Rotary positioning mechanism for processing polaroid
By designing a rotary positioning mechanism, the polarizer is positioned and detected using an axisymmetric cutting blade and an image imaging module. This solves the offset problem during the polarizer stacking and cutting process, and improves the cutting yield and production efficiency.
Patent Information
- Application Number
- CN202411581740.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-01-07
AI Technical Summary
In existing technologies, polarizer laminations are prone to shifting during the cutting process, resulting in low cutting yield. Furthermore, the irreversibility of the adhesive material makes it difficult to correct the shifting misalignment, increasing scrap rate and reducing production efficiency.
A rotary positioning mechanism is designed, including a fixed platform, a support frame, a moving component, and a cutting component. Position correction and detection are performed by an axisymmetric cutting blade and an image imaging module to ensure that the polarizer remains aligned during the cutting process. The offset is determined by a detector to adjust the cutting path.
It effectively avoids the polarizer shifting during the cutting process, improves the cutting yield, reduces the scrap rate, and enhances production efficiency.
Smart Images

Figure CN119260813A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of polarizer processing, and in particular to a rotation positioning mechanism for processing polarizers. Background Art
[0002] Polarizer is a component of display screens such as computers and mobile phones. The side processing of polarizer is to stack the cut polarizers into a stack and then perform mirror cutting on their sides. A sticky material is coated between the polarizers. When processing stacked polarizers, the most common cutting method is to cut a single side at a time, which easily causes relative offset of the polarizer, and the distribution of the sticky material will change with it. Even if the polarizer is realigned, the irreversibility of the sticky material will still cause the polarizer to shift and misalign to a certain extent, which is not conducive to positioning the polarizer, and will increase the scrap rate of the processed polarizer, waste raw materials, and reduce production efficiency. Summary of the invention
[0003] In view of the above-mentioned shortcomings of the prior art, the present invention provides a rotation positioning mechanism for processing polarizers, which can effectively solve the problem that the laminated polarizers in the prior art are easily offset during cutting, resulting in a low cutting yield.
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: The present invention provides a rotation positioning mechanism for processing polarizers, comprising a fixed platform, a support frame is fixedly mounted on the fixed platform, a moving component is arranged on the support frame, the moving component comprises two groups of slide bars b, and the two groups of slide bars b are provided with cutting components for cutting polarizers; The cutting assembly comprises a slider which is slidably mounted on a slider bar b, and the two groups of sliders are symmetrical relative to each other. A cutting knife is fixedly mounted on the bottom of the slider.
[0005] The cutting assembly also includes a rotating shaft rotatably mounted on the support frame, a spherical block is fixedly mounted on the bottom of the rotating shaft, a control rod is fixedly inserted on the spherical block, two sets of spherical seats are slidably sleeved at both ends of the control rod, and the spherical seats are rotatably mounted on the slider.
[0006] The rotating control rod controls the relative movement of the two groups of spherical seats, the spherical seats drive the slider to slide along the slider b, the slider controls the relative sliding of the cutting knife, and the two groups of cutting knives slide relatively from both sides of the polarizer to cut.
[0007] Furthermore, the moving component also includes a bidirectional threaded rod and a sliding rod a arranged below the support frame, both ends of the bidirectional threaded rod and the sliding rod a are fixedly installed with connecting blocks, and the connecting blocks are fixedly connected to the support frame, two sets of sliding supports are symmetrically threadedly installed on the bidirectional threaded rod, and the sliding supports are slidably inserted on the sliding rod a, and the sliding rod b is fixedly installed below the sliding support.
[0008] Furthermore, a connecting seat is rotatably sleeved on the bidirectional threaded rod and the sliding rod a, and the connecting seat is fixedly connected to the support frame, an electric push rod a is fixedly installed on the connecting seat, and a pressure plate is fixedly installed on the telescopic end of the electric push rod a.
[0009] Furthermore, detectors are fixedly installed at the bottom of the connecting seat and on both sides of the pressing plate.
[0010] Furthermore, the detector has an image imaging module. When the cutting knife completes cutting of the opposite side of the polarizer, the image imaging module detects the polarizer and determines whether a misalignment displacement exceeding the fault tolerance value occurs between the multiple layers of polarizers through image changes.
[0011] Furthermore, a sliding groove is provided on the fixed platform and located on one side of the support seat, and a limiting rod is slidably inserted into the sliding groove.
[0012] Furthermore, two groups of support seats are symmetrically fixedly connected on the fixed platform, and an electric push rod b is fixedly installed on the support seat, and the telescopic end of the electric push rod b is fixedly connected to the limit rod.
[0013] Furthermore, a sliding groove is provided on the fixed platform and located on one side of the support seat, and the limiting rod is slidably inserted in the sliding groove.
[0014] Furthermore, two groups of limiting grooves are symmetrically provided on the fixed platform, and the end of the cutting knife is slidably inserted in the sliding block.
[0015] Furthermore, an electric push rod c is fixedly installed on the fixed platform, and a tray is rotatably installed on the output end of the electric push rod c.
[0016] Furthermore, a support plate is fixedly installed on the output shaft of the electric push rod c, a rotating shaft is rotatably installed on the support plate, a main control gear is fixedly installed on the rotating shaft, an internal gear is fixedly installed on the bottom of the tray, and the main control gear and the internal gear are meshed with each other; every time the main control gear rotates one circle, the polarizer on the tray is controlled to rotate 90 degrees once through the internal gear.
[0017] Compared with the known prior art, the technical solution provided by the present invention has the following beneficial effects: This solution sets up a cutting component, first corrects the position of the laminated polarizer on the fixed platform so that it is placed in the center of the fixed platform, and then presses and fixes the laminated polarizer in the vertical direction, and then uses an axially symmetrical cutting knife to simultaneously process the symmetrical edges of the polarizer to avoid the problem of offset during polarizer processing, and uses an image imaging module to detect and measure the polarizer to calculate the amount of polarizer that needs to be cut after offset and misalignment. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the prior art descriptions. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the mobile assembly of the present invention; Figure 3 It is a schematic diagram of a partial three-dimensional structure of a cutting assembly of the present invention; Figure 4 It is a structural schematic diagram of the connecting socket of the present invention; Figure 5 It is a structural schematic diagram of the fixed platform of the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the bottom of the tray of the present invention; Figure 7 This is a schematic diagram of the cutting range of the stacked polarizers in the normal state of the present invention; Figure 8 A schematic diagram of the cutting range of the laminated polarizers of the present invention within the tolerance offset value range; Fig. 9 A schematic diagram of the cutting range in which the stacked polarizers of the present invention exceed the tolerance offset value range and need to be corrected before cutting.
[0020] Reference numerals: 1. Fixed platform; 101. Support frame; 102. Connecting seat; 103. Electric push rod a; 104. Pressing plate; 105. Detector; 106. Limiting groove; 107. Sliding groove; 2. Moving assembly; 201. Bidirectional threaded rod; 202. Sliding rod a; 203. Connecting block; 204. Sliding support; 205. Sliding rod b; 206. Sliding block; 207. Cutting knife; 208. Rotating shaft; 209. Ball block; 210. Control rod; 211. Ball seat; 3. Limit rod; 301. Support seat; 302. Electric push rod b; 4. Electric push rod c; 401. Tray; 402. Internal gear; 403. Support plate; 404. Main control gear. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0022] The present invention will be further described below in conjunction with the embodiments. Example
[0023] Refer to the attached Figure 1 —Attachment Figure 6 A rotation positioning mechanism for processing polarizers, comprising a fixed platform 1, a support frame 101 is fixedly mounted on the fixed platform 1, a moving assembly 2 is arranged on the support frame 101, the moving assembly 2 comprises a bidirectional threaded rod 201 and a slide rod a202 arranged below the support frame 101, a motor a for driving the bidirectional threaded rod 201 to rotate is fixedly mounted on one side of the fixed platform 1, the rotating bidirectional threaded rod 201 can control two groups of sliding supports 204 to move synchronously towards or away from each other, and control the two groups of sliding supports 204 to always keep the same distance from the center, and the slide rod a202 supports the sliding of the sliding support 204 together with the bidirectional threaded rod 201, Both ends of the bidirectional threaded rod 201 and the sliding rod a202 are fixedly installed with connecting blocks 203, and the connecting blocks 203 are fixedly connected to the support frame 101. The connecting blocks 203 respectively connect the bidirectional threaded rod 201 and the sliding rod a202 to the support frame 101. Two sets of sliding supports 204 are symmetrically threadedly installed on the bidirectional threaded rod 201, and the sliding supports 204 are slidably inserted on the sliding rod a202. The sliding supports 204 support the sliding rod b205 and drive the sliding rod b205 to move. The sliding rod b205 is fixedly installed under the sliding support 204. The sliding rod b205 supports the sliding of the slider 206 and limits the sliding trajectory of the cutting knife 207.
[0024] Specifically, after the stacked polarizers are placed at the center of the fixed platform 1, the motor a is started to control the rotation of the bidirectional threaded rod 201, and the bidirectional threaded rod 201 drives the two sets of sliding supports 204 to move, and the sliding supports 204 with the cutting knife 207 move to the position where cutting is required.
[0025] The two groups of slide bars b205 are provided with cutting components for cutting polarizers, and the cutting components include slide bars 206 slidably mounted on the slide bars b205, and the two groups of slide bars 206 are symmetrical with respect to the axis, and a cutting knife 207 is fixedly mounted at the bottom of the slide bars 206, and the cutting knife 207 is a double-edged blade, which is beneficial to reduce the number of reset times, and two groups of limiting grooves 106 are symmetrically provided on the fixed platform 1, and the end of the cutting knife 207 is slidably inserted in the slide bars 206. By setting the limiting grooves 106, it helps to ensure that the cutting knife 207 always remains in a vertical state during the cutting process, and avoids the left and right deviation of the end of the cutting knife 207 due to the relative resistance of the polarizer. Specifically, the slide bar 206 slides along the slide bar b205 and drives the cutting knife 207 to process the polarizer.
[0026] Specifically, the cutting assembly also includes a rotating shaft 208 rotatably mounted on the support frame 101, and a motor b for driving the spherical block 209 to rotate is fixedly mounted on the support frame 101. The motor b is a forward and reverse motor. The spherical block 209 is fixedly mounted on the bottom of the rotating shaft 208. By setting the spherical block 209, it is convenient for the rotating shaft 208 to control the rotation of the control rod 210. A control rod 210 is fixedly inserted on the spherical block 209. The control rod 210, which is controlled by the rotating shaft 208 to swing, will control the two groups of cutting knives 207 to move toward each other. Two groups of spherical seats 211 are slidably sleeved at both ends of the control rod 210. The spherical seats 211 are rotatably mounted on the slider 206. By setting the spherical seat 211, the slider 206 can still slide along the slide bar b205 while being controlled by the rotating control rod 210.
[0027] Furthermore, the motor b controls the rotation of the rotating shaft 208, and the rotating shaft 208 drives the control rod 210 to rotate through the spherical block 209. The rotating control rod 210 controls the relative movement of the two groups of spherical seats 211. The spherical seats 211 drive the slider 206 to slide along the slide bar b205. The slider 206 controls the relative sliding of the cutting knife 207. The two groups of cutting knives 207 slide relative to each other and cut from both sides of the polarizer.
[0028] A sliding groove 107 is provided on the fixed platform 1 and located on one side of the support seat 301. The sliding groove 107 limits the sliding trajectory of the limit rod 3. A limit rod 3 is slidably inserted on the sliding groove 107. The limit rod 3 is slidably inserted on the sliding groove 107. The two sets of limit rods 3 that move relatively can correct the position of the laminated polarizer and push it to the center position of the fixed platform 1. Two sets of support seats 301 are symmetrically fixedly connected on the fixed platform 1. The support seat 301 supports the electric push rod b302 to be suspended relative to the fixed platform 1. The electric push rod b302 is fixedly installed on the support seat 301. The electric push rod b302 controls the reciprocating movement of the limit rod 3. The limit rod 3 is fixedly installed on the telescopic end of the electric push rod b302, and the limit rod 3 pushes the polarizer to move.
[0029] Specifically, a connecting seat 102 is rotatably mounted on both the bidirectional threaded rod 201 and the sliding rod a202, and the connecting seat 102 is fixedly connected to the support frame 101, and the connecting seat 102 is used to support the pressing plate 104 suspended above the center of the fixed platform 1, and an electric push rod a103 is fixedly installed on the connecting seat 102, and the electric push rod a103 controls the lifting and lowering of the pressing plate 104, and the telescopic end of the electric push rod a103 is fixedly installed with the pressing plate 104, and the pressing plate 104 fixes the laminated polarizer. Specifically, when the laminated polarizer is placed on the center of the fixed platform 1, the electric push rod a103 pushes the pressing plate 104 down to press the polarizer, thereby fixing the polarizer, making it easier for the cutting knife 207 to cut both sides of it.
[0030] Furthermore, a detector 105 is fixedly installed at the bottom of the connecting seat 102 and on both sides of the pressure plate 104. The detector 105 has an image imaging module. The image imaging module detects the polarizer to determine how far the cutting assembly needs to move. When the cutting knife 207 completes a cut on the opposite side of the polarizer, the image imaging module detects the polarizer again to determine whether a misalignment displacement exceeding the fault tolerance value occurs between the multiple layers of polarizers through image changes.
[0031] Furthermore, before the processing starts, the two groups of support seats 301 simultaneously control the relative movement of the limit rods 3, the limit rods 3 push the polarizer to the center of the fixed platform 1, and the electric push rod a103 pushes the pressing plate 104 to descend and press the polarizer, so that the polarizer is fixed, and the image imaging module detects the polarizer to determine how much distance the cutting component needs to move. After adjusting the moving positions of the two groups of cutting knives 207, the cutting component controls the cutting knives 207 to cut the laminated polarizer, and the image imaging module detects the polarizer again to determine whether the misalignment displacement between the multi-layer polarizers exceeds the fault tolerance value through the image change (refer to the attached Figure 7 —Attachment Fig. 9 As shown), it is determined whether the limit rod 3 needs to be corrected for its offset.
[0032] An electric push rod c4 is fixedly installed on the fixed platform 1. The electric push rod c4 is used to control the lifting and lowering of the tray 401. The tray 401 is rotatably installed on the output end of the electric push rod c4. The electric push rod c4 supports the lifting and lowering of the tray 401. A support plate 403 is fixedly installed on the output shaft of the electric push rod c4. The support plate 403 is used to support the main control gear 404. A motor c for driving the rotation of the shaft is arranged at the bottom of the support plate 403. A shaft is rotatably installed on the support plate 403. The shaft controls the rotation of the main control gear 404. The main control gear 404 is fixedly installed on the shaft. The main control gear 404 pushes the tray 401 to rotate. An internal gear 402 is fixedly installed on the bottom of the tray 401, and the main control gear 404 is meshed with the internal gear 402. Every time the main control gear 404 rotates one circle, the polarizer on the tray 401 is controlled to rotate 90 degrees once through the internal gear 402.
[0033] Specifically, after the cutting assembly has cut both sides of the polarizer, the electric push rod c4 pushes the tray 401 up, and the tray 401 lifts the laminated polarizer to keep it away from the surface of the fixed platform 1. The motor c controls the rotation of the main control gear 404 through the rotating shaft. The main control gear 404 rotates one circle to drive the tray 401 to rotate 90 degrees, and the polarizer on the tray 401 rotates 90 degrees together, converting the edge to be cut.
[0034] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.
Claims
1. A rotation positioning mechanism for processing polarizers, comprising a fixed platform (1), characterized in that: A support frame (101) is fixedly mounted on the fixed platform (1), a moving component (2) is arranged on the support frame (101), the moving component (2) comprises two groups of sliding bars b (205), and a cutting component for cutting polarizers is arranged on the two groups of sliding bars b (205); The cutting assembly comprises a slider (206) slidably mounted on a slider bar b (205), and the two sets of sliders (206) are symmetrical relative to the axis, and a cutting knife (207) is fixedly mounted on the bottom of the slider (206); The cutting assembly further comprises a rotating shaft (208) rotatably mounted on the support frame (101); a spherical block (209) is fixedly mounted on the bottom of the rotating shaft (208); a control rod (210) is fixedly inserted on the spherical block (209); two sets of spherical seats (211) are slidably sleeved on both ends of the control rod (210); and the spherical seats (211) are rotatably mounted on the slider (206); The rotating control rod (210) controls the relative movement of the two groups of spherical seats (211), the spherical seats (211) drive the slider (206) to slide along the slider b (205), the slider (206) controls the relative sliding of the cutting knife (207), and the two groups of cutting knives (207) slide relative to each other from both sides of the polarizer to cut.
2. A rotation positioning mechanism for processing polarizer according to claim 1, characterized in that: The moving assembly (2) further comprises a bidirectional threaded rod (201) and a sliding rod a (202) arranged below the support frame (101); both ends of the bidirectional threaded rod (201) and the sliding rod a (202) are fixedly mounted with connecting blocks (203), and the connecting blocks (203) are fixedly connected to the support frame (101); two groups of sliding supports (204) are symmetrically threadedly mounted on the bidirectional threaded rod (201), and the sliding supports (204) are slidably inserted on the sliding rod a (202); and the sliding rod b (205) is fixedly mounted below the sliding supports (204).
3. The rotation positioning mechanism for processing polarizer according to claim 2, characterized in that: A connecting seat (102) is rotatably sleeved on both the bidirectional threaded rod (201) and the sliding rod a (202), and the connecting seat (102) is fixedly connected to the support frame (101). An electric push rod a (103) is fixedly mounted on the connecting seat (102), and a pressing plate (104) is fixedly mounted on the telescopic end of the electric push rod a (103).
4. The rotation positioning mechanism for processing polarizer according to claim 3, characterized in that: A detector (105) is fixedly installed at the bottom of the connection seat (102) and on both sides of the pressing plate (104).
5. The rotation positioning mechanism for processing polarizer according to claim 4, characterized in that: The detector (105) has an image imaging module therein. When the cutting knife (207) completes cutting of the opposite side of the polarizer, the image imaging module detects the polarizer and determines whether a misalignment displacement exceeding the fault tolerance value occurs between the multiple layers of polarizers through image changes.
6. The rotation positioning mechanism for processing polarizer according to claim 1, characterized in that: A sliding groove (107) is provided on the fixed platform (1) and located on one side of the support seat (301), and a limiting rod (3) is slidably inserted into the sliding groove (107).
7. The rotation positioning mechanism for processing polarizer according to claim 1, characterized in that: Two groups of support seats (301) are symmetrically fixedly connected to the fixed platform (1), an electric push rod b (302) is fixedly mounted on the support seat (301), and the telescopic end of the electric push rod b (302) is fixedly connected to the limit rod (3).
8. The rotation positioning mechanism for processing polarizer according to claim 1, characterized in that: Two groups of limiting grooves (106) are symmetrically provided on the fixed platform (1), and the end of the cutting knife (207) is slidably inserted into the sliding block (206).
9. The rotation positioning mechanism for processing polarizer according to claim 1, characterized in that: An electric push rod c (4) is fixedly mounted on the fixed platform (1), and a tray (401) is rotatably mounted on the output end of the electric push rod c (4).
10. The rotation positioning mechanism for processing polarizer according to claim 9, characterized in that: A support plate (403) is fixedly mounted on the output shaft of the electric push rod c (4), a rotating shaft is rotatably mounted on the support plate (403), a main control gear (404) is fixedly mounted on the rotating shaft, an internal gear (402) is fixedly mounted on the bottom of the tray (401), and the main control gear (404) and the internal gear (402) are meshed with each other; each time the main control gear (404) rotates one circle, the polarizer on the tray (401) is controlled to rotate 90 degrees once through the internal gear (402).
Citation Information
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