Automatic pin matching equipment for drill bit in PCB (Printed Circuit Board) industry
By designing automatic needle fitting equipment in the PCB manufacturing industry, using the combination of workbench and mounting frame, the automated equipment of drilling nozzles is achieved, the problems of low manual equipment efficiency and safety hazards are solved, and the production efficiency and safety are improved.
Patent Information
- Application Number
- CN202411370745.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-01-07
AI Technical Summary
In the PCB manufacturing industry, the equipment of the drilling nozzle in the drilling process requires manual operation, resulting in low efficiency, cumbersome movements, easy mismatch, and easy mismatch, posing quality and safety risks.
Design an automatic needle matching device, including a workbench, mounting frame, conveyor belt and limiting components, and automatically needle matching is achieved through box clamping and needle matching, reducing manual intervention and realizing automatic identification and equipment of drilling nozzles.
It improves needle matching efficiency, reduces labor costs, realizes traceability records of drilling nozzles, reduces the chance of contact between personnel and drilling nozzles, and reduces the occurrence of work-related injuries.
Smart Images

Figure CN119260846A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of PCB board processing, and in particular to an automatic needle matching device for a drill bit in the PCB industry. Background Art
[0002] In the PCB manufacturing industry, one of the main consumables in the drilling process is the "drill bit". The production of the PCB board drilling process needs to be completed through mechanical processing by the drill bit and the drilling machine.
[0003] The use of drill bits needs to be manually equipped by personnel according to the different drill bit diameters, types, grinding times, and number of drill bits required for different material numbers; the equipment is time-consuming and inefficient, and it is cumbersome to equip each drill bit individually. There are many types of drill bits, and they need to be identified and equipped by personnel individually, which poses a quality risk and cannot be fooled. At the same time, there are safety risks when personnel equip the drill bits, which can easily prick their hands.
[0004] Therefore, it is necessary to provide a PCB industry drill bit automatic needle matching equipment to solve the above technical problems. Summary of the invention
[0005] The invention provides an automatic needle matching device for drill bits in the PCB industry, which solves the problems of low efficiency, complicated movements, easy mismatching and missing matching of drill bits, small needle points of drill bits, easy breakage, easy pricking of hands, and safety hazards in manual needle matching by personnel.
[0006] In order to solve the above technical problems, the present invention provides an automatic needle matching device for a drill bit in the PCB industry, comprising:
[0007] A workbench and a small stand, wherein the workbench is respectively provided with a first needle matching area, a second needle matching area and a matched needle area;
[0008] A first mounting frame, the first mounting frame is mounted on the surface of the workbench and is located between the first needle matching area and the second needle matching area, a box removal clamp is installed at the bottom of the first mounting frame, a second mounting frame is mounted on the surface of the workbench and is located above the needle matching area, and a needle matching clamp is installed at the bottom of the second mounting frame;
[0009] A first conveyor belt is installed on the left side of the workbench surface, a second conveyor belt is installed on the surface of the workbench and on the right side of the first conveyor belt, an empty box waiting area is provided on the surface of the workbench, and a third conveyor belt is installed on the surface of the workbench and on one side of the empty box waiting area.
[0010] Preferably, a fourth conveyor belt is installed on the surface of the workbench and above the first conveyor belt.
[0011] Preferably, a stacker is provided inside the small vertical warehouse.
[0012] Preferably, a limiting assembly is arranged between the workbench and the second conveyor belt, and the limiting assembly includes two fixed rods, and the center positions of the surfaces of the two fixed rods are connected with dividing blocks, and the surfaces of the fixed rods and the left and right sides of the dividing blocks are both provided with movable sleeves.
[0013] Preferably, one side of the movable sleeve is connected to a U-shaped fixing rod, and one end of the U-shaped fixing rod is connected to a limiting plate.
[0014] Preferably, a fixing bolt is provided between the movable sleeve and the fixing rod, and both left and right ends of the fixing rod are connected with fixing blocks, and one end of the fixing block is connected to the bottom of the workbench.
[0015] Preferably, a pushing device is provided at the bottom of the workbench and between the two movable sleeves, and the pushing device comprises a double-headed hydraulic telescopic rod, both ends of the double-headed hydraulic telescopic rod are connected to a pushing frame, and one end of the pushing frame is connected to the movable sleeve.
[0016] Preferably, a connecting frame is sleeved on the center position of the surface of the double-headed hydraulic telescopic rod, and one end of the connecting frame is connected to the bottom of the workbench.
[0017] Preferably, a rotating assembly is provided at one end of the U-shaped fixing rod, and the rotating assembly includes a rotating seat, a circular rod is connected to the surface of the rotating seat, a support frame is sleeved on the surface of the U-shaped fixing rod, a bolt is provided inside the support frame, and a clamping hole matching the bolt is opened on the surface of the circular rod.
[0018] Preferably, one end of the circular rod is connected to a rotating plate.
[0019] Compared with the related art, the automatic needle matching device for drilling nozzles in the PCB industry provided by the present invention has the following beneficial effects:
[0020] The present invention provides an automatic needle matching device for drill bits in the PCB industry. A first needle matching area, a second needle matching area and an already matched needle area are respectively arranged on a workbench and used in conjunction with a first mounting frame with a box removal clamp and a second mounting frame with a needle matching clamp. The device can replace human needle matching, reduce repeated needle matching actions of human, and reduce the time for finding drill bits; reduce the time for human counting and save labor costs;
[0021] To achieve the traceability of needle matching, the system's scheduling records can be used to trace the drill bit from new needle feeding to scrapping, including the process grinding and process use;
[0022] Through the needle matching of the equipment, the chance of contact between personnel and drill bits is reduced, and occupational injuries caused by needle matching are reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A schematic structural diagram of a first embodiment of an automatic needle matching device for a drill bit in the PCB industry provided by the present invention;
[0024] Figure 2 A schematic structural diagram of a second embodiment of an automatic needle matching device for a drill bit in the PCB industry provided by the present invention;
[0025] Figure 3 for Figure 2 An enlarged schematic diagram of part A is shown;
[0026] Figure 4 for Figure 2 A schematic diagram of the overall three-dimensional structure of the device shown;
[0027] Figure 5 A schematic structural diagram of a third embodiment of an automatic needle matching device for a drill bit in the PCB industry provided by the present invention;
[0028] Figure 6 for Figure 5 An enlarged schematic diagram of part B is shown.
[0029] Numbers in the figure: 1, workbench; 2, small warehouse; 3, first needle matching area; 4, second needle matching area; 5, matched needle area; 6, first mounting rack; 7, box removal clamp; 8, second mounting rack; 9, needle matching clamp; 10, first conveyor belt; 11, second conveyor belt; 12, empty box waiting area; 13, third conveyor belt; 14, fourth conveyor belt; 15, stacker;
[0030] 16. Limiting assembly; 161. Fixing rod; 162. Separating block; 163. Movable sleeve; 164. U-shaped fixing rod; 165. Limiting plate; 166. Fixing bolt; 167. Fixing block;
[0031] 17. Pushing device; 171. Double-head hydraulic telescopic rod; 172. Pushing frame; 173. Connecting frame;
[0032] 18. Rotating assembly; 181. Rotating seat; 182. Round rod; 183. Support frame; 184. Clamp bolt; 185. Clamp hole;
[0033] 19. Rotate the plate. DETAILED DESCRIPTION
[0034] The present invention will be further described below in conjunction with the accompanying drawings and implementation modes.
[0035] First embodiment
[0036] Please refer to Figure 1 ,in, Figure 1The present invention provides a schematic structural diagram of a first embodiment of an automatic needle matching device for a drill bit in the PCB industry. An automatic needle matching device for a drill bit in the PCB industry includes:
[0037] A workbench 1 and a small stand 2, wherein the workbench 1 is provided with a first needle matching area 3, a second needle matching area 4 and a matched needle area 5;
[0038] A first mounting frame 6, which is mounted on the surface of the workbench 1 and located between the first needle matching area 3 and the second needle matching area 4, a box removal clamp 7 is installed at the bottom of the first mounting frame 6, a second mounting frame 8 is mounted on the surface of the workbench 1 and located above the needle matching area 5, and a needle matching clamp 9 is installed at the bottom of the second mounting frame 8;
[0039] A first conveyor belt 10 is installed on the left side of the surface of the workbench 1, a second conveyor belt 11 is installed on the surface of the workbench 1 and located on the right side of the first conveyor belt 10, an empty box waiting area 12 is provided on the surface of the workbench 1, and a third conveyor belt 13 is installed on the surface of the workbench 1 and located on one side of the empty box waiting area 12.
[0040] The first conveyor belt 10 and the second conveyor belt 11 can convey the empty boxes to the empty box waiting area 12, the third conveyor belt 13 can convey the empty boxes in the empty box waiting area 12 to the inside of the needle-matching area 5, and the fourth conveyor belt 14 is used to facilitate the conveyance of the boxes that have been matched with needles.
[0041] A fourth conveyor belt 14 is installed on the surface of the workbench 1 and above the first conveyor belt 10 .
[0042] A stacker 15 is disposed inside the small warehouse 2 .
[0043] The equipment is divided into three modules: "small warehouse 2, needle matching area, and needle matching area 5";
[0044] Small vertical warehouse 1: The drill bits of small vertical warehouse 1 are automatically transported into the warehouse by the large vertical warehouse to store the commonly used drill bits needed for needle matching;
[0045] Needle matching area: The needle matching area has two first needle matching areas 3 and second needle matching areas 4. The small vertical warehouse outputs the drill bit box through the box grab 7 above the platform; at the same time, the needle matching area is divided into the first needle matching area 3 and the second needle matching area 4. When the first needle matching area 3 is matching needles, the second needle matching area 4 can move to the other end to feed and replenish empty boxes. The two do not affect each other, which provides equipment operation time;
[0046] Needle-matched area 5: The drill bit in needle-matched area 5 is subjected to single-point needle insertion through the mechanical clamping module in the needle-matching area to the empty box stored in the needle-matching area 5. According to the drill bit related information in the drill bit matching list of each material number, the drill bit is clamped from the matching area to the drill bit tray in the needle-matching area 5 through the mechanical clamping module (6 pieces) according to the requirements in the list. The boxes to be matched are automatically transported, and the empty boxes are replenished by two methods: discharging materials from the empty boxes in the first needle-matching area 3 and the second needle-matching area 4 and manually loading empty boxes.
[0047] Homework
[0048] By importing the drill list of matching needle material numbers (multiple material numbers can be imported at one time, and the inventory of drills in the system can be calculated to see whether it meets the matching needle demand);
[0049] The system calculates the number of drill bits temporarily stored in the small vertical warehouse and the needle matching area of the needle matching machine according to the list to see if they meet the needle requirements; if they do, the needles are matched in sequence according to the list contents; if not, the corresponding drill bits are adjusted from the large vertical warehouse.
[0050] Drill bits with a diameter of 50 or more (or multiples of 50) are dispatched directly from the large warehouse without passing through the needle matching machine. Only drill bits with a diameter of less than 50 are dispatched from the needle matching machine area.
[0051] The maximum number of needles for a single time is 6 axes (can be less than 6 axes). At the same time, according to the drill bit diameter requirements, the drill bit with a diameter of more than 3.175 should be identified and a black drill bit needle disc should be used;
[0052] The operation method is to first complete the first cutter disc of the same axis and then complete the needle matching of the second or third cutter disc, and finally complete the delivery. The needle matching material number, the needle matching drill box ID code and the needle matching drill information are bound to complete the delivery of the current material number.
[0053] Compared with the related art, the automatic needle matching device for drilling nozzles in the PCB industry provided by the present invention has the following beneficial effects:
[0054] The present invention provides an automatic needle matching device for drill bits in the PCB industry. A first needle matching area 3, a second needle matching area 4 and a matched needle area 5 are respectively arranged on a workbench 1, and are used in conjunction with a first mounting frame 6 with a box removal clamp 7 and a second mounting frame 8 with a needle matching clamp 9. The device can replace human needle matching, reduce repeated needle matching actions of human, and reduce the time for finding drill bits; reduce the time for human counting and save labor costs;
[0055] To achieve the traceability of needle matching, the system's scheduling records can be used to trace the drill bit from new needle feeding to scrapping, including the process grinding and process use;
[0056] Through the needle matching of the equipment, the chance of contact between personnel and drill bits is reduced, and occupational injuries caused by needle matching are reduced.
[0057] Second embodiment
[0058] Please refer to Figure 2 , Figure 3 and Figure 4 Based on the automatic needle matching device for a drill bit in the PCB industry provided by the first embodiment of the present application, the second embodiment of the present application proposes another automatic needle matching device for a drill bit in the PCB industry. The second embodiment is only a preferred method of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.
[0059] Specifically, the difference of the automatic needle matching equipment for drill bits in the PCB industry provided by the second embodiment of the present application is that, in the automatic needle matching equipment for drill bits in the PCB industry, a limiting component 16 is arranged between the workbench 1 and the second conveyor belt 11, and the limiting component 16 includes two fixed rods 161, and the center positions of the surfaces of the two fixed rods 161 are connected with dividing blocks 162, and the surfaces of the fixed rods 161 and the left and right sides of the dividing blocks 162 are both provided with movable sleeves 163.
[0060] A U-shaped fixing rod 164 is connected to one side of the movable sleeve 163 , and one end of the U-shaped fixing rod 164 is connected to a limiting plate 165 .
[0061] A fixing bolt 166 is provided between the movable sleeve 163 and the fixing rod 161 . Both left and right ends of the fixing rod 161 are connected with fixing blocks 167 . One end of the fixing block 167 is connected to the bottom of the workbench 1 .
[0062] A pushing device 17 is provided at the bottom of the workbench 1 and between the two movable sleeves 163 . The pushing device 17 includes a double-headed hydraulic telescopic rod 171 . Both ends of the double-headed hydraulic telescopic rod 171 are connected to a pushing frame 172 . One end of the pushing frame 172 is connected to the movable sleeve 163 .
[0063] A connecting frame 173 is sleeved at the center position of the surface of the double-headed hydraulic telescopic rod 171 , and one end of the connecting frame 173 is connected to the bottom of the workbench 1 .
[0064] The use of the dividing block 162 can divide the position on the fixed rod 161 into equal parts. A plurality of fixing holes compatible with the fixing bolt 166 are opened on the surface of the fixed rod 161, and a through hole compatible with the fixing bolt 166 is opened on the surface of the movable sleeve 163. The movable sleeve 163 and the fixed rod 161 can be adjusted by driving the limiting plate 165 through the U-shaped fixing rod 164.
[0065] The working principle of the automatic needle matching device for drill bits in the PCB industry provided by the present invention is as follows:
[0066] When in use, when limiting the position of the box conveying on the second conveyor belt 11, first start the double-headed hydraulic telescopic rod 171 to drive the pushing frames 172 at both ends to move toward the middle. When the two pushing frames 172 move toward the middle, they drive the two movable sleeves 163 to move on the surface of the fixed rod 161. When the two movable sleeves 163 move on the surface of the fixed rod 161, the two limiting plates 165 are driven to move toward the middle through the U-shaped fixed rod 164. After the two limiting plates 165 move to the appropriate position, stop the work of the double-headed hydraulic telescopic rod 171, and use the fixing bolt 166 to pass through the movable sleeve 163 and connect it to the fixed rod 161.
[0067] Compared with the related art, the automatic needle matching device for drilling nozzles in the PCB industry provided by the present invention has the following beneficial effects:
[0068] The present invention provides an automatic needle matching device for drill bits in the PCB industry. A limiting component 16 and a pushing device 17 are arranged between a workbench 1 and a second conveyor belt 11 to cooperate with each other to limit the position of a box when the box is conveyed.
[0069] Third embodiment
[0070] Please refer to Figure 5 and Figure 6 Based on the automatic needle matching device for a drill bit in the PCB industry provided by the first embodiment of the present application, the third embodiment of the present application proposes another automatic needle matching device for a drill bit in the PCB industry. The third embodiment is only a preferred method of the first embodiment, and the implementation of the third embodiment will not affect the independent implementation of the first embodiment.
[0071] Specifically, the difference of the automatic needle matching device for drill bits in the PCB industry provided by the third embodiment of the present application is that, in an automatic needle matching device for drill bits in the PCB industry, a rotating component 18 is provided at one end of the U-shaped fixing rod 164, and the rotating component 18 includes a rotating seat 181, and a circular rod 182 is connected to the surface of the rotating seat 181, and a support frame 183 is sleeved on the surface of the U-shaped fixing rod 164, and a bolt 184 is provided inside the support frame 183, and a clamping hole 185 matched with the clamping bolt 184 is opened on the surface of the circular rod 182.
[0072] The rotating seat 181 is connected to one end of the U-shaped fixing rod 164 .
[0073] One end of the circular rod 182 is connected to a rotating plate 19 .
[0074] When the rotating plate 19 is not rotating, it is in contact with one end of the limiting plate 165 .
[0075] The working principle of the automatic needle matching device for drill bits in the PCB industry provided by the present invention is as follows:
[0076] When in use, when blocking the end of the conveyor belt, the rotating plate 19 is driven to rotate to one side by pulling the circular rod 182. When the rotating plate 19 rotates horizontally to the end of the conveyor belt, the clamping bolt 184 is used to pass through the support frame 183 and connect with the clamping hole 185 opened on the surface of the circular rod 182.
[0077] Compared with the related art, the automatic needle matching device for drilling nozzles in the PCB industry provided by the present invention has the following beneficial effects:
[0078] The present invention provides an automatic needle matching device for drill bits in the PCB industry. A rotating assembly 18 is arranged at one end of a U-shaped fixed rod 164, which can be used in conjunction with a rotating plate 19 to block the end of a conveyor belt and prevent a box from falling to the outside of the conveyor belt.
[0079] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A PCB industry drill bit automatic needle matching device, characterized in that: include: A workbench and a small stand, wherein the workbench is respectively provided with a first needle matching area, a second needle matching area and a matched needle area; A first mounting frame, the first mounting frame is mounted on the surface of the workbench and is located between the first needle matching area and the second needle matching area, a box removal clamp is installed at the bottom of the first mounting frame, a second mounting frame is mounted on the surface of the workbench and is located above the needle matching area, and a needle matching clamp is installed at the bottom of the second mounting frame; A first conveyor belt is installed on the left side of the workbench surface, a second conveyor belt is installed on the surface of the workbench and on the right side of the first conveyor belt, an empty box waiting area is provided on the surface of the workbench, and a third conveyor belt is installed on the surface of the workbench and on one side of the empty box waiting area.
2. The automatic needle matching equipment for drill bits in the PCB industry according to claim 1 is characterized in that: A fourth conveyor belt is installed on the surface of the workbench and above the first conveyor belt.
3. The automatic needle matching equipment for drill bits in the PCB industry according to claim 1 is characterized in that: A stacker is arranged inside the small vertical warehouse.
4. The automatic needle matching equipment for drill bits in the PCB industry according to claim 1 is characterized in that: A limit assembly is arranged between the workbench and the second conveyor belt, and the limit assembly includes two fixed rods, and a partition block is connected to the center position of the surface of the two fixed rods, and movable sleeves are provided on the surface of the fixed rods and on the left and right sides of the partition block.
5. The automatic needle matching equipment for drill bits in the PCB industry according to claim 4 is characterized in that: One side of the movable sleeve is connected with a U-shaped fixing rod, and one end of the U-shaped fixing rod is connected with a limiting plate.
6. The automatic needle matching equipment for drill bits in the PCB industry according to claim 4 is characterized in that: A fixing bolt is arranged between the movable sleeve and the fixing rod, and both left and right ends of the fixing rod are connected with fixing blocks, and one end of the fixing block is connected to the bottom of the workbench.
7. The automatic needle matching equipment for drill bits in the PCB industry according to claim 1 is characterized in that: A pushing device is arranged at the bottom of the workbench and between the two movable sleeves. The pushing device comprises a double-headed hydraulic telescopic rod. Both ends of the double-headed hydraulic telescopic rod are connected to a pushing frame, and one end of the pushing frame is connected to the movable sleeve.
8. The automatic needle matching equipment for drill bits in the PCB industry according to claim 1 is characterized in that: A connecting frame is sleeved on the central position of the surface of the double-head hydraulic telescopic rod, and one end of the connecting frame is connected to the bottom of the workbench.
9. The automatic needle matching equipment for drill bits in the PCB industry according to claim 5, characterized in that: A rotating assembly is provided at one end of the U-shaped fixing rod, and the rotating assembly includes a rotating seat. A circular rod is connected to the surface of the rotating seat. A support frame is sleeved on the surface of the U-shaped fixing rod. A bolt is provided inside the support frame. A clamping hole matching the bolt is opened on the surface of the circular rod.
10. The automatic needle matching equipment for drill bits in the PCB industry according to claim 9, characterized in that: One end of the circular rod is connected with a rotating plate.
Citation Information
Patent Citations
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