Roller static motor for tea leaf impurity removal and use method of roller static motor

By using U-shaped brackets and inverted U-shaped plates in the tea leaf impurity removal device, combined with rotating scraper and exhaust fan, the problem of unstable fit between the scraper and the electrostatic roller and the re-floating impurities is solved, achieving efficient Tea removes impurities and impurities, simplifies the cleaning process.

CN119259259APending Publication Date: 2025-01-07FUJIAN DINGBAI TEA
View PDF 12 Cites 0 Cited by

Patent Information

Application Number
CN202411369425.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

The existing tea leaf impurity removal device has unstable fit between the scraper and the electrostatic roller and the impurities are floating again, resulting in unsatisfactory removal effect.

Method used

A roller static machine for tea removal is designed, using U-shaped brackets, inverted U-shaped plates, rotary shafts, scrapers and slag containers, and the stable scraping and collection of impurities is achieved by rotating the scraper and exhaust fan, and using elasticity The tight scraper keeps the scraper fitting with the electrostatic roller to prevent impurities from scattering again.

Benefits of technology

It improves the scraping and collection stability of impurities, prevents impurities from scattering again due to vibration or gas circulation, achieves a more efficient tea impurity removal effect, and simplifies the subsequent cleaning process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119259259A_ABST
    Figure CN119259259A_ABST
Patent Text Reader

Abstract

The invention discloses a roller static motor for tea leaf impurity removal and a using method thereof, the roller static motor for tea leaf impurity removal comprises a U-shaped support, a tea leaf conveying assembly is installed in the U-shaped support, and the front side and the rear side of the top of the U-shaped support are fixedly connected with the same inverted U-shaped plate. By arranging a series of structures, tea leaves can be stirred to be scattered and light and soft impurities can be adsorbed through static electricity when the tea leaves are conveyed, it is guaranteed that a scraper always stably attaches, scrapes and concentrates the impurities on the outer side of the static electricity roller in an elastic tightening mode, the long-acting stable scraping and cleaning effect is improved, the scraped and concentrated impurities can be directly sucked, filtered and collected conveniently, and the service life of the tea leaves is prolonged. The phenomenon that impurities are scattered and mixed into the tea leaves again due to factors such as vibration and gas circulation is prevented, the filter screen is conveniently subjected to back flushing, cleaning and dredging after use, the impurities are automatically discharged and collected into an external breathable dust collection cloth bag, internal cleaning and dredging work can be conveniently carried out without disassembly and assembly, and the use convenience is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of roller electrostatic machines, in particular to a roller electrostatic machine for removing impurities from tea leaves and a use method thereof. Background Art

[0002] Electrostatic adsorption is a process in the tea refining process to remove light and soft impurities in the tea leaves, such as weeds, woven bag silk, and hair. After adsorption and cleaning, more impurities will accumulate on the electrostatic roller of the roller electrostatic machine, which will reduce the impurity removal effect.

[0003] In this regard, in the prior art, there is also a technology of scraping away impurities by setting a scraper on the side of the electrostatic roller. For example, in the prior art, the patent with the announcement number CN221183200U discloses an electrostatic impurity removal device for tea production; a scraper and a drainage trough are set on one side of the electrostatic roller, and the scraper is used to scrape off impurities on the outside of the electrostatic roller. However, this simple method of laminating the residue still has the following shortcomings when used:

[0004] 1. It is difficult to ensure that the scraper and the electrostatic roller are always in stable contact. The scraper is easily separated from the electrostatic roller due to factors such as relative friction, and the long-term contact and scraping stability is not ideal; 2. The impurities are discharged outward along the scraper. Since the impurities adsorbed by static electricity are light and relatively soft, they are easily caused by vibration, gas circulation and other factors to float up again and fall into the tea leaves. It is difficult to stably clean the impurities and collect them separately, and the cleaning stability is poor. In view of this, the present application proposes a roller electrostatic machine for removing impurities from tea leaves and a method of using the same to solve the above-mentioned problems. Summary of the invention

[0005] The purpose of the present invention is to provide a roller electrostatic machine for removing impurities from tea leaves and a method of using the same to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: a roller electrostatic machine for removing impurities from tea leaves, comprising a U-shaped bracket, a tea conveying assembly installed in the U-shaped bracket, and a top front side and a top rear side of the U-shaped bracket are fixedly connected with the same inverted U-shaped plate; the tea conveying assembly is used to convey tea leaves;

[0007] Two rotating shafts are rotatably installed between the front and rear inner walls of the inverted U-shaped plate, a tea leaf stirring assembly is fixedly connected to the outer side of the rotating shaft on the left side, and an electrostatic roller is fixedly sleeved on the rotating shaft on the right side. The front ends of the two rotating shafts extend to the front side of the inverted U-shaped plate and are fixedly connected to the same linked rotary drive assembly; the linked rotary drive assembly is used to drive the two rotating shafts to rotate synchronously, and the tea leaf stirring assembly is used to stir the transported tea leaves when the rotating shaft on the left side rotates, so as to disperse the light and soft impurities remaining on the inner side thereof, and the electrostatic roller is driven to rotate when the rotating shaft on the right side rotates to absorb the dispersed light and soft impurities;

[0008] The top right side of the inverted U-shaped plate is fixedly connected with a round-shaped seat, and a scraper arranged obliquely is hingedly connected to the left bottom side of the round-shaped seat, and the bottom of the scraper is in active contact with the left top side of the electrostatic roller, and the left bottom side of the round-shaped seat is fixedly connected with an elastic support assembly, and the elastic support assembly is hinged to the left side of the scraper; the scraper and the electrostatic roller are fitted together to scrape and concentrate the impurities adsorbed on the outside of the electrostatic roller when the electrostatic roller rotates, and the elastic support assembly is used to elastically tighten the scraper at all times, and can use elastic force to adaptively push the scraper and the electrostatic roller to fit when the scraper is worn, so as to prevent the separation caused by wear and tear, which leads to a decrease in the scraping effect;

[0009] The top of the round-shaped seat is fixedly connected to a slag collecting box whose bottom inner wall is an inclined surface, and a filter screen is fixedly connected between the top inner wall, the bottom inner wall, the front inner wall and the rear inner wall of the slag collecting box, and an exhaust fan with an air inlet at the bottom is embedded and fixed on the top left side of the slag collecting box, the exhaust fan is located on the left side of the filter screen, and a plurality of L-shaped suction pipes are arranged on the right side of the scraper, and the top ends of the L-shaped suction pipes are fixedly inserted into the slag collecting box and are located on the right side of the filter screen. A self-unsealing backblowing cleaning and dredging component is installed on the slag collecting box, and the right bottom of the slag collecting box is connected and fixed with a slag discharge and collecting component located in the round-shaped seat Parts; an exhaust fan is set to suck the inside of the slag collecting box, and the filter screen is used to filter and block the scraped and concentrated impurities, so that the impurities are directly sucked and collected into the slag collecting box through multiple L-shaped suction tubes to prevent the impurities from being scattered and mixed into the tea leaves again due to external factors such as vibration and gas circulation. The self-unsealing backblowing cleaning and dredging component is used to unseal the slag discharge component after use and backblow the filter screen to clean and dredge the slag. The slag discharge component is used to discharge and centrally collect the impurities cleaned by backblowing, and the filter screen is automatically backblown to clean and dredge the slag, which is convenient for cleaning and dredging work without disassembly.

[0010] Preferably, the tea conveying assembly includes two driving wheels rotatably mounted between the front and rear inner walls of the U-shaped bracket, the outer sides of the two driving wheels are transmission-connected to the same conveyor belt located below the electrostatic roller, and a driving motor is fixedly mounted on the left side of the front side of the U-shaped bracket with an output shaft fixedly connected to the front end of the driving wheel on the left side.

[0011] Preferably, the tea-leaf stirring assembly comprises a rotating sleeve fixedly mounted on the outside of the rotating shaft on the left side, and a plurality of groups of stirring rods are fixedly connected to the outside of the rotating sleeve in a circular shape at equal intervals, and each group of stirring rods has a plurality of stirring rods which are arranged at equal intervals front and back, and the stirring rods are located above the conveyor belt.

[0012] Preferably, the linked rotary drive assembly includes a shield fixedly mounted on the front side of the inverted U-shaped plate, the front ends of the two rotating shafts extend into the shield and are fixedly connected to a synchronous wheel, the outer sides of the two synchronous wheels are connected to the same synchronous belt for transmission, and the front side of the shield is fixedly mounted with an output shaft and a first motor fixedly connected to the front side of the synchronous wheel on the left.

[0013] Preferably, the elastic support assembly includes two T-shaped guide rods fixedly connected to the left side of the bottom of the circular seat, and the same slider is slidably sleeved on the two T-shaped guide rods. A compression spring in a compressed state is fixedly connected between the left inner wall of the T-shaped guide rod and the left side of the slider. The compression spring is movably sleeved on the corresponding T-shaped guide rods, and two inclined connecting rods are hinged between the bottom of the slider and the left side of the scraper.

[0014] Preferably, the self-unsealing backblowing cleaning and dredging component includes a hair dryer embedded and fixed on the left side of the slag collecting box, the right side of the hair dryer is an air outlet and is connected to the interior of the slag collecting box, the top of the slag collecting box is fixedly connected with a U-shaped guide plate, and a U-shaped baffle is slidably sleeved on the U-shaped guide plate, both sides of the bottom of the U-shaped baffle slide into the slag collecting box, the left side of the U-shaped baffle is in movably contact with the right side of the hair dryer, and a cross baffle is fixedly connected to the left inner wall of the U-shaped baffle, the cross baffle is located below the exhaust fan and is adapted to the bottom of the exhaust fan, and the top of the U-shaped guide plate is fixedly installed with an electric telescopic rod fixedly connected to the output shaft and the top of the U-shaped baffle.

[0015] Preferably, the slag discharge and collection assembly includes an L-shaped slag discharge pipe connected and fixed to the right bottom of the slag collection box, the left end of the L-shaped slag discharge pipe is movably contacted with the right bottom of the U-shaped baffle, the bottom end of the L-shaped slag discharge pipe extends into the round seat, the outer bottom threaded sleeve of the L-shaped slag discharge pipe is provided with an internal threaded sleeve, and the bottom of the internal threaded sleeve is connected and fixed to a breathable dust collecting bag located in the round seat.

[0016] Preferably, a avoidance hole is opened on the left side of the top of the U-shaped baffle, and the exhaust fan is located in the avoidance hole and does not contact the inner wall of the avoidance hole.

[0017] Preferably, the outer bottom of the L-shaped slag discharge pipe is provided with an external thread which is threadably connected to the internal thread sleeve.

[0018] The present invention also provides a method for using a roller electrostatic machine for removing impurities from tea leaves, comprising the following steps:

[0019] S1: The driving motor drives the driving wheel on the left to rotate, and the driving wheel on the left cooperates with the driving wheel on the right to drive the conveyor belt to rotate to transport the tea leaves to the right;

[0020] S2: The first motor drives the left synchronous wheel to rotate, and the left synchronous wheel drives the right synchronous wheel to rotate through the synchronous belt, and the two synchronous wheels drive the two shafts to rotate synchronously;

[0021] S3: When the two rotating shafts rotate, they drive the rotating sleeve and the electrostatic roller to rotate respectively. The rotating sleeve drives multiple toggle rods to rotate to scatter the tea leaves, so as to disperse the light and soft impurities remaining inside the tea leaves. The electrostatic roller rotates to absorb the scattered light and soft impurities.

[0022] S4: When the scraper rotates, it scrapes and concentrates the impurities adsorbed on the outside of the electrostatic roller. When the scraper is worn, the elastic force of the compression spring is used to drive the slider to move to the right adaptively. When the slider moves to the right, the scraper is driven to rotate downward automatically through the squeezing of the connecting rod and fits with the electrostatic roller again, so as to achieve the effect of adaptively pushing the scraper to fit with the electrostatic roller when the scraper is worn;

[0023] S5: Use the exhaust fan to suck the inside of the slag box, and cooperate with the filtering shield of the filter net. The slag box directly sucks and collects the scraped and concentrated impurities into the inside through multiple L-shaped suction pipes to prevent the impurities from being scattered and mixed into the tea leaves again due to external vibration, gas circulation and other factors;

[0024] S6: After use, the electric telescopic rod is used to drive the U-shaped baffle to move upward, and the U-shaped baffle is moved upward to unseal the right side of the hair dryer, and the horizontal baffle is driven upward to seal the bottom of the exhaust fan. The hair dryer is turned on to blow air to the right, and the filter is automatically backblown to the right for cleaning and dredging. When the U-shaped baffle moves upward, the blockage on the left end of the L-shaped slag discharge pipe is released, and the impurities blown to the right are discharged through the L-shaped slag discharge pipe and collected in the external breathable dust collecting bag, so that the impurities are automatically discharged and collected during backblowing, cleaning and dredging after use. The filter is automatically backblown for cleaning and dredging, which is convenient for cleaning and dredging work without disassembly and assembly.

[0025] Compared with the prior art, the present invention has the following beneficial effects:

[0026] 1. The tea leaves can be transported by cooperating with the U-shaped bracket and the tea leaves conveying assembly;

[0027] 2. The inverted U-shaped plate, rotating shaft, electrostatic roller, tea-moving assembly and linked rotary drive assembly cooperate to move and scatter the tea leaves during transportation, so as to disperse the light and soft impurities remaining inside the tea leaves, and the light and soft impurities can be cleaned by electrostatic adsorption after being scattered;

[0028] 3. The scraper, the circular seat and the elastic support assembly can be used to scrape and concentrate the impurities adsorbed on the outside of the electrostatic roller, and the elastic tension can be used to ensure that the scraper and the electrostatic roller are always in a long-term and stable fit to prevent separation, thereby preventing the phenomenon of separation due to wear and tear that reduces the scraping effect, and improving the long-term and stable scraping effect;

[0029] 4. Through the cooperation of the set slag box, exhaust fan, filter net and L-shaped suction pipe, the scraped and concentrated impurities can be directly sucked and filtered and collected into the slag box automatically, preventing the impurities from being scattered and mixed into the tea leaves again due to external vibration, gas circulation and other factors, thereby improving the stability of impurity cleaning and collection, thereby improving the impurity removal effect on tea leaves;

[0030] 5. Through the cooperation of the set slag collecting box, exhaust fan, filter, self-unsealing backblowing cleaning and dredging component and slag discharge component, the filter can be backblown, cleaned and dredged after use, and the impurities can be automatically discharged and collected into the external breathable dust collecting bag. There is no need for personnel to remove the filter for cleaning later, which is convenient for disassembly and assembly-free cleaning and dredging work. Because the impurities are lighter, softer and smaller in size, the breathable dust collecting bag can be used to collect them many times and then remove and pour out the impurities, reducing the cleaning frequency. The breathable dust collecting bag is located on the outside to facilitate the subsequent removal and cleaning work, thereby improving the convenience of subsequent use.

[0031] The present invention is provided with a series of structures, which is convenient for shaking the scattered and electrostatically adsorbed light and soft impurities of the tea leaves when they are transported, and is convenient for ensuring that the scraper always stably scrapes and concentrates the impurities adsorbed on the outer side of the electrostatic roller by means of elastic tension, thereby improving the long-term stable scraping effect, facilitating the direct suction, filtration and collection of the scraped and concentrated impurities, preventing the impurities from being scattered and mixed into the tea leaves again due to external vibrations, gas circulation and the like, thereby improving the stability of impurity cleaning and collection, and facilitating the backblowing, cleaning and dredging of the filter net after use, and automatically discharging and collecting the impurities into an external breathable dust collecting bag, thereby facilitating the internal cleaning and dredging work without disassembly and assembly, thereby improving the convenience of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 This is a schematic diagram of the structure of a roller electrostatic machine for removing impurities from tea leaves proposed by the present invention;

[0033] Figure 2 for Figure 1 A schematic diagram of the structure of the shield in a cutaway state;

[0034] Figure 3 for Figure 1 A schematic cross-sectional structure diagram of;

[0035] Figure 4 for Figure 3 A schematic diagram of the enlarged structure of part A;

[0036] Figure 5 for Figure 4 A schematic diagram of the enlarged structure of part B in FIG.

[0037] Figure 6 This is a three-dimensional structural schematic diagram of a slag collecting box, an L-shaped suction pipe, an exhaust fan, a self-unsealing back-blowing cleaning and dredging component, and a slag discharging and collecting component connecting piece of a roller electrostatic machine for removing impurities from tea leaves proposed by the present invention.

[0038] In the figure: 1. U-shaped bracket; 2. inverted U-shaped plate; 3. rotating shaft; 4. electrostatic roller; 5. rotating sleeve; 6. toggle rod; 7. guard shield; 8. synchronous wheel; 9. synchronous belt; 10. first motor; 11. circular seat; 12. scraper; 13. T-shaped guide rod; 14. slider; 15. compression spring; 16. connecting rod; 17. slag collecting box; 18. filter screen; 19. L-shaped suction pipe; 20. exhaust fan; 21. hair dryer; 22. U-shaped guide plate; 23. U-shaped baffle; 24. horizontal baffle; 25. electric telescopic rod; 26. L-shaped slag discharge pipe; 27. internal threaded sleeve; 28. breathable dust collecting bag; 29. ​​driving wheel; 30. conveyor belt. DETAILED DESCRIPTION

[0039] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0040] Embodiment 1

[0041] like Figures 1 to 6 As shown, a roller electrostatic machine for removing impurities from tea leaves proposed in this embodiment includes a U-shaped bracket 1, a tea conveying assembly is installed in the U-shaped bracket 1, and the top front side and the top rear side of the U-shaped bracket 1 are fixedly connected to the same inverted U-shaped plate 2; the tea conveying assembly is used to convey tea leaves;

[0042] Two rotating shafts 3 are rotatably installed between the front and rear inner walls of the inverted U-shaped plate 2, wherein two circular through-holes are provided on the front and rear inner walls of the inverted U-shaped plate 2, and bearings are fixedly sleeved in the circular through-holes, and the inner ring of the bearing is fixedly sleeved with the outer side of the corresponding rotating shaft 3, so as to achieve the effect of rotatably installing the rotating shaft 3, and a tea leaf stirring component is fixedly connected to the outer side of the rotating shaft 3 on the left side, and an electrostatic roller 4 is fixedly sleeved on the rotating shaft 3 on the right side, and the front ends of the two rotating shafts 3 extend to the front side of the inverted U-shaped plate 2 and are fixedly connected to the same linked rotary drive component; the linked rotary drive component is used to drive the two rotating shafts 3 to rotate synchronously, and the tea leaf stirring component is used to stir the transported tea leaves when the rotating shaft 3 on the left side rotates, so as to disperse the light and soft impurities remaining on the inner side thereof, and utilize the rotation of the rotating shaft 3 on the right side to drive the electrostatic roller 4 to rotate to adsorb the dispersed light and soft impurities;

[0043] A right top of the inverted U-shaped plate 2 is fixedly connected with a round seat 11, and a scraper 12 arranged obliquely is hingedly connected to the left bottom of the round seat 11. The bottom of the scraper 12 is in active contact with the left top of the electrostatic roller 4. An elastic support assembly is fixedly connected to the left bottom of the round seat 11, and the elastic support assembly is hinged to the left side of the scraper 12. The scraper 12 is fitted with the electrostatic roller 4 to scrape and concentrate the impurities adsorbed on the outer side of the electrostatic roller 4 when the electrostatic roller 4 rotates. The elastic support assembly is used to elastically tighten the scraper 12 at all times, and can use elastic force to adaptively push the scraper 12 to fit with the electrostatic roller 4 when the scraper 12 is worn, so as to prevent the separation caused by wear and tear, which leads to a decrease in the scraping effect.

[0044] A slag collecting box 17 whose bottom inner wall is an inclined surface is fixedly connected to the top of the round-shaped seat 11, and a filter screen 18 is fixedly connected between the top inner wall, bottom inner wall, front inner wall and rear inner wall of the slag collecting box 17. An exhaust fan 20 with an air inlet at the bottom is embedded and fixed on the top left side of the slag collecting box 17, and the exhaust fan 20 is located on the left side of the filter screen 18. A plurality of L-shaped suction pipes 19 are provided on the right side of the scraper 12, and the top end of the L-shaped suction pipe 19 is fixedly penetrated into the slag collecting box 17 and is located on the right side of the filter screen 18. A plurality of penetration holes are provided on the top and bottom of the round-shaped seat 11 and the bottom of the slag collecting box 17, and the inner wall of the penetration hole is fixedly connected to the outer side of the corresponding L-shaped suction pipe 19, so as to allow the L-shaped suction pipe 19 to pass through and fix and support it. A self-unsealing back-blowing cleaning and dredging component is installed on the box 17, and the right bottom of the slag box 17 is connected and fixed with a slag discharge component located in the circular seat 11; an exhaust fan 20 is arranged to suck the inside of the slag box 17, and the filtering shielding of the filter screen 18 is cooperated to achieve the purpose of directly sucking and collecting the scraped and concentrated impurities into the slag box 17 through multiple L-shaped suction tubes 19, so as to prevent the impurities from being scattered and mixed into the tea leaves again due to external vibrations, gas circulation and other factors. The self-unsealing back-blowing cleaning and dredging component is used to unseal the slag discharge component after use and back-blow the filter screen 18 for cleaning and dredging to remove the slag; the slag discharge component is used to discharge and centrally collect the impurities cleaned by backblowing, and the filter screen 18 is automatically back-blown for cleaning and dredging to remove the slag, which is convenient for cleaning and dredging work without disassembly and assembly.

[0045] Specifically, the tea conveying assembly includes two driving wheels 29 rotatably installed between the front and rear inner walls of the U-shaped bracket 1, the outer sides of the two driving wheels 29 are transmission-connected to the same conveyor belt 30 located below the electrostatic roller 4, and a driving motor with an output shaft fixedly installed on the left side of the front side of the U-shaped bracket 1 and fixedly connected to the front end of the driving wheel 29 on the left side; the driving wheel 29, the conveyor belt 30 and the driving motor are arranged to cooperate with each other, and the driving motor is used to drive the driving wheel 29 on the left side to rotate, and the driving wheel 29 on the left side cooperates with the driving wheel 29 on the right side to drive the conveyor belt 30 to rotate to transport the tea to the right.

[0046] Furthermore, the tea-leaf stirring assembly includes a rotating sleeve 5 fixedly mounted on the outside of the rotating shaft 3 on the left side, and a plurality of groups of stirring rods 6 are fixedly connected to the outside of the rotating sleeve 5 in a circular shape with equal intervals. The number of each group of stirring rods 6 is multiple and they are arranged at equal intervals front and back, and the stirring rods 6 are located above the conveyor belt 30; the rotating sleeve 5 and the stirring rods 6 are arranged to cooperate with each other, and the rotating sleeve 5 is driven to rotate when the rotating shaft 3 on the left side rotates counterclockwise, and the rotating sleeve 5 drives the plurality of stirring rods 6 to rotate to stir the conveyed tea leaves, so as to disperse the light and soft impurities remaining inside the tea leaves.

[0047] Furthermore, the linked rotary drive assembly includes a protective cover 7 fixedly mounted on the front side of the inverted U-shaped plate 2, the front ends of the two rotating shafts 3 extend into the protective cover 7 and are fixedly connected to a synchronous wheel 8, the two synchronous wheels 8 are connected to the outer sides with the same synchronous belt 9 for transmission, and the front side of the protective cover 7 is fixedly mounted with an output shaft and a first motor 10 fixedly connected to the front side of the left synchronous wheel 8; the protective cover 7, synchronous wheel 8, synchronous belt 9 and first motor 10 cooperate with each other, and the first motor 10 is used to drive the left synchronous wheel 8 to rotate, and the left synchronous wheel 8 drives the right synchronous wheel 8 to rotate through the synchronous belt 9, and the two synchronous wheels 8 rotate to drive the two rotating shafts 3 to rotate synchronously.

[0048] Furthermore, the elastic support assembly includes two T-shaped guide rods 13 fixedly connected to the left side of the bottom of the round seat 11, and the same slider 14 is slidably sleeved on the two T-shaped guide rods 13, wherein the right side of the slider 14 is provided with two transverse guide holes that are respectively in sliding contact with the outer sides of the corresponding T-shaped guide rods 13, which play the effect of guiding the lateral sliding of the slider 14, and a compression spring 15 in a compressed state is fixedly connected between the left inner wall of the T-shaped guide rod 13 and the left side of the slider 14, and the compression spring 15 is movably sleeved on the corresponding T-shaped guide rod 13, and two inclined connecting rods 16 are hinged between the bottom of the slider 14 and the left side of the scraper 12; the T-shaped guide rod 13 and the slider are arranged 14. The compression spring 15 and the connecting rod 16 cooperate with each other, and the T-shaped guide rod 13 is used to guide the slider 14 laterally. The elastic force of the compression spring 15 is used to elastically tighten the slider 14 to the right. The slider 14 elastically tightens the scraper 12 downward through the connecting rod 16. By means of the elastic tightening method, when the scraper 12 is worn, the elastic force of the compression spring 15 can drive the slider 14 to adaptively move to the right. When the slider 14 moves to the right, the connecting rod 16 squeezes and drives the scraper 12 to automatically rotate downward and fit with the electrostatic roller 4 again, so as to achieve the effect of adaptively pushing the scraper 12 to fit with the electrostatic roller 4 when the scraper 12 is worn, thereby preventing the phenomenon that separation due to wear causes a decrease in the scraping effect.

[0049] Furthermore, the self-unsealing backblowing cleaning and dredging component includes a hair dryer 21 embedded and fixed on the left side of the slag collecting box 17, the right side of the hair dryer 21 is an air outlet and is connected to the interior of the slag collecting box 17, the top of the slag collecting box 17 is fixedly connected with a U-shaped guide plate 22, and a U-shaped baffle 23 is slidably sleeved on the U-shaped guide plate 22, wherein the top of the U-shaped baffle 23 is provided with two rectangular guide holes that are in sliding contact with the outer side of the U-shaped guide plate 22, which plays an effect of guiding the vertical sliding of the U-shaped baffle 23, and the bottom two sides of the U-shaped baffle 23 are slidably inserted into the slag collecting box 17, wherein the top of the slag collecting box 17 is provided with two rectangular sliding holes that are in sliding contact with the outer side of the U-shaped baffle 23, the left side of the U-shaped baffle 23 is movably contacted with the right side of the hair dryer 21, and the left inner wall of the U-shaped baffle 23 is fixedly connected with a The baffle 24 and the cross baffle 24 are located below the exhaust fan 20 and are matched with the bottom of the exhaust fan 20. The top of the U-shaped guide plate 22 is fixedly installed with an electric telescopic rod 25 whose output shaft is fixedly connected to the top of the U-shaped baffle 23. An avoidance hole is opened on the left side of the top of the U-shaped baffle 23. The exhaust fan 20 is located in the avoidance hole and does not contact the inner wall of the avoidance hole. The hair dryer 21, the U-shaped guide plate 22, the U-shaped baffle 23, the cross baffle 24 and the electric telescopic rod 25 are arranged to cooperate. After use, the electric telescopic rod 25 is used to drive the U-shaped baffle 23 to move upward, and the U-shaped baffle 23 is unsealed to the right side of the hair dryer 21, and the cross baffle 24 is driven upward to block the bottom of the exhaust fan 20. The hair dryer 21 is turned on to blow air to the right, so as to achieve the effect of automatically backblowing, cleaning, dredging and removing slag from the filter 18 to the right.

[0050] Furthermore, the slag discharge and collection component includes an L-shaped slag discharge pipe 26 connected and fixed to the right bottom of the slag collection box 17, the left end of the L-shaped slag discharge pipe 26 is movably in contact with the right bottom of the U-shaped baffle 23, the bottom end of the L-shaped slag discharge pipe 26 extends into the round-shaped seat 11, and the outer bottom thread sleeve of the L-shaped slag discharge pipe 26 is provided with an internal thread sleeve 27, wherein the outer bottom of the L-shaped slag discharge pipe 26 is provided with an external thread that is threadedly screwed with the internal thread sleeve 27, and the bottom of the internal thread sleeve 27 is connected and fixed with a breathable dust collecting bag 28 located in the round-shaped seat 11; the L-shaped slag discharge pipe 26, the internal thread sleeve 27 and the breathable dust collecting bag 28 are arranged to cooperate, and when the U-shaped baffle 23 moves upward, the L-shaped discharge pipe 26 is also released upward. The left end of the slag pipe 26 is blocked, and during backblowing cleaning, impurities blown to the right are discharged through the L-shaped slag discharge pipe 26 and collected in the breathable dust collecting bag 28, so that the impurities are automatically discharged and collected during backblowing cleaning and dredging after use. By automatically backblowing the filter 18 for cleaning and dredging, there is no need for personnel to subsequently remove the filter 18 for cleaning, which is convenient for disassembly-free cleaning and dredging work. Since the impurities are lighter, softer and smaller in size, the breathable dust collecting bag 28 can be used to collect them multiple times and then remove and pour out the impurities, thereby reducing the cleaning frequency. The breathable dust collecting bag 28 is located on the outside to facilitate subsequent removal and cleaning work, thereby improving the convenience of subsequent use.

[0051] This embodiment also provides a method for using a roller electrostatic machine for removing impurities from tea leaves, comprising the following steps:

[0052] S1: The driving motor drives the driving wheel 29 on the left to rotate, and the driving wheel 29 on the left cooperates with the driving wheel 29 on the right to drive the conveyor belt 30 to rotate to transport the tea leaves to the right;

[0053] S2: The first motor 10 drives the left synchronous wheel 8 to rotate, and the left synchronous wheel 8 drives the right synchronous wheel 8 to rotate through the synchronous belt 9, and the two synchronous wheels 8 drive the two rotating shafts 3 to rotate synchronously;

[0054] S3: When the two rotating shafts 3 rotate, they drive the rotating sleeve 5 and the electrostatic roller 4 to rotate respectively. The rotating sleeve 5 drives the multiple toggling rods 6 to rotate to scatter the tea leaves, so as to disperse the light and soft impurities remaining inside the tea leaves. The electrostatic roller 4 rotates to absorb the scattered light and soft impurities, thereby achieving the effect of electrostatically absorbing and cleaning the light and soft impurities in the tea leaves;

[0055] S4: When the scraper 12 rotates, the impurities adsorbed on the outer side of the electrostatic roller 4 are scraped and concentrated, and the elastic force of the compression spring 15 elastically tightens the slider 14 to the right, and the slider 14 elastically tightens the scraper 12 downward through the connecting rod 16. When the scraper 12 is worn, the elastic force of the compression spring 15 is used to drive the slider 14 to adaptively move to the right. When the slider 14 moves to the right, the scraper 12 is squeezed and driven by the connecting rod 16 to automatically rotate downward and fit with the electrostatic roller 4 again, so as to achieve the effect of adaptively pushing the scraper 12 to fit with the electrostatic roller 4 when the scraper 12 is worn, and prevent the phenomenon that the scraping effect is reduced due to separation caused by wear, thereby improving the long-term stable scraping effect;

[0056] S5: The exhaust fan 20 is used to suck the inside of the slag collecting box 17, and the filter screen 18 is used to filter and block. The slag collecting box 17 directly sucks and collects the scraped and concentrated impurities into the inside through a plurality of L-shaped suction pipes 19, so as to prevent the impurities from being scattered and mixed into the tea leaves again due to external vibration, gas circulation and other factors, thereby improving the stability of impurity cleaning and collection;

[0057] S6: After use, the electric telescopic rod 25 is used to drive the U-shaped baffle 23 to move upward, the U-shaped baffle 23 is unblocked to the right side of the hair dryer 21, and the transverse baffle 24 is driven upward to block the bottom of the exhaust fan 20, the hair dryer 21 is turned on to blow air to the right, and the filter 18 is automatically back-blown to the right to clean and dredge the slag. When the U-shaped baffle 23 moves upward, the blockage of the left end of the L-shaped slag discharge pipe 26 is released upward, and the impurities blown to the right are discharged through the L-shaped slag discharge pipe 26 and collected in the breathable dust collecting bag 28, so that the use is realized. The effect of automatically discharging and centrally collecting impurities during the back-blowing cleaning and dredging is achieved. The filter 18 is automatically back-blown for cleaning and dredging, and there is no need for personnel to subsequently remove the filter 18 for cleaning, which is convenient for cleaning and dredging without disassembly. Moreover, since the impurities are light and soft, and have a small size, the breathable dust collecting bag 28 can be used to collect them for many times and then remove and pour out the impurities, thereby reducing the cleaning frequency. The breathable dust collecting bag 28 is located on the outside to facilitate the subsequent removal and cleaning work, thereby improving the convenience of subsequent use.

[0058] In addition, after the slag is cleared, the electric telescopic rod 25 is started forward to drive the U-shaped baffle 23 to move back downward and reset, and the right side of the hair dryer 21 and the left end of the L-shaped slag discharge pipe 26 are blocked again. The U-shaped baffle 23 drives the cross baffle 24 downward to release the blockage of the exhaust fan 20, so that the suction and collection work during scraping can be carried out again.

[0059] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A roller electrostatic machine for removing impurities from tea leaves, comprising a U-shaped bracket (1), characterized in that: A tea conveying assembly is installed in the U-shaped bracket (1), and the top front side and the top rear side of the U-shaped bracket (1) are fixedly connected to the same inverted U-shaped plate (2); Two rotating shafts (3) are rotatably mounted between the front and rear inner walls of the inverted U-shaped plate (2); a tea leaf stirring assembly is fixedly connected to the outer side of the rotating shaft (3) on the left side, and an electrostatic roller (4) is fixedly sleeved on the rotating shaft (3) on the right side; the front ends of the two rotating shafts (3) both extend to the front side of the inverted U-shaped plate (2) and are fixedly connected to the same linked rotary drive assembly; The top right side of the inverted U-shaped plate (2) is fixedly connected to a reciprocating seat (11), the bottom left side of the reciprocating seat (11) is hingedly connected to a scraper (12) arranged obliquely, the bottom of the scraper (12) is in active contact with the top left side of the electrostatic roller (4), the bottom left side of the reciprocating seat (11) is fixedly connected to an elastic support assembly, and the elastic support assembly is hingedly connected to the left side of the scraper (12); The top of the round-shaped seat (11) is fixedly connected to a slag collecting box (17) whose bottom inner wall is an inclined surface; a filter screen (18) is fixedly connected between the top inner wall, the bottom inner wall, the front inner wall and the rear inner wall of the slag collecting box (17); an exhaust fan (20) whose bottom is an air inlet is embedded and fixed on the left side of the top of the slag collecting box (17); the exhaust fan (20) is located on the left side of the filter screen (18); a plurality of L-shaped suction pipes (19) are provided on the right side of the scraper (12); the top ends of the L-shaped suction pipes (19) are fixedly inserted into the slag collecting box (17) and are located on the right side of the filter screen (18); a self-unsealing back-blowing cleaning and dredging component is installed on the slag collecting box (17); and the right bottom of the slag collecting box (17) is connected and fixed with a slag discharge collecting component located in the round-shaped seat (11).

2. The roller electrostatic machine for removing impurities from tea leaves according to claim 1, characterized in that: The tea conveying assembly comprises two driving wheels (29) rotatably mounted between the front and rear inner walls of the U-shaped bracket (1); the outer sides of the two driving wheels (29) are drivingly connected to a conveyor belt (30) located below the electrostatic roller (4); and a driving motor having an output shaft fixedly mounted on the left side of the front side of the U-shaped bracket (1) and fixedly connected to the front end of the driving wheel (29) on the left side.

3. The roller electrostatic machine for removing impurities from tea leaves according to claim 2, characterized in that: The tea leaf stirring assembly comprises a rotating sleeve (5) fixedly sleeved on the outside of a rotating shaft (3) on the left side, and a plurality of groups of stirring rods (6) are fixedly connected to the outside of the rotating sleeve (5) in an annular shape and at equal intervals, and each group of stirring rods (6) has a plurality of stirring rods (6) arranged at equal intervals in front and back, and the stirring rods (6) are located above a conveyor belt (30).

4. The roller electrostatic machine for removing impurities from tea leaves according to claim 1, characterized in that: The linked rotary drive assembly comprises a guard shield (7) fixedly mounted on the front side of the inverted U-shaped plate (2); the front ends of the two rotating shafts (3) extend into the guard shield (7) and are fixedly connected to a synchronous wheel (8); the outer sides of the two synchronous wheels (8) are connected to the same synchronous belt (9); and the front side of the guard shield (7) is fixedly mounted with an output shaft and a first motor (10) fixedly connected to the front side of the synchronous wheel (8) on the left.

5. The roller electrostatic machine for removing impurities from tea leaves according to claim 1, characterized in that: The elastic support assembly comprises two T-shaped guide rods (13) fixedly connected to the left side of the bottom of the reciprocating seat (11); a same slider (14) is slidably sleeved on the two T-shaped guide rods (13); a compression spring (15) in a compressed state is fixedly connected between the left inner wall of the T-shaped guide rod (13) and the left side of the slider (14); the compression spring (15) is movably sleeved on the corresponding T-shaped guide rod (13); and two inclined connecting rods (16) are hinged between the bottom of the slider (14) and the left side of the scraper (12).

6. The roller electrostatic machine for removing impurities from tea leaves according to claim 1, characterized in that: The self-unsealing back-blowing cleaning and dredging component comprises a blower (21) embedded and fixed on the left side of the slag collecting box (17); the right side of the blower (21) is an air outlet and is connected to the inside of the slag collecting box (17); a U-shaped guide plate (22) is fixedly connected to the top of the slag collecting box (17); a U-shaped baffle (23) is slidably sleeved on the U-shaped guide plate (22); both sides of the bottom of the U-shaped baffle (23) slide into the slag collecting box (17); the left side of the U-shaped baffle (23) is in active contact with the right side of the blower (21); a transverse baffle (24) is fixedly connected to the left inner wall of the U-shaped baffle (23); the transverse baffle (24) is located below the exhaust fan (20) and is adapted to the bottom of the exhaust fan (20); and an electric telescopic rod (25) whose output shaft is fixedly installed on the top of the U-shaped guide plate (22) and is fixedly connected to the top of the U-shaped baffle (23).

7. The roller electrostatic machine for removing impurities from tea leaves according to claim 6, characterized in that: The slag discharge and collection assembly comprises an L-shaped slag discharge pipe (26) connected and fixed to the right bottom of the slag collection box (17); the left end of the L-shaped slag discharge pipe (26) is in movably contact with the right bottom of the U-shaped baffle (23); the bottom end of the L-shaped slag discharge pipe (26) extends into the round-shaped seat (11); the outer bottom thread sleeve of the L-shaped slag discharge pipe (26) is provided with an internal thread sleeve (27); the bottom of the internal thread sleeve (27) is connected and fixed to a breathable dust collection bag (28) located in the round-shaped seat (11).

8. The roller electrostatic machine for removing impurities from tea leaves according to claim 6, characterized in that: A avoidance hole is provided on the left side of the top of the U-shaped baffle (23), and the exhaust fan (20) is located in the avoidance hole and does not contact the inner wall of the avoidance hole.

9. The roller electrostatic machine for removing impurities from tea leaves according to claim 7, characterized in that: The outer bottom of the L-shaped slag discharge pipe (26) is provided with an external thread which is threadably connected to the internal thread sleeve (27).

10. The method for using a roller electrostatic machine for removing impurities from tea leaves according to claims 1-9, characterized in that: The following steps are involved: S1: The driving motor drives the conveyor belt (30) to rotate and convey the tea leaves to the right through the driving wheel (29) on the left side; S2: The first motor (10) drives the two rotating shafts (3) to rotate synchronously through the two synchronous wheels (8) and the synchronous belt (9); S3: The two rotating shafts (3) rotate to respectively drive the rotating sleeve (5) and the electrostatic roller (4) to rotate, the rotating sleeve (5) drives the plurality of moving rods (6) to rotate to move the tea leaves, and the electrostatic roller (4) absorbs the light and soft impurities scattered in the tea leaves; S4: When the scraper (12) rotates, it scrapes and concentrates the impurities adsorbed on the outer side of the electrostatic roller (4). When the scraper (12) is worn, the elastic force of the compression spring (15) is used to squeeze and drive the scraper (12) through the slider (14) and the connecting rod (16) in turn to adaptively rotate downward and always fit the electrostatic roller (4) to prevent separation; S5: using the exhaust fan (20) to suck the inside of the slag collecting box (17), cooperating with the filtering shielding of the filter screen (18), and directly sucking and collecting the scraped and concentrated impurities into the inside through a plurality of L-shaped suction pipes (19); S6: The U-shaped baffle (23) is driven upward by the electric telescopic rod (25) to unblock the right side of the blower (21) and the left end of the L-shaped slag discharge pipe (26), and the transverse baffle (24) is driven upward to block the bottom of the exhaust fan (20). The blower (21) blows air to the right to back-blow the filter screen (18) to clean and dredge the slag. The impurities blown to the right are discharged through the L-shaped slag discharge pipe (26) and collected in an external breathable dust collection bag (28).

Citation Information

Patent Citations

  • Electrostatic impurity removal device for tea production

    CN221183200U

  • Air filtering device of air compressor

    CN115945294A

  • Tealeaves static edulcoration device with refining roller

    CN207056799U

  • Tealeaves static edulcoration device

    CN207056800U

  • Electrostatic impurity removing machine for tea processing

    CN213792208U