Punching and button sewing automation equipment
By designing automated hole punching nail buckle equipment, using assembly lines and fabric handling robots and other components, the efficient and accurate hole punching and nail buckle of flexible materials is achieved, which solves the problems of single technology and low automation of traditional equipment, and improves production efficiency and Product quality.
Patent Information
- Application Number
- CN202411551986.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-01-07
AI Technical Summary
The traditional punching nail buckle equipment has a relatively single process and cannot meet the diverse needs. It has low automation and intelligence, requires manual operation and low efficiency.
An automatic equipment for punching nail buckles is designed, including assembly lines, fabric handling robots and punching nail buckle mechanisms, using double-speed chain frames, solenoid valve groups, three-axis robots, punching molds, hot pressing platforms, buckle installation mechanisms, etc. Components to achieve efficient and precise hole drilling and nail buckle operations on flexible materials.
It greatly improves production efficiency and product quality, can automatically complete hole punching and nailing operations, meet the needs of production enterprises of different scales, and is simple to operate and easy to maintain.
Smart Images

Figure CN119257326A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fabric punching, in particular to the improvement of automatic equipment for punching and buttoning. Background Art
[0002] In the clothing industry, fabric punching and buttoning are essential processes in the clothing production process, which requires a lot of manpower and time to complete. Therefore, there is a strong demand for automated equipment, and the market has also developed a variety of equipment to meet the needs. Traditional punching and buttoning equipment is mostly semi-automatic equipment, which requires manual labor to hold the fabric and place it in the equipment to punch holes and button. Although the efficiency is not low, it still requires manual labor. Traditional buttoning equipment generally uses a riveting process to fix buttons, and the buttons are riveted and fixed on the fabric. For plastic buttons, hot pressing and fixing are required, which cannot be completed. Traditional buttoning equipment automatically loads buttons, but it cannot meet the need to distinguish the direction of the buttons (hole position or LOGO direction) before buttoning. The process of traditional buttoning equipment is relatively simple, and it cannot meet the diverse needs. It still requires manual operation, and the degree of automation and intelligence is not high. Summary of the invention
[0003] 1. Technical issues to be solved
[0004] In view of the shortcomings of the prior art, the present invention provides an automated punching and buttoning equipment, which has the advantages of realizing efficient and precise punching and buttoning operations on flexible materials, greatly improving production efficiency and product quality, and thus solving the problems that traditional buttoning equipment has a relatively simple process, cannot meet diversified demands, still requires manual operation, and has a low degree of automation and intelligence.
[0005] (II) Technical solution
[0006] In order to achieve the above advantages of realizing efficient and accurate punching and buttoning operations on flexible materials, greatly improving production efficiency and product quality, the specific technical solutions adopted by the present invention are as follows:
[0007] A punching and buttoning automation equipment, which includes an assembly line, a fabric handling manipulator and a punching and buttoning mechanism, wherein the fabric handling manipulator is arranged on the side of the assembly line, and the punching and buttoning mechanism corresponds to the other side of the assembly line, and the assembly line includes a double-speed chain rack, an electric box, a lower-layer return double-speed chain, an upper-layer double-speed chain, a fabric carrier, a double-speed chain motor and a motor speed regulator, wherein the upper-layer double-speed chain is arranged above the lower-layer return double-speed chain, and the fabric carrier is arranged on the surface of the upper-layer double-speed chain, and the electric box is located on the lower side of the upper-layer double-speed chain and is installed on the speed chain rack, and the fabric handling manipulator includes a manipulator square frame, an electromagnetic valve group, a left-side three-axis manipulator, and a right-side three-axis manipulator, and the manipulator square frame is fixed to the ground The left three-axis manipulator and the right three-axis manipulator are correspondingly installed on the manipulator square frame, the solenoid valve group controls the left three-axis manipulator and the right three-axis manipulator, and is installed on the top of the manipulator square frame, the punching and buttoning mechanism includes a mechanism frame, a punching die, a hot pressing platform, a material dividing platform, a buttoning mechanism, a material moving assembly, a button correction assembly, a button feeding assembly, a button feeding vibration plate, and an electric box, the punching die is arranged on the mechanism frame, the hot pressing platform is located at the edge of the punching mold, the material dividing platform corresponds to the front of the hot pressing platform, the buttoning mechanism travels on the side of the material dividing platform, and the material moving assembly, the button correction assembly, the button feeding assembly, the button feeding vibration plate and the electric box are all installed on the mechanism frame.
[0008] Furthermore, the three-axis manipulator includes an X-axis servo motor, an X-axis module, a Z-axis servo motor, a Z-axis module, a Y-axis servo motor, a Y-axis module, a rotary clamping cylinder, a clamping clamp, a material picking suction cup, a tensioning cylinder, a buffer spring, and a guide linear bearing. The X-axis servo motor is drive-connected to the X-axis module, the Z-axis servo motor is drive-connected to the Z-axis module, the Y-axis servo motor is drive-connected to the Y-axis module, the clamping clamp corresponds to the side of the material picking suction cup, the rotary clamping cylinder is connected to the clamping clamp, two sets of buffer springs are located above the material picking suction cup, and the guide linear bearing is located above the buffer spring.
[0009] Furthermore, the punching die includes a die base plate, a die fixing block, a guide sleeve, a punch needle, a punch needle fixing block, a lifting cylinder, a punching lower die, and a waste frame. The die fixing block is arranged above the die base plate, the waste frame is placed at the bottom of the die fixing block, the guide sleeve is installed in the die fixing block, the punch needle fixing block is connected to the lifting cylinder, the punch needle moves in the guide sleeve, and the punching lower die is located inside the punching lower die.
[0010] Furthermore, the hot pressing platform includes a thermostat, a thermostat protection cover, a support plate, an insulation plate, a heating wire, a hot platform, and a thermocouple. The thermostat protection cover is installed on the outside of the support plate, the thermostat protection cover is installed on the thermostat, the insulation plate is attached to the bottom of the hot platform, the heating wire is connected to the thermocouple, and is located inside the hot platform.
[0011] Furthermore, the material distribution platform includes a left-right movable module, a servo motor, and a material distribution bracket. The servo motor is drivingly connected to the left-right movable module, and the material distribution bracket is connected to the left-right movable module.
[0012] Furthermore, the buckling mechanism includes a buckling suction cup, a guide rail, a buffer spring, a suction cup lifting cylinder, a clamping cylinder, a left and right moving cylinder, a vacuum generator, and a vacuum gauge. The suction cup lifting cylinder is connected to the buckling suction cup and slides on the guide rail. The clamping cylinder corresponds to the top of the buckling suction cup. The buffer spring is sleeved on the buckling suction cup guide rod. The left and right moving cylinder is horizontally arranged at the side end of the clamping cylinder. The vacuum generator and the vacuum gauge are installed on the other side of the left and right moving cylinder.
[0013] Furthermore, the material transfer assembly includes a button suction nozzle, a guide linear bearing, a suction nozzle lifting cylinder, a forward and backward moving cylinder, and a vacuum gauge. The nozzle lifting cylinder is located below the forward and backward moving cylinder, the guide linear bearing is located on the side of the nozzle lifting cylinder, the button suction nozzle is connected to the guide linear bearing and is sleeved with a buffer spring, and the vacuum gauge is installed on the top of the forward and backward moving cylinder.
[0014] Furthermore, the button correction component includes a CCD camera, a CCD lens, a CCD light source, a fiber optic sensor with material, an origin sensor, a correction jig, and a correction motor. The CCD lens and the CCD light source are cooperatively connected in the CCD camera, the fiber optic sensor with material and the origin sensor are correspondingly located at the side end of the correction jig, and the correction motor is driven and connected to the bottom of the correction jig.
[0015] Furthermore, the button feeding assembly includes front and rear feeding cylinders, a lifting cylinder, a material arrival optical fiber sensor, a feeding profiling block, a button positioning block, a second material-filled optical fiber sensor, and an optical fiber amplifier. The lifting cylinder is installed at the front of the front and rear feeding cylinders, the second material-filled optical fiber sensor is located on the side of the lifting cylinder, the feeding profiling block and the button positioning block are located below the material arrival optical fiber sensor, the second material-filled optical fiber sensor is installed at the bottom of the button positioning block, and the optical fiber amplifier corresponds to the rear side of the second material-filled optical fiber sensor.
[0016] Furthermore, the button feeding vibration plate includes a vibration plate, a bearing seat, a lifting screw, a guide rod, a linear bearing, a screw nut, and a clamping block. The lifting screw is connected to a support seat, the bearing seat is connected to the top of the lifting screw, the screw nut and the clamping block are connected to the lifting screw and are located at the bottom of the support seat, the guide rod is connected to the linear bearing and installed on the support seat, and the vibration plate is installed on the top of the support seat.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the present invention provides an automated punching and buttoning device, which has the following beneficial effects:
[0019] By integrating punching and buttoning in one station, the efficiency is greatly improved compared to manual work. It realizes efficient and accurate punching and buttoning operations on flexible materials, greatly improving production efficiency and product quality. The equipment is easy to operate and maintain, and can meet the needs of production companies of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 It is a schematic diagram of the structure of the present invention;
[0022] Figure 2 It is a structural schematic diagram of the pipeline 1 of the present invention;
[0023] Figure 3 It is a structural schematic diagram of the fabric handling robot 2 of the present invention;
[0024] Figure 4 It is a structural schematic diagram of the punching and buttoning mechanism 3 of the present invention;
[0025] Figure 5 It is a structural schematic diagram of the three-axis manipulator of the present invention;
[0026] Figure 6 It is a schematic structural diagram of the punching die 28 of the present invention;
[0027] Figure 7 It is a schematic structural diagram of the hot pressing platform 29 of the present invention;
[0028] Figure 8 It is a structural schematic diagram of the material distribution platform 30 of the present invention;
[0029] Fig. 9 is a schematic structural diagram of the buckle assembly mechanism 31 of the present invention;
[0030] Fig.10 It is a schematic structural diagram of the material moving assembly 32 of the present invention;
[0031] Fig.11 is a structural schematic diagram of a button deviation correction assembly 33 of the present invention;
[0032] Fig.12 It is a structural schematic diagram of the button feeding assembly 34 of the present invention;
[0033] Fig.13It is a structural schematic diagram of the button feeding vibration plate 35 of the present invention.
[0034] In the figure: assembly line 1, fabric handling robot 2, punching and buttoning mechanism 3, double-speed chain rack 4, electric box 5, lower layer return double-speed chain 6, upper layer double-speed chain 7, fabric carrier 8, double-speed chain motor 9, motor speed regulator 10, robot square frame 11, solenoid valve group 12, left three-axis robot 13, right three-axis robot 14, X-axis servo motor 15, X-axis module 16, Z-axis servo motor 17, Z-axis module 18, Y-axis servo motor 19, Y-axis module 20, rotary clamping cylinder 21 , material clamp 22, material suction cup 23, tensioning cylinder 24, buffer spring 25, guide linear bearing 26, mechanism frame 27, punching die 28, hot pressing platform 29, material distribution platform 30, buckle assembly 31, material transfer assembly 32, button deviation correction assembly 33, button feeding assembly 34, button feeding vibration plate 35, electrical box 36, mold bottom plate 37, mold fixing block 38, guide sleeve 39, punch needle 40, punch needle fixing block 41, lifting cylinder 42, punching lower die 43, waste frame 44, Thermostat 45, thermostat protection cover 46, support plate 47, heat insulation plate 48, heating wire 49, hot platform 50, thermocouple 51, left and right moving module 52, servo motor 53, material distribution bracket 54, buckle suction cup 55, guide rail 56, buffer spring 57, suction cup lifting cylinder 58, clamping cylinder 59, left and right moving cylinder 60, vacuum generator 61, vacuum gauge 62, button suction nozzle 63, guide linear bearing 65, suction nozzle lifting cylinder 66, front and back moving cylinder 67, vacuum gauge 68. CCD camera 69. CCD lens 70. CCD light source 71. Material fiber sensor 72. Origin sensor 73. Correction jig 74. Correction motor 75. Front and rear feeding cylinders 76. Lifting cylinder 77. Material arrival fiber sensor 78. Feeding profiling block 79. Button positioning block 80. Second material fiber sensor 81. Fiber amplifier 82. Vibrating plate 83. Bearing seat 84. Lifting screw 85. Guide rod 86. Linear bearing 87. Screw nut 88. Clamping block 89. DETAILED DESCRIPTION
[0035] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementations and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0036] According to an embodiment of the present invention, there is provided an automated punching and button-stitching device.
[0037] The present invention is further described with reference to the accompanying drawings and specific embodiments. Figure 1-4 As shown, according to an embodiment of the present invention, an automated punching and buttoning equipment comprises an assembly line 1, a fabric handling robot 2 and a punching and buttoning mechanism 3, wherein the fabric handling robot 2 is arranged on the side of the assembly line 1, and the punching and buttoning mechanism 3 corresponds to the other side of the assembly line 1, and the assembly line 1 comprises a double-speed chain frame 4, an electric box 5, a lower-layer return double-speed chain 6, an upper-layer double-speed chain 7, a fabric carrier 8, a double-speed chain motor 9 and a motor speed regulator 10, wherein the upper-layer double-speed chain 7 is arranged above the lower-layer return double-speed chain 6, and the fabric carrier 8 is arranged on the surface of the upper-layer double-speed chain 7, the electric box 5 is located on the lower side of the upper-layer double-speed chain 7, and is installed on the speed chain frame 4, and the fabric handling robot 2 comprises a robot square frame 11, a solenoid valve group 12, a left-side three-axis robot 13, and a right-side three-axis robot 14, wherein the robot square frame 11 is fixed to the ground, and the left-side three-axis robot 14 is fixed to the ground. 13 and the right three-axis manipulator 14 are correspondingly installed on the manipulator square frame 11, the solenoid valve group 12 controls the left three-axis manipulator 13 and the right three-axis manipulator 14, and is installed on the top of the manipulator square frame 11, the punching and buttoning mechanism 3 includes a mechanism frame 27, a punching die 28, a hot pressing platform 29, a material distribution platform 30, a button assembly mechanism 31, a material shifting component 32, a button deviation correction component 33, a button feeding component 34, a button feeding vibration plate 35, and an electrical box 36, the punching die 28 is arranged on the mechanism frame 27, the hot pressing platform 29 is located at the edge of the punching mold 28, the material distribution platform 30 corresponds to the front of the hot pressing platform 29, the button assembly mechanism 31 is on the side of the material distribution platform 30, the material shifting component 32, the button deviation correction component 33, the button feeding component 34, the button feeding vibration plate 35 and the electrical box 36 are all installed on the mechanism frame 27. After the buttoning is completed, the fabric handling robot 2 takes or puts the finished product back to the assembly line 1, completing the action cycle of punching and buttoning.
[0038] like Figure 5 As shown, the three-axis manipulator includes an X-axis servo motor 15, an X-axis module 16, a Z-axis servo motor 17, a Z-axis module 18, a Y-axis servo motor 19, a Y-axis module 20, a rotary clamping cylinder 21, a material clamp 22, a material pickup sucker 23, a tensioning cylinder 24, a buffer spring 25, and a guide linear bearing 26. The X-axis servo motor 15 is driven and connected to the X-axis module 16, the Z-axis servo motor 17 is driven and connected to the Z-axis module 18, the Y-axis servo motor 19 is driven and connected to the Y-axis module 20, the material clamp 22 corresponds to the side of the material pickup sucker 23, the rotary clamping cylinder 21 is connected to the material clamp 22, two groups of buffer springs 25 are located above the material pickup sucker 23, and the guide linear bearing 26 is located above the buffer spring 25. This enables the three-axis manipulator to grasp flexibly.
[0039] like Figure 6As shown, the punching die 28 includes a die base plate 37, a die fixing block 38, a guide sleeve 39, a punch needle 40, a punch needle fixing block 41, a lifting cylinder 42, a punching lower die 43, and a waste frame 44. The die fixing block 38 is arranged above the die base plate 37, the waste frame 44 is placed at the bottom of the die fixing block 38, the guide sleeve 39 is installed in the die fixing block 38, the punch needle fixing block 41 is connected to the lifting cylinder 42, the punch needle 40 moves in the guide sleeve 39, and the punching lower die 43 is located inside the punching lower die 43.
[0040] like Figure 7 As shown, the hot pressing platform 29 includes a thermostat 45, a thermostat protection cover 46, a support plate 47, a heat insulation plate 48, a heating wire 49, a hot platform 50, and a thermocouple 51. The thermostat protection cover 46 is installed on the outside of the support plate 47, the thermostat protection cover 46 is installed on the thermostat 45, the heat insulation plate 48 is attached to the bottom of the hot platform 50, and the heating wire 49 is connected to the thermocouple 51 and is located inside the hot platform 50.
[0041] like Figure 8 As shown, the material distribution platform 30 includes a left-right movable module 52 , a servo motor 53 , and a material distribution bracket 54 . The servo motor 53 is drivingly connected to the left-right movable module 52 , and the material distribution bracket 54 is connected to the left-right movable module 52 .
[0042] like Fig. 9 As shown, the buckling mechanism 31 includes a buckling suction cup 55, a guide rail 56, a buffer spring 57, a suction cup lifting cylinder 58, a clamping cylinder 59, a left and right moving cylinder 60, a vacuum generator 61, and a vacuum gauge 62. The suction cup lifting cylinder 58 is connected to the buckling suction cup 55 and slides on the guide rail 56. The clamping cylinder 59 corresponds to the top of the buckling suction cup 55. The buffer spring 57 is sleeved on the guide rod of the buckling suction cup 55. The left and right moving cylinder 60 is horizontally arranged at the side end of the clamping cylinder 59. The vacuum generator 61 and the vacuum gauge 62 are installed on the other side of the left and right moving cylinder 60.
[0043] like Fig.10 As shown, the material moving assembly 32 includes a button suction nozzle 63, a guide linear bearing 65, a suction nozzle lifting cylinder 66, a front-and-rear moving cylinder 67, and a vacuum gauge 68. The nozzle lifting cylinder 66 is located below the front-and-rear moving cylinder 67, the guide linear bearing 65 is located on the side of the nozzle lifting cylinder 66, the button suction nozzle 63 is connected in the guide linear bearing 65, and is sleeved with a buffer spring 64, and the vacuum gauge 68 is installed on the top of the front-and-rear moving cylinder 67.
[0044] like Fig.11As shown, the button correction component 33 includes a CCD camera 69, a CCD lens 70, a CCD light source 71, a fiber sensor 72, an origin sensor 73, a correction fixture 74, and a correction motor 75. The CCD lens 70 and the CCD light source are connected in cooperation with each other in the CCD camera 69. The fiber sensor 72 and the origin sensor 73 are located at the side of the correction fixture 74. The correction motor 75 is connected to the bottom of the correction fixture 74. The CCD camera 69 is started to take pictures. The CCD camera 69 takes a picture of the real-time angle of the button and compares it with the template angle.
[0045] like Fig.12 As shown, the button feeding assembly 34 includes front and rear feeding cylinders 76, a lifting cylinder 77, a fiber optic sensor 78, a feeding profiling block 79, a button positioning block 80, a second fiber optic sensor 81 with material, and a fiber amplifier 82. The lifting cylinder 77 is installed at the front of the front and rear feeding cylinders 76, the second fiber optic sensor 81 with material is located on the side of the lifting cylinder 77, the feeding profiling block 79 and the button positioning block 80 are located below the fiber optic sensor 78 with material, the second fiber optic sensor 81 with material is installed at the bottom of the button positioning block 80, and the fiber amplifier 82 corresponds to the rear side of the second fiber optic sensor 81 with material. The angle to be corrected is transmitted to the correction motor 75, and the motor rotates to correct the button.
[0046] like Fig.13 As shown, the button feeding vibration plate 35 includes a vibration plate 83, a bearing seat 84, a lifting screw 85, a guide rod 86, a linear bearing 87, a screw nut 88, and a clamping block 89. The lifting screw 85 is connected to a support seat, the bearing seat 84 is connected to the top of the lifting screw 85, the screw nut 88 and the clamping block 89 are connected to the lifting screw 85 and are located at the bottom of the support seat, the guide rod 86 is connected to the linear bearing 87 and installed on the support seat, and the vibration plate 83 is installed on the top of the support seat.
[0047] Working principle: By starting the vibration plate 33 to vibrate, the buttons are vibrated and loaded. The fiber optic sensor 78 of the button feeding group 34 and the second fiber optic sensor 81 sense that there is material. The lifting cylinder 77 lifts the feeding profiling block 79. The front and rear feeding cylinders 76 extend to move the lifting cylinder and the feeding profiling block 79 forward. The lifting cylinder 77 descends, and the button is sent to the previous acupoint of the feeding profiling block 79. The front and rear feeding cylinders 76 retract, and the next action is cycled to send the button to the correction fixture 74. The second fiber optic sensor 81 of the button correction component 33 senses that there is material, and the CCD camera 69 is started to take pictures. The CCD camera 69 takes a picture of the real-time angle of the button, compares it with the template angle, and transmits the angle that needs to be corrected to the correction motor 75. The motor rotates to correct the button. The button suction nozzle 63 of the material moving component 32 absorbs the corrected button and puts it on the material distribution platform 30. The material distribution platform 30 is filled with material and the material is distributed to the left and right sides. The button suction cup 55 of the button installation mechanism 31 sucks the button on the material distribution platform 30 and waits for the fabric to arrive. The fabric handling robot 2 takes the fabric on the assembly line 1, sends it to the punching die 28 to punch the installation holes, and then sends it to the hot pressing platform 29 to be installed with buttons. The button installation mechanism 31 moves forward to install the button into the fabric hole, and the pressing cylinder 59 presses down to press the button and the fabric; at the same time, the hot pressing platform 29 heats the fabric; the pressing cylinder 59 maintains pressure for a certain period of time to ensure that the button and the fabric are fully fitted, and then the button installation mechanism 31 rises and resets. After the button installation is completed, the fabric handling robot 2 puts the finished product back to the assembly line 1, completing a punching and buttoning action cycle.
[0048] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0049] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. An automated punching and buttoning device, comprising an assembly line (1), a fabric handling robot (2) and a punching and buttoning mechanism (3), characterized in that: The fabric handling robot (2) is arranged on the side of the assembly line (1), and the punching and buttoning mechanism (3) corresponds to the other side of the assembly line (1). The assembly line (1) comprises a double-speed chain rack (4), an electric box (5), a lower-layer return double-speed chain (6), an upper-layer double-speed chain (7), a fabric carrier (8), a double-speed chain motor (9) and a motor speed regulator (10). The upper-layer double-speed chain (7) is arranged above the lower-layer return double-speed chain (6), and the fabric carrier (8) is arranged The electric box (5) is located on the surface of the upper double-speed chain (7) and is installed on the chain frame (4). The fabric handling manipulator (2) comprises a manipulator square frame (11), a solenoid valve group (12), a left three-axis manipulator (13), and a right three-axis manipulator (14). The manipulator square frame (11) is fixed to the ground, and the left three-axis manipulator (13) and the right three-axis manipulator (14) are installed on the manipulator square frame (11) correspondingly. The solenoid valve group (12) controls the left three-axis manipulator (13) and the right three-axis manipulator (14), and is installed on the top of the manipulator square frame (11). The punching and buttoning mechanism (3) includes a mechanism frame (27), a punching die (28), a hot pressing platform (29), a material distribution platform (30), a button installation mechanism (31), a material transfer component (32), a button deviation correction component (33), a button feeding component (34), a button feeding vibration plate (35), an electrical box ( 36), the punching die (28) is arranged on the mechanism frame (27), the hot pressing platform (29) is located at the edge of the punching mold (28), the material distribution platform (30) corresponds to the front of the hot pressing platform (29), the button assembly mechanism (31) travels on the side of the material distribution platform (30), and the material transfer component (32), the button correction component (33), the button feeding component (34), the button feeding vibration plate (35) and the electric box (36) are all installed on the mechanism frame (27).
2. The automatic punching and buttoning equipment according to claim 1, characterized in that: The three-axis manipulator comprises an X-axis servo motor (15), an X-axis module (16), a Z-axis servo motor (17), a Z-axis module (18), a Y-axis servo motor (19), a Y-axis module (20), a rotary clamping cylinder (21), a material clamping clamp (22), a material picking suction cup (23), a tensioning cylinder (24), a buffer spring (25), and a guide linear bearing (26). The X-axis servo motor (15) is drive-connected to the X-axis module (16), the Z-axis servo motor (17) is drive-connected to the Z-axis module (18), the Y-axis servo motor (19) is drive-connected to the Y-axis module (20), the material clamping clamp (22) is corresponding to the side of the material picking suction cup (23), the rotary clamping cylinder (21) is connected to the material clamping clamp (22), two groups of buffer springs (25) are located above the material picking suction cup (23), and the guide linear bearing (26) is located above the buffer spring (25).
3. The automatic punching and buttoning equipment according to claim 1, characterized in that: The punching die (28) comprises a die bottom plate (37), a die fixing block (38), a guide sleeve (39), a punching needle (40), a punching needle fixing block (41), a lifting cylinder (42), a punching lower die (43), and a waste frame (44). The die fixing block (38) is arranged above the die bottom plate (37), the waste frame (44) is placed at the bottom of the die fixing block (38), the guide sleeve (39) is installed in the die fixing block (38), the punching needle fixing block (41) is connected to the lifting cylinder (42), the punching needle (40) moves in the guide sleeve (39), and the punching lower die (43) is located inside the punching lower die (43).
4. The automatic punching and buttoning equipment according to claim 1, characterized in that: The hot pressing platform (29) comprises a temperature controller (45), a temperature controller protection cover (46), a support plate (47), a heat insulation plate (48), a heating wire (49), a hot platform (50), and a thermocouple (51). The temperature controller protection cover (46) is installed on the outside of the support plate (47), the temperature controller protection cover (46) is installed on the temperature controller (45), the heat insulation plate (48) is attached to the bottom of the hot platform (50), and the heating wire (49) is connected to the thermocouple (51) and is located inside the hot platform (50).
5. The automatic punching and buttoning equipment according to claim 1, characterized in that: The material distribution platform (30) comprises a left-right movable module (52), a servo motor (53), and a material distribution bracket (54); the servo motor (53) is drivingly connected to the left-right movable module (52); and the material distribution bracket (54) is connected to the left-right movable module (52).
6. The automatic punching and buttoning equipment according to claim 1, characterized in that: The buckle mechanism (31) comprises a buckle suction cup (55), a guide rail (56), a buffer spring (57), a suction cup lifting cylinder (58), a clamping cylinder (59), a left-right moving cylinder (60), a vacuum generator (61), and a vacuum gauge (62). The suction cup lifting cylinder (58) is connected to the buckle suction cup (55) and slides on the guide rail (56). The clamping cylinder (59) corresponds to the top of the buckle suction cup (55). The buffer spring (57) is sleeved on the guide rod of the buckle suction cup (55). The left-right moving cylinder (60) is horizontally arranged on the side end of the clamping cylinder (59). The vacuum generator (61) and the vacuum gauge (62) are installed on the other side of the left-right moving cylinder (60).
7. The automatic punching and buttoning equipment according to claim 1, characterized in that: The material transfer assembly (32) comprises a button suction nozzle (63), a guide linear bearing (65), a suction nozzle lifting cylinder (66), a front-and-rear moving cylinder (67), and a vacuum gauge (68). The nozzle lifting cylinder (66) is located below the front-and-rear moving cylinder (67), the guide linear bearing (65) is located on the side of the nozzle lifting cylinder (66), the button suction nozzle (63) is connected to the guide linear bearing (65) and is sleeved with a buffer spring (64), and the vacuum gauge (68) is installed on the top of the front-and-rear moving cylinder (67).
8. The automatic punching and buttoning equipment according to claim 1, characterized in that: The button deflection correction component (33) comprises a CCD camera (69), a CCD lens (70), a CCD light source (71), a fiber optic sensor (72), an origin sensor (73), a deflection correction fixture (74), and a deflection correction motor (75). The CCD lens (70) and the CCD light source are connected in cooperation with each other in the CCD camera (69) (71). The fiber optic sensor (72) and the origin sensor (73) are correspondingly located at the side end of the deflection correction fixture (74). The deflection correction motor (75) is drivingly connected to the bottom of the deflection correction fixture (74).
9. The automatic punching and buttoning equipment according to claim 1, characterized in that: The button feeding assembly (34) comprises front and rear feeding cylinders (76), a lifting cylinder (77), a material arrival optical fiber sensor (78), a feeding profiling block (79), a button positioning block (80), a second material-carrying optical fiber sensor (81), and an optical fiber amplifier (82). The lifting cylinder (77) is installed at the front of the front and rear feeding cylinders (76), the second material-carrying optical fiber sensor (81) is located on the side of the lifting cylinder (77), the feeding profiling block (79) and the button positioning block (80) are located below the material arrival optical fiber sensor (78), the second material-carrying optical fiber sensor (81) is installed at the bottom of the button positioning block (80), and the optical fiber amplifier (82) corresponds to the rear side of the material-carrying optical fiber sensor (81).
10. The automatic punching and buttoning equipment according to claim 1, characterized in that: The button feeding vibration plate (35) comprises a vibration plate (83), a bearing seat (84), a lifting screw (85), a guide rod (86), a linear bearing (87), a screw nut (88), and a clamping block (89). The lifting screw (85) is connected to a support seat, the bearing seat (84) is connected to the top of the lifting screw (85), the screw nut (88) and the clamping block (89) are connected to the lifting screw (85) and are located at the bottom of the support seat, the guide rod (86) is connected to the linear bearing (87) and is installed on the support seat, and the vibration plate (83) is installed on the top of the support seat.