Reinforced concrete separation and recovery device
By designing a reinforced concrete separation and recycling device, the separation and crushing device combined with vibration and screening technology is used to solve the problem of difficult separation and recycling of reinforced concrete, and efficient resource recycling and cost reduction are achieved.
Patent Information
- Application Number
- CN202411300288.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-01-07
AI Technical Summary
Reinforced concrete is difficult to effectively separate and recycle during the demolition process, resulting in increased resource waste and treatment costs.
A reinforced concrete separation and recovery device including a separation device and a crushing device is designed. By preliminarily separating the steel bars and concrete, subsequently crushing the concrete, and fine separation and recovery of the steel bars and concrete is achieved using vibration and screen holes.
It improves the recycling efficiency of reinforced concrete, reduces resource waste and treatment costs, and realizes effective separation and recycling of steel bars and concrete.
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Abstract
Description
Technical Field
[0001] The invention relates to a reinforced concrete separation and recovery device, belonging to the technical field of reinforced concrete. Background Art
[0002] Reinforced concrete is a widely used building material in modern construction. Its main components include cement, sand, crushed stone and steel bars. As a base material, concrete has good compressive strength, while steel bars provide excellent tensile strength and toughness. This composite material combines the advantages of both and is widely used in various building structures. Common applications of reinforced concrete include high-rise buildings, bridges, roads, tunnels, dams and various infrastructures.
[0003] With the advancement of urbanization, the demolition of old buildings has become more and more common. However, during the demolition process, reinforced concrete structures are mixed together, which makes their recycling face major challenges.
[0004] During the demolition of buildings, reinforced concrete is often difficult to separate and recycle effectively due to its complex composition. The crushed stone, sand and steel bars in the concrete are mixed together, making the separation process complicated and time-consuming. This not only causes a large amount of waste of building materials, but also prevents the effective use of recyclable resources.
[0005] For mixed materials that cannot be separated, traditional waste treatment methods often require a lot of resources and time. For example, the entire concrete block needs to be initially processed through processes such as crushing and screening, and then further technical means are used to separate the steel bars and concrete fragments. The complexity of these processes directly leads to an increase in treatment costs.
[0006] During the demolition process, the steel-concrete structure inside the building is usually highly combined, which makes it extremely difficult to separate the steel bars from the concrete. Although traditional physical methods such as crushing and screening can process concrete, the separation of steel bars requires more technical means, which greatly reduces the overall recycling efficiency. Summary of the invention
[0007] Purpose of the invention: In view of the deficiencies in the prior art, the present invention provides a steel bar and concrete separation and recovery device. The present invention uses a separation device and a crushing device to separate and crush the steel bar and concrete respectively, thereby achieving the separation and recovery of the steel bar and concrete.
[0008] Technical solution: A reinforced concrete separation and recovery device, including a device body and a controller. The device body is provided with a first chamber and a second chamber that are independent of each other. The first chamber is provided with a separation device, the second chamber is provided with a crushing device, and a mutually communicating partition device is provided between the first chamber and the second chamber. The controller is signal-connected with the separation device, the crushing device, and the partition device. The first chamber is provided with a feed port, and the second chamber is provided with a discharge port.
[0009] The present invention provides a separation device and a crushing device. The separation device is used to perform preliminary separation on the reinforced concrete in the first chamber, separate the steel bars and the concrete, and then open the partition device to send the concrete into the second chamber, grind and crush the concrete through the crushing device for recycling. After the concrete is sent into the second chamber, the partition device is closed, and the separation device places the steel bars on the partition device. When the concrete is completely recovered through the discharge port, the crushing device is closed, the partition device is opened, and the steel bars are sent into the second chamber for recycling through the discharge port.
[0010] Furthermore, in order to realize independent operation of each chamber, the partition device includes a first partition, a second partition, and a first motor. One ends of the first partition and the second partition are detachably connected, and the other ends are respectively transmission-connected to the first motor.
[0011] Furthermore, in order to achieve separation of the steel bars, the separation device includes an electromagnetic adsorption unit, a second motor, and a telescopic arm. The electromagnetic adsorption unit, the telescopic arm, and the second motor are connected in sequence, and the second motor is connected to a controller signal.
[0012] Furthermore, in order to prevent interference between the steel bar recovery and the crushing device, a third chamber is provided between the first chamber and the second chamber, and a partition device is provided between the third chamber and the first chamber and the second chamber, respectively, and the third chamber is provided with a steel bar recovery device.
[0013] In the initial state, the partitions between the first and third chambers are closed, and the partitions between the third and second chambers are open. This is to facilitate the concrete to fall directly into the second chamber. The partitions between the third and second chambers are closed only when the steel bars are subsequently processed.
[0014] Furthermore, in order to realize the recycling of steel bars, the steel bar recycling device includes a third motor, a telescopic rod and a push plate connected in sequence, and an inlet unit and an outlet unit are respectively provided on the relative inner walls of the third chamber along the pushing direction, and the inlet unit, the outlet unit and the third motor are respectively connected to the controller signal, and the inlet unit and the outlet unit are respectively detachably connected to the device body to form a closed third chamber.
[0015] The third motor drives the telescopic rod to enable the push plate to push the steel bars in the third chamber to the outlet unit, and the push plate is reset after the discharge is completed, thereby realizing the recovery of the steel bars.
[0016] Furthermore, in order to separate the concrete adhering to the steel bars, a vibration device is also provided in the third chamber, and the vibration device includes a vibration baffle, a vibration motor, and a spring which are spliced to each other. The vibration baffle is respectively arranged corresponding to the first baffle and the second baffle between the third chamber and the second chamber. One end of the spring is connected to the vibration baffle, and the other end is connected to the first baffle and the second baffle between the third chamber and the second chamber. The vibration motors are respectively arranged at the bottom of the vibration baffles and connected to the controller signal. The two ends of the vibration baffle are respectively abutted against the inner wall of the third chamber.
[0017] The steel bars are vibrated by the vibrating partition so that the adhered concrete falls off, thereby achieving the precise separation of the steel bars and concrete. At the same time, the vibrating partition is connected to the first partition and the second partition by a spring, which can reduce the vibration sensation on the first partition and the second partition and reduce wear. Moreover, the vibrating partition can be separated as the first partition and the second partition are separated to avoid hindering the falling of the concrete.
[0018] Furthermore, in order to further screen out the adhered concrete, sieve holes are respectively provided on the vibration partition and the first partition and the second partition between the third chamber and the second chamber.
[0019] While the steel bars are vibrating, the broken concrete will fall through the sieve holes into the second chamber. At the same time, in order to prevent the concrete from interfering with the spring components, after the steel bars are recovered, the first and second partitions between the third and second chambers can be opened to send the concrete stored on the first and second partitions into the second chamber.
[0020] Furthermore, in order to push the steel bar recovery by the push plate, the import unit includes an import door panel, an import cavity, a fourth motor, a gear part and a screw. The import door panel is arranged in the import cavity. The fourth motor drives the screw through the gear part to drive the import door panel to move back and forth. The fourth motor is connected to the controller signal.
[0021] Furthermore, in order to push the steel bar recovery by the push plate, the outlet unit includes an outlet door plate and a fifth motor, and the fifth motor drives the outlet door plate to flip toward the outside of the device body.
[0022] Furthermore, in order to crush and recycle concrete, the crushing device includes a sixth motor and a crushing rotating unit, and the sixth motor is transmission-connected to the crushing rotating unit.
[0023] Beneficial effects: The present invention performs preliminary separation of reinforced concrete through the first chamber and the separation device, then sends the concrete into the second chamber for crushing, sends the steel bars into the third chamber for vibration treatment, separates the adhered concrete, and sends it into the third chamber through the sieve holes, and then uses a push plate to send out the processed steel bars, thereby realizing the recycling of reinforced concrete. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0025] Figure 1 It is a structural principle diagram of the present invention. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] In the description of the present invention, it is necessary to understand that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0028] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0029] like Figure 1As shown, a reinforced concrete separation and recovery device includes a device body 1 and a controller. The device body 1 is provided with a first chamber 2 and a second chamber 3 which are independent of each other. The first chamber 2 is provided with a separation device 21, and the second chamber 3 is provided with a crushing device 31. A mutually communicating partition device 4 is provided between the first chamber 2 and the second chamber 3. The controller is signal-connected with the separation device 21, the crushing device 31 and the partition device 4. The first chamber 2 is provided with a feed port 6, and the second chamber 3 is provided with a discharge port 7.
[0030] By setting up a separation device 21 and a crushing device 31, the separation device 21 is used to perform a preliminary separation on the reinforced concrete in the first chamber 2 to separate the steel bars and concrete, and then the partition device 4 is opened to send the concrete into the second chamber 3, and the concrete is ground and crushed by the crushing device 31 for recycling. After the concrete is sent into the second chamber 3, the partition device 4 is closed, and the separation device 21 places the steel bars on the partition device 4. When the concrete is completely recovered through the discharge port 7, the crushing device 31 is closed, the partition device 4 is opened, and the steel bars are sent into the second chamber 3 to be recovered through the discharge port 7.
[0031] In order to realize independent operation of each chamber, the partition device 4 includes a first partition 41, a second partition 42, and a first motor 43. One ends of the first partition 41 and the second partition 42 are detachably connected, and the other ends are respectively transmission-connected to the first motor 43.
[0032] In order to separate the steel bars, the separation device 21 includes an electromagnetic adsorption unit 211, a second motor 212, and a telescopic arm 213. The electromagnetic adsorption unit 211, the telescopic arm 213, and the second motor 212 are connected in sequence, and the second motor 212 is connected to the controller signal.
[0033] In order to prevent interference with the crushing device 31 during steel bar recovery, a third chamber 5 is also included between the first chamber 2 and the second chamber 3, and a partition device 4 is respectively provided between the third chamber 5 and the first chamber 2 and the second chamber 3, and the third chamber 5 is provided with a steel bar recovery device 51.
[0034] In order to realize the recycling of steel bars, the steel bar recycling device 51 includes a third motor 511, a telescopic rod 512 and a push plate 513 connected in sequence. The third chamber 5 is provided with an import unit 52 and an export unit 53 on the relative inner walls along the pushing direction. The import unit 52, the export unit 53 and the third motor 511 are respectively connected to the controller signal. The import unit 52 and the export unit 53 are respectively detachably connected to the device body 1 to form a closed third chamber 5.
[0035] The third motor 511 drives the telescopic rod 512 to enable the push plate 513 to push the steel bars in the third chamber 5 to the outlet unit 53, and reset it after the discharge is completed, thereby realizing the recovery of the steel bars.
[0036] In order to separate the concrete adhering to the steel bars, a vibration device 54 is further provided in the third chamber 5, and the vibration device 54 includes a vibration baffle 541, a vibration motor 542, and a spring 543 which are spliced with each other. The vibration baffle 541 is respectively arranged corresponding to the first baffle 41 and the second baffle 42 between the third chamber 5 and the second chamber 3. One end of the spring 543 is connected to the vibration baffle 541, and the other end is connected to the first baffle 41 and the second baffle 42 between the third chamber 5 and the second chamber 3. The vibration motor 542 is respectively arranged at the bottom of the vibration baffle 541 and connected to the controller signal. The two ends of the vibration baffle 541 are respectively abutted against the inner wall of the third chamber 5.
[0037] The steel bars are vibrated by the vibrating baffle 541, so that the adhered concrete falls off, thereby achieving a precise separation of the steel bars and concrete. At the same time, the vibrating baffle 541 is connected to the first baffle 41 and the second baffle 42 by a spring 543, which can reduce the vibration sensation on the first baffle 41 and the second baffle 42 and reduce wear. Moreover, the vibrating baffle 541 can be separated as the first baffle 41 and the second baffle 42 are separated, so as to avoid hindering the falling of the concrete.
[0038] In order to further screen out the adhered concrete, sieve holes are provided on the vibration partition 541 and the first partition 41 and the second partition 42 between the third chamber 5 and the second chamber 3, respectively.
[0039] While the steel bars are vibrating, the broken concrete will fall through the sieve holes and enter the second chamber 3. At the same time, in order to prevent the concrete from interfering with the spring 543 component, after the steel bars are recovered, the first partition 41 and the second partition 42 between the third chamber 5 and the second chamber 3 can be opened to send the concrete stored on the first partition 41 and the second partition 42 into the second chamber 3.
[0040] In order to push the steel bar recovery through the push plate 513, the import unit 52 includes an import door plate 521, an import cavity 522, a fourth motor 523, a gear part 524 and a screw 525. The import door plate 521 is arranged in the import cavity 522. The fourth motor 523 drives the screw 525 through the gear part 524 to drive the import door plate 521 to move back and forth. The fourth motor 523 is connected to the controller signal.
[0041] In order to push the steel bar recovery through the push plate 513 , the outlet unit 53 includes an outlet door plate 531 and a fifth motor 532 , and the fifth motor 532 drives the outlet door plate 531 to flip toward the outside of the device body 1 .
[0042] In order to crush and recycle concrete, the crushing device 31 includes a sixth motor 311 and a crushing rotating unit 312 , and the sixth motor 311 is in transmission connection with the crushing rotating unit 312 .
[0043] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.
[0044] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A reinforced concrete separation and recovery device, characterized in that: The invention comprises a device body (1) and a controller. The device body (1) is provided with a first chamber (2) and a second chamber (3) which are independent of each other. The first chamber (2) is provided with a separation device (21). The second chamber (3) is provided with a crushing device (31). A partition device (4) which is interconnected is provided between the first chamber (2) and the second chamber (3). The controller is signal-connected with the separation device (21), the crushing device (31) and the partition device (4). The first chamber (2) is provided with a feed port (6), and the second chamber (3) is provided with a discharge port (7).
2. The reinforced concrete separation and recovery device according to claim 1 is characterized in that: The partition device (4) comprises a first partition (41), a second partition (42), and a first motor (43); one end of the first partition (41) and the second partition (42) are respectively detachably connected, and the other ends are respectively drivingly connected to the first motor (43).
3. The reinforced concrete separation and recovery device according to claim 2 is characterized in that: The separation device (21) comprises an electromagnetic adsorption unit (211), a second motor (212), and a telescopic arm (213); the electromagnetic adsorption unit (211), the telescopic arm (213), and the second motor (212) are connected in sequence; and the second motor (212) is connected to a controller signal.
4. The reinforced concrete separation and recovery device according to claim 3 is characterized in that: It also comprises a third chamber (5) arranged between the first chamber (2) and the second chamber (3), a partition device (4) being respectively arranged between the third chamber (5) and the first chamber (2) and the second chamber (3), and the third chamber (5) is provided with a steel bar recovery device (51).
5. The reinforced concrete separation and recovery device according to claim 4, characterized in that: The steel bar recovery device (51) comprises a third motor (511), a telescopic rod (512) and a push plate (513) which are connected in sequence; an inlet unit (52) and an outlet unit (53) are respectively provided on opposite inner walls of the third chamber (5) along the pushing direction; the inlet unit (52), the outlet unit (53) and the third motor (511) are respectively connected to controller signals; the inlet unit (52) and the outlet unit (53) are respectively connected to the device body (1) in a detachable manner, so as to form a closed third chamber (5).
6. The reinforced concrete separation and recovery device according to claim 5, characterized in that: A vibration device (54) is also provided in the third chamber (5), and the vibration device (54) includes a vibration baffle (541), a vibration motor (542), and a spring (543) which are spliced to each other. The vibration baffle (541) is respectively arranged corresponding to the first baffle (41) and the second baffle (42) between the third chamber (5) and the second chamber (3). One end of the spring (543) is connected to the vibration baffle (541), and the other end is connected to the first baffle (41) and the second baffle (42) between the third chamber (5) and the second chamber (3). The vibration motor (542) is respectively arranged at the bottom of the vibration baffle (541) and is connected to the controller signal. The two ends of the vibration baffle (541) are respectively in contact with the inner wall of the third chamber (5).
7. The reinforced concrete separation and recovery device according to claim 6, characterized in that: The vibrating baffle (541) and the first baffle (41) and the second baffle (42) between the third chamber (5) and the second chamber (3) are respectively provided with sieve holes.
8. The reinforced concrete separation and recovery device according to claim 5, characterized in that: The inlet unit (52) comprises an inlet door plate (521), an inlet cavity (522), a fourth motor (523), a gear unit (524) and a lead screw (525); the inlet door plate (521) is arranged in the inlet cavity (522); the fourth motor (523) drives the lead screw (525) via the gear unit (524) to drive the inlet door plate (521) to move back and forth; and the fourth motor (523) is connected to a controller signal.
9. The reinforced concrete separation and recovery device according to claim 5, characterized in that: The outlet unit (53) comprises an outlet door plate (531) and a fifth motor (532), and the fifth motor (532) drives the outlet door plate (531) to flip toward the outside of the device body (1).
10. The reinforced concrete separation and recovery device according to claim 1, characterized in that: The crushing device (31) comprises a sixth motor (311) and a crushing rotating unit (312), and the sixth motor (311) is transmission-connected to the crushing rotating unit (312).
Citation Information
Patent Citations
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