A suspension porcelain insulator

By installing installation components in the steel cap of the suspended porcelain insulator and designing adjustment ball head and connecting rod on the steel feet, the insulator strings are realized conveniently disassembled and stable connection, solving the problems of insulator wear and detection in high winds in the prior art, and improving wind resistance and service life.

CN119252583BActive Publication Date: 2025-03-18LILING PUKOU HUAGAO ELECTRIC CERAMIC & ELECTRICAL APPLIANCE CO
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Patent Information

Application Number
CN202411777964.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-03-18
Estimated Expiration
2044-12-05

AI Technical Summary

Technical Problem

The existing suspended porcelain insulator has a simple structure, which is inconvenient to replace the steel feet, and the insulator is unadjustable, which cannot cope with the wear of the high-voltage wire in strong winds, and needs to be disassembled during inspection, which affects flexibility and service life.

Method used

A suspended porcelain insulator is designed, including an insulating body, a steel cap and a steel foot. Installation components are provided in the steel cap, including a threaded rod and a clamping table. An adjustment groove and a guide rod are provided between the clamping table. The steel foot can be steered by adjusting the ball head and the connecting rod, and combined with the elastic sheet and the fixing sheet, the steel foot is conveniently disassembled and the stable connection of the insulator string.

Benefits of technology

It effectively reduces the risk of porcelain insulators being damaged by vibration in strong winds, enhances the wind resistance of the insulator strings, simplifies the detection and maintenance process, and improves the flexibility and service life of the device.

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Abstract

The present invention provides a suspension porcelain insulator, which is characterized in that it comprises: an insulating body, a steel cap and a steel foot; the steel cap is fixedly connected to the upper part of the insulating body, the steel foot is installed inside the steel cap, and the bottom of the steel foot passes through the insulating body. The present invention arranges a mounting assembly inside the steel cap, wherein an adjustment groove is arranged between two groups of clamping tables, and an adjustment ball head can be placed inside the adjustment groove, and a fixing sheet and an elastic sheet are arranged outside a connecting rod. The clamping table is bonded to the bottom of the insulating body by an adhesive, and the steel foot can be turned through a horn groove and an adjustment groove, so that the porcelain insulator can effectively reduce the damage caused by the overall vibration when encountering strong winds. After an insulator string is formed, when encountering strong winds, a group of porcelain insulators is deflected, and the porcelain insulators below it are forced to reset vertically under the action of gravity, that is, the porcelain insulators in the insulator string are both integrated and independent of each other, which effectively enhances its wind resistance.
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Description

Technical Field

[0001] The invention relates to the technical field of insulators, in particular to a suspension porcelain insulator. Background Art

[0002] Suspension insulators are generally made of insulating parts, i.e. porcelain parts, and metal accessories, such as steel legs and iron caps, which are glued together or mechanically clamped. Insulators are widely used in power systems and are generally external insulation, working under atmospheric conditions. Overhead transmission lines, busbars of power plants and substations, and external live conductors of various electrical equipment must be supported by insulators and insulated from the earth or grounded objects or other conductors with potential differences.

[0003] The existing suspension porcelain insulator has a simple structure, and it is not convenient for users to replace the steel legs during use, thereby reducing the flexibility of the device; at the same time, the porcelain insulator is not adjustable and does not have a certain elastic potential energy. If the high-voltage line is blown by strong winds, the connecting parts between the insulator and the high-voltage line will be directly worn, resulting in damage to the connection between the insulator and the high-voltage line. At the same time, during the inspection process, the porcelain insulator needs to be disassembled to observe whether it can continue to be used. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the shortcomings of the prior art, the present invention provides the following technical solutions: a suspension porcelain insulator, characterized in that it comprises: an insulating body, a steel cap and a steel foot;

[0006] The steel cap is fixedly connected to the upper part of the insulating body, the steel foot is installed inside the steel cap, and the bottom of the steel foot passes through the insulating body;

[0007] A connecting groove is provided on the top of the steel cap, a mounting groove is provided inside the steel cap, a mounting assembly is provided inside the mounting groove, the mounting assembly comprises a threaded rod and two groups of clamping tables arranged opposite to each other, the threaded rod passes through the two groups of clamping tables, a thread is provided on the middle area outside the threaded rod, the thread is used to make the two groups of clamping tables move towards or away from each other at the same time, a guide rod is provided between the two groups of clamping tables, and an adjustment groove is provided on the adjacent sides of the two groups of clamping tables;

[0008] The steel foot includes a connecting rod, one end of which is fixedly connected to an adjusting ball head, the adjusting ball head is arranged inside an adjusting groove on one adjacent side of the two groups of clamping platforms, the other end of the connecting rod is fixedly connected to a connecting platform, the outside of the connecting rod is slidably connected to an elastic sheet, and the outside of the elastic sheet is fixedly connected to a fixing sheet.

[0009] As a further preference, an adapting groove communicating with the connecting groove is provided on the outside of the steel cap, and a limiting sliding groove is provided on the inside of the steel cap at the bottom of the adapting groove.

[0010] As a further preference, a top block is slidably connected inside the adapter groove, a spring which is always in a compressed state is arranged inside the limiting slide groove, a limiting plate is slidably connected inside the limiting slide groove, and the limiting plate and the top block are fixedly connected via a connecting column.

[0011] As a further preference, the steel cap is rotatably connected to the outside with a rotating sleeve, and a sealing plug is provided on the outside of the rotating sleeve.

[0012] As a further preference, both ends of the threaded rod are fixedly connected to limit rings, the threaded rod is rotatably connected to the inside of the steel cap, both ends of the threaded rod are provided with plum blossom grooves, and the ends of the threaded rod correspond to the positions of the sealing plugs.

[0013] As a further preference, guide rods are provided on the opposite sides of the two groups of clamping tables, and the guide rods are used to guide the two groups of clamping tables when they move towards or away from each other.

[0014] As a further preference, the fixing plate is fixedly connected to the bottom of the insulating body, a speaker groove is provided inside the insulating body, and the connecting rod passes through the speaker groove.

[0015] As a further preference, an alignment groove is provided at the bottom of the connecting platform, the depth of the alignment groove is less than 1 mm, and the top block is adapted to the size of the alignment groove.

[0016] (II) Beneficial effects

[0017] The present invention provides a suspension porcelain insulator, which has the following beneficial effects:

[0018] 1. The present invention arranges a mounting assembly inside the steel cap, wherein an adjustment groove is arranged between two groups of clamping tables, and an adjustment ball head can be placed inside the adjustment groove. Meanwhile, a fixing plate and an elastic plate are arranged outside the connecting rod. The clamping table is bonded to the bottom of the insulating body by an adhesive, and a horn groove is arranged inside the insulating body. Through the horn groove and the adjustment groove, the steel foot can be turned, thereby effectively reducing the damage caused by the overall vibration of the porcelain insulator when encountering strong winds. After the insulator string is formed, when encountering strong winds, a group of porcelain insulators will be deflected, and the porcelain insulators below it will be forced to reset vertically under the action of gravity, that is, the porcelain insulators in the insulator string are both integrated and independent of each other, which effectively enhances its wind resistance.

[0019] 2. After rotating the sealing plug to correspond with one end of the threaded rod and buckling the sealing plug, use a screwdriver to rotate the threaded rod so that the two sets of clamping tables move away from each other, thereby increasing the distance between the two sets of clamping tables, and the adjusting ball head can be placed between the two sets of adjusting grooves. Then, by reversing the threaded rod, the two sets of clamping tables will wrap the adjusting ball head through the adjusting groove, so that the steel foot can be easily disassembled. At the same time, when several sets of porcelain insulators are connected to each other, when the connecting table enters the connecting groove, by pressing the top block, after the connecting table completely enters the adjusting ball head, the top block will press against the alignment groove under the action of the spring, thereby improving the stability of the connecting table. When disassembling, you only need to squeeze the top block through the connecting table and then take out the connecting table through the adapter groove. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the sequential connection structure of the suspension porcelain insulators of the present invention;

[0021] Figure 2 It is a schematic diagram of the structure of the suspension porcelain insulator of the present invention;

[0022] Figure 3 It is a cross-sectional view of a suspension porcelain insulator of the present invention;

[0023] Figure 4 For the present invention Figure 3 A magnified view of the structure;

[0024] Figure 5 It is a schematic diagram of the structure of the installation assembly of the present invention;

[0025] Figure 6 It is a schematic diagram of the steel foot structure of the present invention;

[0026] Figure 7 It is a schematic diagram of the structure of the top block abutting against the connecting platform of the present invention.

[0027] In the figure: 100 insulating body, 200 steel cap, 201 connecting groove, 202 adapting groove, 203 rotating sleeve, 204 sealing plug, 205 top block, 206 clamping table, 207 limiting plate, 208 spring, 209 limiting slide groove, 210 guide rod, 211 threaded rod, 212 limiting switch, 213 adjusting groove, 300 steel foot, 301 adjusting ball head, 302 connecting rod, 303 fixing plate, 304 connecting table, 305 elastic plate. DETAILED DESCRIPTION

[0028] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0029] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0032] The disclosure below provides many different embodiments or examples to realize different structures of the present invention. In order to simplify the disclosure of the present invention, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the present invention. In addition, the present invention can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplicity and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed. In addition, the present invention provides various specific examples of processes and materials, but those of ordinary skill in the art can be aware of the application of other processes and / or the use of other materials.

[0033] like Figure 1-7 As shown, this embodiment provides a suspension porcelain insulator, characterized in that it includes: an insulating body 100, a steel cap 200 and a steel foot 300;

[0034] The steel cap 200 is fixedly connected to the upper part of the insulating body 100, and the steel foot 300 is installed inside the steel cap 200, and the bottom of the steel foot 300 passes through the insulating body 100;

[0035] A connecting groove 201 is provided on the top of the steel cap 200, and a mounting groove is provided inside the steel cap 200. A mounting assembly is provided inside the mounting groove. The mounting assembly includes a threaded rod 211 and two sets of clamping platforms 206 arranged opposite to each other. The threaded rod 211 passes through the two sets of clamping platforms 206. A thread is provided in the middle area outside the threaded rod 211. The thread is used to make the two sets of clamping platforms 206 move toward or away from each other at the same time. A guide rod 210 is provided between the two sets of clamping platforms 206. An adjustment groove 213 is provided on the adjacent sides of the two sets of clamping platforms 206.

[0036] The steel foot 300 includes a connecting rod 302, one end of which is fixedly connected to an adjusting ball head 301, and the adjusting ball head 301 is arranged inside an adjusting groove 213 on an adjacent side of the two sets of clamping platforms 206. The other end of the connecting rod 302 is fixedly connected to a connecting platform 304. The outside of the connecting rod 302 is slidably connected to an elastic sheet 305, and the outside of the elastic sheet 305 is fixedly connected to a fixing sheet 303.

[0037] It should be noted that several groups of porcelain insulators can be connected in sequence to form an insulator string, and the number of porcelain insulators in the insulator string shall not exceed 10.

[0038] Furthermore, an adapting groove 202 communicating with the connecting groove 201 is provided on the outside of the steel cap 200 , and a limiting sliding groove 209 is provided inside the steel cap 200 at the bottom of the adapting groove 202 .

[0039] Specifically, the connection platform 304 is inserted into the connection slot 201 through the adaption slot 202 to complete the connection between the porcelain insulators.

[0040] Furthermore, a top block 205 is slidably connected inside the adapter groove 202, a spring 208 which is always in a compressed state is arranged inside the limiting groove 209, a limiting plate 207 is slidably connected inside the limiting groove 209, and the limiting plate 207 is fixedly connected to the top block 205 via a connecting column.

[0041] The spring 208 pushes the top block 205 to move upward, so that the top block 205 can press against the bottom of the connecting platform 304 .

[0042] Furthermore, the steel cap 200 is externally rotatably connected to a rotating sleeve 203 , and a sealing plug 204 is disposed externally of the rotating sleeve 203 .

[0043] It can be understood that the corresponding position of the sealing plug 204 can be adjusted by rotating the rotating sleeve 203 .

[0044] It should be noted that the sealing plug 204 is specifically an elastic sheet, and the sealing plug 204 can be buckled out from the outside of the rotating sleeve 203.

[0045] Furthermore, both ends of the threaded rod 211 are fixedly connected to the limiting ring 212, the threaded rod 211 is rotatably connected to the inside of the steel cap 200, and both ends of the threaded rod 211 are provided with a hexagram groove, and the end of the threaded rod 211 corresponds to the position of the sealing plug 204.

[0046] Among them, after rotating the sealing plug 204 to correspond with one end of the threaded rod 211, the sealing plug 204 is buckled out, and the threaded rod 211 can be rotated using a screwdriver to make the two groups of clamping platforms 206 move away from each other, thereby increasing the distance between the two groups of clamping platforms 206, and the adjusting ball head 301 can be placed between the two groups of adjusting grooves 213. Then, by reversing the threaded rod 211, the two groups of clamping platforms 206 will wrap the adjusting ball head 301 through the adjusting groove 213.

[0047] In other embodiments, a spring may be provided on the side of the two groups of clamping platforms 206 facing away from each other, and the two ends of the spring are respectively fixedly connected to the outside of the clamping platform 206 and the inner wall of the installation groove, so that the spring will squeeze the outside of the clamping platform 206.

[0048] Furthermore, guide rods 210 are provided on the opposite sides of the two groups of clamping platforms 206 , and the guide rods 210 are used to guide the two groups of clamping platforms 206 when they move toward or away from each other.

[0049] It can be understood that one end of the guide rod 210 is fixedly connected to any one group of clamping platforms 206, and a guide groove is provided at a corresponding position of the other group of clamping platforms 206, and the guide rod 210 is slidably connected inside the guide groove.

[0050] Furthermore, the fixing sheet 303 is fixedly connected to the bottom of the insulating body 100 , a speaker groove is provided inside the insulating body 100 , and the connecting rod 302 passes through the speaker groove.

[0051] It should be noted that the minimum diameter of the horn groove is matched with the diameter of the adjustment ball head 301 .

[0052] After the two sets of clamping platforms 206 are separated, the steel foot 300 can be taken out through the speaker slot, and the steel foot 300 can be quickly replaced by rotating the threaded rod 211 with a screwdriver.

[0053] Furthermore, the steel foot 300 can be turned by means of the horn groove and the adjustment groove 213, thereby effectively reducing the damage caused by the overall vibration of the porcelain insulator when encountering strong winds. After the insulator string is formed, when encountering strong winds, a group of porcelain insulators will be deflected, and the porcelain insulators below it will be forced to return vertically under the action of gravity, that is, the porcelain insulators in the insulator string are both integrated and independent of each other, which effectively enhances its wind resistance.

[0054] It can be understood that the fixing sheet 303 is bonded to the bottom of the insulating body 100 by adhesive.

[0055] It should be noted that the maximum turning angle of the steel foot 300 is 15°.

[0056] Furthermore, an alignment groove is provided at the bottom of the connecting platform 304, the depth of the alignment groove is less than 1 mm, and the top block 205 is adapted to the size of the alignment groove.

[0057] Specifically, when the connecting platform 304 enters the connecting groove 201 , by pressing the top block 205 , after the connecting platform 304 completely enters the adjusting ball head 301 , the top block 205 will press against the alignment groove under the action of the spring 208 , thereby improving the stability of the connecting platform 304 .

[0058] When disassembling, the connecting platform 304 can be taken out by squeezing the top block 205 through the connecting platform 304 and then passing through the adapting groove 202 .

[0059] The suspension porcelain insulator provided by the present invention is provided with a mounting assembly inside a steel cap 200, wherein an adjustment groove 213 is provided between two groups of clamping platforms 206, an adjustment ball head 301 can be placed inside the adjustment groove 213, and a fixing sheet 303 and an elastic sheet 305 are provided outside a connecting rod 302, the clamping platform 206 is bonded to the bottom of an insulating body 100 by an adhesive, and a horn groove is provided inside the insulating body 100, and the steel leg 300 can be turned through the horn groove and the adjustment groove 213, so that the porcelain insulator can be effectively reduced in the event of overall vibration and thus damage caused when encountering strong winds. After an insulator string is formed, when encountering strong winds, a group of porcelain insulators is deflected, and the porcelain insulators below it are forced to be vertically reset under the action of gravity, that is, the porcelain insulators in the insulator string are both integrated and independent of each other, and their wind resistance is effectively enhanced.

[0060] Secondly, after rotating the sealing plug 204 to correspond to one end of the threaded rod 211, the sealing plug 204 is buckled out, and the threaded rod 211 can be rotated with a screwdriver to make the two groups of clamping platforms 206 move away from each other, thereby increasing the distance between the two groups of clamping platforms 206, and the adjusting ball head 301 can be placed between the two groups of adjusting grooves 213. Then, by reversing the threaded rod 211, the two groups of clamping platforms 206 will wrap the adjusting ball head 301 through the adjusting groove 213, so that the steel foot 300 can be easily disassembled. At the same time, when several groups of porcelain insulators are connected to each other, when the connecting platform 304 enters the connecting groove 201, by pressing the top block 205, after the connecting platform 304 completely enters the adjusting ball head 301, the top block 205 will resist the alignment groove under the action of the spring 208, thereby improving the stability of the connecting platform 304. When disassembling, it is only necessary to squeeze the top block 205 through the connecting platform 304 and then take out the connecting platform 304 through the adapter groove 202.

[0061] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A suspension porcelain insulator, characterized in that: include: Insulating body (100), steel cap (200) and steel foot (300); The steel cap (200) is fixedly connected to the upper part of the insulating body (100), the steel foot (300) is installed inside the steel cap (200), and the bottom of the steel foot (300) passes through the insulating body (100); A connecting groove (201) is provided on the top of the steel cap (200), a mounting groove is provided inside the steel cap (200), a mounting assembly is provided inside the mounting groove, the mounting assembly comprises a threaded rod (211) and two groups of clamping tables (206) arranged opposite to each other, the threaded rod (211) passes through the two groups of clamping tables (206), a thread is provided on the middle area outside the threaded rod (211), the thread is used to make the two groups of clamping tables (206) move towards or away from each other at the same time, a guide rod (210) is provided between the two groups of clamping tables (206), and an adjustment groove (213) is provided on the adjacent sides of the two groups of clamping tables (206); The steel foot (300) comprises a connecting rod (302), one end of the connecting rod (302) is fixedly connected to an adjusting ball head (301), the adjusting ball head (301) is arranged inside an adjusting slot (213) on one side adjacent to the two groups of clamping platforms (206), the other end of the connecting rod (302) is fixedly connected to a connecting platform (304), the outside of the connecting rod (302) is slidably connected to an elastic sheet (305), and the outside of the elastic sheet (305) is fixedly connected to a fixing sheet (303); An adapting groove (202) communicating with the connecting groove (201) is formed on the outside of the steel cap (200), and a limiting sliding groove (209) is formed on the inside of the steel cap (200) at the bottom of the adapting groove (202); The adapting groove (202) is internally slidably connected to a top block (205), the limiting sliding groove (209) is internally provided with a spring (208) which is always in a compressed state, the limiting sliding groove (209) is internally slidably connected to a limiting plate (207), and the limiting plate (207) is fixedly connected to the top block (205) via a connecting column; The fixing plate (303) is fixedly connected to the bottom of the insulating body (100); a speaker groove is provided inside the insulating body (100); and the connecting rod (302) passes through the speaker groove; An alignment groove is provided at the bottom of the connection platform (304), the depth of the alignment groove is less than 1 mm, and the top block (205) is adapted to the size of the alignment groove.

2. A suspension porcelain insulator according to claim 1, characterized in that: The steel cap (200) is rotatably connected to a rotating sleeve (203) on the outside, and a sealing plug (204) is arranged on the outside of the rotating sleeve (203).

3. A suspension porcelain insulator according to claim 2, characterized in that: Limiting rings (212) are fixedly connected to the outside of both ends of the threaded rod (211), the threaded rod (211) is rotatably connected to the inside of the steel cap (200), and plum blossom grooves are provided at both ends of the threaded rod (211), and the ends of the threaded rod (211) correspond to the positions of the sealing plug (204).

4. A suspension porcelain insulator according to claim 1, characterized in that: A guide rod (210) is provided on the opposite side of the two groups of clamping tables (206), and the guide rod (210) is used to guide the two groups of clamping tables (206) when they move towards or away from each other.

Citation Information

Patent Citations

  • High-altitude suspension insulator easy to disassemble and assemble

    CN112103014A

  • Suspension type porcelain insulator with steel foot quick replacement structure

    CN114783700A

  • Disc-shaped suspension insulator

    CN221805192U