Waste silk recycling and melting treatment device for chemical fiber processing
The mechanized cleaning and humidification process of the waste fiber recycling and melting treatment device solves the problems of cleaning soil impurities and purity in the recycling of chemical fibers, and achieves efficient, clean and environmentally friendly processing of recycled chemical fiber materials.
Patent Information
- Application Number
- CN202411588171.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing chemical fiber recycling process, the dirt on the fabric surface increases the difficulty and time of cleaning, reduces the purity of the recycled chemical fibers and the quality of the recycled products, and affects market competitiveness.
A waste fiber recycling and melting treatment device for chemical fiber processing is adopted, including a base plate, a drive motor, a melting drum, a separation tank and a recycling box. It utilizes a cleaning scraper, an adsorption sponge, a mud pusher and a fan assembly to achieve efficient cleaning of waste chemical fiber cloth through mechanized cleaning, humidification and gas swirling suction.
It significantly improves the cleaning efficiency of waste chemical fiber fabrics, reduces water waste, ensures the quality and purity of subsequent processing, shortens processing time, and improves the working environment.
Smart Images

Figure CN119261001A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field related to chemical fiber recycling and processing, and more specifically, relates to a waste silk recycling and melting processing device for chemical fiber processing. Background Art
[0002] As the concept of circular economy becomes more popular, the recycling and reuse of waste materials has become a social consensus. As a recyclable resource, the recycling and reuse of chemical fiber waste is in line with the concept of circular economy and helps reduce resource waste and environmental pollution. However, the chemical fiber recycling process in existing technologies has the following defects: In existing technologies, during the chemical fiber recycling process, dirt on the surface of the fabric will increase the difficulty of cleaning the chemical fiber fabric, requiring more time and resources to remove these impurities. This not only increases the processing cost, but may also prolong the processing cycle; In existing technologies, the incorporation of impurities such as soil during the chemical fiber recycling process can reduce the purity of the recycled chemical fiber and affect the quality of the recycled product. This can lead to performance degradation or quality problems in the recycled product during subsequent processing or use. In the prior art, the presence of residual soil during chemical fiber recycling may also affect the appearance of the recycled products, such as uneven color, rough surface, etc., reducing the market competitiveness of the products.
[0003] Therefore, in view of this, the existing structure and defects are studied and improved, and a waste silk recovery and melting processing device for chemical fiber processing is provided, in order to achieve a more practical and valuable purpose. Summary of the Invention
[0004] The present invention provides a waste silk recovery and melting treatment device for chemical fiber processing, which is used to overcome the above-mentioned defects in the prior art.
[0005] The purpose and function of the waste silk recovery and melting treatment device for chemical fiber processing of the present invention are achieved by the following specific technical means: The cleaning roller is provided with a plurality of rollers, the rollers are provided with a plurality of rollers, and the cleaning rollers are provided with a plurality of rollers. The outer array of the outer ring protective plate is provided with several vertical plates, and the side of the outer ring protective plate opposite to the transmission belt is provided with several protrusions in a horizontal array, and a recovery component is provided on the outer side of the rolling component, and the recovery component includes a partition and a kneading component, and a circular groove is provided on the inner side of the partition, and a kneading component is slidingly provided in the circular groove, and the kneading component includes a spiral piece and a spiral rod, and the spiral piece is installed on the spiral rod, and a water tank shell is provided at the end of the spiral rod, and a water cavity and a sleeve are provided inside the water tank shell, and the water cavity is arranged above the sleeve, and a return spring is provided inside the sleeve, and a return push plate is provided at the end of the return spring, and a rotating base is provided at the front end of the return push plate, and the outer side of the rotating base is connected to the spiral rod, and a threaded groove is provided on the surface of the spiral rod, and a fixing bead is installed on the inner side of the sleeve, and the fixing bead slides in the threaded groove.
[0006] A further technical solution is that an adsorption sponge is installed between the cleaning scraper and the rolling assembly, a scraper is connected to the inside of the cleaning scraper, a plurality of extrusion push rods are arranged in an array on the inside of the scraper, a plurality of pressure springs are provided between the scraper and the extrusion push rod, a hammer is provided at the end of the extrusion push rod, and the hammer is in contact with the outer ring protective plate.
[0007] A further technical solution is that a piston push rod is connected to the outside of the rotating base, a piston plate is slidably provided inside the water chamber, an air intake valve is provided on the piston plate, a one-way valve is provided on the upper wall of the water tank shell, the one-way valve is connected to the inside of the water chamber, and the opening of the one-way valve is upward, and the piston push rod is fixedly connected to the piston plate.
[0008] According to a further technical solution, a plurality of sludge troughs are provided in a transverse array on the inner wall of the cleaning box, the sludge troughs are arranged below the ball-kneading assembly, and a sewage outlet is provided at the bottom of the cleaning box, the sewage outlet is arranged between the partition and the water tank shell.
[0009] According to a further technical solution, a plurality of connecting rods are arranged in an array inside the cleaning scraper, and mud pushing plates are connected to the ends of the connecting rods, and the mud pushing plates slide in the sludge tank.
[0010] A further technical solution is that a crushing drum assembly and a drive motor are installed on the outside of the placement base plate, the crushing drum assembly is arranged on the left side of the drive motor, a discharge port is connected to the outside of the crushing drum assembly, a rotating rod is provided inside the crushing drum assembly, a stirring blade is provided on the outside of the rotating rod, and the lower end of the rotating rod is connected to the output end of the drive motor through a transmission belt.
[0011] A further technical solution is that a second exhaust duct is connected to the outside of the separation tank, one end of the second exhaust duct is connected to the first exhaust duct, the other end of the second exhaust duct is provided with a protective baffle, the first exhaust duct is connected to the outside of the box body, and the inside of the first exhaust duct is connected to the sewage outlet.
[0012] A further technical solution is that a fan assembly is provided on the upper part of the box, and the fan assembly includes an air inlet duct and a fan, the output end of the fan is connected to the air inlet duct, and the exhaust end of the air inlet duct is arranged above the crushing drum assembly, the air inlet duct is connected to the interior of the box, and two operating motors are provided on the outside of the box, one of the operating motors is connected to the crushing drum assembly, and the other operating motor is connected to the brush roller assembly.
[0013] A further technical solution is that an electric-controlled door is provided at the connection between the crushing drum assembly and the separation tank, an electric-controlled motor for driving the electric-controlled door switch is also provided on the crushing drum assembly, and a transmission plate is provided on the external connection of the box body.
[0014] According to a further technical solution, a rotating motor is fixedly mounted on the side wall of the cleaning scraper, and an output end of the rotating motor is connected to the transmission belt to drive the transmission belt.
[0015] Compared with the prior art, the present invention has the following beneficial effects: The present invention provides a waste silk recycling and melting device for chemical fiber processing. The device features an outer ring guard plate. When waste chemical fiber cloth passes over the surface of the decontamination cleaning assembly, a telescopic motor inside the cleaning box activates and reciprocates. As the cleaning scraper reciprocates, its upper contact surface contacts the surface of the waste chemical fiber cloth, continuously cleaning it. Simultaneously, a connecting rod drives the transmission belt. As the transmission belt rotates, the triangular blocks on its outer side also rotate and contact the protrusions on the inner side of the outer ring guard plate. This contact causes the outer ring guard plate to rise, in turn driving the extrusion push rod upward. As the extrusion push rod rises, it impacts the outer ring guard plate surface, simultaneously vibrating with the scraper. The vibration of the scraper causes dirt on its surface to fall onto the outer ring guard plate. The vibration of the outer ring guard plate further causes dirt to fall into the space between the outer ring guard plate and the partition plate. The reciprocating motion of the cleaning scraper and its contact with the surface of the waste chemical fiber cloth ensures continuous and efficient cleaning. This direct, mechanical cleaning method removes dirt and impurities more effectively, and the rising and slapping action of the squeeze push rod, combined with the vibration generated by the scraper, further enhances the cleaning effect. This vibration not only helps to remove dirt from the scraper surface, but also makes it easier for dirt on the outer ring guard to fall into the designated space.
[0016] The present invention provides a waste fiber recycling and melting device for chemical fiber processing. The device is equipped with an adsorption sponge. When a cleaning scraper performs reciprocating motion, it not only directly cleans the surface of the waste fiber cloth but also simultaneously drives the movement of the pusher plates. As the pusher plates move, they squeeze and push the dust and dirt between them and the adjacent pusher plates. Simultaneously, the movement of the cleaning scraper plates indirectly applies pressure to the adsorption sponge. The squeezed adsorption sponge then squeezes out the water it has absorbed, which then mixes with the dust and dirt being pushed between the pusher plates. The mixed mud is effectively squeezed and transferred to the set sludge tank under the continuous push of the mud pusher, thereby realizing the collection and treatment of dirt. The cleaning scraper directly acts on the surface of the chemical fiber waste silk cloth, effectively removing the dirt on the surface, and at the same time drives the mud pusher to move, further pushing and cleaning the dust and mud accumulated between the mud pushers. This continuous and automated cleaning process significantly improves the cleaning efficiency. After being subjected to the indirect pressure of the cleaning scraper, the adsorption sponge can squeeze out the water absorbed inside it. These water bodies are mixed with dust and mud, which helps to soften and disperse stubborn dirt, making it easier to be pushed and collected, thereby enhancing the overall cleaning effect. The reuse of the adsorption sponge (by squeezing out the water and reabsorbing it) reduces the waste of water resources. At the same time, the mixed mud and sewage are effectively collected in the sludge tank for subsequent unified treatment, reflecting the concept of resource conservation and environmental protection.
[0017] The present invention provides a waste silk recovery and melting processing device for chemical fiber processing. The waste silk that has been preliminarily cleaned passes through a decontamination and cleaning component and enters a crushing drum component for crushing. The crushed waste silk is sent into the interior of a separation tank under the action of the wind force blown downward by the fan. In the separation tank, the waste silk is subjected to the swirling effect of the wind and is finally discharged from the first exhaust duct through the second exhaust duct. This process utilizes the gas swirling suction caused by the difference between the exhaust port and the air inlet of the first exhaust duct, effectively discharging the dust inside the box together. Moreover, when the air inlet duct supplies air to the separation tank, it not only makes the internal cloth strips float, but also further promotes the dust attached to the cloth strips to be discharged through the second exhaust duct through continuous slapping and shaking. This series of operations effectively solves the problem of impurities in chemical fiber materials before melting, ensuring the quality of subsequent processing. Moreover, through automated mechanical linkage, from the contact between the pusher and the kneading component to the final discharge of waste silk and dust, the entire process is continuous and efficient, significantly shortening processing time and improving work efficiency. After humidification, the surface dirt of the chemical fiber waste cloth is more likely to clump under the action of the cleaning scraper, making cleaning more thorough. This method of humidifying first and then scraping can remove dirt that penetrates deep into the fiber better than traditional direct scraping, thereby improving cleaning quality. The swirling suction of gas and the swirling effect of wind are used to effectively discharge the dust inside the box and the dust attached to the cloth strips. This not only improves the working environment and reduces health hazards to operators, but also ensures the purity of subsequent processing and avoids the impact of dust on product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0019] The present invention will be further described below with reference to the accompanying drawings and examples.
[0020] Figure 1 This is a schematic diagram of the overall appearance structure of the present invention; Figure 2 It is a schematic diagram of the overall top view of the structure of the present invention; Figure 3 It is a schematic diagram of the overall side structure of the present invention; Figure 4 It is a schematic diagram of the overall side sectional structure of the present invention; Figure 5 Schematic diagram of the overall structure of the decontamination cleaning component 23 of the present invention; Figure 6Schematic diagram of the overall top view of the decontamination cleaning assembly 23 of the present invention; Figure 7 Schematic diagram of the overall appearance of the decontamination and cleaning component 23 of the present invention; Figure 8 Schematic diagram of the partial internal structure of the decontamination cleaning component 23 of the present invention; Figure 9 Schematic diagram of the side cross-section structure of the decontamination cleaning component 23 of the present invention; Figure 10 Schematic diagram of the top view of the decontamination cleaning assembly 23 of the present invention; Figure 11 For the present invention Figure 9 Schematic diagram of the enlarged structure at point A in the middle.
[0021] Description of reference numerals: Place the bottom plate 11, drive motor 12, melting roller 13, conveyor plate 14, recovery box device 15, separation tank 16, fan assembly 17, air inlet pipe 18, fan 19, box body 20, brush roller assembly 21, crushing roller assembly 22, decontamination cleaning assembly 23, first exhaust pipe 24, second exhaust pipe 25, protective baffle 26, crushing roller assembly 27, discharge port 29, electric control door 30, electric control motor 31, stirring blade 32, rotating rod 33, conveyor belt 34, one-way valve 35, cleaning box 36, telescopic motor 37, cleaning scraper 38, kneading assembly 39, scraper 40, elliptical plate 41, rotating motor 42, connecting rod 43, transmission belt 44, outer ring protection plate 45, vertical plate 46, triangular block 47, spiral piece 48, spiral rod 49, partition 50, circular groove 51, water tank shell 52, mud pusher 53, bump 54, adsorption sponge 55, piston plate 56, rotating base 57, threaded groove 58, fixing bead 59, piston push rod 60, return spring 61, return push plate 62, extrusion push rod 63, pressure spring 64, hammer 65, operating motor 66, sewage outlet 67, sludge tank 68, scrolling assembly 69, recovery assembly 70, water chamber 71. DETAILED DESCRIPTION
[0022] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention but are not intended to limit the scope of the present invention.
[0023] In the description of the present invention, unless otherwise specified, "plurality" means two or more; terms such as "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," and "tail" indicate positions or relationships based on those shown in the accompanying drawings. These terms are intended solely to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting the present invention. Furthermore, terms such as "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0024] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.
[0025] As attached Figure 1 Place the bottom plate 11 as shown in the accompanying drawings: The present invention provides a waste silk recycling and melting processing device for chemical fiber processing, comprising a placement base plate 11, a driving motor 12 and a melting roller 13 are installed on the upper part of the placement base plate 11, a separation tank 16 is installed on the upper part of the melting roller 13, a recovery box device 15 is installed on the upper part of the separation tank 16, the recovery box device 15 comprises a box body 20 and a brush roller assembly 21, a crushing roller assembly 22 and a decontamination cleaning assembly 23 arranged in the box body 20, the decontamination cleaning assembly 23 is arranged on the crushing roller assembly 22 and the brush roller assembly 21, the decontamination cleaning assembly 23 includes a cleaning box 36, two telescopic motors 37 are installed in sequence inside the cleaning box 36, the output ends of the two telescopic motors 37 are fixedly connected with a cleaning scraper 38, and a rolling assembly 69 is installed on one side of the cleaning scraper 38. The rolling assembly 69 includes a transmission belt 44 and an outer ring protective plate 45. Several triangular blocks 47 are arranged at intervals on the outside of the transmission belt 44. An outer ring protective plate 45 is provided on the outside of the triangular block 47. The outer ring protective plate 45 is provided on the outside of the outer ring protective plate 45. A plurality of vertical plates 46 are provided in an outer array. A plurality of protrusions 54 are provided in a transverse array on the side of the outer ring protection plate 45 opposite to the transmission belt 44. A recovery assembly 70 is provided on the outer side of the rolling assembly 69. The recovery assembly 70 includes a partition 50 and a dough kneading assembly 39. A circular groove 51 is provided on the inner side of the partition 50. The dough kneading assembly 39 is slidably provided in the circular groove 51. The dough kneading assembly 39 includes a spiral piece 48 and a spiral rod 49. The spiral piece 48 is installed on the spiral rod 49. The end of the spiral rod 49 is provided with a circular groove 51. A water tank shell 52 is provided at the end, and a water cavity 71 and a sleeve 72 are provided inside the water tank shell 52. The water cavity 71 is arranged above the sleeve 72. A reset spring 61 is provided inside the sleeve 72, and a reset push plate 62 is provided at the end of the reset spring 61. A rotating base 57 is provided at the front end of the reset push plate 62. The outer side of the rotating base 57 is connected to the screw rod 49. A threaded groove 58 is provided on the surface of the screw rod 49. A fixing bead 59 is installed on the inner side of the sleeve 72, and the fixing bead 59 slides in the threaded groove 58.
[0026] In this embodiment, when the waste chemical fiber cloth passes over the surface of the decontamination cleaning assembly 23, the telescopic motor 37 inside the cleaning box 36 will start and perform a reciprocating telescopic motion. As the cleaning scraper 38 performs this reciprocating motion, its upper end contact surface contacts the surface of the waste chemical fiber cloth, achieving continuous cleaning of the waste chemical fiber cloth. At the same time, the connecting rod 43 will work in conjunction with the transmission belt 44. When the transmission belt 44 rotates, the triangular block 47 on its outside will also rotate and come into contact with the protrusion 54 on the inside of the outer ring protective plate 45. This contact will cause the outer ring protective plate 45 to rise, thereby driving the extrusion push rod 63 to rise. During the rising process, the extrusion push rod 63 will apply a slap to the surface of the outer ring protective plate 45, and at the same time, it will vibrate together with the scraper 40. The vibrating scraper 40 causes dirt on its surface to fall onto the outer ring guard plate 45. The vibration of the outer ring guard plate 45 further causes the dirt to fall into the space between it and the partition 50. The reciprocating motion of the cleaning scraper 38 and its contact with the surface of the waste synthetic fiber cloth achieves continuous and efficient cleaning of the surface. This direct and mechanized cleaning method can more effectively remove dirt and impurities. The rising and slapping action of the extrusion push rod 63, combined with the vibration generated by the scraper 40, further enhances the cleaning effect. This vibration not only helps to remove dirt from the scraper 40 surface, but also makes it easier for dirt on the outer ring guard plate 45 to fall into the designated space.
[0027] Preferably, refer to the attached Figure 8 An adsorption sponge 55 is installed between the cleaning scraper 38 and the rolling assembly 69. A scraper 40 is connected to the inside of the cleaning scraper 38. A plurality of extrusion push rods 63 are arranged in an array on the inside of the scraper 40. A plurality of pressure springs 64 are provided between the scraper 40 and the extrusion push rod 63. A hammer 65 is provided at the end of the extrusion push rod 63, and the hammer 65 is in contact with the outer ring protective plate 45.
[0028] Preferably, refer to the attached Figure 8 A piston push rod 60 is connected to the outside of the rotating base 57, a piston plate 56 is slidably provided inside the water chamber 71, an air intake valve is provided on the piston plate 56, a one-way valve 35 is provided on the upper wall of the water tank housing 52, the one-way valve 35 is communicated with the inside of the water chamber 71, and the opening of the one-way valve 35 is upward, and the piston push rod 60 is fixedly connected to the piston plate 56.
[0029] Preferably, refer to the attached Figure 8 The inner wall of the cleaning box 36 is provided with a plurality of sludge troughs 68 in a horizontal array. The sludge troughs 68 are arranged below the ball-kneading component 39. The bottom of the cleaning box 36 is provided with a sewage outlet 67, and the sewage outlet 67 is arranged between the partition 50 and the water tank shell 52.
[0030] Preferably, refer to the attached Figure 7 A plurality of connecting rods 43 are arranged in an array inside the cleaning scraper 38 , and a mud pushing plate 53 is connected to the end of the connecting rod 43 , and the mud pushing plate 53 slides in the sludge tank 68 .
[0031] Preferably, refer to the attached Figure 4 A crushing drum assembly 27 and a drive motor 12 are installed on the outside of the placement base plate 11. The crushing drum assembly 27 is arranged on the left side of the drive motor 12. A discharge port 29 is connected to the outside of the crushing drum assembly 27. A rotating rod 33 is provided inside the crushing drum assembly 27. A stirring blade 32 is provided on the outside of the rotating rod 33. The lower end of the rotating rod 33 is connected to the output end of the drive motor 12 through a transmission belt 34.
[0032] Preferably, refer to the attached Figure 4 A second exhaust pipe 25 is connected to the outside of the separation tank 16, one end of the second exhaust pipe 25 is connected to the first exhaust pipe 24, the other end of the second exhaust pipe 25 is provided with a protective baffle 26, the first exhaust pipe 24 is connected to the outside of the box body 20, and the inside of the first exhaust pipe 24 is connected to the sewage outlet 67.
[0033] Preferably, refer to the attached Figure 3 and attached Figure 4 A fan assembly 17 is provided on the upper part of the box body 20, and the fan assembly 17 includes an air inlet pipe 18 and a fan 19. The output end of the fan 19 is connected to the air inlet pipe 18, and the exhaust end of the air inlet pipe 18 is arranged above the crushing drum assembly 22. The air inlet pipe 18 is communicated with the interior of the box body 20. Two operating motors 66 are provided on the outside of the box body 20, one of the operating motors 66 is connected to the crushing drum assembly 22, and the other operating motor 66 is connected to the brush roller assembly 21.
[0034] Preferably, refer to the attached Figure 4 An electric control door 30 is provided at the connection between the crushing drum assembly 27 and the separation tank 16. An electric control motor 31 for driving the electric control door 30 to open and close is also provided on the crushing drum assembly 27. A transmission plate 14 is provided on the external connection of the box body 20.
[0035] Preferably, refer to the attached Figure 8 A rotating motor 42 is fixedly mounted on the side wall of the cleaning blade 38 , and an output end of the rotating motor 42 is connected to the transmission belt 44 to drive the transmission belt 44 .
[0036] Specific use of the present invention: When using the present invention, first transport the present invention to the chemical fiber recycling workshop for installation, and then after the installation is completed, the power of the present invention can be turned on. After the power is turned on, the chemical fiber waste cloth can be placed on the surface of the conveying plate 14, and then one end of the chemical fiber waste cloth is placed at the opening of the recycling box device 15. Then, the brush roller assembly 21 provided inside the box body 20 will operate to transport the chemical fiber waste cloth to the inside of the box body 20. Then, when the box body 20 is in operation, the box body 20 will clean the stains on the surface of the chemical fiber waste cloth, and use the brush to brush the surface of the chemical fiber waste cloth to achieve a cleaning effect. After cleaning, the chemical fiber waste cloth will enter the next cleaning process.
[0037] When the waste chemical fiber cloth passes over the surface of the decontamination cleaning assembly 23, the telescopic motor 37 inside the cleaning box 36 will start and perform a reciprocating telescopic motion. As the cleaning scraper 38 performs this reciprocating motion, its upper contact surface contacts the surface of the waste chemical fiber cloth, achieving continuous cleaning of the waste chemical fiber cloth. At the same time, the connecting rod 43 will link the transmission belt 44 to work. When the transmission belt 44 rotates, the triangular block 47 on its outside will also rotate and come into contact with the protrusion 54 on the inside of the outer ring protective plate 45. This contact will cause the outer ring protective plate 45 to rise, thereby driving the extrusion push rod 63 to rise. During the rising process, the extrusion push rod 63 will apply a slap to the surface of the outer ring protective plate 45, and at the same time, it will vibrate together with the scraper 40. The vibrating scraper 40 causes dirt on its surface to fall onto the outer ring guard plate 45. The vibration of the outer ring guard plate 45 further causes the dirt to fall into the space between it and the partition 50. The reciprocating motion of the cleaning scraper 38 and its contact with the surface of the waste synthetic fiber cloth achieves continuous and efficient cleaning of the surface. This direct and mechanized cleaning method can more effectively remove dirt and impurities. The rising and slapping action of the extrusion push rod 63, combined with the vibration generated by the scraper 40, further enhances the cleaning effect. This vibration not only helps to remove dirt from the scraper 40 surface, but also makes it easier for dirt on the outer ring guard plate 45 to fall into the designated space.
[0038] As the cleaning blade 38 reciprocates, it not only directly cleans the surface of the waste synthetic fiber cloth but also simultaneously drives the pusher blades 53. As the pusher blades 53 move, they squeeze and push away dust and dirt trapped between them and the adjacent pusher blades 53. Simultaneously, the movement of the cleaning blades 38 indirectly applies pressure to the adsorption sponge 55. The squeezed adsorption sponge 55 then squeezes out the water it has absorbed, which then mixes with the dust and dirt being pushed between the pusher blades 53. The mixed mud is effectively squeezed and transferred to the set sludge tank 68 under the continuous push of the mud pushing plate 53, thereby realizing the collection and treatment of dirt. The cleaning scraper 38 directly acts on the surface of the chemical fiber waste silk cloth, effectively removing the dirt on the surface, and at the same time drives the mud pushing plate 53 to move, further pushing and cleaning the dust and mud accumulated between the mud pushing plates. This continuous and automated cleaning process significantly improves the cleaning efficiency. After being subjected to the indirect pressure of the cleaning scraper 38, the adsorption sponge 55 can squeeze out the water absorbed inside it. These water bodies are mixed with dust and mud, which helps to soften and disperse stubborn dirt, making it easier to be pushed and collected, thereby enhancing the overall cleaning effect. The reuse of the adsorption sponge 55 (by squeezing out the water and reabsorbing it) reduces the waste of water resources. At the same time, the mixed mud and sewage are effectively collected in the sludge tank 68, which is convenient for subsequent unified treatment, reflecting the concept of resource conservation and environmental protection.
[0039] When the mud pushing plate 53 contacts the ball-kneading component 39, the screw rod 49 and the sleeve 72 in the ball-kneading component 39 slide, driving the spiral piece 48 to rotate in the sludge tank 68. This action not only forms the internal mixed mud into clumps of particles, but also smoothly discharges these clumps through the sewage outlet 67. At the same time, the sliding of the screw rod 49 also pushes the reset push plate 62, thereby driving the piston plate 56 to move laterally. In this process, the water in the water chamber 71 is squeezed by the piston plate 56 and sprayed upward onto the chemical fiber waste silk cloth for humidification. Under the action of the cleaning scraper 38, the dirt on the surface of the humidified chemical fiber waste silk cloth is more likely to clump, thereby simplifying the subsequent cleaning steps.
[0040] Next, the waste silk that has undergone preliminary cleaning passes through the decontamination and cleaning component 23 and enters the crushing drum component 22 for crushing. The crushed waste silk is sent into the separation tank 16 under the action of the wind force blown downward by the fan 19. In the separation tank 16, the waste silk is subjected to the swirling effect of the wind and is finally discharged from the first exhaust duct 24 through the second exhaust duct 25. This process utilizes the gas swirling suction caused by the difference between the exhaust port and the air inlet of the first exhaust duct 24, effectively discharging the dust inside the box 20 together. Moreover, when the air inlet duct 18 supplies air to the separation tank 16, it not only makes the internal cloth strips float, but also further promotes the dust attached to the cloth strips to be discharged through the second exhaust duct 25 through continuous beating and bumping. This series of operations effectively solves the problem of impurity of chemical fiber materials before melting, ensures the quality of subsequent processing, and through automated mechanical linkage, from the contact between the pusher plate 53 and the kneading component 39 to the final discharge of waste silk and dust, the entire process is continuous and efficient, greatly shortening the processing time and improving work efficiency. The chemical fiber waste silk cloth after humidification is easier to clump on the surface under the action of the cleaning scraper 38, making the cleaning more thorough. This method of humidifying first and then scraping can remove dirt deep inside the fiber better than traditional direct scraping, thereby improving the cleaning quality. The dust inside the box 20 and the dust attached to the cloth strips are effectively discharged by using the swirling suction of the gas and the swirling effect of the wind. This not only improves the working environment and reduces the health hazards to the operators, but also ensures the purity of the subsequent processing and avoids the impact of dust on product quality.
[0041] The present invention provides a waste silk recycling and melting device for chemical fiber processing. The device features an outer ring guard plate. When waste chemical fiber cloth passes over the surface of the decontamination cleaning assembly, a telescopic motor inside the cleaning box activates and reciprocates. As the cleaning scraper reciprocates, its upper contact surface contacts the surface of the waste chemical fiber cloth, continuously cleaning it. Simultaneously, a connecting rod drives the transmission belt. As the transmission belt rotates, the triangular blocks on its outer side also rotate and contact the protrusions on the inner side of the outer ring guard plate. This contact causes the outer ring guard plate to rise, in turn driving the extrusion push rod upward. As the extrusion push rod rises, it impacts the outer ring guard plate surface, simultaneously vibrating with the scraper. The vibration of the scraper causes dirt on its surface to fall onto the outer ring guard plate. The vibration of the outer ring guard plate further causes dirt to fall into the space between the outer ring guard plate and the partition plate. The reciprocating motion of the cleaning scraper and its contact with the surface of the waste chemical fiber cloth ensures continuous and efficient cleaning. This direct, mechanical cleaning method removes dirt and impurities more effectively, and the rising and slapping action of the squeeze push rod, combined with the vibration generated by the scraper, further enhances the cleaning effect. This vibration not only helps to remove dirt from the scraper surface, but also makes it easier for dirt on the outer ring guard to fall into the designated space.
[0042] The present invention provides a waste fiber recycling and melting device for chemical fiber processing. The device is equipped with an adsorption sponge. When a cleaning scraper performs reciprocating motion, it not only directly cleans the surface of the waste fiber cloth but also simultaneously drives the movement of the pusher plates. As the pusher plates move, they squeeze and push the dust and dirt between them and the adjacent pusher plates. Simultaneously, the movement of the cleaning scraper plates indirectly applies pressure to the adsorption sponge. The squeezed adsorption sponge then squeezes out the water it has absorbed, which then mixes with the dust and dirt being pushed between the pusher plates. The mixed mud is effectively squeezed and transferred to the set sludge tank under the continuous push of the mud pusher, thereby realizing the collection and treatment of dirt. The cleaning scraper directly acts on the surface of the chemical fiber waste silk cloth, effectively removing the dirt on the surface, and at the same time drives the mud pusher to move, further pushing and cleaning the dust and mud accumulated between the mud pushers. This continuous and automated cleaning process significantly improves the cleaning efficiency. After being subjected to the indirect pressure of the cleaning scraper, the adsorption sponge can squeeze out the water absorbed inside it. These water bodies are mixed with dust and mud, which helps to soften and disperse stubborn dirt, making it easier to be pushed and collected, thereby enhancing the overall cleaning effect. The reuse of the adsorption sponge (by squeezing out the water and reabsorbing it) reduces the waste of water resources. At the same time, the mixed mud and sewage are effectively collected in the sludge tank for subsequent unified treatment, reflecting the concept of resource conservation and environmental protection.
[0043] The present invention provides a waste silk recovery and melting processing device for chemical fiber processing. The waste silk that has been preliminarily cleaned passes through a decontamination and cleaning component and enters a crushing drum component for crushing. The crushed waste silk is sent into the interior of a separation tank under the action of the wind force blown downward by the fan. In the separation tank, the waste silk is subjected to the swirling effect of the wind and is finally discharged from the first exhaust duct through the second exhaust duct. This process utilizes the gas swirling suction caused by the difference between the exhaust port and the air inlet of the first exhaust duct, effectively discharging the dust inside the box together. Moreover, when the air inlet duct supplies air to the separation tank, it not only makes the internal cloth strips float, but also further promotes the dust attached to the cloth strips to be discharged through the second exhaust duct through continuous slapping and shaking. This series of operations effectively solves the problem of impurities in chemical fiber materials before melting, ensuring the quality of subsequent processing. Moreover, through automated mechanical linkage, from the contact between the pusher and the kneading component to the final discharge of waste silk and dust, the entire process is continuous and efficient, significantly shortening processing time and improving work efficiency. After humidification, the surface dirt of the chemical fiber waste cloth is more likely to clump under the action of the cleaning scraper, making cleaning more thorough. This method of humidifying first and then scraping can remove dirt that penetrates deep into the fiber better than traditional direct scraping, thereby improving cleaning quality. The swirling suction of gas and the swirling effect of wind are used to effectively discharge the dust inside the box and the dust attached to the cloth strips. This not only improves the working environment and reduces health hazards to operators, but also ensures the purity of subsequent processing and avoids the impact of dust on product quality.
[0044] The embodiments of the present invention are presented for purposes of illustration and description and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are chosen and described in order to better illustrate the principles of the invention and its practical application and to enable those skilled in the art to understand the invention and design various embodiments with various modifications as suited for specific applications.
Claims
1. A waste silk recovery and melting treatment device for chemical fiber processing, comprising a placement base plate (11), a driving motor (12) and a melting roller (13) are installed on the upper part of the placement base plate (11), characterized in that: A separation tank (16) is installed on the upper part of the melting roller (13), and a recovery box device (15) is installed on the upper part of the separation tank (16). The recovery box device (15) comprises a box body (20) and a brush roller assembly (21), a crushing roller assembly (22) and a decontamination cleaning assembly (23) arranged in the box body (20). The decontamination cleaning assembly (23) is arranged between the crushing roller assembly (22) and the brush roller assembly (21). The decontamination cleaning assembly (23) comprises a cleaning box (36), and two cleaning boxes (36) are installed in sequence inside the cleaning box (36). A telescopic motor (37) is provided, and the output ends of the two telescopic motors (37) are fixedly connected to cleaning scrapers (38). A rolling assembly (69) is installed on one side of the cleaning scraper (38). The rolling assembly (69) comprises a transmission belt (44) and an outer ring protection plate (45). A plurality of triangular blocks (47) are arranged at intervals outside the transmission belt (44). An outer ring protection plate (45) is arranged outside the triangular blocks (47). A plurality of vertical plates (46) are arranged in an array outside the outer ring protection plate (45). The outer ring protection plate (45) is opposite to the transmission belt (44). A plurality of protrusions (54) are arranged in a transverse array on one side of the rolling assembly (69); a recovery assembly (70) is arranged on the outside of the rolling assembly (69); the recovery assembly (70) comprises a partition (50) and a dough kneading assembly (39); a circular groove (51) is arranged on the inside of the partition (50); a dough kneading assembly (39) is slidably arranged in the circular groove (51); the dough kneading assembly (39) comprises a spiral sheet (48) and a spiral rod (49); the spiral sheet (48) is mounted on the spiral rod (49); a water tank shell (52) is arranged at the end of the spiral rod (49); the water tank shell (52) ) is provided with a water chamber (71) and a sleeve (72) inside, the water chamber (71) is arranged above the sleeve (72), a reset spring (61) is provided inside the sleeve (72), a reset push plate (62) is provided at the end of the reset spring (61), a rotating base (57) is provided at the front end of the reset push plate (62), the outer side of the rotating base (57) is connected to the screw rod (49), the surface of the screw rod (49) is provided with a thread groove (58), and a fixing bead (59) is installed on the inner side of the sleeve (72), and the fixing bead (59) slides in the thread groove (58).
2. The waste silk recovery and melting treatment device for chemical fiber processing according to claim 1 is characterized in that: An adsorption sponge (55) is installed between the cleaning scraper (38) and the rolling assembly (69), and a scraper plate (40) is connected to the inner side of the cleaning scraper (38). A plurality of extrusion push rods (63) are arranged in an array on the inner side of the scraper plate (40). A plurality of pressure springs (64) are arranged between the scraper plate (40) and the extrusion push rod (63). A hammer (65) is arranged at the end of the extrusion push rod (63), and the hammer (65) is in contact with the outer ring protective plate (45).
3. The waste silk recovery and melting treatment device for chemical fiber processing according to claim 1 is characterized in that: A piston push rod (60) is connected to the outer side of the rotating base (57), a piston plate (56) is slidably provided inside the water chamber (71), an air intake valve is provided on the piston plate (56), a one-way valve (35) is provided on the upper wall of the water tank housing (52), the one-way valve (35) is communicated with the inside of the water chamber (71), and the opening of the one-way valve (35) is upward, and the piston push rod (60) is fixedly connected to the piston plate (56).
4. The waste silk recovery and melting treatment device for chemical fiber processing according to claim 2, characterized in that: The inner wall of the cleaning box (36) is provided with a plurality of sludge grooves (68) in a transverse array, and the sludge grooves (68) are arranged below the ball kneading assembly (39). The bottom of the cleaning box (36) is provided with a sewage outlet (67), and the sewage outlet (67) is arranged between the partition (50) and the water tank shell (52).
5. The waste silk recovery and melting treatment device for chemical fiber processing according to claim 4 is characterized in that: A plurality of connecting rods (43) are arranged in an array inside the cleaning scraper (38), and mud pushing plates (53) are connected to the ends of the connecting rods (43), and the mud pushing plates (53) slide in the mud tank (68).
6. The waste silk recovery and melting treatment device for chemical fiber processing according to claim 1, characterized in that: A crushing drum assembly (27) and a driving motor (12) are installed on the outside of the placement bottom plate (11); the crushing drum assembly (27) is arranged on the left side of the driving motor (12); a discharge port (29) is connected to the outside of the crushing drum assembly (27); a rotating rod (33) is arranged inside the crushing drum assembly (27); a stirring blade (32) is arranged on the outside of the rotating rod (33); and a lower end of the rotating rod (33) is connected to an output end of the driving motor (12) via a transmission belt (34).
7. The waste silk recovery and melting treatment device for chemical fiber processing according to claim 5, characterized in that: A second exhaust duct (25) is connected to the outside of the separation tank (16); one end of the second exhaust duct (25) is connected to the first exhaust duct (24); the other end of the second exhaust duct (25) is provided with a protective baffle (26); the first exhaust duct (24) is connected to the outside of the box body (20); and the inside of the first exhaust duct (24) is connected to the sewage outlet (67).
8. The waste silk recovery and melting treatment device for chemical fiber processing according to claim 7, characterized in that: A fan assembly (17) is provided on the upper part of the box body (20), and the fan assembly (17) includes an air inlet pipe (18) and a fan (19), the output end of the fan (19) is connected to the air inlet pipe (18), the exhaust end of the air inlet pipe (18) is arranged above the crushing roller assembly (22), the air inlet pipe (18) is communicated with the inside of the box body (20), and two operating motors (66) are provided on the outside of the box body (20), one of the operating motors (66) is connected to the crushing roller assembly (22), and the other operating motor (66) is connected to the brush roller assembly (21).
9. The waste silk recovery and melting treatment device for chemical fiber processing according to claim 6, characterized in that: An electric control door (30) is provided at the connection between the crushing drum assembly (27) and the separation tank (16), and an electric control motor (31) for driving the electric control door (30) to open and close is also provided on the crushing drum assembly (27). A transmission plate (14) is provided at the external connection of the box body (20).
10. The waste silk recovery and melting treatment device for chemical fiber processing according to claim 4, characterized in that: A rotating motor (42) is fixedly mounted on the side wall of the cleaning scraper (38), and an output end of the rotating motor (42) is connected to the transmission belt (44) to drive the transmission belt (44).