Cooked air cooling and draining integrated equipment and method for producing quick-frozen pumpkins

Abstract

The invention discloses cooking air-cooling and draining integrated equipment and a cooking air-cooling and draining integrated method for producing quick-frozen pumpkins, and belongs to the technical field of quick-frozen pumpkin processing. The after-cooking air-cooling and draining integrated equipment for quick-frozen pumpkin generation comprises a draining box, a top mounting frame is arranged above the draining box, air coolers are mounted on the two sides of the top mounting frame, a movable sealing frame is mounted on one side of the outer portion of the draining box, a steam heater is mounted on one side of the inner portion of the movable sealing frame, and the steam heater is mounted on the other side of the outer portion of the draining box. And an opening is formed in one side of the draining box. The problems that in the actual using process of existing air cooling equipment, the product machining mode is complex, and continuous work is affected are solved, a servo motor drives a movable sealing frame to move, the movable sealing frame integrally covers the outer portion of a draining box, the position of the outer portion of the draining box can be adjusted by adjusting the movable sealing frame, and the working efficiency is improved. The cooking work is convenient, so that the continuous processing work is convenient, and the working efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of quick-frozen pumpkin processing, in particular to a steaming-and-cooking-followed-by-air-cooling-and-draining integrated device and method for producing quick-frozen pumpkin. Background Art

[0002] The pumpkin supply in the local market exceeds the demand during the pumpkin harvest season, but it is in short supply during the off-season. The advanced nature of fruit and vegetable quick-freezing technology is that it is pollution-free and can maintain its original quality for a long time. Therefore, quick freezing and preservation of pumpkin puree is of practical significance, and quick freezing and preservation of pumpkin can be achieved through processing.

[0003] A Chinese patent with announcement number CN217686191U discloses an air cooling device for soy sauce raw materials after steaming, which relates to the technical field of soy sauce production equipment. The device includes a machine base and a drying platform arranged on the top surface of the machine base. The patent increases the air flow rate so that the soybeans can be cooled quickly, which facilitates the subsequent preparation process and reduces the cooling time.

[0004] The air cooling equipment of the above patent has a complicated product processing method during actual use, which affects continuous operation; therefore, it does not meet the existing needs. In this regard, we propose an integrated equipment and method for steaming and air cooling and draining for quick-frozen pumpkin production. Summary of the invention

[0005] The purpose of the present invention is to provide an integrated device and method for steaming and then air cooling and draining for quick-frozen pumpkin production, which solves the problem that the air cooling equipment proposed in the above background technology has complex product processing methods and affects continuous operation during actual use.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device and method for integrated steaming, air cooling and draining for producing quick-frozen pumpkin, comprising a drain box, a top mounting frame is arranged above the drain box, air coolers are installed on both sides of the top mounting frame, and a movable sealing frame is installed on the outer side of the drain box, a steam heater is installed on the inner side of the movable sealing frame, an opening is arranged on one side of the drain box, the steam heater extends to the inside of the opening to steam the quick-frozen pumpkin inside the drain box, and the position of the outer side of the drain box can be adjusted by adjusting the movable sealing frame to facilitate steaming, so as to carry out continuous processing and improve work efficiency.

[0007] Preferably, a support frame is installed at the rear of the drain box, a stepper motor is installed on the side of the support frame, a plurality of drain ports are arranged on the lower end surface of the drain box, and a positioning shaft is installed at the lower end of the drain box, the drain box is rotatably connected to the support frame through the positioning shaft, and the steam heater is turned on to steam and heat the pumpkin inside the drain box to evaporate the water. After the water is evaporated, the positioning shaft is driven to rotate by the stepper motor to drive the drain box to move, and the water inside the drain box moves and is discharged from the drain box through the drain port.

[0008] Preferably, the motor shaft of the stepper motor is fixedly connected to the positioning shaft via a coupling, and a lateral magnetic clamp is installed at one end of the positioning shaft. The lateral magnetic clamp is used to fix the position of the positioning shaft and maintain the rotation angle of the drain box. The rotation position of the drain box can be adjusted through the positioning shaft, and is controlled by the stepper motor and the lateral magnetic clamp, which is convenient for operation and fixation.

[0009] Preferably, the top mounting frame is fixedly connected to the support frame, and an electric cylinder is installed between the top mounting frame and the air cooler, the two ends of the electric cylinder are movably connected to the top mounting frame and the air cooler respectively, and four heat dissipation fans are installed inside the air cooler. After the drainage equipment completes the drainage, the air cooler is turned on, and the position of the air cooler is driven to move by adjusting the electric cylinder to perform a large range of air cooling work.

[0010] Preferably, the movable sealing frame is internally welded and connected with a limit baffle, the limit baffle is fixedly connected to the steam heater, and the limit baffle is embedded in the outside of the opening and sealedly connected to the opening, the outside of the movable sealing frame is sealedly connected to the drain port of the drain box, and the position of the pumpkin inside the drain box can be adjusted by continuously moving the drain box to improve the drainage effect, and the position of the drain box is adjusted by a servo motor.

[0011] Preferably, a connecting seat is installed at the rear end of the support frame, a threaded screw is installed inside the connecting seat, the threaded screw and the connecting seat are rotatably connected through a bearing, and a servo motor is installed above the support frame, the motor shaft of the servo motor and the threaded screw are connected through a synchronizer transmission, a guide block is installed on the side of the movable sealing frame, the threaded screw penetrates the guide block and is threadedly connected to the guide block, the pumpkin to be processed is placed inside the drain box, and the movable sealing frame is driven to move by the servo motor.

[0012] Preferably, a conveyor belt is installed below the drain box, and protective baffles are provided on both sides of the outside of the conveyor belt. The drain box conducts the processed pumpkin to the top of the conveyor belt for transportation through the opening.

[0013] A method for using a steaming, air-cooling and draining integrated device for producing quick-frozen pumpkins comprises the following steps:

[0014] Step 1: Place the pumpkin to be processed inside the drain box, and then use the servo motor to drive the movable sealing frame to move so that the movable sealing frame covers the outside of the drain box as a whole;

[0015] Step 2: After covering and sealing, turn on the steam heater to steam and heat the pumpkin inside the drain box to evaporate the moisture;

[0016] Step 3: After the water is evaporated, the positioning shaft is driven to rotate by the stepper motor, which drives the drain box to move, and the water inside the drain box moves and is discharged from the drain box through the drain port;

[0017] Step 4: After draining, turn on the air cooler and adjust the electric cylinder to drive the position of the air cooler to perform large-scale air cooling.

[0018] Step 5: After completing the air cooling work, adjust the position of the drain box through the servo motor, fix the positioning axis through the side magnetic clamp, and make the pumpkin inside the drain box fall onto the conveyor belt for transportation. Fix the positioning axis through the side magnetic clamp, and make the pumpkin inside the drain box fall onto the conveyor belt for transportation and subsequent operations.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. During use of the integrated equipment of the present invention, the pumpkin to be processed is placed inside the drain box, and the movable sealing frame is driven by the servo motor to move so that the movable sealing frame covers the outside of the drain box as a whole. The movable sealing frame can be adjusted to adjust the position of the outside of the drain box, which is convenient for steaming, so as to carry out continuous processing and improve work efficiency.

[0021] 2. The present invention turns on the steam heater to steam and heat the pumpkin inside the drain box to evaporate the water. After the water is evaporated, the positioning shaft is driven to rotate by the stepper motor to drive the drain box to move. The water inside the drain box moves and is discharged from the drain box through the drain port. The rotation position of the drain box can be adjusted by the positioning shaft. The stepper motor and the side magnetic clamp are used for control, which is convenient for operation and fixation. The position of the pumpkin inside the drain box can be adjusted by continuously moving the drain box to improve the drainage effect. The position of the drain box is adjusted again by the servo motor. After the positioning shaft is fixed by the side magnetic clamp, the pumpkin inside the drain box falls onto the conveyor belt for transportation and subsequent operations.

[0022] 3. After the drainage is completed, the drainage equipment of the present invention turns on the air cooler, and drives the position of the air cooler to move by adjusting the electric cylinder, so as to perform a large-scale air cooling work and improve the air cooling effect. In addition, the air cooling efficiency is improved by using a movable drainage box in combination with a movable heat dissipation fan. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is an axonometric view of the present invention from the front;

[0024] Figure 2 It is an axonometric view of the present invention from above;

[0025] Figure 3 The axonometric drawing of the present invention after adjustment is shown in the front view;

[0026] Figure 4 For the present invention Figure 3 A partial enlarged view of area A in the middle;

[0027] Figure 5 An axonometric view from the side after adjustment for the present invention;

[0028] Figure 6 For the present invention Figure 5 A partial enlarged view of area B in the middle.

[0029] In the figure: 1. drain box; 101. opening; 102. drain port; 2. top mounting frame; 201. air cooler; 202. electric cylinder; 203. cooling fan; 3. movable sealing frame; 301. limit baffle; 302. steam heater; 4. support frame; 401. connecting seat; 402. threaded screw; 403. servo motor; 404. stepping motor; 405. side magnetic clamp; 406. positioning shaft; 5. conveyor belt; 501. protective baffle. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] In order to solve the problem that the existing air cooling equipment has complex processing methods and affects continuous operation during actual use, please refer to Figure 1 - Figure 2 , Figure 5 - Figure 6 , this embodiment provides the following technical solutions:

[0032] A steaming and air-cooling and draining integrated device and method for producing quick-frozen pumpkin, comprising a draining box 1 with a top mounting frame 2 arranged on the top, air coolers 201 installed on both sides of the top mounting frame 2, and a movable sealing frame 3 installed on one side of the outside of the draining box 1, the movable sealing frame 3 integrally covers the outside of the draining box 1, and the movable sealing frame 3 can be adjusted to adjust the position of the outside of the draining box 1, so as to facilitate the steaming work, so as to carry out continuous processing work and improve work efficiency;

[0033] In addition, a steam heater 302 is installed on one side of the inner part of the movable sealing frame 3, and an opening 101 is provided on one side of the drain box 1. The steam heater 302 extends into the opening 101 to steam and cook the quick-frozen pumpkin in the drain box 1. The steam heater 302 is used to steam and cook the inside of the drain box 1.

[0034] In addition, a connecting seat 401 is installed at the rear end of the support frame 4, and a threaded screw 402 is installed inside the connecting seat 401. The threaded screw 402 is rotatably connected to the connecting seat 401 through a bearing, and a servo motor 403 is installed above the support frame 4. The motor shaft of the servo motor 403 and the threaded screw 402 are connected through a synchronizer transmission. A guide block is installed on the side of the movable sealing frame 3, and the threaded screw 402 penetrates the guide block and is threadedly connected to the guide block. During use, the pumpkin to be processed is placed inside the drain box 1, and the servo motor 403 is used to drive the movable sealing frame 3 to move.

[0035] Specifically, during use, the pumpkin to be processed is placed inside the drain box 1, and the movable sealing frame 3 is driven to move by the servo motor 403 so that the movable sealing frame 3 covers the outside of the drain box 1 as a whole. The movable sealing frame 3 can be adjusted to adjust the position of the outside of the drain box 1 to facilitate steaming, so as to carry out continuous processing and improve work efficiency.

[0036] In order to solve the problem that the existing air cooling equipment has poor steaming and cooking integration in actual use, which affects the use effect, please refer to Figure 1 - Figure 4 , this embodiment provides the following technical solutions:

[0037] A support frame 4 with a stepper motor 404 installed on the side is installed at the rear of the drain box 1. A plurality of drain ports 102 are provided on the lower end surface of the drain box 1, and a positioning shaft 406 is installed at the lower end of the drain box 1. The drain box 1 is rotatably connected to the support frame 4 through the positioning shaft 406. By turning on the steam heater 302, the pumpkin inside the drain box 1 is steamed and heated to evaporate the water. After the water is evaporated, the positioning shaft 406 is driven to rotate by the stepper motor 404, which drives the drain box 1 to move. The water inside the drain box 1 moves and is discharged from the drain box 1 through the drain port 102.

[0038] In addition, the motor shaft of the stepper motor 404 is fixedly connected to the positioning shaft 406 through a coupling. A lateral magnetic clamp 405 is installed at one end of the positioning shaft 406. The lateral magnetic clamp 405 is used to fix the position of the positioning shaft 406 and maintain the rotation angle of the drain box 1. The rotation position of the drain box 1 can be adjusted through the positioning shaft 406, and is controlled by the stepper motor 404 and the lateral magnetic clamp 405, which is easy to operate and fix.

[0039] In addition, the movable sealing frame 3 is internally welded and connected with a limit baffle 301, the limit baffle 301 is fixedly connected to the steam heater 302, and the limit baffle 301 is embedded in the outside of the opening 101 and is sealed with the opening 101, and the outside of the movable sealing frame 3 is sealed with the drain port 102 of the drain box 1. The position of the pumpkin inside the drain box 1 can be adjusted by continuously moving the drain box 1 to improve the draining effect, and the position of the drain box 1 is further adjusted by the servo motor 403.

[0040] Specifically, by turning on the steam heater 302, the pumpkin inside the drain box 1 is steamed and heated to evaporate the water. After the water is evaporated, the positioning shaft 406 is driven to rotate by the stepper motor 404 to drive the drain box 1 to move. The water inside the drain box 1 moves and is discharged from the drain box 1 through the drain port 102. The rotation position of the drain box 1 can be adjusted by the positioning shaft 406. The stepper motor 404 and the side magnetic clamp 405 are used for control, which is convenient for operation and fixation. The position of the pumpkin inside the drain box 1 can be adjusted by continuously moving the drain box 1 to improve the drainage effect. The position of the drain box 1 is adjusted again by the servo motor 403. After the positioning shaft 406 is fixed by the side magnetic clamp 405, the pumpkin inside the drain box 1 falls onto the conveyor belt 5 for transportation and subsequent operations.

[0041] In order to solve the problem that the existing air cooling equipment has poor air cooling effect and affects continuous operation during actual use, please refer to Figure 2 - Figure 4 , this embodiment provides the following technical solutions:

[0042] The top mounting frame 2 is fixedly connected to the support frame 4, and an electric cylinder 202 is installed between the top mounting frame 2 and the air cooler 201. The two ends of the electric cylinder 202 are movably connected to the top mounting frame 2 and the air cooler 201 respectively, and four heat dissipation fans 203 are installed inside the air cooler 201. After the drainage equipment completes the drainage, the air cooler 201 is turned on, and the position of the air cooler 201 is driven to move by adjusting the electric cylinder 202 to perform a large range of air cooling work.

[0043] In addition, a conveyor belt 5 is installed under the drain box 1, and protective baffles 501 are set on both sides of the outside of the conveyor belt 5. The drain box 1 transfers the processed pumpkin to the top of the conveyor belt 5 through the opening 101 for transportation. After the positioning shaft 406 is fixed by the side magnetic clamp 405, the pumpkin inside the drain box 1 falls to the top of the conveyor belt 5 for transportation and subsequent operations.

[0044] Specifically, after the drainage equipment completes the drainage, the air cooler 201 is turned on, and the electric cylinder 202 is adjusted to drive the position of the air cooler 201 to move, so as to perform a large-scale air cooling operation and improve the air cooling effect. The movable drain box 1 is used in conjunction with the movable heat dissipation fan 203 to improve the air cooling efficiency. After the positioning shaft 406 is fixed by the side magnetic clamp 405, the pumpkin inside the drain box 1 falls onto the conveyor belt 5 for transportation and subsequent operations, which has better functionality.

[0045] See also Figure 1 - Figure 6 A method for using a steaming, air-cooling and draining integrated device for producing quick-frozen pumpkin comprises the following steps:

[0046] The pumpkin to be processed is placed inside the drain box 1, and then the movable sealing frame 3 is driven by the servo motor 403 to move so that the movable sealing frame 3 is entirely covered on the outside of the drain box 1, which is convenient for steaming and cooking, so as to carry out continuous processing and improve work efficiency;

[0047] After covering and sealing, the steam heater 302 is turned on to steam and heat the pumpkin inside the drain box 1 to evaporate the water;

[0048] After the water is evaporated, the positioning shaft 406 is driven to rotate by the stepping motor 404, driving the drain box 1 to move, and the water inside the drain box 1 moves and is discharged from the drain box 1 through the drain port 102;

[0049] After the draining is completed, the air cooler 201 is turned on, and the position of the air cooler 201 is driven to move by adjusting the electric cylinder 202 to perform a large-scale air cooling operation. The position of the pumpkin inside the drain box 1 can be adjusted by continuously moving the drain box 1 to improve the draining effect. The air cooling efficiency is improved by the movable drain box 1 in conjunction with the movable heat dissipation fan 203;

[0050] After the air cooling work is completed, the position of the drain box 1 is adjusted again by the servo motor 403, and the positioning shaft 406 is fixed by the side magnetic clamp 405, so that the pumpkin inside the drain box 1 falls onto the conveyor belt 5 for transportation and subsequent operations, with better functionality.

[0051] Working principle: When in use, the pumpkin to be processed is placed inside the drain box 1, and then the servo motor 403 drives the movable sealing frame 3 to move, so that the movable sealing frame 3 covers the outside of the drain box 1 as a whole, which is convenient for steaming. After covering and sealing, the steam heater 302 is turned on to steam and heat the pumpkin inside the drain box 1 to steam out the water. After the water is steamed out, the positioning shaft 406 is driven to rotate by the stepper motor 404 to drive the drain box 1 to move, and the water inside the drain box 1 moves and is discharged from the drain box 1 through the drain port 102. The draining is completed. After completion, turn on the air cooler 201, and by adjusting the electric cylinder 202, drive the position of the air cooler 201 to move, and perform a large range of air cooling work. Continuously moving the drain box 1 can adjust the position of the pumpkin inside the drain box 1 to improve the drainage effect. The movable drain box 1 is used in conjunction with the movable heat dissipation fan 203 to improve the air cooling efficiency. After completing the air cooling work, adjust the position of the drain box 1 through the servo motor 403, and fix the positioning shaft 406 through the side magnetic clamp 405 to make the pumpkin inside the drain box 1 fall onto the conveyor belt 5 for transportation.

[0052] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0053] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the invention.

Claims

1. A steaming, air-cooling and draining integrated device for producing quick-frozen pumpkin, comprising a draining tank (1), characterized in that: A top mounting frame (2) is arranged above the drain box (1), air coolers (201) are installed on both sides of the top mounting frame (2), and a movable sealing frame (3) is installed on the outer side of the drain box (1), and a steam heater (302) is installed on the inner side of the movable sealing frame (3). An opening (101) is arranged on one side of the drain box (1), and the steam heater (302) extends into the opening (101) to steam and cook the quick-frozen pumpkin inside the drain box (1).

2. The integrated equipment for steaming, air cooling and draining for producing quick-frozen pumpkin according to claim 1, characterized in that: A support frame (4) is installed at the rear of the drain box (1), a stepping motor (404) is installed on the side of the support frame (4), a plurality of drain ports (102) are provided on the lower end surface of the drain box (1), and a positioning shaft (406) is installed at the lower end of the drain box (1), and the drain box (1) is rotatably connected to the support frame (4) via the positioning shaft (406).

3. The integrated equipment for steaming, air cooling and draining for producing quick-frozen pumpkin according to claim 2, characterized in that: The motor shaft of the stepper motor (404) is fixedly connected to the positioning shaft (406) via a coupling, and a side magnetic clamp (405) is installed at one end of the positioning shaft (406). The side magnetic clamp (405) is used to fix the position of the positioning shaft (406) and maintain the rotation angle of the drain box (1).

4. The integrated equipment for steaming, air cooling and draining for producing quick-frozen pumpkin according to claim 1, characterized in that: The top mounting frame (2) is fixedly connected to the support frame (4), and an electric cylinder (202) is installed between the top mounting frame (2) and the air cooler (201), two ends of the electric cylinder (202) are movably connected to the top mounting frame (2) and the air cooler (201), respectively, and four heat dissipation fans (203) are installed inside the air cooler (201).

5. The integrated equipment for steaming, air cooling and draining for producing quick-frozen pumpkin according to claim 1, characterized in that: The movable sealing frame (3) is internally welded to a limit baffle (301), the limit baffle (301) is fixedly connected to the steam heater (302), and the limit baffle (301) is embedded in the outside of the opening (101) and is sealedly connected to the opening (101), and the outside of the movable sealing frame (3) is sealedly connected to the drain port (102) of the drain box (1).

6. The integrated equipment for steaming, air cooling and draining for producing quick-frozen pumpkin according to claim 4, characterized in that: A connecting seat (401) is installed at the rear end of the support frame (4), a threaded screw (402) is installed inside the connecting seat (401), the threaded screw (402) and the connecting seat (401) are rotatably connected via a bearing, a servo motor (403) is installed above the support frame (4), the motor shaft of the servo motor (403) and the threaded screw (402) are connected via a synchronizer transmission, a guide block is installed on the side of the movable sealing frame (3), and the threaded screw (402) passes through the guide block and is threadedly connected to the guide block.

7. The integrated equipment for steaming, air cooling and draining for producing quick-frozen pumpkin according to claim 1, characterized in that: A conveyor belt (5) is installed below the drain box (1), and protective baffles (501) are provided on both sides of the outside of the conveyor belt (5). The drain box (1) transfers the processed pumpkin to the top of the conveyor belt (5) for transportation through the opening (101).

8. A method for steaming and then air cooling and draining for quick-frozen pumpkin production, which is realized based on the integrated equipment for steaming and then air cooling and draining for quick-frozen pumpkin production according to any one of claims 1 to 7, characterized in that: The steps include: Step 1: placing the pumpkin to be processed inside the drain box (1), and then driving the movable sealing frame (3) to move by the servo motor (403), so that the movable sealing frame (3) is entirely covered on the outside of the drain box (1); Step 2: After covering and sealing, the pumpkin inside the drain box (1) is steamed and heated by turning on the steam heater (302) to evaporate the water; Step 3: After the water is evaporated, the positioning shaft (406) is driven to rotate by the stepping motor (404), thereby driving the drain box (1) to move, and the water inside the drain box (1) moves and is discharged from the drain box (1) through the drain port (102); Step 4: After the draining is completed, the air cooler (201) is turned on, and the position of the air cooler (201) is driven to move by adjusting the electric cylinder (202) to perform a large-scale air cooling operation; Step 5: After the air cooling is completed, the position of the drain box (1) is adjusted again by the servo motor (403), and the positioning shaft (406) is fixed by the side magnetic clamp (405), so that the pumpkin inside the drain box (1) falls onto the conveyor belt (5) for transportation.

Images