Pressing device of circle shearing machine

By designing a pressure equalization, anti-shaking buffering and locking system in the circle shearing machine, the problems of uneven stress and shaking of materials in the circle shearing machine are solved, and uniform compression and edge polishing of materials are achieved, which improves workers' safety and Productivity.

CN119260061AInactive Publication Date: 2025-01-07XINXIANG VOCATIONAL & TECHN COLLEGE
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Patent Information

Application Number
CN202411788466.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-01-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing circle shearing machines cannot achieve pressure equalization during the circle shearing process, resulting in uneven stress on the material, easy to deform or shake, and cannot pre-flatten and deburr, affecting workers' safety and subsequent processing work.

Method used

A round shear pressing device including a pressure equalization system, an anti-shaking buffer system and a locking system is designed. The adaptation to the material is achieved through triangular fixation and air pressure locking of the first pressure plate and the second pressure plate. It is uniformly applied to pressure and anti-shaking, and the edges are polished in combination with the shearing system.

Benefits of technology

It realizes uniform pressure of the material during the shearing process, prevents deformation and shaking, reduces post-processing work, and improves workers' safety and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of circle shearing machines, in particular to a pressing device of a circle shearing machine. The problems that when an existing circle shearing machine is pressed, pressure is not uniform, materials are prone to deformation and damage, the materials are prone to shaking, and pre-pressing and deburring cannot be conducted are solved. According to the technical scheme, the compressing device of the circle shearing machine comprises a mounting frame, a pressure equalizing system and the like, the pressure equalizing system is mounted in the middle of the mounting frame, an anti-shaking buffering system, a locking system and a circle shearing system are mounted on the left side of the mounting frame, the locking system is located below the anti-shaking buffering system and connected with the anti-shaking buffering system, and the circle shearing system is located on the left side of the anti-shaking buffering system. According to the triangular pressure applying device, the first pressure applying disc and the second pressure applying disc are matched with the lower pressing plate and the limiting plate, triangular pressure applying on a material is achieved, the pressure values of pressure applying points of the material are uniform up and down, adaptive adjustment is conducted according to the bearing capacity of the material, the material is prevented from being damaged, and the material is locked through the two locking columns.
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Description

Technical Field

[0001] The invention relates to the field of circular shearing machines, and in particular to a pressing device for circular shearing machines. Background Art

[0002] A circular shear is a device used to shear irregularly shaped steel and iron sheets. The existing Chinese patent (CN101474692B) hydraulic circular steel shearing machine uses hydraulic power as the power to shear the material. It is fast and has low noise during the processing process, and is simple to realize material unloading. No metal debris will be generated during the shearing process. It is suitable for harsh environments. However, the device does not make any description on the fixing and pressing of the material during the circular shearing process. Since the materials for circular shearing are generally steel and iron sheets, both have a certain deformation ability, and during the circular shearing process, the fixing and pressing of the material is the prerequisite for ensuring the smooth circular shearing of the material. The existing pressing method cannot achieve equal pressure processing, and cannot achieve adaptive pressure on materials of different thicknesses, resulting in excessive force on the material being crushed, or insufficient force, and a large shaking amplitude during the circular shearing process, or even direct falling off, posing a great threat to the safety of workers. At the same time, the existing equipment cannot pre-flatten the material when shearing, and cannot deburr its edge after the circular shearing is completed, which increases the subsequent processing work of the workers.

[0003] In view of the above problems, a circular shearing machine clamping device is proposed. Summary of the invention

[0004] In order to overcome the shortcomings of the existing circular shearing machine, such as uneven pressure during compaction, easy deformation and damage of materials, easy shaking of materials, and inability to pre-flatten and remove burrs, the present invention provides a compacting device for the circular shearing machine.

[0005] The technical solution of the present invention is: a clamping device for a circular shearing machine, including a bottom angle and a mounting frame, a total of six bottom angles are arranged, and the mounting frames are installed on the upper surfaces of the six bottom angles, characterized in that it also includes a pressure equalizing system, an anti-sway buffer system, a locking system and a circular shearing system, the pressure equalizing system is installed in the middle of the mounting frame, the anti-sway buffer system, the locking system and the circular shearing system are installed on the left side of the mounting frame, the locking system is located below the anti-sway buffer system and connected thereto, and the circular shearing system is located on the left side of the anti-sway buffer system, the pressure equalizing system includes a first pressure plate and a second pressure plate, a first pressure plate is provided on one side of the anti-sway buffer system, and a second pressure plate is provided directly below the first pressure plate, the material is triangularly fixed by the pressure equalizing system and the anti-sway buffer system, and at the same time the pressure equalizing system applies adaptive pressure to the material according to the thickness of the material, and the first pressure plate and the second pressure plate can make the upper and lower surfaces of the material evenly pressurized to prevent deformation, and the locking system can use air pressure to lock the anti-sway buffer system to prevent the material from shaking when circular shearing.

[0006] More preferably, the pressure equalizing system also includes a cylinder, a first electric rotating shaft, a fixed disc, a sponge, a first dynamometer, a first limit rod, a connecting rod, a second dynamometer, a limit block, a fixed plate and a second electric rotating shaft. A cylinder is installed in the middle of the upper side of the mounting frame, and the first electric rotating shaft is installed at the output end of the cylinder. One side of the output end of the cylinder is connected to the anti-sway buffer system. A fixed disc is fixedly connected to the lower surface of the first electric rotating shaft, and a first dynamometer is fixedly connected to the rear side of the upper surface of the fixed disc. The fixed disc is located above the first pressure plate, and the fixed disc is connected to the first A sponge is fixed between the pressure plates, two left-right symmetrical first limit rods are fixed to the upper surface of the first pressure plate, a connecting rod is fixed to the rear side of the upper surface of the first pressure plate, the two first limit rods both penetrate the fixed disk and are slidably connected thereto, the connecting rod penetrates the fixed disk and is connected to the first dynamometer, a second dynamometer and a limit block are fixed to the middle part of the lower side of the mounting frame, a fixed plate is connected to the second dynamometer, the limit block penetrates the fixed plate and is slidably connected thereto, a second electric shaft is installed in the middle part of the fixed plate, and the upper end of the second electric shaft is fixed to the second pressure plate.

[0007] More preferably, the initial data of the first dynamometer and the second dynamometer are both recorded by the central control system, and the initial data is used as the zero point.

[0008] More preferably, the initial distance between the facing sides of the first pressure plate and the second pressure plate is adjusted in advance and recorded by the central control system.

[0009] More preferably, the anti-sway buffer system includes a first L-shaped plate, a lower pressure plate, a first elastic member, a round rod, a first fixed frame, a receiving plate and a limit plate, the first L-shaped plate is fixedly connected to one side of the cylinder output end, the lower surface of the first L-shaped plate is fixedly connected to the lower pressure plate, the rear side of the lower pressure plate is connected to the locking system, a limit plate is provided directly below the lower pressure plate, the bottom end of the limit plate is fixedly connected to the first fixed frame, a receiving plate is fixedly connected to one side of the top end of the first fixed frame, four round rods are slidably connected to the four legs at the bottom end of the first fixed frame, the surfaces of the four round rods are all covered with the first elastic member, the top of the first elastic member is fixedly connected to the first fixed frame, and the bottom of the first elastic member is fixedly connected to the mounting frame.

[0010] More preferably, the facing surfaces of the lower pressure plate and the limiting plate are both provided with a plurality of round rollers, and the surfaces of the round rollers are smooth.

[0011] More preferably, the locking system includes a second L-shaped plate, a second limiting rod, an inflating gas, a pressure block, a valve, a connecting hose, a hollow column, a second elastic member, an ejection rod, a connector, a locking column, a first transmission shaft, a first bevel gear, a second bevel gear, a transmission group, a second transmission shaft and a second connecting plate, a second L-shaped plate is fixedly connected to one side of the lower pressure plate, a second limiting rod is fixedly connected to the upper surface of the mounting frame, the second L-shaped plate is slidably connected to the second limiting rod, a pumping gas is fixedly connected to the left portion of the mounting frame, a pressure block is fixedly connected to the lower front portion of the second L-shaped plate, a sliding track is provided at the top of the inflating gas, the pressure block is located at the sliding track and is slidably connected to the inflating gas, a valve is installed at the air outlet at the lower end of the inflating gas, a hollow column is fixedly connected to the left side of the mounting frame, and the valve and the hollow column A connecting hose is connected between them, a second elastic member is fixedly connected to the inner side of the hollow column, the upper end of the second elastic member contacts with a push rod, the push rod is slidably connected to the hollow column, a connecting body is fixedly connected to the upper surface of the push rod, four left-right symmetrical locking columns are fixedly connected to the upper surface of the connecting body, a first transmission shaft is fixedly connected to one side of the valve, the first transmission shaft is rotatably connected to the mounting frame through a connecting block, a first bevel gear is fixedly connected to one end of the first transmission shaft, the first bevel gear is meshed with a second bevel gear, the second bevel gear is rotatably connected to the mounting frame through a fixing block, the second bevel gear is connected to one end of the transmission group through a shaft, a second connecting plate is fixedly connected to the mounting frame, the upper side of the second connecting plate is rotatably connected to the second transmission shaft, and the rear side of the outer surface of the second transmission shaft is connected to the other end of the transmission group.

[0012] More preferably, the first fixing frame is provided with openings adapted to the four locking columns.

[0013] More preferably, the circle cutting system includes a second fixed frame, a first servo motor, a screw rod, a polished rod, a support frame, a second servo motor and a cutter. The second fixed frame is fixedly connected to the mounting frame, the first servo motor is installed on the upper side of the second fixed frame, the screw rod is fixedly connected to the output end of the first servo motor, the bottom end of the screw rod is rotatably connected to the mounting frame, the support frame is threadedly connected to the surface of the screw rod, the polished rod is slidably connected to one side of the support frame, the bottom end of the polished rod is fixed to the mounting frame, the second servo motor is installed on the surface of the support frame, and the cutter is fixedly connected to the output end of the second servo motor.

[0014] More preferably, it also includes a first connecting plate and a flat gear. The first connecting plate is fixedly connected to one side of the support frame connected to the screw rod. The bottom end of the first connecting plate is provided with teeth and meshed with the flat gear. The flat gear is provided on the surface of the second transmission shaft and fixed thereto.

[0015] The beneficial effects are as follows: the present invention realizes triangular pressure on the material through the cooperation between the first pressure plate and the second pressure plate and the lower pressure plate and the limit plate, and the pressure values ​​on the pressure points of the material are uniform up and down, and are adaptively adjusted according to the bearing capacity of the material to prevent the material from being damaged, and the material is locked by a locking column to prevent it from shaking when cutting a circle, and the edge burrs of the material after cutting a circle are polished, which effectively prevents workers from being injured and reduces later work. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall front structure of the present invention.

[0017] Figure 2 It is a schematic diagram of the overall rear view structure of the present invention.

[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of the pressure equalizing system of the present invention.

[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the anti-sway buffer system of the present invention.

[0020] Figure 5 It is a main side view of the anti-sway buffer system and locking system combination of the present invention.

[0021] Figure 6 It is a cross-sectional view of the locking system of the present invention.

[0022] Figure 7 This is a detailed diagram of the locking system of the present invention.

[0023] Figure 8 It is a schematic diagram of the three-dimensional structure of the circle cutting system of the present invention.

[0024] Markings in the figure are: 1-bottom angle, 2-mounting frame, 3-first connecting plate, 4-flat gear, 201-cylinder, 202-first electric shaft, 203-fixed disc, 204-sponge, 205-first dynamometer, 206-first limit rod, 207-first pressure plate, 208-connecting rod, 209-second dynamometer, 2010-limit block, 2011-fixed plate, 2012-second electric shaft, 2013-second pressure plate, 301-first L-shaped plate, 302-lower pressure plate, 303-first elastic member, 304-round rod, 305-first fixing frame, 306-receiving plate, 307-limit plate, 40 1-second L-shaped plate, 402-second limiting rod, 403-gas, 404-pressure block, 405-valve, 406-connecting hose, 407-hollow column, 408-second elastic member, 409-ejection rod, 4010-connecting body, 4011-locking column, 4012-first transmission shaft, 4013-first bevel gear, 4014-second bevel gear, 4015-transmission group, 4016-second transmission shaft, 4017-second connecting plate, 501-second fixed frame, 502-first servo motor, 503-screw rod, 504-light rod, 505-support frame, 506-second servo motor, 507-cutter. DETAILED DESCRIPTION

[0025] The present invention will be described in detail below in conjunction with the accompanying drawings.

[0026] The first elastic member 303 and the second elastic member 408 are springs.

[0027] A circular shearing machine clamping device, such as Figure 1-Figure 8 As shown, it includes a bottom corner 1 and a mounting frame 2, a pressure equalizing system, an anti-sway buffer system, a locking system and a shearing system. There are six bottom corners 1 in total. The mounting frames 2 are installed on the upper surfaces of the six bottom corners 1. The pressure equalizing system is installed in the middle of the mounting frame 2. The anti-sway buffer system, the locking system and the shearing system are installed on the left side of the mounting frame 2. The locking system is located below the anti-sway buffer system and connected thereto. The shearing system is located on the left side of the anti-sway buffer system. The pressure equalizing system includes a first pressure plate 207 and a second pressure plate 2013. The first pressure plate 207 is provided on one side of the anti-sway buffer system. A second pressure plate 2013 is provided directly below the pressure plate 207. The center positions of the first pressure plate 207 and the second pressure plate 2013 are circular, and the material is triangularly fixed by the pressure equalizing system and the anti-sway buffer system. At the same time, the pressure equalizing system adaptively applies pressure to the material according to the thickness of the material, and the first pressure plate 207 and the second pressure plate 2013 can make the upper and lower surfaces of the material evenly pressurized to prevent deformation. Through the mutual cooperation between the pressure equalizing system, the locking system and the circle shearing system, the locking system can use air pressure to lock the anti-sway buffer system to prevent the material from shaking when it is sheared.

[0028] The pressure equalizing system also includes a cylinder 201, a first electric rotating shaft 202, a fixed disc 203, a sponge 204, a first dynamometer 205, a first limiting rod 206, a connecting rod 208, a second dynamometer 209, a limiting block 2010, a fixed plate 2011 and a second electric rotating shaft 2012. The cylinder 201 is installed in the middle of the upper side of the mounting frame 2, and the first electric rotating shaft 202 is installed at the output end of the cylinder 201. One side of the output end of the cylinder 201 is connected to the anti-sway buffer system. The cylinder 201 can drive the anti-sway buffer system to operate together. The lower surface of the first electric rotating shaft 202 is fixedly connected to the fixed disc 203, and the rear side of the upper surface of the fixed disc 203 is fixedly connected to the first dynamometer 205. The first dynamometer 205 is used to record the pressure on the upper surface of the material. The fixed disc 203 is located above the first pressure plate 207. The fixed disc 203 and the first pressure plate 207 A sponge body 204 is fixedly connected therebetween, two left-right symmetrical first limit rods 206 are fixedly connected to the upper surface of the first pressure plate 207, a connecting rod 208 is fixedly connected to the rear side of the upper surface of the first pressure plate 207, the two first limit rods 206 both penetrate the fixed disc 203 and are slidably connected thereto, the connecting rod 208 penetrates the fixed disc 203 and is connected to the first dynamometer 205, a second dynamometer 209 and a limit block 2010 are fixedly connected to the middle part of the lower side of the mounting frame 2, and the second dynamometer 209 is located behind the limit block 2010, a fixed plate 2011 is connected to the second dynamometer 209, the limit block 2010 penetrates the fixed plate 2011 and is slidably connected thereto, a second electric shaft 2012 is installed in the middle part of the fixed plate 2011, the upper end of the second electric shaft 2012 is fixedly connected to the second pressure plate 2013, and the second dynamometer 209 is used to record the pressure intensity of the lower surface of the material.

[0029] The initial data of the first dynamometer 205 and the second dynamometer 209 are both recorded by the central control system, and with the initial data as the zero point, the first dynamometer 205 and the second dynamometer 209 can determine how much force to apply to the material through calculation by the central control system.

[0030] The initial distance between the facing sides of the first pressure plate 207 and the second pressure plate 2013 is adjusted in advance and recorded by the central control system. The force of the first pressure plate 207 and the second pressure plate 2013 on the material backlog is controlled by the first dynamometer 205, the second dynamometer 209 and the central control system.

[0031] The anti-sway buffer system includes a first L-shaped plate 301, a lower pressure plate 302, a first elastic member 303, a round rod 304, a first fixing frame 305, a receiving plate 306 and a limiting plate 307. The first L-shaped plate 301 is fixedly connected to one side of the output end of the cylinder 201, the lower pressure plate 302 is fixedly connected to the lower surface of the first L-shaped plate 301, the rear side of the lower pressure plate 302 is connected to the locking system, and a limiting plate 307 is provided directly below the lower pressure plate 302. The bottom end of the limiting plate 307 is fixedly connected to the first fixing frame 305, the limiting plate 307 is located at the center of the upper surface of the first fixing frame 305, a receiving plate 306 is fixedly connected to one side of the top of the first fixing frame 305, and the receiving plate 306 is located on one side of the limiting plate 307, and four round rods 304 are slidably connected to the four feet at the bottom end of the first fixing frame 305, and the surfaces of the four round rods 304 are all covered with first elastic members 303, the top of the first elastic member 303 is fixedly connected to the first fixing frame 305, and the bottom of the first elastic member 303 is fixedly connected to the mounting frame 2.

[0032] The facing surfaces of the lower pressing plate 302 and the limiting plate 307 are both provided with a plurality of round rollers, and the surfaces of the round rollers are smooth. When the lower pressing plate 302 and the limiting plate 307 press the material, the material can also slide through the smooth surfaces of the round rollers.

[0033] The locking system includes a second L-shaped plate 401, a second limiting rod 402, an inflating gas 403, a pressure block 404, a valve 405, a connecting hose 406, a hollow column 407, a second elastic member 408, a push rod 409, a connector 4010, a locking column 4011, a first transmission shaft 4012, a first bevel gear 4013, a second bevel gear 4014, a transmission group 4015, a second transmission shaft 4016 and a second connecting plate 4017. A second L-shaped plate 401 is fixedly connected to one side of the lower pressure plate 302, two second limiting rods 402 are fixedly connected to the upper surface of the mounting frame 2, and the bottom end of the second L-shaped plate 401 is opened. Two sliding holes are provided, and the two second limit rods 402 are both located in the sliding holes and are slidably connected to the second L-shaped plate 401. An inflating gas 403 is fixedly connected to the left part of the mounting frame 2, and a pressure block 404 is fixedly connected to the lower front part of the second L-shaped plate 401. A sliding track is provided at the top of the inflating gas 403, and the pressure block 404 is located at the sliding track and is slidably connected to the inflating gas 403. The pressure block 404 slides into the inflating gas 403 along the sliding track. An air outlet is provided at the lower end of the inflating gas 403, and a valve 405 is connected to the air outlet. A hollow column 407 is fixedly connected to the left side of the mounting frame 2, and a connecting soft The tube 406, the inner side of the hollow column 407 is fixedly connected with a second elastic member 408, the upper end of the second elastic member 408 contacts with a push rod 409, the second elastic member 408 is used to reduce the shock of the push rod 409, and can increase the height of the push rod 409 when not in use, the push rod 409 is slidably connected to the hollow column 407, the upper surface of the push rod 409 is fixedly connected with a connector 4010, the upper surface of the connector 4010 is fixedly connected with four left-right symmetrical locking columns 4011, a first transmission shaft 4012 is fixedly connected to one side of the valve 405, the first transmission shaft 4012 is rotatably connected to the mounting frame 2 through a connecting block, and the first transmission shaft 4012 is connected to the mounting frame 2 through a connecting block. A first bevel gear 4013 is fixedly connected to one end of the shaft 4012, and the first bevel gear 4013 is meshed with a second bevel gear 4014. The second bevel gear 4014 is rotatably connected to the mounting frame 2 through a fixed block. The second bevel gear 4014 is connected to one end of a transmission group 4015 through a shaft. A second connecting plate 4017 is fixedly connected to the mounting frame 2. A second transmission shaft 4016 is rotatably connected to the upper side of the second connecting plate 4017. The rear side of the outer surface of the second transmission shaft 4016 is connected to the other end of the transmission group 4015. The transmission group 4015 is composed of two transmission wheels and a transmission belt, and the transmission belt connects the two transmission wheels.

[0034] The first fixing frame 305 is provided with openings adapted to the four locking columns 4011 , and the openings are located directly above the four locking columns 4011 .

[0035] The circle cutting system includes a second fixed frame 501, a first servo motor 502, a screw rod 503, a polished rod 504, a support frame 505, a second servo motor 506 and a cutter 507. The second fixed frame 501 is fixedly connected to the mounting frame 2, and the first servo motor 502 is installed on the upper side of the second fixed frame 501. The screw rod 503 is fixedly connected to the output end of the first servo motor 502. The bottom of the screw rod 503 is not provided with a thread. The bottom end of the screw rod 503 is rotatably connected to the mounting frame 2. The surface of the screw rod 503 is threadedly connected to the support frame 505. The screw rod 503 is located on one side of the support frame 505, and the other side of the support frame 505 is slidably connected to the polished rod 504. The bottom end of the polished rod 504 is fixed to the mounting frame 2, the second servo motor 506 is installed on the surface of the support frame 505, and the cutter 507 is fixedly connected to the output end of the second servo motor 506.

[0036] It also includes a first connecting plate 3 and a flat gear 4. The first connecting plate 3 is fixedly connected to one side of the support frame 505 connected to the screw rod 503. The first connecting plate 3 is slidably connected to the second fixed frame 501 through a sliding block. The bottom end of the first connecting plate 3 is provided with teeth, and the bottom end teeth are meshed with a flat gear 4. The flat gear 4 is provided on the surface of the second transmission shaft 4016, and the flat gear 4 is located between the second connecting plate 4017 and the transmission group 4015.

[0037] Working principle: When the iron sheet and steel are cut into circles, since the iron sheet and steel to be cut are generally regular squares with a large area, the iron sheet or steel to be cut is first placed on the second pressure plate 2013, and part of the material is placed on the limit plate 307 and the receiving plate 306 at the same time to ensure that the cutter 507 can smoothly cut the material into circles. After the placement is completed, since the material itself has a certain gravity, in the initial state, the initial data of the first dynamometer 205 and the second dynamometer 209 are recorded by the central control system, and the initial data is used as the zero point. At this time, the second dynamometer 209 produces data changes under the action of the material gravity, that is, Under the action of material gravity, the second pressure plate 2013, the receiving plate 306 and the limiting plate 307 move downward synchronously, and then the second pressure plate 2013 moves the second electric shaft 2012 and the fixed plate 2011 downward, and the limiting block 2010 limits the fixed plate 2011, so that the second electric shaft 2012 and the fixed plate 2011 slide down with the limiting block 2010 as the sliding track, ensuring that the fixed plate 2011 can move downward vertically. While the fixed plate 2011 moves downward, the pull ring of the second dynamometer 209 is pulled synchronously, so that the second dynamometer 209 produces data changes, and the central control system records the data and temporarily records it as B.

[0038] Then the cylinder 201 is controlled to start working, and the first electric shaft 202 and the first L-shaped plate 301 are driven to move downward by the cylinder 201, and then the fixed disc 203 is driven to move downward by the first electric shaft 202, and then the sponge 204 and the first dynamometer 205 are driven to move downward by the fixed disc 203, and then the first pressure plate 207 is driven to move downward by the sponge 204, and the first pressure plate 207 drives the two first limit rods 206 and the connecting rod 208 to move downward. After a pressure plate 207 contacts the upper surface of the material, the cylinder 201 continues to move the first pressure plate 207 downward, thereby applying pressure to the material. The material under pressure simultaneously applies a reaction force to the first pressure plate 207, thereby squeezing the sponge 204. When the first pressure plate 207 is subjected to the reaction force, the reaction force is applied to the connecting rod 208 through the first pressure plate 207, and then the reaction force is applied to the first dynamometer 205 through the connecting rod 208, so that the first dynamometer 205 is pressed. The data of the dynamometer 205 gradually changes. Since the initial distance between the opposing sides of the first pressure plate 207 and the second pressure plate 2013 has been adjusted in advance and recorded by the central control system, and after the material is placed on the second pressure plate 2013, the distance the pull ring moves downward after the second dynamometer 209 generates the data is also recorded by the central control system. Therefore, when the downward distance of the first pressure plate 207 is equal to or greater than the initial distance between the opposing sides of the first pressure plate 207 and the second pressure plate 2013, and the data of the first dynamometer 205 has not changed, as the first pressure plate 207 continues to move downward until the first pressure plate 207 contacts the upper surface of the material, when the data of the first dynamometer 205 changes synchronously, it means that the thickness of the material is the distance the pull ring moves downward after the second dynamometer 209 generates the data minus the value C (the value C is: the total downward distance of the first pressure plate 207 minus the initial distance between the opposing sides of the first pressure plate 207 and the second pressure plate 2013).

[0039] If the downward movement distance of the first pressure plate 207 is less than the initial distance between the opposing sides of the first pressure plate 207 and the second pressure plate 2013 (i.e., after the first pressure plate 207 moves downward, the upper edge of the material is still within the initial distance between the opposing sides of the first pressure plate 207 and the second pressure plate 2013), and the data of the first force gauge 205 changes, it means that the thickness of the material is the distance of the downward movement of the pull ring generated by the second force gauge 209 plus the value D (the value D is: the initial distance between the opposing sides of the first pressure plate 207 and the second pressure plate 2013 minus the total downward movement distance of the first pressure plate 207).

[0040] According to the material thickness, the pressure value that the first pressure plate 207 needs to apply to the material is determined, that is, the data change of the first dynamometer 205. If the material thickness is proportional to the data change of the first dynamometer 205, and in order to ensure that the force on the upper and lower surfaces of the material is consistent and to prevent deformation of the force-bearing parts of the material, when the first pressure plate 207 applies pressure, the data of the first dynamometer 205 and the second dynamometer 209 change synchronously. According to the pressure value that needs to be applied to the material, assuming that a pressure value A needs to be applied to the material, it is only necessary to make the data of the first dynamometer 205 A, and the data of the second dynamometer 209 the value of A plus B, thereby ensuring that the material is subjected to uniform force.

[0041] When the first L-shaped plate 301 moves downward, the first L-shaped plate 301 drives the lower pressing plate 302 to move downward, and when it moves to contact the upper surface of the material, the cylinder 201 continues to drive the first L-shaped plate 301 to move downward, so that the lower pressing plate 302 applies pressure to the material, and the pressure value is proportional to the thickness of the material. At the same time, when the lower pressing plate 302 applies pressure to the material, it squeezes the limiting plate 307 at the same time, so that the limiting plate 307 drives the first fixing frame 305 to slide downward on the four round rods 304, and synchronously compresses the four first elastic members 303, so that the two first elastic members 303 have a buffering effect on the material. The effect is achieved, and other stress points of the material are also evenly stressed. At the same time, in order to ensure the smooth rotation of the material in the later stage, a number of round rollers are arranged on the facing surfaces of the lower pressure plate 302 and the limit plate 307, and the surface of the round rollers is smooth, thereby reducing the friction between the material and the lower pressure plate 302 and the limit plate 307, and preventing the material from being damaged. At the same time, when the material is rotated to cut the circle, the material before cutting the circle is smoothed by a number of round rollers to prevent it from affecting the cutting circle due to deformation and shaking. At the same time, after the cutting circle is completed, the edge of the material is polished, which effectively saves the subsequent manual polishing and prevents the burrs on the edge of the material after cutting the circle from scratching the workers.

[0042] When the lower pressing plate 302 is in the process of moving downward, the lower pressing plate 302 simultaneously drives the second L-shaped plate 401 to move downward, and limits the second L-shaped plate 401 through the second limiting rod 402, and then drives the pressing block 404 to slide downward in the pumping gas 403 through the second L-shaped plate 401. When the pressing block 404 slides downward, the gas inside the pumping gas 403 enters the hollow column 407 through the valve 405 and the connecting hose 406 at the bottom of the pumping gas 403, so that the internal air pressure of the hollow column 407 increases, and begins to push out the ejection rod 409, and the ejection rod 409 simultaneously drives the connecting body 4010 to move upward, and then drives the four locking columns 4011 to move upward through the connecting body 4010. Four openings are provided on the top, which are respectively matched with four locking columns 4011, so that the four locking columns 4011 enter the openings connected to the first fixing frame 305, and the connecting body 4010 supports the first fixing frame 305 in a limited position. At this time, the iron sheet is fixed, and the first servo motor 502 is controlled to start working. The first servo motor 502 drives the screw rod 503 to rotate, and then drives the support frame 505 to slide downward on the light rod 504 through the screw rod 503, that is, the second servo motor 506, the cutter 507 and the first connecting plate 3 are driven by the support frame 505 to move downward until the cutter 507 moves down to a suitable position for cutting the material into a circle, and then stops moving. At the same time, when the first connecting plate 3 moves downward, the bottom end of the first connecting plate 3 is The teeth of the gear 4016 drive the flat gear 4 to rotate, and then drive the second transmission shaft 4016 to rotate through the flat gear 4, the second transmission shaft 4016 rotates through the transmission group 4015 to drive the second bevel gear 4014 to rotate, the second bevel gear 4014 drives the first bevel gear 4013 to rotate, the first bevel gear 4013 drives the valve 405 to rotate through the first transmission shaft 4012, the valve 405 is in an open state in the initial state, as the first transmission shaft 4012 rotates, the valve 405 gradually closes, so that the gas between the gas 403 and the hollow column 407 is disconnected, the hollow column 407 is in a sealed state at this time, the gas in the hollow column 407 has nowhere to go, so that the ejection rod 409 is always in a pushed state, ensuring that the locking column 401 When entering the opening of the first fixing frame 305, the first fixing frame 305 is always in a locking state to ensure that when the material is cut into a circle, the material is prevented from shaking due to the shaking of the two first elastic members 303, and then the second servo motor 506 is controlled to start working, and the cutter 507 is driven by the second servo motor 506 to process the material. At the same time, the first electric shaft 202 and the second electric shaft 2012 are controlled to start working, so that the material rotates at a uniform speed and is smoothly cut into a circle by the cutter 507. When the circle cutting is completed, the cylinder 201 is controlled to start working again, and the fixed disc 203 and other components are driven to reset by the cylinder 201, and then the first servo motor 502 is synchronously controlled to start working again, so that the cutter 507 is reset.Then the workers take away the processed materials.

[0043] The above embodiments are provided for persons familiar with the art to implement or use the present invention. Personnel familiar with the art can make various modifications or changes to the above embodiments without departing from the inventive concept of the present invention. Therefore, the protection scope of the present invention is not limited to the above embodiments, but should be the maximum scope of the innovative features mentioned in the claims.

Claims

1. A circular shearing machine clamping device, comprising a bottom corner (1) and a mounting frame (2), wherein a total of six bottom corners (1) are provided, and the mounting frames (2) are mounted on the upper surfaces of the six bottom corners (1), characterized in that: The device also includes a pressure equalizing system, an anti-sway buffer system, a locking system and a shearing system. The pressure equalizing system is installed in the middle of the mounting frame (2), and the anti-sway buffer system, the locking system and the shearing system are installed on the left side of the mounting frame (2). The locking system is located below the anti-sway buffer system and is connected to it. The shearing system is located on the left side of the anti-sway buffer system. The pressure equalizing system includes a first pressure plate (207) and a second pressure plate (2013). The first pressure plate (207) is provided on one side of the anti-sway buffer system, and the second pressure plate (2013) is provided directly below the first pressure plate (207). The material is triangularly fixed by the pressure equalizing system and the anti-sway buffer system. At the same time, the pressure equalizing system applies pressure to the material according to the thickness of the material. The first pressure plate (207) and the second pressure plate (2013) can make the upper and lower surfaces of the material evenly pressurized to prevent deformation. The locking system can use air pressure to lock the anti-sway buffer system to prevent the material from shaking when it is sheared.

2. A circular shearing machine clamping device according to claim 1, characterized in that: The pressure equalizing system further comprises a cylinder (201), a first electric rotating shaft (202), a fixed disc (203), a sponge (204), a first dynamometer (205), a first limit rod (206), a connecting rod (208), a second dynamometer (209), a limit block (2010), a fixed plate (2011) and a second electric rotating shaft (2012); the cylinder (201) is mounted in the middle of the upper side of the mounting frame (2); the first electric rotating shaft (202) is mounted at the output end of the cylinder (201); a side surface of the output end of the cylinder (201) is connected to the anti-sway buffer system; the lower surface of the first electric rotating shaft (202) is fixedly connected to the fixed disc (203); the rear side of the upper surface of the fixed disc (203) is fixedly connected to the first dynamometer (205); the fixed disc (203) is located above the first pressure plate (207); the fixed disc (203) and the first pressure plate (207) are connected to each other. A sponge body (204) is fixedly connected between the first pressure plate (207), two left-right symmetrical first limit rods (206) are fixedly connected to the upper surface of the first pressure plate (207), a connecting rod (208) is fixedly connected to the rear side of the upper surface of the first pressure plate (207), the two first limit rods (206) both penetrate the fixed disk (203) and are slidably connected thereto, the connecting rod (208) penetrates the fixed disk (203) and is connected to the first dynamometer (205), a second dynamometer (209) and a limit block (2010) are fixedly connected to the middle part of the lower side of the mounting frame (2), a fixed plate (211) is connected to the second dynamometer (209), the limit block (210) penetrates the fixed plate (211) and is slidably connected thereto, a second electric rotating shaft (2012) is installed in the middle part of the fixed plate (211), and the upper end of the second electric rotating shaft (2012) is fixedly connected to the second pressure plate (2013).

3. A circular shearing machine clamping device according to claim 2, characterized in that: The initial data of the first dynamometer (205) and the second dynamometer (209) are both recorded by the central control system, and the initial data is used as the zero point.

4. A circular shearing machine clamping device according to claim 2, characterized in that: The initial distance between the facing sides of the first pressure plate (207) and the second pressure plate (2013) is adjusted in advance and recorded by the central control system.

5. A circular shearing machine clamping device according to claim 2, characterized in that: The anti-sway buffer system comprises a first L-shaped plate (301), a lower pressure plate (302), a first elastic member (303), a round rod (304), a first fixing frame (305), a receiving plate (306) and a limit plate (307). The first L-shaped plate (301) is fixedly connected to one side of the output end of the cylinder (201), the lower pressure plate (302) is fixedly connected to the lower surface of the first L-shaped plate (301), the rear side of the lower pressure plate (302) is connected to the locking system, and a limit plate is provided directly below the lower pressure plate (302). The limiting plate (307) is fixedly connected to a first fixing frame (305) at the bottom end, a receiving plate (306) is fixedly connected to one side of the top end of the first fixing frame (305), four round rods (304) are slidably connected to four legs at the bottom end of the first fixing frame (305), the surfaces of the four round rods (304) are all covered with first elastic members (303), the top end of the first elastic members (303) is fixedly connected to the first fixing frame (305), and the bottom end of the first elastic members (303) is fixedly connected to the mounting frame (2).

6. A circular shearing machine clamping device according to claim 5, characterized in that: The facing surfaces of the lower pressing plate (302) and the limiting plate (307) are both provided with a plurality of round rollers, and the surfaces of the round rollers are smooth.

7. A circular shearing machine clamping device according to claim 6, characterized in that: The locking system comprises a second L-shaped plate (401), a second limiting rod (402), an inflating gas (403), a pressure block (404), a valve (405), a connecting hose (406), a hollow column (407), a second elastic member (408), an ejection rod (409), a connecting body (4010), a locking column (4011), a first transmission shaft (4012), a first bevel gear (4013), a second bevel gear (4014), a transmission group (4015), a second transmission shaft (4016) and a second connecting plate (4017). The second L-shaped plate (401) is fixedly connected to one side of the lower pressure plate (302). The mounting frame (2) is provided with a second limiting rod (402) fixedly connected to the upper surface of the mounting frame (2), the second L-shaped plate (401) is slidably connected to the second limiting rod (402), a gas injection gas (403) is fixedly connected to the left portion of the mounting frame (2), a pressing block (404) is fixedly connected to the lower front portion of the second L-shaped plate (401), a sliding track is provided at the top of the gas injection gas (403), the pressing block (404) is located at the sliding track and is slidably connected to the gas injection gas (403), a valve (405) is installed at the gas outlet at the lower end of the gas injection gas (403), a hollow column (407) is fixedly connected to the left side of the mounting frame (2), and the valve (405) A connecting hose (406) is connected to the hollow column (407), a second elastic member (408) is fixedly connected to the inner side of the hollow column (407), an upper end of the second elastic member (408) contacts an ejection rod (409), the ejection rod (409) is slidably connected to the hollow column (407), a connecting body (4010) is fixedly connected to the upper surface of the ejection rod (409), four left-right symmetrical locking columns (4011) are fixedly connected to the upper surface of the connecting body (4010), a first transmission shaft (4012) is fixedly connected to one side of the valve (405), and the first transmission shaft (4012) is rotatably connected to the mounting frame (2) through a connecting block. The first bevel gear (4013) is fixedly connected to one end of the first transmission shaft (4012), the first bevel gear (4013) is meshed with the second bevel gear (4014), the second bevel gear (4014) is rotatably connected to the mounting frame (2) via a fixing block, the second bevel gear (4014) is connected to one end of the transmission group (4015) via a shaft, a second connecting plate (4017) is fixedly connected to the mounting frame (2), the upper side of the second connecting plate (4017) is rotatably connected to the second transmission shaft (4016), and the rear side of the outer surface of the second transmission shaft (4016) is connected to the other end of the transmission group (4015).

8. A circular shearing machine clamping device according to claim 7, characterized in that: The first fixing frame (305) is provided with openings adapted to the four locking columns (4011).

9. A circular shearing machine clamping device according to claim 7, characterized in that: The circle cutting system comprises a second fixed frame (501), a first servo motor (502), a screw rod (503), a polished rod (504), a support frame (505), a second servo motor (506) and a cutter (507). The second fixed frame (501) is fixedly connected to the mounting frame (2), the first servo motor (502) is installed on the upper side of the second fixed frame (501), the screw rod (503) is fixedly connected to the output end of the first servo motor (502), the bottom end of the screw rod (503) is rotatably connected to the mounting frame (2), the support frame (505) is threadedly connected to the surface of the screw rod (503), the polished rod (504) is slidably connected to one side of the support frame (505), the bottom end of the polished rod (504) is fixedly connected to the mounting frame (2), the second servo motor (506) is installed on the surface of the support frame (505), and the cutter (507) is fixedly connected to the output end of the second servo motor (506).

10. A circular shearing machine clamping device according to claim 9, characterized in that: It also comprises a first connecting plate (3) and a flat gear (4); the first connecting plate (3) is fixedly connected to one side of the support frame (505) connected to the screw rod (503); teeth are provided at the bottom end of the first connecting plate (3) and mesh with the flat gear (4); the flat gear (4) is provided on the surface of the second transmission shaft (4016) and is fixedly connected thereto.

Citation Information

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