A fixed cover plate adjustment structure and adjustment method for a carding machine

By designing a card fixing cover adjustment structure including components such as micro motors, magnetic push rods and hollow rollers, the problems of cumbersome adjustment and difficulty in cleaning impurities in the prior art are solved, automatic adjustment and efficient cleaning are achieved, and the efficiency of carding and fiber quality are improved.

CN119243379BActive Publication Date: 2025-03-14福建金源纺织有限公司
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Patent Information

Application Number
CN202411787721.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-03-14
Estimated Expiration
2044-12-06

AI Technical Summary

Technical Problem

The adjustment process of the existing card machine fixing cover plate is cumbersome, and after use for a period of time, it needs to be cleaned up and then re-adjusted, which affects the efficiency of use.

Method used

A fixed cover adjustment structure for card machines including fixing frames, fixed cover plates, needle plates and cotton mesh cleaners is designed. Through components such as micro motors, magnetic push rods, electric push rods and hollow rollers, automatic adjustment of the distance between the needle plate and Xilin and cleaning of impurities on the needle plates are realized.

Benefits of technology

The adjustment process of the fixed cover plate is simplified, the use efficiency is improved, and the normal use of the fixed cover plate is ensured through the automatic cleaning function, and the fiber quality is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an adjusting structure for a stationary flat of a carding machine, which includes a fixed frame, a stationary flat, a needle plate and a cotton web cleaner. The stationary flat is of a hollow structure, and a sliding hole for the needle plate to slide is formed in the bottom wall of the stationary flat. A micro motor is fixedly connected to the inner wall of the bottom of the stationary flat, and the output end of the micro motor is fixedly connected to a rotating shaft. A U-shaped plate is slidably connected to the inner wall of the bottom of the stationary flat, and an electric push rod is fixed to the inner wall of the stationary flat. The movable end of the electric push rod is fixedly connected to the U-shaped plate. When the distance between the needle plate in the stationary flat and the cylinder on the carding machine is adjusted for the first time in the present invention, by turning on the magnetic push rod, when the movable end of the magnetic push rod moves, the distance between the movable end of the magnetic push rod and the piston ring and the side plate will be changed. Then the connecting rod will drive the needle plate to move different distances inside the sliding hole, thereby adjusting the distance between the needle teeth on the needle plate and the cylinder.
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Description

Technical Field

[0001] The invention relates to the technical field of carding machine parts and components, and in particular to a fixed cover plate adjustment structure for a carding machine and an adjustment method thereof. Background Art

[0002] The fixed flat of the carding machine is an important part of the carding machine. It is fixed and plays the role of pre-combing fibers, reducing the load on the working flat, and improving the parallel straightness of fibers. The fixed flat, also known as the front and rear combing plates of the cylinder, is usually installed on the front lower cover plate and the needle gate or the rear cover plate of the cylinder. It can increase the combing area of ​​the cylinder arc surface, so that the fibers can be pre-combed before entering the cylinder and flat combing area, making the combing more detailed. At the same time, the fixed flat can also supplement the combing of fibers combed by the cylinder and the benefit plate to further improve the quality of the fibers. In the fully fixed flat carding machine, the fixed flat replaces the traditional movable flat and cooperates with the cylinder to complete the combing function.

[0003] During the initial use of the current fixed cover, it is necessary to adjust the matching distance with the cylinder to improve the use effect of the fixed cover. However, currently the distance between the needle plate and the cylinder in the fixed cover is often adjusted by rotating the fixing bolts on the fixed cover, which is a cumbersome operation. After the fixed cover has been used for a period of time, it is necessary to clean the impurities such as short fluff adhered to the needle plate in the fixed cover and readjust it to ensure the normal use of the fixed cover.

[0004] To this end, we proposed a fixed flat plate adjustment structure and an adjustment method for a carding machine. Summary of the invention

[0005] The purpose of the present invention is to solve the problems existing in the prior art and to propose a fixed cover plate adjustment structure for a carding machine and an adjustment method thereof.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A fixing cover plate adjusting structure for a carding machine, comprising a fixing frame, a fixing cover plate, a needle plate and a cotton web cleaner. The fixing cover plate is of a hollow structure, and a sliding hole for the needle plate to slide is formed in the bottom wall of the fixing cover plate. A micro motor is fixedly connected to the inner wall of the bottom of the fixing cover plate, the output end of the micro motor is fixedly connected with a rotating shaft, a U-shaped plate is slidably connected to the inner wall of the bottom of the fixing cover plate, an electric push rod is fixed to the inner wall of the fixing cover plate, and the movable end of the electric push rod is fixedly connected with the U-shaped plate. A first rack is fixedly connected to the inner wall of the U-shaped plate, a second rack is slidably connected to the inner wall of the U-shaped plate, a box body is fixedly installed on the inner wall of the U-shaped plate, the second rack sequentially penetrates through the box body and a sliding plate, and the second rack is elastically connected with the side wall of the sliding plate through a tension spring. A connecting pipe is fixedly communicated with the side wall of the box body, a back plate is fixedly connected to the inner wall of the fixing cover plate, a main shaft is rotatably connected through the inner wall of the back plate, a second gear is fixed to the side wall of the main shaft, one end of the main shaft is connected with a rectangular block through a locking mechanism, a cavity is formed in the inner wall of the rectangular block, a connecting rod is slidably connected through the inner wall of the rectangular block, a side plate is fixedly connected to the side wall of the connecting rod, a piston ring is fixedly connected to the side wall of the side plate through a magnetic push rod, and one end of the connecting rod is fixedly installed with the needle plate.

[0008] Preferably, a plurality of the fixing cover plates are uniformly installed on the fixing frame, a plurality of the cotton web cleaners are installed on the fixing frame, the first rack is meshed and connected with the second gear, the second rack is meshed and connected with the second gear, the sliding plate is hermetically and slidably connected inside the box body, the other end of the connecting pipe is fixedly communicated with the inner wall of the cavity, the piston ring is hermetically and slidably connected with the inner wall of the cavity, and the piston ring is hermetically and slidably connected with the side wall of the connecting rod.

[0009] Preferably, a U-shaped frame is slidably connected to the inner wall of the top of the fixing cover plate through a plurality of sliding plates. A plurality of round tubes are rotatably connected through the inner wall of the U-shaped frame in a uniform distribution. One end of the round tube is fixedly connected with a second bevel gear, the other end of the round tube is fixedly connected with a rotary joint, a hollow roller is fixedly connected to the side wall of the round tube, a plurality of rectangular holes communicated with the inner cavity of the hollow roller are formed in the side wall of the round tube, a plurality of cylinders are fixedly connected through the side wall of the hollow roller in a uniform distribution, and a plurality of suction pores are formed in the side wall of the cylinder.

[0010] Preferably, a plurality of support plates are fixedly connected to the side wall of the U-shaped frame in a uniform distribution. A first bevel gear is rotatably connected to the side wall of each support plate, the first bevel gear is meshed and connected with an adjacent second bevel gear, a vertical plate is slidably connected to the inner side wall of the fixing cover plate, L-shaped plates are symmetrically fixedly connected to the side wall of the vertical plate, a spline shaft is rotatably connected through the inner wall of one of the L-shaped plates, a second conical wheel is fixedly connected to the side wall of the spline shaft, and a first conical wheel is rotatably connected to the top end of the rotating shaft.

[0011] Preferably, a round rod is rotatably connected to the inner walls of the two L-shaped plates, one end of the round rod is fixedly connected to a third conical wheel, the side wall of the round rod is fixedly connected to a cam, and the side wall of the U-shaped frame is fixedly connected to a matching plate.

[0012] Preferably, the side wall of the L-shaped frame is symmetrically fixedly connected to a limiting rod, the side wall of the L-shaped plate is provided with a limiting hole, the limiting rod is slidably connected inside the limiting hole, the side wall of the limiting rod is sleeved and fixedly connected with a reset spring, and the other end of the reset spring is fixedly connected to the side wall of the L-shaped plate.

[0013] Preferably, the third conical wheel is meshed and connected with the second conical wheel, the third conical wheel is meshed and connected with the first conical wheel, and the cam and the matching plate slide against each other.

[0014] Preferably, the locking mechanism includes a circular groove opened on the side wall of the rectangular block, a slot is opened on the side wall of one end of the main shaft, a driving groove is opened on the inner wall of the circular groove, a magnetic spring is fixedly connected to the inner wall of the driving groove, and the other end of the magnetic spring is fixedly connected to an insertion rod, and the insertion rod is inserted inside the slot.

[0015] Preferably, the spline shaft passes through a plurality of support plates, and the spline shaft and each first bevel gear are keyed to each other.

[0016] A method for adjusting a fixed flat plate adjustment structure for a carding machine, comprising the following steps:

[0017] S1. By starting the magnetic push rod, the movable end of the magnetic push rod will drive the distance between the piston ring and the side plate to change, thereby changing the position of the connecting rod. Then the connecting rod will drive the needle plate to move different distances inside the sliding hole, thereby adjusting the distance between the needle teeth on the needle plate and the cylinder.

[0018] S2, energize the magnetic spring, then turn on the electric push rod, so that the needle plate continues to approach the rectangular block. When the rectangular block moves to the end of the stroke, the magnetic spring is deenergized, so that the rectangular block drives the needle plate to flip 180 degrees through the connecting rod;

[0019] S3, turning on the micro motor and the electric telescopic plate, so that the hollow roller can scrape off impurities such as short fluff adhered to the needle teeth on the needle plate through multiple cylinders during the rotation process.

[0020] Compared with the prior art, the present invention has the following advantages:

[0021] 1. When adjusting the distance between the needle plate in the fixed cover and the cylinder on the carding machine for the first time, turn on the magnetic push rod. When the movable end of the magnetic push rod moves, the movable end of the magnetic push rod will drive the distance between the piston ring and the side plate to change, thereby changing the position of the connecting rod. Then, the connecting rod will drive the needle plate to move different distances inside the sliding hole, thereby adjusting the distance between the needle teeth on the needle plate and the cylinder.

[0022] 2. When the needle plate needs to be re-adjusted after being used for a period of time, the needle plate can be turned 180 degrees after approaching the rectangular block by setting structures such as magnetic springs, electric push rods and cavities, so as to facilitate the cleaning of short lint and impurities on the needle plate;

[0023] 3. By setting up structures such as spline shafts, multiple conical wheels and hollow rollers, the hollow rollers drive multiple cylinders evenly arranged on the air side wall to rotate, thereby scraping off impurities such as short fluff adhered to the needle teeth on the needle plate, and the short fluff and other impurities scraped off the cylinders are discharged to the outside through an external fan for collection;

[0024] 4. During the rotation of the third conical wheel, the third conical wheel drives the round rod to rotate, so that the round rod drives the cam to rotate. During the rotation of the cam, the matching plate that slides against it drives the U-shaped frame to slide back and forth inside the fixed cover plate through the sliding plate, thereby increasing the operating range of multiple hollow rollers, thereby improving the cleaning ability of impurities such as short fluff on the needle plate, and facilitating the subsequent readjustment of the distance between the needle plate and the cylinder, so as to improve the quality of the needle plate combing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the appearance structure of a fixed flat plate adjustment structure for a carding machine proposed by the present invention;

[0026] Figure 2 This is a schematic diagram of the structure inside a fixed cover plate in a fixed cover plate adjustment structure for a carding machine proposed by the present invention;

[0027] Figure 3 A schematic diagram of the positional relationship of structures such as a U-shaped plate, a needle plate and a U-shaped frame in a fixed flat plate adjustment structure for a carding machine proposed by the present invention;

[0028] Figure 4 A schematic diagram of the positional relationship between a first rack and a second rack in a fixed flat plate adjustment structure for a carding machine proposed by the present invention;

[0029] Figure 5 This is a structural schematic diagram of a locking mechanism in a fixed cover plate adjustment structure for a carding machine proposed by the present invention;

[0030] Figure 6 for Figure 5Enlarged schematic diagram of part A structure;

[0031] Figure 7 Structural schematic diagram of a fixed flat adjuster structure for a carding machine proposed by the present invention;

[0032] Figure 8 Schematic diagram of the internal structure of the cavity of a fixed flat adjuster structure for a carding machine proposed by the present invention;

[0033] Fig. 9 Schematic diagram of the internal structure of the cylinder of a fixed flat adjuster structure for a carding machine proposed by the present invention.

[0034] In the figure: 1, fixed frame; 2, fixed flat; 3, needle plate; 4, cotton web cleaner; 5, micro motor; 6, rotating shaft; 7, electric push rod; 8, U-shaped plate; 9, sliding hole; 10, first rack; 11, box body; 12, sliding plate; 13, second rack; 14, second gear; 15, connecting pipe; 16, main shaft; 17, rectangular block; 18, cavity; 19, piston ring; 20, side plate; 21, connecting rod; 23, magnetic push rod; 24, circular groove; 25, slot; 26, driving groove; 27, magnetic spring; 28, inserting rod; 29, first conical wheel; 30, vertical plate; 31, L-shaped plate; 32, spline shaft; 33, second conical wheel; 34, third conical wheel; 35, round rod; 36, cam; 37, matching plate; 38, limiting rod; 39, return spring; 40, support plate; 41, first bevel gear; 42, U-shaped frame; 43, electric telescopic plate; 44, round pipe; 45, second bevel gear; 46, hollow roller; 47, cylinder; 48, rotary joint; 49, suction pore; 50, tension spring; 51, back plate. Detailed implementation manners

[0035] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0036] Refer to Figure 1 - Fig. 9, A fixed cover plate adjusting structure for a carding machine, including a fixed frame 1, fixed cover plates 2, needle plates 3 and card web cleaners 4. The number of fixed cover plates 2 is eight, and the number of card web cleaners 4 is two. The fixed cover plates 2 are of a hollow structure, and sliding holes 9 for the needle plates 3 to slide are provided on the bottom wall of the fixed cover plates 2. A micro motor 5 is fixedly connected to the inner bottom wall of the fixed cover plate 2, the output end of the micro motor 5 is fixedly connected to a rotating shaft 6, a U-shaped plate 8 is slidably connected to the inner bottom wall of the fixed cover plate 2, an electric push rod 7 is fixed to the inner wall of the fixed cover plate 2, and the movable end of the electric push rod 7 is fixedly connected to the U-shaped plate 8. A first rack 10 is fixedly connected to the inner wall of the U-shaped plate 8, a second rack 13 is slidably connected to the inner wall of the U-shaped plate 8, a box body 11 is fixedly installed on the inner wall of the U-shaped plate 8, the second rack 13 sequentially penetrates through the box body 11 and a slide plate 12, a tension spring 50 is sleeved and fixed on the side wall of the second rack 13, and the other end of the tension spring 50 is fixedly connected to the side wall of the slide plate 12. A connecting pipe 15 is fixedly communicated with the side wall of the box body 11, a back plate 51 is fixedly connected to the inner wall of the fixed cover plate 2, a main shaft 16 is rotatably connected through the inner wall of the back plate 51, a second gear 14 is fixed to the side wall of the main shaft 16, one end of the main shaft 16 is connected to a rectangular block 17 through a locking mechanism, a cavity 18 is provided in the inner wall of the rectangular block 17, a connecting rod 21 is slidably connected through the inner wall of the rectangular block 17, a side plate 20 is fixedly connected to the side wall of the connecting rod 21, a piston ring 19 is fixedly connected to the side wall of the side plate 20 through a magnetic push rod 23, and one end of the connecting rod 21 is fixedly installed with the needle plate 3.

[0037] The eight fixed cover plates 2 are evenly installed on the fixed frame 1, the two card web cleaners 4 are installed on the fixed frame 1, the first rack 10 is meshed and connected with the second gear 14, the second rack 13 is meshed and connected with the second gear 14, the slide plate 12 is hermetically and slidably connected inside the box body 11, the other end of the connecting pipe 15 is fixedly communicated with the inner wall of the cavity 18, the piston ring 19 is hermetically and slidably connected with the inner wall of the cavity 18, and the piston ring 19 is hermetically and slidably connected with the side wall of the connecting rod 21.

[0038] The inner top wall of the fixed cover plate 2 is slidably connected with a U-shaped frame 42 through a plurality of electric telescopic plates 43, that is, one end of the electric telescopic plate 43 is fixedly connected to the inner top wall of the fixed cover plate 2, and the other end of the electric telescopic plate 43 is slidably connected with the U-shaped frame 42 and will not come off. The electric telescopic plate 43 is a plate body component that can be telescoped after being electrified, so as to drive the U-shaped frame 42 to move in the vertical direction. A plurality of round tubes 44 are evenly and rotatably connected through the inner wall of the U-shaped frame 42. One end of the round tube 44 is fixedly connected with a second bevel gear 45, and the other end of the round tube 44 is fixedly connected with a rotary joint 48 (such as Figure 8As shown in the figure, the rotary joint 48 is a prior art. The rotary joint 48 refers to a pipe connection device, and the connected pipes can rotate relatively and can be used to transmit various media such as gas, liquid, oil, etc. The side wall of the circular tube 44 is fixedly connected to a hollow roller 46, and the side wall of the circular tube 44 is provided with a plurality of rectangular holes (not shown in the figure) connected to the inner cavity of the hollow roller 46. The side wall of the hollow roller 46 is evenly distributed and fixedly connected with a plurality of cylinders 47, and the side wall of the cylinder 47 is provided with a plurality of hair suction holes 49 (as shown in the figure). Fig. 9 as shown).

[0039] A plurality of support plates 40 are evenly and fixedly connected to the side wall of the U-shaped frame 42, and a first bevel gear 41 is rotatably connected to the side wall of each support plate 40, and the first bevel gear 41 is meshingly connected to the adjacent second bevel gear 45, and a vertical plate 30 is slidably connected to the inner wall of the fixed cover plate 2, and an L-shaped plate 31 is symmetrically fixedly connected to the side wall of the vertical plate 30, and a spline shaft 32 is rotatably connected to the inner wall of one of the L-shaped plates 31, and a second conical wheel 33 is fixedly connected to the side wall of the spline shaft 32, and the first conical wheel 29 is rotatably connected to the top of the rotating shaft 6.

[0040] A round rod 35 is rotatably connected to the inner walls of the two L-shaped plates 31 , one end of the round rod 35 is fixedly connected to the third conical wheel 34 , a cam 36 is fixedly connected to the side wall of the round rod 35 , and a matching plate 37 is fixedly connected to the side wall of the U-shaped frame 42 .

[0041] The side wall of the L-shaped frame 42 is symmetrically fixedly connected with a limit rod 38, and the side wall of the L-shaped plate 31 is provided with a limit hole (not shown in the figure). The limit rod 38 is slidably connected inside the limit hole. The side wall of the limit rod 38 is sleeved and fixedly connected with a return spring 39, and the other end of the return spring 39 is fixedly connected to the side wall of the L-shaped plate 31.

[0042] The third conical wheel 34 and the second conical wheel 33 are meshed and connected, the third conical wheel 34 and the first conical wheel 29 are meshed and connected, and the cam 36 and the matching plate 37 slide against each other.

[0043] The locking mechanism includes a circular groove 24 opened on the side wall of the rectangular block 17, a slot 25 is opened on the side wall of one end of the main shaft 16, and a driving groove 26 is opened on the inner wall of the circular groove 24. A magnetic spring 27 is fixedly connected to the inner wall of the driving groove 26. The magnetic spring 27 is a prior art. After the magnetic spring 27 is energized, due to electromagnetic induction, the magnetic spring 27 interacts with the current in the external magnetic field to generate different sizes of pulling force to control the tensile deformation and movement state of the magnetic spring 27, that is, the magnetic spring 27 can shrink a certain distance after being energized. The other end of the magnetic spring 27 is fixedly connected to a plug rod 28, and the plug rod 28 is inserted into the slot 25.

[0044] The spline shaft 32 penetrates through the plurality of support plates 40 , the spline shaft 32 and each first bevel gear 41 are keyed and connected through the spline shaft 32 , and the cylinder 47 is made of rubber material.

[0045] A method for adjusting a fixed flat plate adjustment structure for a carding machine, comprising the following steps:

[0046] S1. By starting the magnetic push rod 23, the movable end of the magnetic push rod 23 will drive the distance between the piston ring 19 and the side plate 20 to change, thereby changing the position of the connecting rod 21. Then, the connecting rod 21 will drive the needle plate 3 to move different distances inside the sliding hole 9, thereby adjusting the distance between the needle teeth on the needle plate 3 and the cylinder;

[0047] S2, the magnetic spring 27 is energized, and then the electric push rod 7 is turned on, so that the needle plate 3 continues to approach the rectangular block 17. When the rectangular block 17 moves to the end of the stroke, the magnetic spring 27 is deenergized, so that the rectangular block 17 drives the needle plate 3 to turn 180 degrees through the connecting rod 21;

[0048] S3, turn on the micro motor 5 and the electric telescopic plate 43, so that the hollow roller 46 can scrape off impurities such as short lint attached to the needle teeth on the needle plate 3 through multiple cylinders 47 during the rotation process.

[0049] In the present invention, when the user fixes the fixed frame 1 and the carding machine and then adjusts the distance between the needle plate 3 in the fixed cover plate 2 and the cylinder on the carding machine, the user turns on the magnetic push rod 23, the magnetic push rod 23 and the side plate 20 are fixedly connected, and the movable end of the magnetic push rod 23 and the piston ring 19 are fixedly connected. Then, when the movable end of the magnetic push rod 23 moves, the movable end of the magnetic push rod 23 will drive the distance between the piston ring 19 and the side plate 20 to change, and then change the position of the connecting rod 21. Then, the connecting rod 21 will drive the needle plate 3 to move different distances inside the sliding hole 9, and then adjust the distance between the needle teeth on the needle plate 3 and the cylinder.

[0050] After the needle plate 3 has been used for a period of time, impurities such as short fibers produced during the production process of the cotton carding machine adhere to the needle plate 3, which will affect the use effect of the needle plate 3. At this time, the needle plate 3 needs to be re-adjusted. At this time, the magnetic spring 27 is energized. After the magnetic spring 27 is energized, it shrinks a certain distance, which will drive the plug rod 28 and the slot 25 fixedly connected thereto to disengage from the limit position. Then, when the main shaft 16 rotates, it will not drive the rectangular block 17 to rotate.

[0051] Then, the electric push rod 7 is turned on, and the movable end of the electric push rod 7 drives the shaped plate 8 to slide to the left for a distance (such as Figure 4As shown, the U-shaped plate 8 will drive the first rack 10 and the box body 11 to move synchronously. The first rack 10 will drive the second gear 14 meshed with it to rotate. The second gear 14 will drive the second rack 13 meshed with it to move in the reverse direction for a certain distance. Then the second rack 13 will drive the sliding plate 12 to slide quickly and seal inside the box body 11, so that the sliding plate 12 will draw the hydraulic oil inside the cavity 18 into the box body 11 through the connecting pipe 15. Then the piston ring 19 will drive the connecting rod 21 to move upward for a certain distance through the magnetic push rod 23 and the side plate 20, making the needle plate 3 continuously approach the rectangular block 17, facilitating the subsequent flipping operation.

[0052] After the rectangular block 17 moves to the end of the stroke, at this time, the magnetic spring 27 is powered off. The magnetic spring 27 elongates and drives the insertion rod 28 to insert into the slot 25. When the U-shaped plate 8 drives the first rack 10 to continue moving, the first rack 10 will drive the rectangular block 17 to rotate 180 degrees through the second gear 14 and the main shaft 16. Then the rectangular block 17 will drive the needle plate 3 to flip 180 degrees through the connecting rod 21. At this time, the second rack 13 and the sliding plate 12 penetrate and slide for buffering.

[0053] Then, the electric telescopic plate 43 drives structures such as the U-shaped frame 42, the limiting rod 38, and the limiting holes to drive the L-shaped plate 31 and the vertical plate 30 to move downward synchronously, so that the third conical wheel 34 and the first conical wheel 29 are engaged. The micro motor 5 is started. The output end of the micro motor 5 drives the rotating shaft 6 to rotate. The rotating shaft 6 drives the first conical wheel 29 to rotate. The first conical wheel 29 drives the third conical wheel 34 meshed with it to rotate. The third conical wheel 34 drives the second conical wheel 33 meshed with it to rotate. Then the second conical wheel 33 will drive the spline shaft 32 fixedly connected to it to rotate. The spline shaft 32 drives a plurality of first bevel gears 41 keyed to it to rotate. Each first bevel gear 41 drives the second bevel gear 45 meshed with it to rotate. The second bevel gear 45 drives the circular tube 44 fixedly connected to it to rotate. Each circular tube 44 drives the hollow roller 46 fixedly connected to it to rotate. The cylinders 47 uniformly distributed and penetrated and fixed on the side wall of the hollow roller 46 will scrape off impurities such as short lint adhered to the needle teeth on the needle plate 3. And each rotary joint 48 is fixedly connected to the outside blower through an external connecting pipe. Then the blower can draw negative pressure inside the hollow roller 46 through the rotary joint 48 and the circular tube 44, so that the short lint and other impurities scraped off on the cylinder 47 are drawn into the hollow roller 46 through the suction pores 49 and then discharged to the outside through the rotary joint 48 for collection.

[0054] And during the rotation of the third conical wheel 34, the third conical wheel 34 drives the round rod 35 to rotate, so that the round rod 35 drives the cam 36 to rotate, and the cam 36 drives the U-shaped frame 42 to slide back and forth inside the fixed cover plate 2 through the electric telescopic plate 43 through the matching plate 37 that slides against it during the rotation, thereby increasing the operating range of the multiple hollow rollers 46, and then improving the cleaning ability of impurities such as short fluff on the needle plate 3, making it convenient to readjust the distance between the needle plate 3 and the cylinder to improve the quality of the needle plate 3 in the combing process.

[0055] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A fixed cover plate adjustment structure for a carding machine, comprising a fixed frame (1), a fixed cover plate (2), a needle plate (3) and a cotton web cleaner (4), characterized in that: The fixed cover plate (2) is of a hollow structure, and a sliding hole (9) for the sliding of the needle plate (3) is formed in the bottom wall of the fixed cover plate (2). A micro motor (5) is fixedly connected to the inner wall of the bottom of the fixed cover plate (2), and a rotating shaft (6) is fixedly connected to the output end of the micro motor (5). A U-shaped plate (8) is slidably connected to the inner wall of the bottom of the fixed cover plate (2), and an electric push rod (7) is fixed to the inner wall of the fixed cover plate (2). The movable end of the electric push rod (7) is fixedly connected to the U-shaped plate (8). A first rack (10) is fixedly connected to the inner wall of the U-shaped plate (8), a second rack (13) is slidably connected to the inner wall of the U-shaped plate (8), and a box body (11) is fixedly installed on the inner wall of the U-shaped plate (8). The second rack (13) sequentially penetrates through the box body (11) and a slide plate (12), and the second rack (13) is elastically connected to the side wall of the slide plate (12) through a tension spring (50). A connecting pipe (15) is fixedly communicated with the side wall of the box body (11). A back plate (51) is installed on the inner wall of the fixed cover plate (2), and a main shaft (16) is rotatably connected through the inner wall of the back plate (51). A second gear (14) is fixed to the side wall of the main shaft (16). One end of the main shaft (16) is connected to a rectangular block (17) through a locking mechanism. A cavity (18) is formed in the inner wall of the rectangular block (17), a connecting rod (21) is slidably connected through the inner wall of the rectangular block (17), a side plate (20) is fixedly connected to the side wall of the connecting rod (21), a piston ring (19) is fixedly connected to the side wall of the side plate (20) through a magnetic push rod (23), one end of the connecting rod (21) is fixedly installed with the needle plate (3), a U-shaped frame (42) is slidably connected to the inner wall of the top of the fixed cover plate (2) through a plurality of electric telescopic plates (43), a plurality of round tubes (44) are rotatably connected through the inner walls of the U-shaped frame (42) in a uniformly distributed manner. One end of the round tube (44) is fixedly connected to a second bevel gear (45), the other end of the round tube (44) is fixedly connected to a rotary joint (48), a hollow roller (46) is fixedly connected to the side wall of the round tube (44), a plurality of rectangular holes communicating with the inner cavity of the hollow roller (46) are formed in the side wall of the round tube (44), a plurality of cylinders (47) are fixedly connected through the side wall of the hollow roller (46) in a uniformly distributed manner, and a plurality of suction pores (49) are formed in the side wall of the cylinder (47). A plurality of support plates (40) are fixedly connected to the side wall of the U-shaped frame (42) in a uniformly distributed manner. A first bevel gear (41) is rotatably connected to the side wall of each support plate (40), and the first bevel gear (41) is meshed with the adjacent second bevel gear (45). A vertical plate (30) is slidably connected to the inner side wall of the fixed cover plate (2), L-shaped plates (31) are symmetrically fixedly connected to the side wall of the vertical plate (30), a spline shaft (32) is rotatably connected through the inner wall of one of the L-shaped plates (31), a second conical wheel (33) is fixedly connected to the side wall of the spline shaft (32), and a first conical wheel (29) is rotatably connected to the top end of the rotating shaft (6);The first rack (10) and the second gear (14) are meshed and connected, the second rack (13) and the second gear (14) are meshed and connected, the slide plate (12) is sealingly slidably connected inside the box body (11), the other end of the connecting pipe (15) is fixedly connected to the inner wall of the cavity (18), the piston ring (19) and the inner wall of the cavity (18) are sealingly slidably connected, and the piston ring (19) and the side wall of the connecting rod (21) are sealingly slidably connected.; 2. A fixed flat plate adjustment structure for a carding machine according to claim 1, characterized in that: The plurality of fixed cover plates (2) are evenly mounted on the fixed frame (1), and the plurality of cotton web cleaners (4) are mounted on the fixed frame (1).

3. The fixed flat plate adjustment structure for a carding machine according to claim 1, characterized in that: A round rod (35) is rotatably connected to the inner walls of the two L-shaped plates (31); one end of the round rod (35) is fixedly connected to a third conical wheel (34); a cam (36) is fixedly connected to the side wall of the round rod (35); and a matching plate (37) is fixedly connected to the side wall of the U-shaped frame (42).

4. The fixed flat plate adjustment structure for a carding machine according to claim 3, characterized in that: The side wall of the U-shaped frame (42) is symmetrically fixedly connected to a limit rod (38), the side wall of the L-shaped plate (31) is provided with a limit hole, the limit rod (38) is slidably connected inside the limit hole, the side wall of the limit rod (38) is sleeved and fixedly connected with a return spring (39), and the other end of the return spring (39) is fixedly connected to the side wall of the L-shaped plate (31).

5. The fixed flat plate adjustment structure for a carding machine according to claim 4, characterized in that: The third conical wheel (34) is meshedly connected with the second conical wheel (33), the third conical wheel (34) is meshedly connected with the first conical wheel (29), and the cam (36) and the matching plate (37) are slidably opposed to each other.

6. The fixed flat plate adjustment structure for a carding machine according to claim 1, characterized in that: The locking mechanism comprises a circular groove (24) formed on a side wall of the rectangular block (17); a slot (25) is formed on a side wall at one end of the main shaft (16); a driving groove (26) is formed on an inner wall of the circular groove (24); a magnetic spring (27) is fixedly connected to the inner wall of the driving groove (26); an insertion rod (28) is fixedly connected to the other end of the magnetic spring (27); and the insertion rod (28) is inserted into the slot (25).

7. The fixed flat plate adjustment structure for a carding machine according to claim 3, characterized in that: The spline shaft (32) penetrates through a plurality of support plates (40), and the spline shaft (32) and each first bevel gear (41) are connected by a keyed connection.

8. An adjustment method using the fixed flat plate adjustment structure for a carding machine as claimed in claim 6, characterized in that: The following steps are involved: S1. By starting the magnetic push rod (23), the movable end of the magnetic push rod (23) will drive the distance between the piston ring (19) and the side plate (20) to change, thereby changing the position of the connecting rod (21), and then the connecting rod (21) will drive the needle plate (3) to move different distances inside the sliding hole (9), thereby adjusting the distance between the needle teeth on the needle plate (3) and the cylinder; S2, the magnetic spring (27) is energized, and then the electric push rod (7) is turned on, so that the needle plate (3) continues to approach the rectangular block (17). After the rectangular block (17) moves to the end of the stroke, the magnetic spring (27) is de-energized, so that the rectangular block (17) drives the needle plate (3) to flip 180 degrees through the connecting rod (21); S3, turning on the micro motor (5) and the electric telescopic plate (43), so that the hollow roller (46) can scrape off impurities adhered to the needle teeth on the needle plate (3) through the multiple cylinders (47) during the rotation process.

Citation Information

Patent Citations

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    CN216107371U

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