack 97, driving the slide plate 94, the side plate 98, the third cylinder 99 and the roller 901 to rise. After rising to the set distance, the third cylinder 99 drives the roller 901 to rise and contact one end of the inflatable shaft 10 to support it. Then, before the product roll 11 is completely separated from the inflatable shaft 10, the roller 901 on the other side also rises to support the other end of the inflatable shaft 10, thereby completing the shaft pulling process and realizing the integration of deflation and shaft pulling.
[0029] like Figure 6 As shown, the visual camera 8 is fixedly arranged on the extension frame 71, and the visual camera 8 can drive the second cylinder 72 to push the deflation head 73 to dock with the deflation hole.
[0030] like Figure 4 As shown, the first bracket 24 and the second bracket 26 are both configured as a V-shaped structure to stably support the product roll 11 .
[0031] Embodiment 2
[0032] like Figure 4 As shown, the components that are the same or corresponding to those in the first embodiment are marked with the corresponding figure marks in the first embodiment. For the sake of simplicity, only the differences from the first embodiment are described below. The difference between the second embodiment and the first embodiment is that a cushion is provided on the first bracket 24 and the second bracket 26.
[0033] Here, in this embodiment, soft pads are provided on the first bracket 24 and the second bracket 26 to prevent wear on the tube core of the product roll 11. Working process
[0034] The first motor 21 drives the synchronous belt 22 to transmit, and drives the slide 23, the first bracket 24, the sliding plate 25, and the second bracket 26 to move. The first bracket 24 and the second bracket 26 lift the two ends of the product roll 11, so that the product roll 11 is close to the shaft pulling platform 4. In addition, the first servo motor 27 drives the first gear 28 to rotate forward and reverse, so that the first gear 28 reciprocates on the first rack 29, and drives the sliding plate 25 and the second bracket 26 to reciprocate on the slide 23. The distance between the second bracket 26 and the first bracket 24 and the second bracket 26 can be adjusted to adapt to product rolls 11 of different specifications. Then the electric The cylinder 56 drives the guide plate 53 to reciprocate on the guide rod 52, driving the rotating table 51, the deflation assembly 7 and the visual camera 8 to rise and fall. The distance between the axis of the rotating table 51 and the axis of the inflatable shaft 10 of different specifications can be adjusted to adapt to the inflatable shaft 10 of different specifications. The rotating table 51 is driven by the second servo motor 31 to move toward the inflatable shaft 10 until it is consistent with the axis of the inflatable shaft 10 and the support plate 55 contacts the inflatable shaft 10 to support it. Then, the first cylinder 61 drives the magnet 64 to move toward the inflatable shaft 10 until the magnet 64 is attracted to one end of the inflatable shaft 10 to fix the inflatable shaft 10, and then the hollow The rotating platform 54 drives the rotating table 51, the deflation assembly 7 and the visual camera 8 to rotate around the inflatable shaft 10 to monitor the deflation hole. When the visual camera 8 detects the deflation hole, it drives the second cylinder 72 to push the deflation head 73 to dock with the deflation hole to deflate the inflatable shaft 10. The magnet 64 is always attracted to the inflatable shaft 10. After deflation, the second servo motor 31 drives the shaft pulling table 4, the rotating table 51, the deflation head 73 and the visual camera 8 to move and reset away from the inflatable shaft 10. Then the first motor 21 drives the first bracket 24, the second bracket 26 and the product roll 11 to move away from the shaft pulling table 4. During the movement When the product roll 11 is separated from one end of the inflatable shaft 10 until the product roll 11 is located on one side of the roller 901, the third servo motor 95 drives the third gear 96 to rotate on the third rack 97, driving the slide plate 94, the side plate 98, the third cylinder 99 and the roller 901 to rise. After rising to a set distance, the third cylinder 99 drives the roller 901 to rise and contact one end of the inflatable shaft 10 to support it. Subsequently, before the product roll 11 is completely separated from the inflatable shaft 10, the roller 901 on the other side also rises to support the other end of the inflatable shaft 10, thereby completing the shaft pulling process, realizing the integration of deflation and shaft pulling, and improving the shaft pulling efficiency.
[0035] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "front and back", "left and right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the invention.
[0036] Of course, in the present technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0037] The above description in conjunction with the accompanying drawings is only a preferred embodiment of the present invention, but the present invention is not limited to the above embodiment. It should be pointed out that for those skilled in the art, various modifications and improvements can be made without departing from the structure of the present invention, which should also be regarded as the scope of protection of the present invention and will not affect the effect and practicality of the implementation of the present invention.
Claims
1. A novel automatic shaft pulling system for a copper foil roll air shaft, comprising a base (1), characterized in that: The base (1) is provided with a bearing assembly (2), the base (1) is provided with a transmission assembly (3) and a shaft pulling platform (4) driven by the transmission assembly (3), the shaft pulling platform (4) is provided with a rotating assembly (5), the rotating assembly (5) comprises a rotating platform (51), a fixing assembly (6) is provided in the middle of the rotating platform (51), a deflation assembly (7) and a visual camera (8) are respectively provided on both sides of the rotating platform (51), a roller assembly (9) is provided on one side of the shaft pulling platform (4), the bearing assembly (2) is used for bearing a sleeve mounted on the inflatable shaft (10), The product roll (11) is driven to move, the transmission assembly (3) is used to drive the shaft pulling platform (4) to move, the fixing assembly (6) is used to fix the inflatable shaft (10), the rotating assembly (5) is used to drive the visual camera (8) and the deflation assembly (7) to rotate around the inflatable shaft (10), the deflation assembly (7) is used to communicate with the deflation hole on the inflatable shaft (10) for deflation after the visual camera (8) monitors it, and the roller assembly (9) is used to support the inflatable shaft (10) when the bearing assembly (2) drives the product roll (11) to separate from the inflatable shaft (10).
2. According to claim 1, a new type of automatic shaft pulling system for copper foil roll air shaft, characterized in that: The bearing assembly (2) comprises a first motor (21) fixedly mounted on a base (1), synchronous wheels rotatably mounted on both sides of the base (1), a synchronous belt (22) sleeved on the synchronous wheels, a slide seat (23) fixedly mounted on the synchronous belt (22), a first bracket (24) fixedly mounted on the slide seat (23), a plurality of sliding plates (25) slidably mounted on the slide seat (23), a second bracket (26) fixedly mounted on the sliding plate (25), a first servo motor (27) fixedly mounted on the sliding plate (26), a first gear (28) fixedly mounted on the first servo motor (27), and a first rack (29) fixedly mounted on the slide seat (23), wherein the first gear (28) is meshed with the first rack (29), the first bracket (24) and the second bracket (26) are both matched with the product roll (11), and the output shaft of the first motor (21) is connected to one side of the synchronous wheel.
3. According to claim 1, a novel automatic shaft pulling system for copper foil roll air shaft is characterized by: The transmission assembly (3) comprises a second servo motor (31) fixedly mounted on the shaft pulling platform (4), a second gear (32) fixedly mounted on the second servo motor (31), and a second rack (33) fixedly mounted on the base (1); the second rack (33) is meshed with the second gear (32); and the shaft pulling platform (4) is slidably mounted on the base (1).
4. A novel automatic shaft pulling system for copper foil roll air shaft according to claim 1, characterized in that: The rotating assembly (5) further comprises a guide rod (52) fixedly arranged on the shaft pulling platform (4), a guide plate (53) slidably arranged on the guide rod (52), a hollow rotating platform (54) fixedly arranged on the guide plate (53), a support plate (55) fixedly arranged on the guide plate (53), and an electric cylinder (56) fixedly arranged on the base (1); the rotating platform (51) is fixedly arranged on the hollow rotating platform (54); the rotating platform (51) is arranged as a hollow structure; the support plate (55) is arranged in the middle of the rotating platform (51) and cooperates with the pneumatic shaft (10); and the output end of the electric cylinder (56) is fixedly connected to the guide plate (53).
5. A novel automatic shaft pulling system for copper foil roll air shaft according to claim 4, characterized in that: The fixing assembly (6) comprises a first cylinder (61) fixedly mounted on the guide plate (52), a fixing block (62) fixedly connected to the output shaft of the first cylinder (61), a spring (63) sleeved on the fixing block (62), and a magnet (64) fixedly mounted on the other end of the spring (63), wherein the outer wall of the magnet (64) is in contact with the inner wall of the support plate (55), and the magnet (64) is magnetically attracted to the inflatable shaft (10).
6. The novel automatic shaft pulling system for copper foil roll air shaft according to claim 1 is characterized by: The deflation assembly (7) comprises an extension frame (71) fixedly arranged on the rotating platform (61), a second cylinder (72) fixedly arranged on one side of the extension frame (71), and a deflation head (73) fixedly arranged on the second cylinder (72), wherein the deflation head (73) cooperates with the deflation hole.
7. The novel automatic shaft pulling system for copper foil roll air shaft according to claim 1 is characterized by: The roller assembly (9) comprises a fixing plate (91) fixedly mounted on a base (1), through slots (92) provided on both sides of the fixing plate (91), a connecting plate (93) fixedly mounted on both sides of the base (1), a slide plate (94) slidably mounted on the connecting plate (93), a third servo motor (95) fixedly mounted on the slide plate (94), a third gear (96) fixedly mounted on the third servo motor (95), a third rack (97) fixedly mounted on the connecting plate (93), a side plate (98) fixedly connected to the slide plate (94), a third cylinder (99) fixedly connected to the side plate (98), and a roller (901) fixedly mounted on an output shaft of the third cylinder (99), wherein the roller (901) is matched with the through slot (92) and the air shaft (10), and the third gear (96) is meshed with the third rack (97).
8. The novel automatic shaft pulling system for copper foil roll air shaft according to claim 6 is characterized by: The visual camera (8) is fixedly arranged on the extension frame (71).
9. The novel automatic shaft pulling system for copper foil roll air shaft according to claim 2 is characterized by: The first bracket (24) and the second bracket (26) are both configured as V-shaped structures.
Citation Information
Cited By
Shaft pulling device for film rolling inflatable shaft
CN122627268A
A film winding air expansion shaft pulling device
CN122627268B