Cleaning equipment for preserved egg production and cleaning method thereof
By using lifting egg trays and rolling sweep multi-point spin cleaning modules in the egg cleaning equipment, the problems of cleaning blind spots and uneven cleaning are solved, and the comprehensive and thorough cleaning of the egg surface is achieved, which improves the cleaning efficiency and Security.
Patent Information
- Application Number
- CN202411503526.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-10-25
AI Technical Summary
There are cleaning blind spots in existing egg cleaning equipment during the cleaning process, resulting in some areas on the surface of the egg still remaining lime soil and grass ash, which affects the hygiene and appearance quality of the egg, and is unevenly cleaned and needs to be re-washed.
A kind of egg production and cleaning equipment was designed, using lifting egg trays and rolling sweep multi-point spin cleaning modules. The egg trays are realized by combining the inverted U-shaped hollow frame and the rolling sweep multi-point spin cleaning modules. Clean the upper and lower surfaces evenly to ensure that all parts can be cleaned and avoid cleaning blind spots.
The uniform cleaning of the surface of the peeled egg is achieved, ensuring thorough cleaning of the peeled egg, improving cleaning efficiency, saving labor costs, and reducing the damage rate of the peeled egg.
Smart Images

Figure CN119257026A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of preserved egg production, and in particular to preserved egg production cleaning equipment and a cleaning method thereof. Background Art
[0002] The main function of the preserved egg cleaning equipment is to remove the lime and grass ash on the outer layer of the preserved egg shell to ensure the hygiene and beauty of the preserved egg. During the production process of preserved eggs, after the yeast fermentation period, a layer of lime and grass ash will adhere to the surface of the eggshell. These substances not only affect the appearance of the preserved egg, but may also contain bacteria and impurities. This type of preserved egg cleaning equipment is mainly composed of a cleaning tank, a cleaning water circulation system, a cleaning nozzle and a cleaning control system. The cleaning tank is the main part, which is used to hold the preserved eggs and clean them. The cleaning water circulation system includes a water pump, a water tank and a pipe, which is responsible for providing cleaning water and keeping the cleaning water clean. The cleaning nozzle is installed on the top of the cleaning tank to spray the cleaning water evenly onto the surface of the preserved egg. The cleaning control system includes a control panel, sensors and actuators to operate the equipment and monitor the cleaning process. The structural principle is to utilize a cleaning water circulation system and a cleaning nozzle to remove the lime soil and grass ash on the surface of the preserved eggs through the power of high-pressure water flow; as disclosed in the authorization announcement number CN117426329A, a preserved egg production cleaning device includes a bottom plate and a water storage tank, a support tube is provided at the upper end of the bottom plate, a preserved egg conveyor belt is fixedly installed at one end of the support tube, a plurality of elliptical holes are provided on the surface of the preserved egg conveyor belt, two water storage tanks are provided, a pipeline is fixedly installed at the upper end of the water storage tank, a driving motor is provided at the upper end of the water storage tank, a rotating shaft is fixedly connected to the output end of the driving motor, and a rotating shaft is fixedly connected to the surface of the rotating shaft with a first bevel gear. The meshing second bevel gear is provided with an elliptical hole at the upper end of the preserved egg conveyor belt, so that the preserved eggs can be fixed on the preserved egg conveyor belt for easy cleaning. By arranging cleaning equipment and nozzles on the lower surface of the pipeline, the preserved eggs enter the preserved egg conveyor belt and are washed by the corresponding cleaning equipment. However, during the implementation of the above technical scheme, the preserved eggs to be washed are located in the elliptical holes of the conveyor belt. Since the nozzle sprays the cleaning liquid from top to bottom, the preserved eggs located on the inner side of the conveyor belt will be difficult to be sprayed and rinsed, thereby forming a part of the cleaning blind area. The uneven cleaning effect will cause some areas on the surface of the preserved eggs to still have lime soil and grass ash remaining, affecting the hygiene and appearance quality of the preserved eggs. At this time, only repeated washing can be carried out. Summary of the invention
[0003] The purpose of the present invention is to provide a preserved egg production cleaning equipment and a cleaning method thereof. Several preserved eggs to be cleaned are placed in an egg tray assembly, and an upper lifting egg tray applies pressure to the egg tray assembly to ensure that the preserved eggs are limited in position. A flushing device is arranged above the equipment. When the flushing device sprays cleaning liquid downward, the lifting and lifting unit makes the inverted U-shaped hollow frame and the rolling and sweeping multi-point self-spinning cleaning module close to the preserved eggs and makes the rolling and sweeping multi-point self-spinning cleaning module contact with the lower surface of the preserved eggs. At this time, the upper part of the preserved eggs is rinsed, and the lower part of the preserved eggs is scrubbed. After the preserved eggs have been cleaned for a period of time, the face-changing flipping module makes the upper lifting egg tray and the lower egg tray assembly flip 180 degrees, and continues to clean, so as to solve the problems raised in the above-mentioned background technology.
[0004] To achieve the above object, the present invention provides the following technical solution: a preserved egg production and cleaning device, comprising: A bottom frame, a transmission box and a second shaft frame are fixed on both sides of the top of the bottom frame respectively, a square-mouthed longitudinal arm is rotatably mounted on the outer wall of the transmission box and the bottom frame on one side opposite to each other, an egg tray assembly is fixed between the two square-mouthed longitudinal arms, an upper lifting egg tray for limiting the preserved eggs together with the egg tray assembly is installed inside one of the square-mouthed longitudinal arms, and a face-changing and flipping module for driving the square-mouthed longitudinal arm, the egg tray assembly and the upper lifting egg tray to rotate is installed inside the transmission box; A lifting and lowering unit is installed on the top of the base frame, a rolling sweep type multi-point self-spin cleaning module is installed on the movable end of the lifting and lowering unit, a rolling sweep type multi-point self-spin cleaning module is installed inside the rolling sweep type multi-point self-spin cleaning module for cleaning the lower half of the preserved egg in the lower egg tray assembly, a PLC controller is installed on the outer wall of one side of the transmission box, and the output end of the PLC controller is electrically connected to the input end of the face-changing and flipping module, the upper lifting egg tray, the lifting and lowering unit, and the rolling sweep type multi-point self-spin cleaning module.
[0005] Preferably, the upper lifting egg tray comprises a rectangular cut-out cavity arranged inside one of the square longitudinal arms, a first Z-axis cylinder installed inside the rectangular cut-out cavity, and an upper egg tray assembly fixed to the top end of the first Z-axis cylinder piston rod, and the upper egg tray assembly and the lower egg tray assembly have the same structure.
[0006] Preferably, the upper egg tray assembly includes a plate support fixed to the top end of the first Z-axis cylinder, a plurality of conical support rings installed in an array at the bottom end of the plate support, and an arc-shaped hollow groove arranged on the outer circumference of the conical support ring, and the outer diameter of the conical support ring gradually decreases from one end close to the plate support to the other end.
[0007] Preferably, the face-changing and flipping module includes a gear reduction drive unit installed on the inner wall of one side of a transmission box and a turntable rotatably installed on the outer wall of one side of the transmission box, the gear reduction drive unit is used to drive the turntable to rotate, one of the square-mouthed longitudinal arms is fixed on the outer wall of one side of the turntable, a right-angle seat is welded at the top of the square-mouthed longitudinal arm, and an inverted right-angle seat is fixed on the outer wall of one side of the turntable, and the right-angle seat and the inverted right-angle seat are bolted to each other.
[0008] Preferably, the lifting and lowering unit includes a mountain-shaped guide frame fixed to one side of the top of the base frame and a second Z-axis cylinder installed on one side of the surface of the mountain-shaped guide frame, and the top of the piston rod of the second Z-axis cylinder is fixedly connected to the outer wall of one side of the inverted U-shaped hollow frame.
[0009] Preferably, guide arms are fixed on both sides of the bottom end of the inverted U-shaped hollow frame, and the bottom ends of the guide arms extend to the interior of the mountain-shaped guide frame.
[0010] Preferably, the rolling-sweeping multi-point self-spinning cleaning module includes longitudinal cleaning rollers rotatably mounted on the left and right sides of the bottom end of an inverted U-shaped hollow frame, right-angle shaft frames fixed on both sides of the inside of the inverted U-shaped hollow frame, secondary transmission shafts rotatably mounted inside the right-angle shaft frames, and a pair of gear transmission structures installed at the same end of the two secondary transmission shafts for maintaining power transmission, a vertical shaft rotatably mounted on the top of the right-angle shaft frame, a bevel gear transmission structure for maintaining power connection is installed between the vertical shaft and the secondary transmission shaft, an umbrella-shaped brush roller is fixed on the top of the vertical shaft, and a pulley transmission structure for maintaining power transmission is installed between the longitudinal cleaning rollers.
[0011] Preferably, a stepper motor for driving one of the longitudinal cleaning rollers to rotate is installed on one side of the surface of the inverted U-shaped hollow frame, and the output end of the stepper motor and one end of the longitudinal cleaning roller are connected to each other via a coupling.
[0012] Preferably, the bevel gear transmission structure includes a driven bevel gear fixed at the bottom end of the vertical shaft and a driving bevel gear fixed at one end of the surface of the auxiliary transmission shaft, the driven bevel gear and the driving bevel gear are meshed with each other, and three bevel brush rollers are arranged on the same Y-axis extension line.
[0013] The present invention also provides a method for cleaning preserved eggs, such as the above-mentioned preserved egg cleaning equipment, comprising the following steps: S101: a flushing spray device is arranged above the equipment, and the flushing spray device sprays a cleaning liquid downward to uniformly place a plurality of preserved eggs to be cleaned in the egg tray assembly until the egg tray assembly is full of preserved eggs, and the upper lifting egg tray limits each preserved egg in the egg tray assembly to ensure that the preserved eggs do not move during the cleaning process; S102: The cleaning liquid of the flushing spray device is sprayed at high pressure to first flush the upper part of the preserved egg; S103: The lifting and lowering unit makes the inverted U-shaped hollow frame and the rolling sweeping multi-point self-spinning cleaning module actively approach the preserved egg, and makes the cleaning end of the rolling sweeping multi-point self-spinning cleaning module contact the lower half of the preserved egg. At this time, the cleaning liquid in the upper half of the preserved egg will flow to the lower half of the preserved egg, and the multiple cleaning brushes in the rolling sweeping multi-point self-spinning cleaning module will spin in a multi-point manner, contact the lower surface of the preserved egg and scrub it; S104: After a period of cleaning, the face-changing flipping module flips the square-mouth longitudinal arm, the lower egg tray assembly, and the upper lifting egg tray 180 degrees, so that the upper part of the preserved egg turns downward and the lower part turns upward. The lifting and lifting unit allows the rolling sweeping multi-point self-spinning cleaning module to contact the preserved egg again and scrub the lower surface of the preserved egg until the cleaning work is completed.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: a flushing device is arranged above the equipment for cleaning the preserved eggs and a method for cleaning the preserved eggs. When the flushing device sprays cleaning liquid downward, the lifting and lifting unit makes the inverted U-shaped hollow frame and the rolling sweeping multi-point self-spinning cleaning module close to the preserved eggs and makes the rolling sweeping multi-point self-spinning cleaning module contact with the lower surface of the preserved eggs. At this time, the upper half of the preserved eggs is rinsed, and the lower half of the preserved eggs is scrubbed. After the preserved eggs have been cleaned for a period of time, the face-changing flipping module makes the upper lifting egg tray and the lower egg tray assembly flip 180 degrees, and continue to clean. The lifting and lifting unit makes The rolling sweeping multi-point self-spin cleaning module contacts the lower surface of the preserved egg, and the flushing device sprays cleaning liquid at the same time, thereby achieving the purpose of cleaning the upper and lower surfaces of the preserved egg. This upper and lower combined cleaning method can ensure the uniformity of the preserved egg surface cleaning, avoiding the cleaning blind spots and uneven cleaning problems existing in traditional cleaning methods. The preserved egg can be automatically flipped during the cleaning process without manual intervention, thereby improving cleaning efficiency and saving labor costs. The design of the rolling sweeping multi-point self-spin cleaning module enables the cleaning brush to cover multiple points on the surface of the preserved egg, thereby achieving all-round cleaning and ensuring thorough cleaning of the preserved egg. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the main structure of the present invention; Figure 2 The three-dimensional structure of the present invention is shown in FIG. Figure 1 ; Figure 3 The three-dimensional structure of the present invention is shown in FIG. Figure 2 ; Figure 4 The three-dimensional structure of the present invention is shown in FIG. Figure 3 ; Figure 5This is a schematic diagram of the three-dimensional structure of the upward lifting egg tray according to the second embodiment of the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the upper egg tray assembly according to the second embodiment of the present invention; Figure 7 The three-dimensional structure of the rolling sweeping multi-point self-spinning cleaning module of the third embodiment of the present invention is shown in FIG. Figure 1 ; Figure 8 The three-dimensional structure of the rolling sweeping multi-point self-spinning cleaning module of the third embodiment of the present invention is shown in FIG. Figure 2 .
[0016] In the figure: 1, bottom frame; 101, second axis frame; 2, transmission box; 3, PLC controller; 4, face-changing flip module; 401, gear reduction drive unit; 402, turntable; 5, square-mouth longitudinal arm; 6, lower egg tray assembly; 7, upper lifting egg tray; 701, first Z-axis cylinder; 702, upper egg tray assembly; 7021, plate tray; 7022, conical support ring; 7023, arc-shaped hollow groove; 8, lifting and lifting unit; 8 01. Mountain-shaped guide frame; 802. Second Z-axis cylinder; 9. Roller-sweeping multi-point self-spin cleaning module; 901. Right-angle shaft frame; 902. Auxiliary transmission shaft; 903. Pair gear transmission structure; 904. Vertical shaft; 905. Bevel gear transmission structure; 906. Umbrella-shaped brush roller; 907. Vertical cleaning roller; 908. Pulley transmission structure; 909. Stepper motor; 10. Inverted U-shaped hollow frame; 1001. Guide arm. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] Embodiment 1, by Figures 1 to 4 The present invention comprises a base frame 1, a transmission box 2 and a second shaft frame 101 are respectively fixed on both sides of the top of the base frame 1, a square-mouthed longitudinal arm 5 is rotatably mounted on the outer wall of the transmission box 2 and the side opposite to the base frame 1, an egg tray assembly 6 is fixed between the two square-mouthed longitudinal arms 5, an upper lifting egg tray 7 for limiting the preserved eggs together with the egg tray assembly 6 is installed inside one of the square-mouthed longitudinal arms 5, and a face-changing flipping module 4 for driving the square-mouthed longitudinal arm 5, the egg tray assembly 6, and the upper lifting egg tray 7 to rotate is installed inside the transmission box 2; A lifting and lowering unit 8 is installed at the top of the base frame 1, and a rolling sweep type multi-point self-spin cleaning module 9 is installed at the movable end of the lifting and lowering unit 8. The rolling sweep type multi-point self-spin cleaning module 9 is installed inside the rolling sweep type multi-point self-spin cleaning module 9 for cleaning the lower half of the preserved egg in the lower egg tray assembly 6. A PLC controller 3 is installed on the outer wall of one side of the transmission box 2, and the output end of the PLC controller 3 is electrically connected to the input end of the face-changing flipping module 4, the upper lifting egg tray 7, the lifting and lowering unit 8, and the rolling sweep type multi-point self-spin cleaning module 9; The main structure of the flushing spray device (not shown) includes a spray head, a water supply system, a control device, and a spray rack. The spray head is designed with multiple small holes for spraying fine water columns. The water supply system includes a water pump, a water pipe, a valve and other components, which are used to provide cleaning liquid to the spray head and maintain a certain pressure. The control device is used to adjust the spray pressure and flow of the spray head to meet different cleaning needs. The spray rack is used to support the spray head so that it can cover all parts of the object to be cleaned. When the device is started, the water pump pumps the cleaning liquid from the water source to the spray head, and the spray head sprays fine water columns to evenly cover the surface of the object to be cleaned.
[0019] A method for cleaning preserved eggs produced in this embodiment, such as the above-mentioned preserved egg cleaning equipment, comprises the following steps: S101: a flushing spray device is arranged above the equipment, and the flushing spray device sprays a cleaning liquid downward to uniformly place a plurality of preserved eggs to be cleaned in the egg tray assembly 6 until the egg tray assembly 6 is full of preserved eggs, and the upper lifting egg tray 7 limits each preserved egg in the egg tray assembly 6 to ensure that the preserved eggs do not move during the cleaning process; S102: The cleaning liquid of the flushing spray device is sprayed at high pressure to first flush the upper part of the preserved egg; S103: The lifting and lowering unit 8 makes the inverted U-shaped hollow frame 10 and the rolling sweeping type multi-point self-spinning cleaning module 9 actively approach the preserved egg, and makes the cleaning end of the rolling sweeping type multi-point self-spinning cleaning module 9 contact the lower half of the preserved egg. At this time, the cleaning liquid in the upper half of the preserved egg will flow to the lower half of the preserved egg, and the multiple cleaning brushes in the rolling sweeping type multi-point self-spinning cleaning module 9 will spin in a multi-point manner, contact the lower surface of the preserved egg and scrub it; S104: After a period of cleaning, the face-changing flipping module 4 flips the square-mouthed longitudinal arm 5, the lower egg tray assembly 6, and the upper lifting egg tray 7 180 degrees, so that the upper half of the preserved egg turns downward and the lower half turns upward, and the lifting and lifting unit 8 makes the rolling sweeping multi-point self-spinning cleaning module 9 contact the preserved egg again to scrub the lower surface of the preserved egg until the cleaning work is completed.
[0020] Embodiment 2, based on embodiment 1, Figure 5 and Figure 6 It is shown that the upper lifting egg tray 7 includes a rectangular cut-out cavity arranged inside one of the square-mouth longitudinal arms 5, a first Z-axis cylinder 701 installed inside the rectangular cut-out cavity, and an upper egg tray assembly 702 fixed to the top end of the piston rod of the first Z-axis cylinder 701, and the upper egg tray assembly 702 and the lower egg tray assembly 6 have the same structure; When the preserved eggs are arranged in the lower egg tray assembly 6 and the upper lifting egg tray 7 of the device, the preserved eggs are placed in the lower egg tray assembly 6, and the first Z-axis cylinder 701 is turned on by the PLC controller 3 to work, so that the first Z-axis cylinder 701 actively drives the upper egg tray assembly 702 to move downward, and the preserved eggs are clamped by the upper egg tray assembly 702 and the lower egg tray assembly 6. Through limiting and fixing, each preserved egg can maintain the same position and angle during the cleaning process, ensuring that each preserved egg is evenly cleaned, which helps to eliminate the problem of uneven cleaning caused by the position deviation of the preserved eggs, thereby improving the overall cleaning quality, and because the position of the preserved eggs can be firmly maintained, the damage of the preserved eggs caused by shaking or collision during the cleaning process is reduced, and the damage rate of the preserved eggs is reduced; The upper egg tray assembly 702 includes a plate tray 7021 fixed on the top of the first Z-axis cylinder 701, a plurality of conical support rings 7022 arrayed at the bottom of the plate tray 7021, and an arc-shaped hollow groove 7023 arranged on the outer peripheral surface of the conical support ring 7022. The outer diameter of the conical support ring 7022 gradually decreases from one end close to the plate tray 7021 to the other end. The structural design of the plate tray 7021 allows the preserved eggs to be evenly distributed, ensuring that each preserved egg has enough space to avoid mutual squeezing. The plate tray 7021 matches the shape of the preserved eggs, so that the preserved eggs can be firmly placed in the support ring, and can remain stable whether in a stationary state or during the movement of the cleaning device. The arc-shaped hollow groove 7023 allows a part of the preserved eggs to be suspended and exposed, thereby allowing the cleaning liquid to flow during the cleaning process and allowing the rolling sweep type multi-point self-spinning cleaning module 9 to contact the preserved eggs while keeping the preserved eggs fixed; The face-changing and flipping module 4 includes a gear reduction drive unit 401 installed on the inner wall of one side of the transmission box 2 and a turntable 402 rotatably installed on the outer wall of one side of the transmission box 2. The gear reduction drive unit 401 is used to drive the turntable 402 to rotate. One of the square longitudinal arms 5 is fixed on the outer wall of one side of the turntable 402. A right angle seat is welded on the top of the square longitudinal arm 5. An inverted right angle seat is fixed on the outer wall of one side of the turntable 402. The right angle seat and the inverted right angle seat are bolted to each other. When the lower egg tray assembly 6, the upper lifting egg tray 7 and the preserved egg are turned over, the turntable 402 and the square longitudinal arm 5 are driven by the gear reduction drive unit 401 to rotate. The gear reduction drive unit 401 provides precise speed control and efficient power conversion through gear transmission, ensuring that the face-changing and flipping module 4 rotates smoothly and evenly, and ensuring that the preserved egg remains stable during the flipping process.
[0021] Embodiment 3, based on embodiment 2, Figure 7 and Figure 8 It is given that the lifting and lowering unit 8 includes a mountain-shaped guide frame 801 fixed to one side of the top of the base frame 1 and a second Z-axis cylinder 802 installed on one side of the surface of the mountain-shaped guide frame 801. The top of the piston rod of the second Z-axis cylinder 802 is fixedly connected to the outer wall of one side of the inverted U-shaped hollow frame 10. When the lifting and lowering unit 8 is working, the second Z-axis cylinder 802 drives the inverted U-shaped hollow frame 10 and the rolling-sweeping multi-point self-spinning cleaning module 9 to move up and down. By controlling the height of the cleaning module, it can be ensured that the cleaning module is in full contact with the lower half of the preserved egg, thereby improving the cleaning efficiency and removing stains and residues on the surface of the preserved egg. Guide arms 1001 are fixed on both sides of the bottom of the inverted U-shaped hollow frame 10, and the bottom ends of the guide arms 1001 extend to the inside of the mountain-shaped guide frame 801. During the up and down debugging process of the inverted U-shaped hollow frame 10, the guide arms 1001 will slide inside the mountain-shaped guide frame 801, and the lifting stability of the inverted U-shaped hollow frame 10 and the rolling sweep type multi-point self-spinning cleaning module 9 is improved by the guide arms 1001 and the mountain-shaped guide frame 801; The rolling sweeping multi-point self-spinning cleaning module 9 includes a longitudinal cleaning roller 907 rotatably mounted on the left and right sides of the bottom end of the inverted U-shaped hollow frame 10, a right-angle shaft frame 901 fixed on both sides of the inside of the inverted U-shaped hollow frame 10, a secondary transmission shaft 902 rotatably mounted inside the right-angle shaft frame 901, and a pair of gear transmission structures 903 for maintaining power transmission installed at the same end of the two secondary transmission shafts 902, a vertical shaft 904 is rotatably mounted on the top of the right-angle shaft frame 901, and a bevel gear transmission structure 905 for maintaining power connection is installed between the vertical shaft 904 and the secondary transmission shaft 902, and the bevel gear transmission structure 905 includes a driven bevel gear fixed at the bottom end of the vertical shaft 904 and a driving bevel gear fixed at one end of the surface of the secondary transmission shaft 902, and the driven bevel gear and the driving bevel gear are meshed with each other; An umbrella-shaped brush roller 906 is fixed to the top of the vertical shaft 904, and three umbrella-shaped brush rollers 906 are arranged on the same Y-axis extension line. A pulley transmission structure 908 for maintaining power transmission is installed between the longitudinal cleaning rollers 907 and the longitudinal cleaning rollers 907. A stepper motor 909 for driving one of the longitudinal cleaning rollers 907 to rotate is installed on one side of the surface of the inverted U-shaped hollow frame 10. The output end of the stepper motor 909 and one end of the longitudinal cleaning roller 907 are connected to each other through a coupling. When the rolling sweeping multi-point self-spinning cleaning module 9 approaches the lower half of the preserved egg, the stepper motor 9 09's rotational power will be transmitted to one of the longitudinal cleaning rollers 907, at which time the longitudinal cleaning roller 907 will drive the secondary transmission shaft 902 to rotate through the pulley transmission structure 908, and the two secondary transmission shafts 902 will maintain power connection through the gear transmission structure 903, and then the secondary transmission shaft 902 will drive the vertical shaft 904 and the umbrella-shaped brush roller 906 to rotate through the bevel gear transmission structure 905. In this process, the longitudinal cleaning roller 907 scrubs the preserved eggs placed on both sides of the lower egg tray assembly 6, and the umbrella-shaped brush roller 906 scrubs the preserved eggs it contacts by rotating. Through the rotational movement of multiple cleaning points, the surface of the preserved egg can be quickly covered to remove stains and residues. At the same time, the rotational movement of the module can generate centrifugal force to help separate stains from the surface of the preserved egg, further improving the cleaning efficiency, and cooperating with the downward flowing cleaning liquid, further promoting the peeling of lime soil and grass ash on the surface of the preserved egg.
[0022] When the embodiment of the present application is in use, first, the staff arranges a flushing spray device above the equipment, and the flushing spray device sprays the cleaning liquid downward, so that the cleaning liquid is sprayed from top to bottom, and then the staff uniformly places a number of preserved eggs to be cleaned in the egg tray assembly 6, until the egg tray assembly 6 is full of preserved eggs, and then the staff can start the upper lifting egg tray 7 through the PLC controller 3 to work, and the upper lifting egg tray 7 limits each preserved egg in the egg tray assembly 6 to ensure that the preserved eggs will not move during the cleaning process, thereby ensuring the accuracy of cleaning and the quality of the preserved eggs. Safety, when cleaning starts, the PLC controller 3 starts and sends signals to other components to coordinate the work of each component, that is, the cleaning liquid of the flushing spray device is sprayed through high pressure to flush the upper part of the preserved egg first. While spraying, the lifting and lifting unit 8 starts to work, which makes the inverted U-shaped hollow frame 10 and the rolling and sweeping multi-point self-spinning cleaning module 9 actively approach the preserved egg, and makes the cleaning end of the rolling and sweeping multi-point self-spinning cleaning module 9 contact with the lower part of the preserved egg. At this time, the cleaning liquid in the upper part of the preserved egg will flow to the lower part of the preserved egg, and the rolling and sweeping multi-point self-spinning cleaning module 9 will contact with the lower part of the preserved egg. The multiple cleaning brushes rotate in a multi-point manner, contact with and scrub the lower surface of the preserved egg. This structural design ensures the cleaning effect of the lower half of the preserved egg. After a period of cleaning, the lifting and lifting unit 8 drives the rolling sweeping multi-point self-spinning cleaning module 9 and the inverted U-shaped hollow frame 10 to move downward, reserving space for the flipping of the face-changing and turning module 4, the square-mouthed longitudinal arm 5, the lower egg tray assembly 6, and the upper lifting egg tray 7. Then the lower egg tray assembly 6 controls the face-changing and turning module 4 to move, so that the square-mouthed longitudinal arm 5, the lower egg tray assembly 6, and the upper lifting egg tray 7 are flipped 180 degrees, so that the preserved egg The upper part turns downward and the lower part turns upward. After turning over, the PLC controller 3 controls the flushing and spraying device to start working again, and the cleaning liquid sprays the upper part of the preserved egg. At the same time, the lifting and lifting unit 8 makes the sweeping multi-point self-spinning cleaning module 9 contact the preserved egg again and scrub the lower surface of the preserved egg. After a period of cleaning again, the PLC controller 3 stops the operation of all components. At this time, the upper lifting egg tray 7 will actively move away from the lower egg tray assembly 6, and the staff will take the cleaned preserved eggs out of the egg tray. If necessary, subsequent drying or other processing steps can be carried out.
[0023] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A preserved egg production and cleaning equipment, characterized in that: include: A base frame (1), a transmission box (2) and a second shaft frame (101) are respectively fixed on both sides of the top of the base frame (1), a square-mouthed longitudinal arm (5) is rotatably mounted on the outer wall of the transmission box (2) and the base frame (1) on one side opposite to the other, an egg tray assembly (6) is fixed between the two square-mouthed longitudinal arms (5), an upper lifting egg tray (7) for limiting the position of preserved eggs together with the egg tray assembly (6) is installed inside one of the square-mouthed longitudinal arms (5), and a face-changing flip module (4) for driving the square-mouthed longitudinal arm (5), the egg tray assembly (6) and the upper lifting egg tray (7) to rotate is installed inside the transmission box (2); A lifting unit (8) is installed at the top of the base frame (1); a rolling sweep type multi-point self-spinning cleaning module (9) is installed at the movable end of the lifting unit (8); a rolling sweep type multi-point self-spinning cleaning module (9) is installed inside the rolling sweep type multi-point self-spinning cleaning module (9) for cleaning the lower half of the preserved egg in the lower egg tray assembly (6); a PLC controller (3) is installed on the outer wall of one side of the transmission box (2); the output end of the PLC controller (3) is electrically connected to the input end of the face-changing and flipping module (4), the upper lifting egg tray (7), the lifting unit (8), and the rolling sweep type multi-point self-spinning cleaning module (9).
2. The preserved egg production and cleaning equipment according to claim 1, characterized in that: The upper lifting egg tray (7) comprises a rectangular cut-out cavity arranged inside one of the square-mouth longitudinal arms (5), a first Z-axis cylinder (701) installed inside the rectangular cut-out cavity, and an upper egg tray assembly (702) fixed to the top end of the piston rod of the first Z-axis cylinder (701); the upper egg tray assembly (702) and the lower egg tray assembly (6) have the same structure.
3. The preserved egg production and cleaning equipment according to claim 2, characterized in that: The upper egg tray assembly (702) comprises a plate support (7021) fixed to the top end of the first Z-axis cylinder (701), a plurality of conical support rings (7022) arranged in an array at the bottom end of the plate support (7021), and an arc-shaped hollow groove (7023) arranged on the outer peripheral surface of the conical support ring (7022), wherein the outer diameter of the conical support ring (7022) gradually decreases from one end close to the plate support (7021) to the other end.
4. The preserved egg production and cleaning equipment according to claim 2, characterized in that: The face-changing and flipping module (4) comprises a gear reduction drive unit (401) mounted on an inner wall of one side of a transmission box (2) and a turntable (402) rotatably mounted on an outer wall of one side of the transmission box (2), wherein the gear reduction drive unit (401) is used to drive the turntable (402) to rotate, wherein one of the square-mouth longitudinal arms (5) is fixed on an outer wall of one side of the turntable (402), a right-angle seat is welded at the top end of the square-mouth longitudinal arm (5), and an inverted right-angle seat is fixed on an outer wall of one side of the turntable (402), and the right-angle seat and the inverted right-angle seat are bolted to each other.
5. The preserved egg production and cleaning equipment according to claim 1, characterized in that: The lifting and lowering unit (8) comprises a mountain-shaped guide frame (801) fixed to one side of the top end of the base frame (1) and a second Z-axis cylinder (802) installed on one side of the surface of the mountain-shaped guide frame (801), wherein the top end of the piston rod of the second Z-axis cylinder (802) is fixedly connected to the outer wall of one side of the inverted U-shaped hollow frame (10).
6. The preserved egg production and cleaning equipment according to claim 5, characterized in that: Guide arms (1001) are fixed to both sides of the bottom end of the inverted U-shaped hollow frame (10), and the bottom ends of the guide arms (1001) extend to the interior of the mountain-shaped guide frame (801).
7. The preserved egg production and cleaning equipment according to claim 6, characterized in that: The rolling sweeping multi-point self-spinning cleaning module (9) comprises a longitudinal cleaning roller (907) rotatably mounted on the left and right sides of the bottom end of an inverted U-shaped hollow frame (10), a right-angle shaft frame (901) fixed on both sides inside the inverted U-shaped hollow frame (10), a secondary transmission shaft (902) rotatably mounted inside the right-angle shaft frame (901), and a pair of gear transmission structures (903) for maintaining power transmission installed at the same end of the two secondary transmission shafts (902), a vertical shaft (904) rotatably mounted on the top end of the right-angle shaft frame (901), a bevel gear transmission structure (905) for maintaining power connection is installed between the vertical shaft (904) and the secondary transmission shaft (902), an umbrella-shaped brush roller (906) is fixed at the top end of the vertical shaft (904), and a pulley transmission structure (908) for maintaining power transmission is installed between the longitudinal cleaning roller (907) and the longitudinal cleaning roller (907).
8. The preserved egg production and cleaning equipment according to claim 7, characterized in that: A stepper motor (909) for driving one of the vertically mounted cleaning rollers (907) to rotate is installed on one side of the surface of the inverted U-shaped hollow frame (10); the output end of the stepper motor (909) and one end of the vertically mounted cleaning roller (907) are connected to each other via a coupling.
9. The preserved egg production and cleaning equipment according to claim 8, characterized in that: The bevel gear transmission structure (905) comprises a driven bevel gear fixed to the bottom end of the vertical shaft (904) and a driving bevel gear fixed to one end of the surface of the secondary transmission shaft (902), the driven bevel gear and the driving bevel gear meshing with each other, and three bevel brush rollers (906) are arranged on the same Y-axis extension line.
10. A method for cleaning preserved eggs, comprising the preserved egg cleaning device according to any one of claims 1 to 9, characterized in that: The following steps are involved: S101: a flushing spray device is arranged above the device, and the flushing spray device sprays a cleaning liquid downwards to uniformly place a plurality of preserved eggs to be cleaned in the egg tray assembly (6), until the egg tray assembly (6) is filled with preserved eggs, and the upper lifting egg tray (7) limits each preserved egg in the egg tray assembly (6) to ensure that the preserved eggs do not move during the cleaning process; S102: The cleaning liquid of the flushing spray device is sprayed at high pressure to first flush the upper part of the preserved egg; S103: The lifting and lowering unit (8) causes the inverted U-shaped hollow frame (10) and the rolling sweeping multi-point self-spinning cleaning module (9) to actively approach the preserved egg, and causes the cleaning end of the rolling sweeping multi-point self-spinning cleaning module (9) to contact the lower half of the preserved egg. At this time, the cleaning liquid in the upper half of the preserved egg will flow to the lower half of the preserved egg, and the multiple cleaning brushes in the rolling sweeping multi-point self-spinning cleaning module (9) will spin in a multi-point manner, contact the lower surface of the preserved egg and scrub it; S104: After a period of cleaning, the face-changing flipping module (4) causes the square-mouthed longitudinal arm (5), the lower egg tray assembly (6), and the upper lifting egg tray (7) to flip 180 degrees, so that the upper half of the preserved egg turns downward and the lower half turns upward. The lifting and lifting unit (8) causes the rolling and sweeping multi-point self-spinning cleaning module (9) to contact the preserved egg again and scrub the lower surface of the preserved egg until the cleaning work is completed.
Citation Information
Patent Citations
Duck egg cleaning device for salted duck egg production
CN112586404A
Cleaning device for preserved egg production
CN117426329A
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