Detection device and method for efficiently detecting concentration of composite algae extract
By designing an automated detection device, the simultaneous sampling and detection of composite algae extracts is achieved using servo motors and cylinder systems, which solves the problem of manual operation in the prior art to increase working intensity and detection time and improves detection efficiency.
Patent Information
- Application Number
- CN202411794644.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-01-03
AI Technical Summary
The existing method for detecting the concentration of complex algae extracts requires workers to manually sample and test multiple times, which increases the working intensity and detection time and reduces efficiency.
An efficient detection device including detection components and sampling components is designed, and the sampling components are automated using servo motors and cylinder systems to realize simultaneous sampling and concentration detection of composite algae extracts in the upper, middle and lower areas of the temporary storage tank.
It greatly reduces the work intensity of workers, significantly improves the efficiency of the concentration detection of complex algae extracts, and shortens the detection time.
Smart Images

Figure CN119246781A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of compound algae extract concentration detection, and in particular to a detection device and method for efficiently detecting the concentration of a compound algae extract. Background Art
[0002] The compound algae extract added to cosmetics and skin care products is mainly used as a moisturizer and skin conditioner. The main ingredients of compound algae extract are algin, vitamins and amino acids. It is a natural moisturizer and emollient that can promote cell regeneration, strengthen skin metabolism, have a unique exfoliating effect, can renew the skin and prevent wrinkles, and also has a good anti-inflammatory effect.
[0003] Compound algae extract is extracted from different types of seaweed. After a batch of compound algae extract is extracted in the workshop, the process requires the concentration of the compound algae extract to be tested. The specific testing method is: S1. Workers pour the extracted compound algae extract into Figure 1 The temporary storage tank 1 is shown, and the composite algae extract in the temporary storage tank 1 is allowed to stand for a period of time; S2, the worker uses a syringe to extract the compound algae extract located in the upper area of the temporary storage tank 1, and then discharges the compound algae extract in the syringe into the container, thereby sampling the compound algae extract in the upper area; then the worker inserts the detection head of the concentration detector into the container, and after waiting for a period of time, the concentration of the compound algae extract in the upper area can be detected; S3, the worker repeats the operation of step S2 twice, thereby detecting the concentration of the composite algae extract in the middle layer area and the concentration of the composite algae extract in the lower layer area respectively; S4. The worker calculates the average value of the concentration of the compound algae extract in the upper region, the concentration of the compound algae extract in the middle region, and the concentration of the compound algae extract in the lower region. The average value is the concentration of the compound algae extract in the temporary storage tank 1.
[0004] However, although the operation method in the workshop can detect the concentration of the compound algae extract in the temporary storage tank 1, it still has the following technical defects: I. In steps S2-S3, workers are required to use syringes to sample the composite algae extract in the upper region, the composite algae extract in the middle region, and the composite algae extract in the lower region in three steps; and the entire sampling operation is completed manually, which undoubtedly increases the workload of the workers. In addition, it also increases the sampling time of the composite algae extract, thereby reducing the detection efficiency of the concentration of the composite algae extract.
[0005] II. In steps S2-S3, workers are required to use a concentration detector to perform concentration detection on the composite algae extract in the upper area, the composite algae extract in the middle area, and the composite algae extract in the lower area in three processes; and the entire detection operation is completed manually, which undoubtedly further increases the workload of the workers. At the same time, it also increases the detection time of the concentration of the composite algae extract, further reducing the detection efficiency of the concentration of the composite algae extract.
[0006] Therefore, there is an urgent need for a detection device and method that can greatly reduce the workload of workers and greatly improve the detection efficiency of the concentration of the composite algae extract. Summary of the invention
[0007] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a detection device and method for efficiently detecting the concentration of a composite algae extract, which greatly reduces the workload of workers and greatly improves the detection efficiency of the composite algae extract concentration.
[0008] The object of the present invention is achieved by the following technical solutions: a detection device for efficiently detecting the concentration of a composite algae extract, comprising a temporary storage tank arranged on a workbench, a detection component for detecting the concentration of the composite algae extract arranged on the left side of the temporary storage tank, and a sampling component for simultaneously sampling the composite algae extract in the upper region, the composite algae extract in the middle region, and the composite algae extract in the lower region arranged on the right side of the temporary storage tank; The detection assembly includes a vertical plate fixed on the workbench, a feed cylinder fixed on the upper end of the vertical plate, a piston rod of the feed cylinder penetrates the vertical plate to the right, and a mounting plate is fixed on the extended end, three docking tubes are fixed in the mounting plate along its height direction, the opening of the docking tube is set to the right, the left end of the docking tube is closed, and a concentration detector is fixed on the outer end surface of the closed end, and the detection head of the concentration detector extends into the docking tube; a bracket is fixed on the inner wall of the docking tube, and a rod is fixed on the bracket that penetrates its opening to the right; The sampling assembly includes a screw nut pair fixed on the workbench, a platform fixed on the left side of the screw nut pair, the platform extends to the left just above the temporary storage tank, and a left cylinder, a middle plate and a right cylinder are fixed on the bottom surface of the platform in sequence from left to right; A right side plate parallel to the middle plate is fixedly arranged on the piston rod of the right cylinder; Three sampling tubes are fixedly arranged in the middle plate along its height direction, and the three sampling tubes are respectively opposite to the three docking tubes on the left and right sides, and the left ports of the three sampling tubes are fixedly provided with connecting pipes connected thereto, and the three sampling tubes are slidably installed with slip rings for blocking the right ports of the connecting pipes, and a connecting rod is fixedly arranged on the right end surface of the slip ring, and the connecting rod penetrates the sampling tube to the right and is fixedly connected to the right side plate; A left side plate parallel to the middle plate is fixedly provided on the piston rod of the left cylinder, and three plugging heads are fixedly provided in the left side plate along its height direction, and the three plugging heads respectively plug the left ports of the three connecting pipes, and a liquid hole is provided in the plugging head, and an end cover for plugging the liquid hole is provided on the right end face of the plugging head, and a plurality of tension springs are fixedly provided between the end cover and the plugging head, and under the elastic force of the tension springs, the end cover rests on the right end face of the plugging head.
[0009] A plurality of supporting legs supported on the ground are fixedly arranged on the bottom surface of the workbench.
[0010] The mounting plate is provided with three mounting holes along its height direction, and three docking sleeves are respectively welded in the three mounting holes.
[0011] Three through holes are opened in the middle plate along its height direction, and three sampling tubes are respectively welded in the through holes.
[0012] The screw-nut pair is arranged vertically, and the screw-nut pair includes a frame fixed on the workbench, a screw rotatably installed in the frame, a nut threadedly connected to the screw, and a servo motor fixed on the top surface of the frame. The output shaft of the servo motor is connected to the top end of the screw, a guide rail is fixed in the frame, and a slider is fixed on the right side wall of the nut, and the slider is slidably installed on the guide rail.
[0013] The sampling cylinder is coaxially arranged with the connecting tube, and the diameter of the sampling cylinder is larger than the diameter of the connecting tube.
[0014] A plurality of blind holes are formed on the right end surface of the plugging head, the left end of the tension spring is fixedly arranged at the bottom of the blind hole, and the other end is fixedly arranged at the left end surface of the end cover.
[0015] The detection device also includes a controller, which is electrically connected to the feed cylinder, the left cylinder, the right cylinder, the concentration detector and the servo motor via a signal line.
[0016] A method for efficiently detecting the concentration of a composite algae extract comprises the following steps: S1. Workers pour the newly extracted composite algae extract to be tested into a temporary storage tank; S2. Sampling the compound algae extract in the upper area, the compound algae extract in the middle area, and the compound algae extract in the lower area of the temporary storage tank. The specific operation steps are as follows: S21, controlling the servo motor of the screw nut pair of the sampling assembly to rotate forward, the servo motor drives the screw to rotate forward, the nut moves downward along the screw, the nut drives the platform to move downward, the platform drives the left cylinder, the middle plate and the right cylinder to move downward synchronously, and then drives the left plate, the plugging head, the sampling tube and the right plate to move synchronously toward the direction of the composite algae extract in the temporary storage tank; when the platform drops to the set distance, the controller controls the servo motor to turn off, at which time, the three sampling tubes are respectively in the upper area, the middle area and the lower area of the temporary storage tank; S22, control the piston rod of the left cylinder to retract to the left, the piston rod drives the left side plate to move to the left, the left side plate drives the three plugging heads to move to the left synchronously, and the plugging heads no longer block the left port of the connecting pipe; S23, control the piston rod of the right cylinder to retract to the right, the piston rod drives the right side plate to move to the right, the right side plate drives the three connecting rods to move to the right synchronously, the three connecting rods respectively drive the slip rings connected thereto to move to the right synchronously, when the slip ring moves to the right in the sampling tube, the compound algae extract passes through the left port of the connecting tube, the connecting tube, the right port of the connecting tube in sequence, and finally enters the sampling tube; when the piston rod of the right cylinder is fully retracted, the compound algae extract of the upper layer area, the compound algae extract of the middle layer area, and the compound algae extract of the lower layer area are respectively extracted from the three sampling tubes; S24, controlling the piston rod of the left cylinder to extend to the right, the piston rod drives the left plate to move to the right, the left plate drives the three plugging heads to move to the right synchronously, the three plugging heads respectively block the left ports of the three connecting pipes again, thereby finally realizing the sampling of the compound algae extract in the upper area, the middle area, and the lower area of the temporary storage tank; S3. After sampling, the servo motor of the screw nut pair of the sampling assembly is controlled to reverse, the servo motor drives the screw to reverse, the nut moves upward along the screw, the nut drives the platform to move upward, the platform drives the left cylinder, the middle plate and the right cylinder to move upward synchronously, and then drives the left plate, the plugging head, the sampling tube and the right plate to move synchronously away from the temporary storage tank; when the platform rises to the initial position, the controller controls the servo motor to turn off, at this time, the three plugging heads are respectively opposite to the three docking tubes on the left and right; S4. Detection of the concentration of the compound algae extract in the three sampling tubes, the specific operation steps are as follows: S41, the piston rod of the feed cylinder of the control detection component extends to the right, the piston rod drives the mounting plate to move to the right, and the mounting plate drives the three docking sleeves to move to the right synchronously. When the piston rod of the feed cylinder extends a certain distance, the docking sleeve is just sleeved on the outside of the plugging head, and at the same time, the rod in the docking sleeve just enters the liquid hole in the plugging head; as the piston rod of the feed cylinder continues to extend to the right, the rod pushes the end cover to the right, so that the end cover no longer blocks the liquid hole, and at this time, the docking sleeve is just connected with the connecting pipe; S42, control the piston rod of the right cylinder to extend to the left, the piston rod drives the right side plate to move to the left, the right side plate drives the three connecting rods to move to the left synchronously, the three connecting rods respectively drive the slip rings connected thereto to move to the left synchronously, when the slip ring moves to the left in the sampling tube, the slip ring squeezes the compound algae extract in the sampling tube to the left, under the squeezing force, the compound algae extract in the sampling tube sequentially passes through the right port of the connecting tube, the connecting tube, the left port of the connecting tube, and finally enters the docking tube; When the piston rod of the right cylinder is fully extended, all the compound algae extracts in the sampling tube are squeezed into the docking tube. At this time, the three docking tubes are respectively squeezed with the compound algae extracts in the upper area, the compound algae extracts in the middle area, and the compound algae extracts in the lower area. At the same time, the compound algae extracts submerge the detection head of the concentration detector. S43, after being stationary for a period of time, the concentration detectors in the three docking tubes respectively detect the concentrations of the compound algae extract in the upper layer area, the compound algae extract in the middle layer area, and the compound algae extract in the lower layer area, and the concentration detectors transmit the concentration signals to the display screen of the controller; S5. The worker calculates the average value of the concentration of the compound algae extract in the upper region, the concentration of the compound algae extract in the middle region, and the concentration of the compound algae extract in the lower region. The average value is the concentration of the compound algae extract in the temporary storage tank.
[0017] The present invention has the following advantages: greatly reducing the work intensity of workers and greatly improving the detection efficiency of the concentration of the composite algae extract. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the temporary storage tank; Figure 2 It is a structural schematic diagram of the present invention; Figure 3 for Figure 2 The main cross-sectional diagram of Figure 4 Axonometric drawing of the inspection assembly; Figure 5 for Figure 4 The main cross-sectional diagram of Figure 6 It is a schematic diagram of the structure of the sampling component; Figure 7 It is a connection diagram of the middle plate, the sampling tube and the connecting pipe; Figure 8 for Figure 7 The main cross-sectional diagram of Fig. 9 It is a connection diagram of the left cylinder, the left side plate and the plugging head; Fig.10 for Figure 6A partial enlarged view of part A; Fig.11 It is a schematic diagram showing that three sampling tubes are respectively located in the upper area, middle area and lower area of the temporary storage tank; Fig.12 It is a schematic diagram of the left side plate driving the three plugging heads to move synchronously to the left; Fig.13 It is a schematic diagram of the slip ring moving to the right in the sampling tube; Fig.14 It is a schematic diagram of three plugging heads respectively plugging the left ports of three connecting pipes again; Fig.15 It is a schematic diagram showing that three plugging heads are respectively opposite to three docking tubes on the left and right; Fig.16 It is a schematic diagram that the docking sleeve is just sleeved on the outside of the plugging head; Fig.17 for Fig.16 A partial enlarged view of part B; Fig.18 It is a schematic diagram of the rod member pushing the end cover to the right; Fig.19 A schematic diagram of a sliding ring squeezing the composite algae extract in the sampling tube to the left; In the figure: 1-temporary storage tank, 2-workbench, 3-detection component, 4-sampling component; 5-vertical plate, 6-feed cylinder, 7-mounting plate, 8-butt joint, 9-concentration detector, 10-detection head, 11-rod; 12-screw nut pair, 13-platform, 14-left cylinder, 15-middle plate, 16-right cylinder, 17-right side plate, 18-sampling tube, 19-connecting pipe, 20-slip ring, 21-connecting rod, 22-left side plate, 23-blocking head, 24-liquid hole, 25-end cover, 26-tension spring; 28-screw rod, 29-nut, 30-slider. DETAILED DESCRIPTION
[0019] The present invention is further described below in conjunction with the accompanying drawings, and the protection scope of the present invention is not limited to the following: like Figure 2~Figure 10 As shown, a detection device for efficiently detecting the concentration of a composite algae extract comprises a temporary storage tank 1 arranged on a workbench 2, a detection component 3 for detecting the concentration of the composite algae extract is arranged on the left side of the temporary storage tank 1, and a sampling component 4 for simultaneously sampling the composite algae extract in the upper region, the composite algae extract in the middle region, and the composite algae extract in the lower region is arranged on the right side of the temporary storage tank 1; a plurality of support legs supported on the ground are fixedly arranged on the bottom surface of the workbench 2.
[0020] The detection assembly 3 includes a vertical plate 5 fixed on the workbench 2, and a feed cylinder 6 fixed on the upper end of the vertical plate 5. The piston rod of the feed cylinder 6 penetrates the vertical plate 5 to the right, and a mounting plate 7 is fixed on the extended end. Three docking tubes 8 are fixed in the mounting plate 7 along its height direction. The opening of the docking tube 8 is set to the right, the left end of the docking tube 8 is closed, and a concentration detector 9 is fixed on the outer end surface of the closed end. The detection head 10 of the concentration detector 9 extends into the docking tube 8; a bracket is fixed on the inner wall of the docking tube 8, and a rod 11 is fixed on the bracket and penetrates its opening to the right; three mounting holes are opened in the mounting plate 7 along its height direction, and the three docking tubes 8 are respectively welded in the three mounting holes.
[0021] The sampling assembly 4 includes a screw nut pair 12 fixed on the workbench 2, and a platform 13 fixed on the left side of the nut 29 of the screw nut pair 12. The platform 13 extends to the left just above the temporary storage tank 1. A left cylinder 14, a middle plate 15 and a right cylinder 16 are fixed on the bottom surface of the platform 13 in sequence from left to right.
[0022] The piston rod of the right cylinder 16 is fixed with a right side plate 17 parallel to the middle plate 15. Three sampling barrels 18 are fixed in the middle plate 15 along its height direction. The three sampling barrels 18 are respectively opposite to the three docking barrels 8. The left ports of the three sampling barrels 18 are fixed with connecting pipes 19 connected thereto. Slip rings 20 are slidably installed in the three sampling barrels 18 to block the right ports of the connecting pipes 19. A connecting rod 21 is fixed on the right end surface of the slip ring 20. The connecting rod 21 penetrates the sampling barrel 18 to the right and is fixed to the right side plate 17. Three through holes are opened in the middle plate 15 along its height direction. The three sampling barrels 18 are welded in the through holes respectively. The sampling barrel 18 is coaxially arranged with the connecting pipe 19, and the diameter of the sampling barrel 18 is larger than the diameter of the connecting pipe 19.
[0023] A left side plate 22 parallel to the middle plate 15 is fixedly arranged on the piston rod of the left cylinder 14, and three plugging heads 23 are fixedly arranged in the left side plate 22 along its height direction. The three plugging heads 23 respectively plug the left ports of the three connecting pipes 19, and a liquid hole 24 is provided in the plugging head 23. An end cover 25 for plugging the liquid hole 24 is arranged on the right end surface of the plugging head 23, and a plurality of tension springs 26 are fixedly arranged between the end cover 25 and the plugging head 23. Under the elastic force of the tension springs 26, the end cover 25 abuts against the right end surface of the plugging head 23. A plurality of blind holes are provided on the right end surface of the plugging head 23, and the left end of the tension spring 26 is fixedly arranged at the bottom of the blind hole, and the other end is fixedly arranged on the left end surface of the end cover 25.
[0024] The screw-nut pair 12 is vertically arranged, and the screw-nut pair 12 includes a frame fixed on the workbench 2, a screw 28 rotatably installed in the frame, a nut 29 threadedly connected to the screw 28, and a servo motor fixed on the top surface of the frame. The output shaft of the servo motor is connected to the top of the screw 28. A guide rail is fixed in the frame, and a slider 30 is fixed on the right side wall of the nut 29, and the slider 30 is slidably installed on the guide rail.
[0025] The detection device also includes a controller, which is electrically connected to the feed cylinder 6, the left cylinder 14, the right cylinder 16, the concentration detector 9 and the servo motor via a signal line. Workers can control the extension or retraction of the piston rods of the feed cylinder 6, the left cylinder 14, and the right cylinder 16 through the controller, and the concentration detector 9 can also transmit the detected concentration signal to the display screen of the controller for workers to view.
[0026] A method for efficiently detecting the concentration of a composite algae extract comprises the following steps: S1, workers pour the newly extracted composite algae extract to be tested into the temporary storage tank 1; S2, sampling the compound algae extract in the upper area, the compound algae extract in the middle area, and the compound algae extract in the lower area of the temporary storage tank 1, and the specific operation steps are as follows: S21, control the servo motor of the screw nut pair 12 of the sampling assembly 4 to rotate forward, the servo motor drives the screw 28 to rotate forward, the nut 29 moves downward along the screw 28, the nut 29 drives the platform 13 to move downward, the platform 13 drives the left cylinder 14, the middle plate 15 and the right cylinder 16 to move downward synchronously, and then drives the left plate 22, the plugging head 23, the sampling tube 18 and the right plate 17 to move synchronously toward the direction of the composite algae extract in the temporary storage tank 1; when the platform 13 drops to the set distance, the controller controls the servo motor to turn off, at this time, the three sampling tubes 18 are respectively in the upper area, middle area and lower area of the temporary storage tank 1, as shown in FIG. Fig.11 As shown; S22, control the piston rod of the left cylinder 14 to retract to the left, the piston rod drives the left side plate 22 to move to the left, and the left side plate 22 drives the three plugging heads 23 to move to the left synchronously, such as Fig.12 As shown, the plugging head 23 no longer blocks the left port of the connecting pipe 19; S23, control the piston rod of the right cylinder 16 to retract to the right, the piston rod drives the right side plate 17 to move to the right, the right side plate 17 drives the three connecting rods 21 to move to the right synchronously, the three connecting rods 21 respectively drive the slip rings 20 connected thereto to move to the right synchronously, when the slip ring 20 moves to the right in the sampling tube 18, as shown in FIG. Fig.13As shown, the composite algae extract passes through the left port of the connecting tube 19, the connecting tube 19, the right port of the connecting tube 19 in sequence, and finally enters the sampling tube 18. The flow direction of the composite algae extract is as shown in FIG. Fig.13 As shown by the middle arrow; when the piston rod of the right cylinder 16 is fully retracted, the three sampling tubes 18 respectively extract the compound algae extract from the upper region, the compound algae extract from the middle region, and the compound algae extract from the lower region; S24, control the piston rod of the left cylinder 14 to extend to the right, the piston rod drives the left side plate 22 to move to the right, the left side plate 22 drives the three plugging heads 23 to move to the right synchronously, and the three plugging heads 23 respectively block the left ports of the three connecting pipes 19 again, such as Fig.14 As shown, the sampling of the compound algae extract in the upper region, the compound algae extract in the middle region, and the compound algae extract in the lower region of the temporary storage tank 1 is finally achieved; Among them, it can be known from step S2 that the detection device can extract and seal the composite algae extract in the upper area, the middle area, and the lower area of the temporary storage tank 1 in the three sampling tubes 18 respectively, only through the linkage cooperation of the screw nut pair 12, the left cylinder 14 and the right cylinder 16 of the sampling component 4. In other words, the sampling of the composite algae extract in the upper area, the composite algae extract in the middle area, and the composite algae extract in the lower area is achieved at the same time.
[0027] It can be seen that compared with the sampling method in the workshop, the detection device does not require workers to use syringes to sample the composite algae extract in the upper area, the composite algae extract in the middle area, and the composite algae extract in the lower area in three steps respectively. Instead, the sampling is automatic and simultaneous, which saves the process. It not only greatly reduces the work intensity of the workers, but also greatly shortens the sampling time of the composite algae extract, thereby greatly improving the detection efficiency of the concentration of the composite algae extract.
[0028] S3. After sampling, the servo motor of the screw nut pair 12 of the sampling assembly 4 is controlled to reverse, the servo motor drives the screw 28 to reverse, the nut 29 moves upward along the screw 28, the nut 29 drives the platform 13 to move upward, the platform 13 drives the left cylinder 14, the middle plate 15 and the right cylinder 16 to move upward synchronously, and then drives the left plate 22, the plugging head 23, the sampling tube 18 and the right plate 17 to move synchronously away from the temporary storage tank 1; when the platform 13 rises to the initial position, the controller controls the servo motor to turn off, at this time, the three plugging heads 23 are respectively opposite to the three docking tubes 8 on the left and right, such as Fig.15 As shown; S4, detecting the concentration of the composite algae extract in the three sampling tubes 18, the specific operation steps are as follows: S41, control the piston rod of the feed cylinder of the detection component 3 to extend to the right, the piston rod drives the mounting plate 7 to move to the right, and the mounting plate 7 drives the three docking tubes 8 to move to the right synchronously. When the piston rod of the feed cylinder 6 extends a certain distance, the docking tube 8 is just sleeved on the outside of the plugging head 23, as shown in FIG. Figure 16-17 As shown, at the same time, the rod 11 in the docking tube 8 just enters the liquid hole 24 in the plugging head 23; as the piston rod of the feed cylinder 6 continues to extend to the right, the rod 11 pushes the end cover 25 to the right, as shown in FIG. Fig.18 As shown, the end cover 25 no longer blocks the liquid hole 24. At this time, the docking tube 8 is just connected to the connecting tube 19. S42, control the piston rod of the right cylinder 16 to extend to the left, the piston rod drives the right side plate 17 to move to the left, the right side plate 17 drives the three connecting rods 21 to move to the left synchronously, the three connecting rods 21 respectively drive the slip rings 20 connected thereto to move to the left synchronously, when the slip ring 20 moves to the left in the sampling tube 18, the slip ring 20 squeezes the composite algae extract in the sampling tube 18 to the left, as shown in FIG. Fig.19 As shown, under the extrusion force, the composite algae extract in the sampling tube 18 passes through the right port of the connecting tube 19, the connecting tube 19, the left port of the connecting tube 19 in sequence, and finally enters the docking tube 8. The movement direction of the composite algae extract is as shown in FIG. Fig.19 As indicated by the arrow; When the piston rod of the right cylinder 16 is fully extended, all the composite algae extracts in the sampling tube 18 are squeezed into the docking tube 8. At this time, the composite algae extracts in the upper layer area, the composite algae extracts in the middle layer area, and the composite algae extracts in the lower layer area are squeezed into the three docking tubes 8 respectively. At the same time, the composite algae extracts submerge the detection head 10 of the concentration detector 9; S43, after being stationary for a period of time, the concentration detectors 9 in the three docking tubes 8 respectively detect the concentrations of the compound algae extract in the upper layer, the compound algae extract in the middle layer, and the compound algae extract in the lower layer, and the concentration detectors 9 transmit the concentration signals to the display screen of the controller; Among them, it can be known from this step S4 that the worker only needs to control the piston rod of the feed cylinder 6 to extend to the right, so that the docking tube 8 is sleeved on the outside of the plugging head 23, and the rod 11 in the docking tube 8 pushes the end cover 25 to the right, thereby connecting the docking tube 8, the connecting pipe 19 and the sampling tube 18 to each other; then, control the piston rod of the right cylinder 16 to extend to the left, so that the slip ring 20 squeezes the composite algae extract in the sampling tube 18 into the docking tube 8; finally, the concentration detectors 9 in the three docking tubes 8 respectively detect the concentrations of the composite algae extract in the upper area, the composite algae extract in the middle area, and the composite algae extract in the lower area, thereby detecting the concentration of the composite algae extract in the temporary storage tank 1.
[0029] It can be seen that the detection device can detect the concentrations of the composite algae extract in the upper area, the composite algae extract in the middle area, and the composite algae extract in the lower area at the same time. Compared with the detection method in the workshop, there is no need to detect the concentrations of the composite algae extract in the upper area, the composite algae extract in the middle area, and the composite algae extract in the lower area in three steps respectively, thereby simplifying the process, which not only greatly reduces the work intensity of the workers, but also greatly shortens the sampling time of the composite algae extract, thereby greatly improving the detection efficiency of the concentration of the composite algae extract.
[0030] S5. The worker calculates the average value of the concentration of the compound algae extract in the upper region, the concentration of the compound algae extract in the middle region, and the concentration of the compound algae extract in the lower region. The average value is the concentration of the compound algae extract in the temporary storage tank 1.
Claims
1. A detection device for efficiently detecting the concentration of a composite algae extract, characterized in that: It comprises a temporary storage tank (1) arranged on a workbench (2), wherein a detection component (3) for detecting the concentration of a composite algae extract is arranged on the left side of the temporary storage tank (1), and a sampling component (4) for simultaneously sampling the composite algae extract in an upper region, the composite algae extract in a middle region, and the composite algae extract in a lower region is arranged on the right side of the temporary storage tank (1); The detection assembly (3) comprises a vertical plate (5) fixedly mounted on the workbench (2), a feed cylinder (6) fixedly mounted on the upper end of the vertical plate (5), a piston rod of the feed cylinder (6) penetrating the vertical plate (5) to the right, and a mounting plate (7) fixedly mounted on the extended end, three docking cylinders (8) fixedly mounted in the mounting plate (7) along its height direction, the opening of the docking cylinder (8) is arranged to face right, the left end of the docking cylinder (8) is closed, and a concentration detector (9) is fixedly mounted on the outer end surface of the closed end, and a detection head (10) of the concentration detector (9) extends into the docking cylinder (8); a bracket is fixedly mounted on the inner wall of the docking cylinder (8), and a rod (11) is fixedly mounted on the bracket penetrating its opening to the right; The sampling assembly (4) comprises a screw nut pair (12) fixedly mounted on the workbench (2), and a platform (13) fixedly mounted on the left side of a nut (29) of the screw nut pair (12). The platform (13) extends to the left just above the temporary storage tank (1). A left cylinder (14), a middle plate (15) and a right cylinder (16) are fixedly mounted on the bottom surface of the platform (13) in sequence from left to right. A right side plate (17) parallel to the middle plate (15) is fixedly provided on the piston rod of the right cylinder (16); Three sampling tubes (18) are fixedly arranged in the middle plate (15) along its height direction. The three sampling tubes (18) are respectively opposed to the three docking tubes (8) on the left and right sides. The left ends of the three sampling tubes (18) are fixedly arranged with connecting pipes (19) connected thereto. Slip rings (20) are slidably installed in the three sampling tubes (18) to block the right ends of the connecting pipes (19). A connecting rod (21) is fixedly arranged on the right end surface of the slip ring (20). The connecting rod (21) penetrates the sampling tube (18) to the right and is fixedly connected to the right side plate (17). A left side plate (22) parallel to the middle plate (15) is fixedly provided on the piston rod of the left cylinder (14). Three plugging heads (23) are fixedly provided in the left side plate (22) along its height direction. The three plugging heads (23) respectively plug the left ports of the three connecting pipes (19). A liquid passage hole (24) is provided in the plugging head (23). An end cover (25) is provided on the right end surface of the plugging head (23) to plug the liquid passage hole (24). A plurality of tension springs (26) are fixedly provided between the end cover (25) and the plugging head (23). Under the elastic force of the tension springs (26), the end cover (25) abuts against the right end surface of the plugging head (23).
2. A detection device for efficiently detecting the concentration of a composite algae extract according to claim 1, characterized in that: A plurality of support legs supported on the ground are fixedly arranged on the bottom surface of the workbench (2).
3. A detection device for efficiently detecting the concentration of a composite algae extract according to claim 2, characterized in that: The mounting plate (7) is provided with three mounting holes along its height direction, and the three docking sleeves (8) are respectively welded into the three mounting holes.
4. A detection device for efficiently detecting the concentration of a composite algae extract according to claim 3, characterized in that: The middle plate (15) is provided with three through holes along its height direction, and the three sampling tubes (18) are respectively welded in the through holes.
5. A detection device for efficiently detecting the concentration of a composite algae extract according to claim 4, characterized in that: The screw rod and nut pair (12) is arranged vertically, and comprises a frame fixedly mounted on the workbench (2), a screw rod (28) rotatably mounted in the frame, a nut (29) threadedly connected to the screw rod (28), and a servo motor fixedly mounted on the top surface of the frame, wherein the output shaft of the servo motor is connected to the top end of the screw rod (28), a guide rail is fixedly arranged in the frame, and a slider (30) is fixedly arranged on the right side wall of the nut (29), and the slider (30) is slidably mounted on the guide rail.
6. A detection device for efficiently detecting the concentration of a composite algae extract according to claim 5, characterized in that: The sampling cylinder (18) and the connecting tube (19) are coaxially arranged, and the diameter of the sampling cylinder (18) is greater than the diameter of the connecting tube (19).
7. A detection device for efficiently detecting the concentration of a composite algae extract according to claim 6, characterized in that: A plurality of blind holes are formed on the right end surface of the plugging head (23); the left end of the tension spring (26) is fixed to the bottom of the blind hole, and the other end is fixed to the left end surface of the end cover (25).
8. The detection device for efficiently detecting the concentration of the composite algae extract according to claim 7, characterized in that: The detection device also includes a controller, which is electrically connected to the feed cylinder (6), the left cylinder (14), the right cylinder (16), the concentration detector (9) and the servo motor via signal lines.
9. A method for efficiently detecting the concentration of a composite algae extract, using the detection device for efficiently detecting the concentration of a composite algae extract according to claim 8, characterized in that: It includes the following steps: S1. A worker pours the newly extracted composite algae extract to be tested into a temporary storage tank (1); S2. Sampling the compound algae extract in the upper region, the middle region, and the lower region of the temporary storage tank (1). The specific operation steps are as follows: S21, controlling the servo motor of the screw nut pair (12) of the sampling assembly (4) to rotate forward, the servo motor drives the screw (28) to rotate forward, the nut (29) moves downward along the screw (28), the nut (29) drives the platform (13) to move downward, the platform (13) drives the left cylinder (14), the middle plate (15) and the right cylinder (16) to move downward synchronously, and then drives the left plate (22), the plugging head (23), the sampling tube (18) and the right plate (17) to move synchronously toward the direction of the composite algae extract in the temporary storage tank (1); when the platform (13) descends to a set distance, the controller controls the servo motor to turn off, at which time, the three sampling tubes (18) are respectively in the upper area, the middle area and the lower area of the temporary storage tank (1); S22, controlling the piston rod of the left cylinder (14) to retract to the left, the piston rod drives the left side plate (22) to move to the left, the left side plate (22) drives the three plugging heads (23) to move to the left synchronously, and the plugging heads (23) no longer block the left port of the connecting pipe (19); S23, controlling the piston rod of the right cylinder (16) to retract to the right, the piston rod drives the right side plate (17) to move to the right, the right side plate (17) drives the three connecting rods (21) to move to the right synchronously, the three connecting rods (21) respectively drive the slip rings (20) connected thereto to move to the right synchronously, when the slip ring (20) moves to the right in the sampling tube (18), the composite algae extract passes through the left port of the connecting tube (19), the connecting tube (19), the right port of the connecting tube (19) in sequence, and finally enters the sampling tube (18); when the piston rod of the right cylinder (16) is completely retracted, the composite algae extract in the upper layer area, the composite algae extract in the middle layer area, and the composite algae extract in the lower layer area are respectively extracted from the three sampling tubes (18); S24, controlling the piston rod of the left cylinder (14) to extend to the right, the piston rod drives the left side plate (22) to move to the right, the left side plate (22) drives the three plugging heads (23) to move to the right synchronously, the three plugging heads (23) respectively plug the left ports of the three connecting pipes (19) again, thereby finally achieving the sampling of the composite algae extract in the upper layer area, the composite algae extract in the middle layer area, and the composite algae extract in the lower layer area of the temporary storage tank (1); S3. After sampling, the servo motor of the screw nut pair (12) of the sampling assembly (4) is controlled to reverse, the servo motor drives the screw (28) to reverse, the nut (29) moves upward along the screw (28), the nut (29) drives the platform (13) to move upward, the platform (13) drives the left cylinder (14), the middle plate (15) and the right cylinder (16) to move upward synchronously, and then drives the left plate (22), the plugging head (23), the sampling tube (18) and the right plate (17) to move synchronously away from the temporary storage tank (1); when the platform (13) rises to the initial position, the controller controls the servo motor to turn off, at which time, the three plugging heads (23) are respectively opposite to the three docking tubes (8) on the left and right; S4. Detection of the concentration of the composite algae extract in the three sampling tubes (18), the specific operation steps are as follows: S41, the piston rod of the feed cylinder of the control detection component (3) extends to the right, the piston rod drives the mounting plate (7) to move to the right, and the mounting plate (7) drives the three docking sleeves (8) to move to the right synchronously. When the piston rod of the feed cylinder (6) extends a certain distance, the docking sleeve (8) just fits on the outside of the plugging head (23), and at the same time, the rod (11) in the docking sleeve (8) just enters the liquid passage hole (24) in the plugging head (23); as the piston rod of the feed cylinder (6) continues to extend to the right, the rod (11) pushes the end cover (25) to the right, so that the end cover (25) no longer blocks the liquid passage hole (24). At this time, the docking sleeve (8) is just connected to the connecting pipe (19); S42, controlling the piston rod of the right cylinder (16) to extend to the left, the piston rod drives the right side plate (17) to move to the left, the right side plate (17) drives the three connecting rods (21) to move to the left synchronously, the three connecting rods (21) respectively drive the slip rings (20) connected thereto to move to the left synchronously, when the slip ring (20) moves to the left in the sampling tube (18), the slip ring (20) squeezes the composite algae extract in the sampling tube (18) to the left, under the squeezing force, the composite algae extract in the sampling tube (18) sequentially passes through the right port of the connecting tube (19), the connecting tube (19), the left port of the connecting tube (19), and finally enters the docking tube (8); When the piston rod of the right cylinder (16) is fully extended, all the composite algae extracts in the sampling tube (18) are squeezed into the docking tube (8). At this time, the composite algae extracts in the upper region, the composite algae extracts in the middle region, and the composite algae extracts in the lower region are squeezed into the three docking tubes (8) respectively. At the same time, the composite algae extracts submerge the detection head (10) of the concentration detector (9); S43, after being stationary for a period of time, the concentration detectors (9) in the three docking tubes (8) respectively detect the concentrations of the compound algae extract in the upper layer area, the compound algae extract in the middle layer area, and the compound algae extract in the lower layer area, and the concentration detectors (9) transmit the concentration signals to the display screen of the controller; S5. The worker calculates the average value of the concentration of the compound algae extract in the upper region, the concentration of the compound algae extract in the middle region, and the concentration of the compound algae extract in the lower region. The average value is the concentration of the compound algae extract in the temporary storage tank (1).
Citation Information
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