Fresh corn kernel cleaning and screening system

Abstract

The invention relates to a fresh corn kernel cleaning and screening system. The fresh corn kernel cleaning and screening system comprises a carrier storage assembly and a cleaning assembly matched with the carrier storage assembly. A circular box body for storing a mixture of corn seeds and corn stigma or corn leaves is arranged below the cleaning assembly; the cleaning assembly is provided with a mechanical arm in a rotating mode, rotating cone shaft parts are arranged at the end of the mechanical arm at equal intervals, and hollow inner holes of hand cone sleeve parts are arranged on the rotating cone shaft parts in a sleeving mode. Finger parts are distributed on the outer side wall of the hand taper sleeve part; the finger part is used for rotationally winding corn stigma or corn leaves; the device is reasonable in design, compact in structure and convenient to use.

Description

Technical Field

[0001] The invention relates to a fresh corn kernel cleaning and screening system, which is also applicable to dry corn kernels and is used for separating fresh corn kernels from corn husks. Background Art

[0002] In the corn separation project developed by the applicant and its cooperative units, the separation of corn cobs and corn kernels was first aimed at and the corresponding equipment was provided. However, during this series of separations, a large amount of crushed corn kernels would be mixed with corn silk, corn stalks, corn cobs, corn leaves and their debris and could not be separated.

[0003] The existing method is to perform single separation by blowing, vibration, etc., but it is unable to separate corn silk or debris of the same mass or size as corn seeds.

[0004] How to achieve more thorough separation without damaging the corn kernels has become a technical problem that needs to be solved urgently. Summary of the invention

[0005] The technical problem to be solved by the present invention is generally to provide a fresh corn kernel cleaning and screening system.

[0006] To solve the above problems, the technical solution adopted by the present invention is: In order to clean the long and thin corn silk, a fresh corn kernel cleaning and screening system is provided, which comprises a carrier storage component and a cleaning component matched with the carrier storage component; a circular box storing a mixture of corn kernels and corn stalks, corn silk or corn leaves is arranged under the cleaning component; The cleaning component has a mechanical arm that is rotatably arranged, and a rotating cone shaft portion is equally arranged at the end of the mechanical arm, and a hollow inner hole of a hand cone sleeve portion is sleeved on the rotating cone shaft portion; and fingers are distributed on the outer side wall of the hand cone sleeve portion; The fingers are used to twist and wrap corn silk or corn leaves; The carrier storage component is used to remove the hand cone cover part wrapped with corn silk or corn husk from the cleaning component and install the hand cone cover part on the cleaning component.

[0007] As a further improvement of the above technical solution: In order to quickly clean corn silk or corn leaves, the hand cone sleeve of the cleaning component has a stirring station and a replacement station; At the mixing station, the fingers rotate in a round box to wrap around corn silk or corn leaves; At the replacement station, replace the hand cone sleeve.

[0008] In order to realize the rapid replacement of the carrier bearing cone sleeve, the carrier storage assembly includes a carrier base; a rotating spindle assembly is horizontally mounted on the carrier base; and a carrier rotating disk is arranged at the end of the rotating spindle assembly; A plurality of carrier clamps are distributed on the vertical surface of the carrier rotating disk; The carrier card head is set in equal parts.

[0009] In order to achieve the better effect of fast and large-scale taper sleeves, the carrier chuck corresponds to the rotating taper shaft part; the number of the carrier chucks is an integral multiple of the number of the rotating taper shaft parts.

[0010] In order to realize automatic clamping of the sleeve, a tapered shaft portion is provided on the carrier rotating disk; the carrier clamping head includes a tapered sleeve sleeve mounted on the tapered shaft portion; and a lateral through groove is provided on the outer side wall of the tapered sleeve; An elastic key is arranged in the lateral through slot; The end of the tapered shaft portion is provided with a threaded hole, in which a front top nut head of a fastening tapered sleeve is connected.

[0011] In order to automatically clean the influence of the hair on the subsequent separation, the robot arm includes a cleaning rack group; an oblique base is arranged at the end of the robot arm of the cleaning rack group; A rotating manipulator is rotatably arranged on the oblique end of the oblique base; and the tapered shaft portion is distributed on the end surface of the rotating manipulator.

[0012] In order to facilitate the connection of the cone sleeve, the rear end of the hand cone sleeve is sleeved on the cone shaft; The front end of the hand cone sleeve exposes the cone shaft; The fastening cone kit is used to be inserted into the front section of the hollow inner hole of the hand cone sleeve.

[0013] Furthermore, the front section of the elastic key is lower than the outer end of the lateral through slot and the middle section to the rear section of the elastic key gradually emerges from the outer end of the lateral through slot; The outer side wall of the elastic key is used for pressure contact with the inner side wall of the hollow inner hole of the hand cone sleeve.

[0014] In order to realize the elastic key clamping, the cross section of the elastic key is T-shaped; A spring or an electromagnetic part or an air bag is arranged between the step surface of the elastic key and the inner wall of the fastening cone set; In order to realize automatic station rotation, the inclination angle of the oblique end is 45 degrees.

[0015] As a working principle, at the mixing station, the rotary manipulator rotates, and the rotary manipulator simultaneously realizes rotation and revolution in the circular box, so that the fingers rotate and wrap the corn silk or corn leaves; Then, the rotary manipulator rotates with the axis of the oblique end of the oblique base as the reference, so that the cone shaft part swings from the vertical state of the mixing station to the horizontal state of the replacement station; Secondly, when changing the workstation, the robot arm of the cleaning rack group is extended or the rotating spindle assembly is extended, so that the taper sleeve enters the front section of the hollow inner hole of the hand taper sleeve and tightens; Again, the mechanical arm of the cleaning rack group is retracted or retracted, and the cone set with the hand cone set is separated from the rotating cone shaft; Afterwards, the rotating spindle assembly is rotated at a set angle so that the cleaned cone sleeve faces the rotating cone shaft portion; Then, the mechanical arm of the cleaning rack group is extended or the rotating spindle assembly is extended, so that the rotating cone shaft part enters the rear section of the hollow inner hole of the hand cone sleeve part and is tightened; Afterwards, the elastic key is separated from the inner wall of the hollow inner hole of the hand cone sleeve by pressure, and the replacement is completed.

[0016] The invention has reasonable design, low cost, durability, safety and reliability, simple operation, time and labor saving, money saving, compact structure and convenient use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic diagram of a separation system of the present invention.

[0018] Figure 2 It is a schematic diagram of the structure of the carrier storage component of the present invention.

[0019] Figure 3 It is a schematic diagram of the cleaning component structure of the present invention.

[0020] Among them: 1. Carrier storage assembly; 2. Cleaning assembly; 3. Carrier base; 4. Rotating spindle assembly; 5. Carrier rotating disk; 6. Carrier clamp; 7. Cone shaft; 8. Cone kit; 9. Front top nut head; 10. Lateral through slot; 11. Elastic key; 12. Cleaning frame group; 13. Oblique base; 14. Rotating manipulator; 15. Mixing station; 16. Replacement station; 30. Hand cone sleeve; 31. Finger; 32. Rotating cone shaft; 33. Hollow inner hole. DETAILED DESCRIPTION

[0021] like Figure 1-3 The fresh corn kernel cleaning and screening system of this embodiment includes a carrier storage component 1 and a cleaning component 2 matched with the carrier storage component 1; a circular box storing a mixture of corn kernels and corn silk or corn leaves is arranged under the cleaning component 2; the circular shape is adopted to achieve sufficient stirring and avoid dead corners.

[0022] The cleaning component 2 has a rotatable mechanical arm, at the end of which a rotating cone shaft portion 32 is equally divided, and a hollow inner hole 33 of a hand cone sleeve portion 30 is mounted on the rotating cone shaft portion 32; finger portions 31 are distributed on the outer wall of the hand cone sleeve portion 30; the finger portions 31 are used for rotating and winding corn silk or corn leaves; thereby achieving the collection and winding of slender fiber hairs or corn husks that affect subsequent processes.

[0023] The carrier storage assembly 1 is used to remove the hand cone cover 30 wrapped with corn silk or corn husk from the cleaning assembly 2 and to install the hand cone cover 30 on the cleaning assembly 2.

[0024] The hand cone sleeve part 30 of the cleaning assembly 2 has a stirring station 15 and a replacement station 16; At the stirring station 15, the finger portion 31 rotates in the circular box to wrap around corn silk or corn leaves; At the replacement station 16, the hand cone sleeve 30 is replaced. It can realize the overall removal of the wound hair, centralized processing, and improve efficiency.

[0025] The carrier storage assembly 1 includes a carrier base 3; a rotating spindle assembly 4 is horizontally mounted on the carrier base 3; and a carrier rotating disk 5 is disposed at the end of the rotating spindle assembly 4; A plurality of carrier clamps 6 are distributed on the vertical surface of the carrier rotating disk 5; The carrier clamp is divided into 6 equal parts.

[0026] The carrier clamp 6 corresponds to the rotating cone shaft portion 32 ; the number of the carrier clamp 6 is an integral multiple of the number of the rotating cone shaft portions 32 , thereby realizing automatic overall removal and replacement, and the degree of automation is high.

[0027] In order to realize automatic removal and replacement, and provide clamping force and release, a tapered shaft portion 7 is provided on the carrier rotating disk 5; the carrier clamp 6 includes a tapered sleeve 8 mounted on the tapered shaft portion 7; and a lateral through groove 10 is provided on the outer side wall of the tapered sleeve 8; An elastic key 11 is provided in the lateral through slot 10; In order to achieve fixation, the end of the tapered shaft portion 7 has a threaded hole, in which a front top nut head 9 of a fastening cone sleeve 8 is connected.

[0028] The finger portion 31 may be made of rubber, and may have structures such as wrinkles, grooves, or burrs on the finger portion 31, so as to facilitate the winding of longer hairs.

[0029] In order to clean the hair, the robot arm includes a cleaning frame group 12; an inclined base 13 is arranged at the end of the robot arm of the cleaning frame group 12; and rotation is achieved.

[0030] As a basic structure, a rotary manipulator 14 is rotatably mounted on an oblique end of an oblique base 13 ; and a tapered shaft portion 32 is distributed on an end surface of the rotary manipulator 14 .

[0031] The rear end of the hand cone sleeve portion 30 is sleeved on the cone shaft portion 32; The front end of the hand cone sleeve 30 exposes the cone shaft 32; The fastening cone sleeve 8 is used to be inserted into the front section of the hollow inner hole 33 of the hand cone sleeve portion 30 .

[0032] The front section of the elastic key 11 is lower than the outer end of the lateral through slot 10 and the middle section to the rear section of the elastic key 11 gradually exposes the outer end of the lateral through slot 10; The outer wall of the elastic key 11 is used to be in pressure contact with the inner wall of the hollow inner hole 33 of the hand cone sleeve 30 .

[0033] The cross section of the elastic key 11 is T-shaped, so that it can be inserted and prevented from being exposed as a whole; A spring or an electromagnetic part or an air bag is arranged between the step surface of the elastic key 11 and the inner wall of the fastening cone sleeve 8; these are all protection ranges.

[0034] The inclined angle of the oblique end is 45 degrees, allowing vertical and horizontal rotation.

[0035] At the stirring station 15, the rotary manipulator 14 rotates, and the rotary manipulator 14 simultaneously realizes rotation and revolution in the circular box, so that the finger part 31 rotates and wraps the corn silk or corn leaf; Then, the rotary manipulator 14 rotates with the axis of the oblique end of the oblique base 13 as a reference, so that the conical shaft portion 32 swings from the vertical state of the stirring station 15 to the horizontal state of the replacement station 16; Secondly, at the replacement station 16, the robot arm of the cleaning frame assembly 12 is extended or the rotating spindle assembly 4 is extended, so that the cone sleeve 8 enters the front section of the hollow inner hole 33 of the hand cone sleeve portion 30 and is tightened; Again, the mechanical arm of the cleaning rack assembly 12 is retracted or withdrawn, and the cone sleeve 8 with the hand cone sleeve portion 30 is separated from the rotating cone shaft portion 32; Afterwards, the rotating spindle assembly 4 is rotated by a set angle so that the cleaned cone sleeve 8 faces the rotating cone shaft portion 32; Then, the mechanical arm of the cleaning frame assembly 12 is extended or the rotating spindle assembly 4 is extended, so that the rotating cone shaft portion 32 enters the rear section of the hollow inner hole 33 of the hand cone sleeve portion 30 and is tightened; Afterwards, the elastic key 11 is separated from the inner wall of the hollow inner hole 33 of the hand cone sleeve 30 by pressure, and the replacement is completed.

[0036] The beneficial effects of the present invention are as follows: the present invention solves the problem that the prior art cannot clean long and thin corn husks or corn silks, solves the interference of thin corn silks and corn husks winding around the main shaft components, and solves the technical problem of requiring regular manual cleaning. The carrier storage component 1 realizes the rapid collection and centralized cleaning of the winding long and thin fibers, and the cleaning does not affect the normal work. The cleaning component 2 realizes the winding by rotation and revolution. However, the existing method of rotation and revolution structure, the prior art does not propose a solution and technical inspiration to solve the long and thin soft debris such as long and thin corn silk.

[0037] The present invention uses a conventional structure for the carrier base 3, a rotating spindle assembly 4 to realize rotation, and a carrier rotating disk 5 to realize the installation of a carrier clamp 6, so as to facilitate the replacement of the taper sleeve. The elastic key 11 is elastically movable through the tapered shaft portion 7, the taper sleeve 8, the front top nut head 9, and the lateral through slot 10, so as to realize the clamping of the taper friction force.

[0038] The present invention adopts a conventional structure by cleaning the frame group 12, and realizes driving the hand cone sleeve part 30 to rotate through the inclined base 13 and the rotating manipulator 14, and realizes winding through the finger part 31. The rotating cone shaft part 32 is preferably a taper, and the hollow inner hole 33 is preferably a double taper, that is, the rear section cooperates with the rotating cone shaft part 32, and the front section cooperates with the head 9 laterally. By rotating 45 degrees, the movement of the stirring station 15 and the replacement station 16 is realized, and components such as motors and bolts are omitted.

[0039] The present invention is fully described for a clearer disclosure, and the prior art is not listed one by one.

[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some of the technical features therein with equivalents; it is obvious for those skilled in the art to combine multiple technical solutions of the present invention. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention. The technical contents not described in detail in the present invention are all known technologies.

Claims

1. A fresh corn kernel cleaning and screening system, characterized in that: It comprises a carrier storage component (1) and a cleaning component (2) matched with the carrier storage component (1); a circular box storing a mixture of corn seeds and corn silk or corn leaves is arranged below the cleaning component (2); The cleaning assembly (2) comprises a rotatably arranged mechanical arm, a rotating cone shaft portion (32) being equally arranged at the end of the mechanical arm, a hollow inner hole (33) of a hand cone sleeve portion (30) being sleeved on the rotating cone shaft portion (32); and finger portions (31) being distributed on the outer side wall of the hand cone sleeve portion (30); The finger portion (31) is used for rotating and winding corn silk or corn leaves; The carrier storage assembly (1) is used to remove the hand cone sleeve (30) wrapped with corn silk or corn husk from the cleaning assembly (2) and to install the hand cone sleeve (30) on the cleaning assembly (2).

2. The fresh corn kernel cleaning and screening system according to claim 1, characterized in that: The hand cone sleeve portion (30) of the cleaning component (2) has a stirring station (15) and a replacement station (16); At the stirring station (15), the finger portion (31) rotates in the circular box to wrap around corn silk or corn leaves; At the replacement station (16), the hand cone sleeve portion (30) is replaced.

3. The fresh corn kernel cleaning and screening system according to claim 1, characterized in that: Used for separating fresh corn kernels from corn husks; the carrier storage assembly (1) comprises a carrier base (3); a rotating spindle assembly (4) is horizontally mounted on the carrier base (3); and a carrier rotating disk (5) is arranged at the end of the rotating spindle assembly (4); A plurality of carrier clamps (6) are distributed on the vertical surface of the carrier rotating disk (5); The carrier clamping heads (6) are arranged in equal parts.

4. The fresh corn kernel cleaning and screening system according to claim 3, characterized in that: The carrier clamp (6) corresponds to the rotating cone shaft portion (32); the number of the carrier clamp (6) is an integral multiple of the number of the rotating cone shaft portions (32).

5. The fresh corn kernel cleaning and screening system according to claim 4, characterized in that: A tapered shaft portion (7) is provided on the carrier rotating disk (5); the carrier chuck (6) comprises a tapered sleeve (8) sleeved on the tapered shaft portion (7); and a lateral through groove (10) is provided on the outer side wall of the tapered sleeve (8); An elastic key (11) is arranged in the lateral through groove (10); The end of the tapered shaft portion (7) is provided with a threaded hole, and a front top nut head (9) of a fastening tapered sleeve (8) is connected to the threaded hole.

6. The fresh corn kernel cleaning and screening system according to claim 5, characterized in that: The mechanical arm comprises a cleaning frame group (12); an oblique base (13) is provided at the end of the mechanical arm of the cleaning frame group (12); A rotating manipulator (14) is rotatably arranged on the oblique end of the oblique base (13); and the tapered shaft portion (32) is distributed on the end surface of the rotating manipulator (14).

7. The fresh corn kernel cleaning and screening system according to claim 6, characterized in that: The rear end of the hand cone sleeve portion (30) is sleeved on the cone shaft portion (32); The front end of the hand cone sleeve (30) exposes the cone shaft (32); The fastening cone sleeve (8) is used to be inserted into the front section of the hollow inner hole (33) of the hand cone sleeve (30).

8. The fresh corn kernel cleaning and screening system according to claim 7, characterized in that: The front section of the elastic key (11) is lower than the outer end of the lateral through slot (10), and the middle section to the rear section of the elastic key (11) gradually emerges from the outer end of the lateral through slot (10); The outer side wall of the elastic key (11) is used for pressure contact with the inner side wall of the hollow inner hole (33) of the hand cone sleeve (30).

9. The fresh corn kernel cleaning and screening system according to claim 7, characterized in that: The cross section of the elastic key (11) is T-shaped; A spring or an electromagnetic part or an air bag is arranged between the step surface of the elastic key (11) and the inner wall of the fastening cone sleeve (8); The inclination angle of the oblique end portion is 45 degrees.

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