Alloy steel wire rope coiling and packaging device and packaging method

Abstract

The invention discloses an alloy steel wire rope coiling and packing device and a packing method, and belongs to the technical field of steel wire rope packing devices.The alloy steel wire rope coiling and packing device comprises a main body module and a continuous coiling module, the main body module comprises a coiling frame, a discharging inclined frame is fixedly connected to the bottom of the inner wall of the coiling frame, and a long strip plate is fixedly connected to one side of the coiling frame; a wire arranging assembly is arranged between the two sides of the inner wall of the winding frame, the wire arranging assembly is close to the front end face of the winding frame, and through arrangement of the fixing assembly, the winding assembly, a first magnetic block, a limiting assembly, a boosting assembly, a transmission assembly and a driving assembly, when the device is used, switching of the winding assembly can be rapidly achieved, and the winding efficiency is improved. According to the device, the rolling assembly can be placed between the two limiting assemblies in advance, follow-up feeding is facilitated, and therefore the packaging efficiency is indirectly improved.

Description

Technical Field

[0001] The present invention relates to the technical field of steel wire rope packaging devices, and more specifically, to a coil packaging device and a packaging method for alloy steel wire ropes. Background Art

[0002] Steel wire rope is a spiral steel wire bundle twisted together according to certain rules with steel wires that meet the requirements of mechanical properties and geometric dimensions. Steel wire rope is composed of steel wire, rope core and grease. Steel wire rope is first twisted into strands by multiple layers of steel wire, and then a certain number of strands are twisted into a spiral rope with the rope core as the center. In material handling machinery, it is used for lifting, traction, tensioning and bearing. Steel wire rope has high strength, light weight, stable operation, not easy to break suddenly, and reliable operation. At present, with the development of the times, there are many types of steel wire ropes, and alloy steel wire rope is one of them. In its production process, it is usually necessary to use a coiling and packaging device to realize the coiling and packaging of alloy steel wire rope.

[0003] With regard to the above-mentioned related technologies, the current roll-up and packaging device, when in use, usually connects the winding roller to the motor, and drives the motor to make the winding roller wind up the alloy steel wire rope. After the winding is completed, the winding roller is replaced and subsequently re-wound. In the actual operation process, a large number of alloy steel wire ropes need to be wound and sorted, and the roll-up and packaging device cannot realize continuous winding of the wire rope. The winding roller needs to be replaced frequently in the middle of the winding. Frequent replacement of the winding roller takes a lot of time, resulting in serious impact on the winding efficiency. Therefore, a roll-up and packaging device and a packaging method for alloy steel wire rope are proposed. Summary of the invention

[0004] In order to solve the above problems, the present invention provides an alloy steel wire rope coiling and packaging device and a packaging method, which adopt the following technical solutions: A roll-forming and packaging device for alloy steel wire ropes comprises a main body module and a continuous winding module, wherein the main body module comprises a winding frame, a discharging inclined frame is fixedly connected to the bottom of the inner wall of the winding frame, a long strip is fixedly connected to one side of the winding frame, a wire arrangement component is arranged between the two sides of the inner wall of the winding frame, the wire arrangement component is close to the front end surface of the winding frame, the continuous winding module comprises two limit assemblies fixedly connected to the bottom of the inner wall of the winding frame, a booster assembly is arranged between the long strip and the two limit assemblies, a middle roller is rotatably connected between the two sides of the inner wall of the winding frame, one end of the middle roller is connected to the inner wall of the winding frame, and the middle roller is connected to the inner wall of the winding frame. A transmission component is arranged between one side of the winding frame, and four fixed components are arranged in a ring shape and at equal distances on the outer surface of the middle rotating roller. The continuous winding module also includes multiple winding components, and the multiple winding components are respectively arranged between the two limit components and on the four fixed components. Both sides of the inner wall of the winding frame are fixedly connected with arc plates, and the adjacent sides of the two arc plates are fixedly connected with two first magnetic blocks, wherein two of the fixed components are magnetically connected to two of the first magnetic blocks respectively, and a driving component is arranged between the two sides of the inner wall of the winding frame, and the driving component is connected to one of the fixed components.

[0005] Furthermore, the fixing assembly includes two fixing plates fixedly connected to the outer surface of the middle roller, the interior of the two fixing plates are rotatably connected to a rotating cylinder, the interior of the two rotating cylinders are movably connected to a square rod, a spring is fixedly connected between the outer surface of the two square rods and one end of the two rotating cylinders, the outer surfaces of the two rotating cylinders are fixedly connected to connecting gears, the adjacent sides of the two fixing plates are fixedly connected to a U-shaped block, and the inner walls of the two U-shaped blocks are fixedly connected to a second magnetic block.

[0006] Furthermore, the winding assembly includes two connecting sliders, and the two connecting sliders are movably connected to the inside of the two U-shaped blocks respectively, and the two second magnetic blocks are magnetically connected to the two connecting sliders respectively, and a winding roller is rotatably connected between the insides of the two connecting sliders, and both ends of the winding roller are provided with quadrilateral grooves, and the two quadrilateral grooves are respectively adapted to one end of two square rods, and the other ends of the two square rods are respectively magnetically connected to two of the first magnetic blocks.

[0007] Furthermore, the transmission assembly includes a four-sided grooved steering plate fixedly connected to one end of the middle roller, one side of the winding frame is rotatably connected to a driving wheel, the driving wheel is movably connected to the outer surface of the four-sided grooved steering plate, one side of the driving wheel is fixedly connected to a transmission gear, one side of the winding frame is fixedly connected to a mounting long plate, a first motor is fixedly installed inside the mounting long plate, the output shaft of the first motor is fixedly connected to an incomplete gear, and the outer surface of the incomplete gear is meshed with the transmission gear.

[0008] Furthermore, the driving assembly includes two long shaft rods rotatably connected to both sides of the winding frame, the adjacent ends of the two long shaft rods extend into the interior of the winding frame, the adjacent ends of the two long shaft rods are fixedly connected with driving gears, the two driving gears are respectively meshed with two connecting gears, the outer surfaces of the two long shaft rods are fixedly connected with first transmission rollers, the outer surfaces of the two first transmission rollers are provided with transmission belts, a main driving rod is rotatably connected between the two sides of the inner wall of the winding frame, a second motor is fixedly connected to one side of the winding frame, the output shaft of the second motor is fixedly connected to one end of the main driving rod, the outer surface of the main driving rod is fixedly connected with two second transmission rollers, and the two transmission belts are respectively transmission-connected between the outer surfaces of one of the first transmission rollers and one of the second transmission rollers.

[0009] Furthermore, the limiting assembly includes a limiting plate fixedly connected to the bottom of the inner wall of the winding frame, the inner wall of the limiting plate is provided with a long groove, one side of the limiting plate is provided with a reserved groove, the bottom and top of the inner wall of the reserved groove are movably connected with multiple ball bearings, and a loading groove is provided between the top of the limiting plate and the inner wall of the reserved groove.

[0010] Furthermore, the booster assembly includes a movable plate slidably connected inside the long groove, a hollow plate is fixedly connected to one side of the movable plate, a driving shaft is movably connected inside the hollow plate, and two push plates are fixedly connected to the top of the movable plate.

[0011] Furthermore, the booster assembly also includes two rotating shaft rods that are rotatably connected to the inside of the long plate, one end of the two rotating shaft rods is fixedly connected to a sprocket, a chain is transmission-connected between the outer surfaces of the two sprockets, the outer surface of the chain is fixedly connected to the drive shaft, and the other end of one of the rotating shaft rods is fixedly connected to a linkage gear, and the linkage gear is adapted to the incomplete gear.

[0012] Furthermore, the wire management assembly includes a pretreatment plate fixedly connected between two sides of the inner wall of the winding frame, a sliding groove is opened inside the pretreatment plate, a wire management plate is slidably connected inside the sliding groove, a wire management groove is opened inside the wire management plate, a threaded rod is rotatably connected between two sides of the inner wall of the sliding groove, a third motor is fixedly connected to one side of the pretreatment plate, and the output shaft of the third motor is fixedly connected to one end of the threaded rod.

[0013] A method for packaging alloy steel wire ropes in coils, comprising the following steps: S1. Preparation step: Pass one end of the alloy steel wire rope through the wire arrangement groove on the wire arrangement plate and fix it on the outer surface of one of the winding rollers, and put multiple winding assemblies between the two reserved grooves through the two feeding grooves and contact with the ball bearings; S2, winding and wire-managing step: turn on the second motor, the second motor will drive the main driving rod to rotate, the main driving rod drives two long shaft rods through two transmission belts, the two long shaft rods drive two driving gears to drive two connecting gears, the two connecting gears drive two rotating drums and two square rods to rotate, when the two square rods rotate, the winding roller will be driven to rotate inside the connecting slider through the quadrilateral groove, so that one of the winding rollers can realize the winding of the alloy steel wire rope, during the winding process, the third motor is turned on, and the threaded rod is driven back and forth by the third motor, so as to realize the reciprocating swing of the wire-managing plate, so that the wire-managing groove pair can arrange the alloy steel wire rope, so that the alloy steel wire rope is neatly arranged on one of the winding rollers; S3, switching steps: turn on the first motor, the first motor will drive the incomplete gear, the incomplete gear will drive the transmission gear to rotate 360 ​​degrees, so that the driving wheel rotates and drives the four-sided groove steering plate, the four-sided groove steering plate will drive the middle roller to rotate 90 degrees, the connecting gear is disengaged from the driving gear, and the other fixed component and the winding component are moved to the front of the wire management component, and the connecting gear therein is connected with the driving gear again, and the alloy steel wire rope is reconnected to the corresponding winding roller and then the second motor is turned on to rewind again, and the winding component and the fixed component that have been wound will be moved between two of the first magnetic blocks, at this time the square rod is magnetically connected to the two first magnetic blocks, so that the square rod is withdrawn from the four-sided groove to release the connection with the winding roller, and the connecting slider slides out of the two U-shaped blocks and connects with the second The magnetic blocks separate and fall onto the discharging inclined rack. At the same time, a group of fixed components without winding components installed will move to the two limit components and connect with the other two first magnetic blocks. The incomplete gear will transmit the linkage gear at this time, and the linkage gear will drive the rotating shaft rod and the sprocket to rotate. The sprocket will drive the chain to roll and drive the driving shaft to move. The driving shaft will move inside the hollow plate and push the moving plate to move. The moving plate pushes multiple winding components through two push plates, so that the connecting slider moves on the ball bearings, so that the two connecting sliders located at the front winding component move into the two U-shaped blocks and are magnetically connected to the two second magnetic blocks respectively. When this square rod is separated from the first magnetic block later, the spring will pull the square rod to insert into the quadrilateral groove inside it to fix it, so that the device can realize continuous switching of the winding components.

[0014] In summary, the present invention includes the following beneficial technical effects: (1) The present invention arranges a fixing assembly, a winding assembly, a first magnetic block, a limiting assembly, a boosting assembly, a transmission assembly and a driving assembly, so that when the device is in use, the winding assembly can be quickly switched, so that the device does not need to spend much time on replacing the winding assembly. At the same time, the winding assembly can be placed between the two limiting assemblies in advance, which is convenient for subsequent loading, thereby indirectly improving the packaging efficiency; (2) The wire arrangement assembly of the present invention allows the wire rope to be neatly arranged on the winding roller when the device is winding the wire rope, so that the wire rope can be more neatly wound after winding without the need for staff to arrange it; (3) The present invention arranges the ball bearing and the second magnetic block so that the connecting slider will contact the ball bearing when moving inside the reserved groove, thereby reducing friction and avoiding wear of the connecting slider. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a structural schematic diagram of the continuous winding module of the present invention; Figure 3 It is a schematic diagram of the structure of the driving assembly of the present invention; Figure 4 For the present invention Figure 3 The enlarged structural diagram at A in the middle; Figure 5 It is a structural schematic diagram of the transmission assembly of the present invention; Figure 6 It is a cross-sectional structural schematic diagram of the winding assembly and the fixing assembly of the present invention; Figure 7 For the present invention Figure 6 The enlarged structural diagram at B in the middle; Figure 8 It is a structural schematic diagram of the limit assembly of the present invention; Fig. 9 It is a schematic diagram of the structure of the cable management assembly of the present invention.

[0016] Description of the numbers in the figure: 100, main body module; 110, winding frame; 120, discharging inclined frame; 130, wire management assembly; 131, pre-treatment plate; 132, threaded rod; 133, wire management plate; 134, third motor; 140, long strip plate; 200, continuous winding module; 210, limit assembly; 211, limit plate; 212, long groove; 213, reserved groove; 214, ball; 215, feeding trough; 220, booster assembly; 221, rotating shaft rod; 222, sprocket; 223, chain; 224, driving shaft; 225, moving plate; 226, hollow plate; 227, linkage gear; 230, middle roller; 240, fixed assembly; 241, fixed plate; 242, rotating cylinder; 243, square rod; 244, spring; 245, U-shaped block; 246, second magnetic block; 247, Connecting gear; 250, winding assembly; 251, connecting slider; 252, winding roller; 253, quadrilateral groove; 260, arc plate; 270, transmission assembly; 271, quadrilateral groove steering plate; 272, driving wheel; 273, transmission gear; 274, mounting long plate; 275, first motor; 276, incomplete gear; 280, driving assembly; 281, long shaft rod; 282, driving gear; 283, first transmission roller; 284, main driving rod; 285, second motor; 286, second transmission roller; 287, transmission belt; 290, first magnetic block. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.

[0018] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0019] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "mounted / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0020] The following is combined with Figure 1-9 The present invention is described in further detail.

[0021] See also Figure 1-9 A device for packaging alloy steel wire rope into rolls, comprising a main body module 100 and a continuous winding module 200, wherein the main body module 100 comprises a winding frame 110, wherein a discharging inclined frame 120 is fixedly connected to the bottom of the inner wall of the winding frame 110, wherein a long strip plate 140 is fixedly connected to one side of the winding frame 110, wherein a wire arrangement assembly 130 is arranged between the two sides of the inner wall of the winding frame 110, wherein the wire arrangement assembly 130 is close to the front end surface of the winding frame 110, wherein the continuous winding module 200 comprises two limit assemblies 210 fixedly connected to the bottom of the inner wall of the winding frame 110, wherein a boosting assembly 220 is arranged between the long strip plate 140 and the two limit assemblies 210, wherein a middle roller 230 is rotatably connected between the two sides of the inner wall of the winding frame 110, wherein the middle roller 230 is A transmission assembly 270 is arranged between one end and one side of the winding frame 110, and four fixed assemblies 240 are arranged in a ring shape and at equal distances on the outer surface of the middle rotating roller 230. The continuous winding module 200 also includes multiple winding assemblies 250, and the multiple winding assemblies 250 are respectively arranged between the two limiting assemblies 210 and on the four fixed assemblies 240. Both sides of the inner wall of the winding frame 110 are fixedly connected with an arc plate 260, and the adjacent sides of the two arc plates 260 are fixedly connected with two first magnetic blocks 290, wherein the two fixed assemblies 240 are magnetically connected to two of the first magnetic blocks 290 respectively, and a driving assembly 280 is arranged between the two sides of the inner wall of the winding frame 110, and the driving assembly 280 is connected to one of the fixed assemblies 240.

[0022] During use, the staff passes one end of the alloy steel wire rope through the wire management component 130 and fixes it on one of the winding components 250 and turns on the driving component 280. The driving component 280 will drive one of the fixing components 240 to drive one of the winding components 250 to rotate, and one of the winding components 250 will realize the winding of the alloy steel wire rope. During the winding process, the wire management component 130 will arrange the alloy steel wire rope so that the alloy steel wire rope is neatly arranged on one of the winding components 250. After the winding is completed, the alloy steel wire rope is cut and fixed, and the transmission component 270 is turned on. The transmission component 270 will drive the middle roller 230 to rotate. The rotation of the middle roller 230 will drive the fixing component 240 to disengage from the driving component 280, and the other fixing component 240 and the winding component 250 are moved to the rear of the wire management component 130 and connected to the driving component 280. After the alloy steel wire rope is reconnected to the corresponding winding component 250, the driving component 280 is turned on. , it can be rewound again, and the rewinding component 250 and the fixed component 240 that have been rewound will be displaced between two of the first magnetic blocks 290. At this time, the fixed component 240 is connected to the two first magnetic blocks 290, thereby releasing the connection with the rewinding component 250, and the rewinding component 250 is unloaded at this time. At the same time, a group of fixed components 240 without the rewinding component 250 installed will move to the two limit components 210 and be connected with the other two first magnetic blocks 290. The transmission component 270 will transmit the boosting component 220 at this time, and the boosting component 220 will drive and push multiple rewinding components 250, so that one of the rewinding components 250 moves into the fixed component 240. When this fixed component 240 is separated from the first magnetic block 290, the rewinding component 250 inside it will be fixed, so that the device can realize continuous switching of the rewinding component 250, and the overall operation is smooth, and there is no need to spend more time on switching the rewinding component 250, thereby improving the overall rewinding and packaging efficiency.

[0023] The fixing assembly 240 includes two fixing plates 241 fixedly connected to the outer surface of the middle rotating roller 230, the interiors of the two fixing plates 241 are rotatably connected to the rotating cylinder 242, the interiors of the two rotating cylinders 242 are movably connected to the square rods 243, the outer surfaces of the two square rods 243 are fixedly connected to one end of the two rotating cylinders 242, the outer surfaces of the two rotating cylinders 242 are fixedly connected to the connecting gears 247, the adjacent sides of the two fixing plates 241 are fixedly connected to the U-shaped blocks 245, the inner walls of the two U-shaped blocks 245 are fixedly connected to the second magnetic blocks 246, and the winding assembly 250 includes two connecting sliders 251, the two connecting sliders The blocks 251 are respectively movably connected to the inside of the two U-shaped blocks 245, the two second magnetic blocks 246 are respectively magnetically connected to the two connecting sliders 251, and a winding roller 252 is rotatably connected between the insides of the two connecting sliders 251. Both ends of the winding roller 252 are provided with quadrilateral grooves 253, and the two quadrilateral grooves 253 are respectively adapted to one end of the two square rods 243, and the other ends of the two square rods 243 are respectively magnetically connected to two of the first magnetic blocks 290. The transmission assembly 270 includes a quadrilateral groove-shaped steering plate 271 fixedly connected to one end of the middle rotating roller 230, and one side of the winding frame 110 is rotatably connected to a driving wheel 272, and the driving wheel 272 is connected to the quadrilateral grooves. The outer surface of the grooved steering plate 271 is movably connected, a transmission gear 273 is fixedly connected to one side of the driving wheel 272, a mounting long plate 274 is fixedly connected to one side of the winding frame 110, a first motor 275 is fixedly installed inside the mounting long plate 274, an incomplete gear 276 is fixedly connected to the output shaft of the first motor 275, and the outer surface of the incomplete gear 276 is meshed with the transmission gear 273, and the driving assembly 280 includes two long shafts 281 respectively rotatably connected to both sides of the winding frame 110, adjacent ends of the two long shafts 281 are extended to the inside of the winding frame 110, and adjacent ends of the two long shafts 281 are fixedly connected to the driving gear 282. The two driving gears 282 are respectively meshed with the two connecting gears 247, the outer surfaces of the two long shafts 281 are fixedly connected with the first transmission rollers 283, the outer surfaces of the two first transmission rollers 283 are provided with transmission belts 287, a total driving rod 284 is rotatably connected between the two sides of the inner wall of the winding frame 110, a second motor 285 is fixedly connected to one side of the winding frame 110, the output shaft of the second motor 285 is fixedly connected to one end of the total driving rod 284, the outer surface of the total driving rod 284 is fixedly connected with two second transmission rollers 286, and the two transmission belts 287 are respectively transmission-connected between the outer surfaces of one of the first transmission rollers 283 and one of the second transmission rollers 286.

[0024] The first motor 275 is turned on, and the first motor 275 will drive the incomplete gear 276, and the incomplete gear 276 will drive the transmission gear 273 to rotate 360 ​​degrees, so that the driving wheel 272 rotates and drives the four-sided groove-shaped steering plate 271, and the four-sided groove-shaped steering plate 271 will drive the middle roller 230 to rotate 90 degrees, and the connecting gear 247 is disengaged from the driving gear 282, and the other fixing component 240 and the winding component 250 are moved to the front of the cable management component 130, and the connecting gear 247 is again connected to the driving gear 282. After reconnecting the alloy steel wire rope to the corresponding winding roller 252, turn on the second motor 285 to rewind it again. The winding assembly 250 and the fixing assembly 240 that have completed winding will be displaced between two of the first magnetic blocks 290. At this time, the square rod 243 is magnetically connected to the two first magnetic blocks 290, so that the square rod 243 is withdrawn from the quadrilateral groove 253 to release the connection with the winding roller 252, and the connecting slider 251 slides out of the two U-shaped blocks 245 and separates from the second magnetic block 246 and falls onto the discharging inclined frame 120.

[0025] The limiting assembly 210 includes a limiting plate 211 fixedly connected to the bottom of the inner wall of the winding frame 110, the inner wall of the limiting plate 211 is provided with a long groove 212, a side of the limiting plate 211 is provided with a reserved groove 213, the bottom and top of the inner wall of the reserved groove 213 are movably connected with a plurality of balls 214, a feeding groove 215 is provided between the top of the limiting plate 211 and the inner wall of the reserved groove 213, and the boosting assembly 220 includes a moving plate 225 slidably connected to the inside of the long groove 212, one side of the moving plate 225 is fixedly connected with a hollow plate 226, and the hollow plate 227 is provided with a plurality of balls 214. 26 is movably connected to a drive shaft 224, and the top of the movable plate 225 is fixedly connected to two push plates. The booster assembly 220 also includes two rotating shaft rods 221 that are rotatably connected to the inside of the long plate 140, and one end of the two rotating shaft rods 221 is fixedly connected to a sprocket 222, and a chain 223 is transmission-connected between the outer surfaces of the two sprockets 222, and the outer surface of the chain 223 is fixedly connected to the drive shaft 224, and the other end of one of the rotating shaft rods 221 is fixedly connected to a linkage gear 227, and the linkage gear 227 is adapted to the incomplete gear 276.

[0026] At this time, the incomplete gear 276 will transmit the linkage gear 227, and the linkage gear 227 will drive the rotating shaft 221 and the sprocket 222 to rotate. The sprocket 222 will drive the chain 223 to roll and drive the driving shaft 224 to move. The driving shaft 224 will move inside the hollow plate 226 and push the movable plate 225 to move. The movable plate 225 pushes multiple winding components 250 through two push plates, so that the connecting slider 251 moves on the ball 214, so that the two connecting sliders 251 located at the front winding component 250 move into the two U-shaped blocks 245 and are magnetically connected to the two second magnetic blocks 246 respectively.

[0027] The wire management assembly 130 includes a pre-treatment plate 131 fixedly connected between the two sides of the inner wall of the winding frame 110, a sliding groove is opened inside the pre-treatment plate 131, a wire management plate 133 is slidably connected inside the sliding groove, a wire management groove is opened inside the wire management plate 133, a threaded rod 132 is rotatably connected between the two sides of the inner wall of the sliding groove, a third motor 134 is fixedly connected to one side of the pre-treatment plate 131, and the output shaft of the third motor 134 is fixedly connected to one end of the threaded rod 132.

[0028] The third motor 134 is turned on, and the threaded rod 132 is driven back and forth by the third motor 134, thereby driving the wire management plate 133 to swing back and forth, so that the wire management grooves can organize the alloy steel wire ropes, so that the alloy steel wire ropes are neatly arranged on one of the winding rollers 252.

[0029] A method for packaging alloy steel wire ropes in coils, comprising the following steps: S1, preparation step: one end of the alloy steel wire rope is passed through the wire arrangement groove on the wire arrangement plate 133 and fixed to the outer surface of one of the winding rollers 252, and a plurality of winding assemblies 250 are placed between the two reserved grooves 213 through the two feeding grooves 215 and contact with the ball bearings 214; S2, winding and wire-managing step: turn on the second motor 285, the second motor 285 will drive the total moving rod 284 to rotate, the total moving rod 284 transmits the two long shaft rods 281 through the two transmission belts 287, the two long shaft rods 281 drive the two driving gears 282 to transmit the two connecting gears 247, the two connecting gears 247 drive the two rotating cylinders 242 and the two square rods 243 to rotate, when the two square rods 243 rotate, the winding roller 252 will be driven to rotate inside the connecting slider 251 through the quadrilateral groove 253, so that one of the winding rollers 252 can realize the winding of the alloy steel wire rope, during the winding process, the third motor 134 is turned on, and the threaded rod 132 is driven back and forth by the third motor 134, so as to drive the wire-managing plate 133 to swing back and forth, so that the wire-managing groove pair will arrange the alloy steel wire rope, so that the alloy steel wire rope is neatly arranged on one of the winding rollers 252; S3, switching step: turn on the first motor 275, the first motor 275 will drive the incomplete gear 276, the incomplete gear 276 will drive the transmission gear 273 to rotate 360 ​​degrees, so that the driving wheel 272 rotates and drives the four-sided grooved steering plate 271, the four-sided grooved steering plate 271 will drive the middle roller 230 to rotate 90 degrees, the connecting gear 247 is disengaged from the driving gear 282, and the other fixed component 240 and the winding component 250 are moved to the front of the cable management component 130, and the connecting gear 2 47 is connected to the driving gear 282 again, the alloy steel wire rope is reconnected to the corresponding winding roller 252 and then the second motor 285 is turned on to rewind again. The winding assembly 250 and the fixing assembly 240 that have been wound up will move between two of the first magnetic blocks 290. At this time, the square rod 243 is magnetically connected to the two first magnetic blocks 290, so that the square rod 243 withdraws from the quadrilateral groove 253 to release the connection with the winding roller 252, and the connecting slider 251 slides out of the two U-shaped blocks 245 and connects with the second magnetic block 2 46 separates and falls onto the discharging inclined frame 120, and at the same time, a set of fixed components 240 without the winding component 250 installed will move to the two limit components 210 and connect with the other two first magnetic blocks 290, and the incomplete gear 276 will drive the linkage gear 227 at this time, and the linkage gear 227 will drive the rotating shaft rod 221 and the sprocket 222 to rotate, and the sprocket 222 will drive the chain 223 to roll and drive the driving shaft 224 to move, and the driving shaft 224 will move inside the hollow plate 226 and push the moving plate 225 to move. The movable plate 225 pushes the multiple winding components 250 through two push plates, so that the connecting slider 251 moves on the ball 214, so that the two connecting sliders 251 located at the front winding component 250 move into the two U-shaped blocks 245 and are magnetically connected with the two second magnetic blocks 246 respectively. When this square rod 243 is separated from the first magnetic block 290, the spring 244 will pull the square rod 243 to insert into the quadrilateral groove 253 inside it to fix it, so that the device can realize continuous switching of the winding components 250.

[0030] The implementation principle of the embodiment of the present invention is as follows: during use, the staff passes one end of the alloy steel wire rope through the wire arrangement groove on the wire arrangement plate 133 and fixes it on the outer surface of one of the winding rollers 252, and puts multiple winding components 250 between the two reserved grooves 213 through the two loading grooves 215, and contacts with the ball bearings 214, turns on the second motor 285, and the second motor 285 will drive the main moving rod 284 to rotate, the main moving rod 284 transmits the two long shaft rods 281 through the two transmission belts 287, the two long shaft rods 281 drive the two driving gears 282 to transmit the two connecting gears 247, the two connecting gears 247 drive the two rotating cylinders 242 and the two square rods 243 to rotate, and when the two square rods 243 rotate, they will pass through the four sides The shaped groove 253 drives the winding roller 252 to rotate inside the connecting slider 251, so that one of the winding rollers 252 can realize the winding of the alloy steel wire rope. During the winding process, the third motor 134 is turned on, and the threaded rod 132 is driven back and forth by the third motor 134, so as to drive the wire management plate 133 to swing back and forth, so that the wire management groove can arrange the alloy steel wire rope, so that the alloy steel wire rope can be neatly arranged on one of the winding rollers 252. After the winding is completed, the alloy steel wire rope is cut and fixed, and the first motor 275 is turned on. The first motor 275 will drive the incomplete gear 276, and the incomplete gear 276 will drive the transmission gear 273 to rotate 360 ​​degrees, so that the driving wheel 272 rotates and drives the four-sided groove-shaped steering plate 271, the quadrilateral groove-shaped steering plate 271 will drive the middle roller 230 to rotate 90 degrees, the connecting gear 247 will be disengaged from the driving gear 282, and the other fixed component 240 and the winding component 250 will be moved to the rear of the wire management component 130, and the connecting gear 247 therein will be connected to the driving gear 282 again, and the alloy steel wire rope will be reconnected to the corresponding winding roller 252 and then the second motor 285 will be turned on to rewind the wire rope again. The winding component 250 and the fixed component 240 that have been wound will be moved between two of the first magnetic blocks 290, and the square rod 243 will be magnetically connected to the two first magnetic blocks 290, so that the square rod 243 will be withdrawn from the quadrilateral groove 253 to release the connection with the winding roller 252, and the connecting gear 247 will be connected to the driving gear 282 again. The slider 251 slides out from the two U-shaped blocks 245 and separates from the second magnetic block 246 and falls onto the discharging inclined frame 120. At the same time, a group of fixed components 240 without the winding component 250 installed will move to the two limit components 210 and connect with the other two first magnetic blocks 290. The incomplete gear 276 will drive the linkage gear 227 at this time. The linkage gear 227 will drive the rotating shaft rod 221 and the sprocket 222 to rotate. The sprocket 222 will drive the chain 223 to roll and drive the driving shaft 224 to move. The driving shaft 224 will move inside the hollow plate 226 and push the moving plate 225 to move. The moving plate 225 pushes multiple winding components 250 through two push plates, so that the connecting slider 251 moves on the ball 214.The two connecting sliders 251 of the frontmost winding assembly 250 move into the two U-shaped blocks 245 and are magnetically connected to the two second magnetic blocks 246 respectively. When the square rod 243 is separated from the first magnetic block 290, the spring 244 will pull the square rod 243 to insert into the quadrilateral groove 253 inside it to fix it, so that the device can realize the continuous switching of the winding assembly 250, and the overall operation is smooth, and there is no need to spend more time on switching the winding assembly 250, which improves the overall winding and packaging efficiency.

[0031] The above are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A device for packaging alloy steel wire ropes into coils, comprising a main body module (100) and a continuous winding module (200), characterized in that: The main body module (100) comprises a winding frame (110), a discharging inclined frame (120) is fixedly connected to the bottom of the inner wall of the winding frame (110), a long strip board (140) is fixedly connected to one side of the winding frame (110), a wire management component (130) is arranged between two sides of the inner wall of the winding frame (110), and the wire management component (130) is close to the front end surface of the winding frame (110); The continuous winding module (200) comprises two limit assemblies (210) fixedly connected to the bottom of the inner wall of the winding frame (110); a booster assembly (220) is arranged between the long strip plate (140) and the two limit assemblies (210); a middle roller (230) is rotatably connected between the two sides of the inner wall of the winding frame (110); a transmission assembly (270) is arranged between one end of the middle roller (230) and one side of the winding frame (110); the outer surface of the middle roller (230) is annularly provided with four fixed assemblies (240) at equal distances; the continuous winding module (200) also comprises a plurality of winding assemblies The invention relates to a component (250), wherein a plurality of the winding components (250) are respectively arranged between the two limit components (210) and on the four fixed components (240), an arc plate (260) is fixedly connected to both sides of the inner wall of the winding frame (110), and two first magnetic blocks (290) are fixedly connected to adjacent sides of the two arc plates (260), wherein two of the fixed components (240) are respectively magnetically connected to two of the first magnetic blocks (290), and a driving component (280) is arranged between both sides of the inner wall of the winding frame (110), and the driving component (280) is connected to one of the fixed components (240).

2. The alloy steel wire rope coiling and packaging device according to claim 1, characterized in that: The fixing assembly (240) comprises two fixing plates (241) fixedly connected to the outer surface of the middle rotating roller (230); the interior of the two fixing plates (241) is rotatably connected to a rotating cylinder (242); the interior of the two rotating cylinders (242) is movably connected to a square rod (243); a spring (244) is fixedly connected between the outer surfaces of the two square rods (243) and one end of the two rotating cylinders (242); the outer surfaces of the two rotating cylinders (242) are fixedly connected to a connecting gear (247); adjacent surfaces of the two fixing plates (241) are fixedly connected to a U-shaped block (245); and the inner walls of the two U-shaped blocks (245) are fixedly connected to a second magnetic block (246).

3. The alloy steel wire rope coiling and packaging device according to claim 2, characterized in that: The winding assembly (250) comprises two connecting sliders (251), the two connecting sliders (251) are movably connected to the inside of two U-shaped blocks (245), the two second magnetic blocks (246) are magnetically connected to the two connecting sliders (251), a winding roller (252) is rotatably connected between the insides of the two connecting sliders (251), both ends of the winding roller (252) are provided with quadrilateral grooves (253), the two quadrilateral grooves (253) are respectively matched with one end of two square rods (243), and the other ends of the two square rods (243) are respectively magnetically connected to two of the first magnetic blocks (290).

4. The alloy steel wire rope coiling and packaging device according to claim 3 is characterized in that: The transmission assembly (270) comprises a four-sided grooved steering plate (271) fixedly connected to one end of the middle rotating roller (230); a driving wheel (272) is rotatably connected to one side of the winding frame (110); the driving wheel (272) is movably connected to the outer surface of the four-sided grooved steering plate (271); a transmission gear (273) is fixedly connected to one side of the driving wheel (272); a mounting long plate (274) is fixedly connected to one side of the winding frame (110); a first motor (275) is fixedly installed inside the mounting long plate (274); an output shaft of the first motor (275) is fixedly connected to an incomplete gear (276); the outer surface of the incomplete gear (276) is meshed with the transmission gear (273).

5. The alloy steel wire rope coiling and packaging device according to claim 4, characterized in that: The driving assembly (280) comprises two long shafts (281) respectively rotatably connected to two sides of the winding frame (110), the adjacent ends of the two long shafts (281) extend into the interior of the winding frame (110), the adjacent ends of the two long shafts (281) are fixedly connected to driving gears (282), the two driving gears (282) are respectively meshed with two connecting gears (247), the outer surfaces of the two long shafts (281) are fixedly connected to first transmission rollers (283), and the outer surfaces of the two first transmission rollers (283) are A transmission belt (287) is provided, a total driving rod (284) is rotatably connected between the two sides of the inner wall of the winding frame (110), a second motor (285) is fixedly connected to one side of the winding frame (110), an output shaft of the second motor (285) is fixedly connected to one end of the total driving rod (284), two second transmission rollers (286) are fixedly connected to the outer surface of the total driving rod (284), and the two transmission belts (287) are respectively transmission-connected between the outer surfaces of one of the first transmission rollers (283) and one of the second transmission rollers (286).

6. The alloy steel wire rope coiling and packaging device according to claim 5, characterized in that: The limiting assembly (210) comprises a limiting plate (211) fixedly connected to the bottom of the inner wall of the winding frame (110); the inner wall of the limiting plate (211) is provided with a long groove (212); one side of the limiting plate (211) is provided with a reserved groove (213); the bottom and top of the inner wall of the reserved groove (213) are movably connected with a plurality of balls (214); and a loading groove (215) is provided between the top of the limiting plate (211) and the inner wall of the reserved groove (213).

7. The alloy steel wire rope coiling and packaging device according to claim 6, characterized in that: The boosting assembly (220) comprises a movable plate (225) slidably connected inside the long groove (212), a hollow plate (226) is fixedly connected to one side of the movable plate (225), a driving shaft (224) is movably connected inside the hollow plate (226), and two push plates are fixedly connected to the top of the movable plate (225).

8. The alloy steel wire rope coiling and packaging device according to claim 7, characterized in that: The booster assembly (220) further comprises two rotating shaft rods (221) both rotatably connected to the inside of the long plate (140); one end of each of the rotating shaft rods (221) is fixedly connected to a sprocket (222); a chain (223) is transmission-connected between the outer surfaces of the two sprockets (222); the outer surface of the chain (223) is fixedly connected to a drive shaft (224); the other end of one of the rotating shaft rods (221) is fixedly connected to a linkage gear (227); the linkage gear (227) is adapted to the incomplete gear (276).

9. The alloy steel wire rope coiling and packaging device according to claim 8, characterized in that: The wire management component (130) comprises a pre-treatment plate (131) fixedly connected between two sides of the inner wall of the winding frame (110); a sliding groove is provided inside the pre-treatment plate (131); a wire management plate (133) is slidably connected inside the sliding groove; a wire management groove is provided inside the wire management plate (133); a threaded rod (132) is rotatably connected between two sides of the inner wall of the sliding groove; a third motor (134) is fixedly connected to one side of the pre-treatment plate (131); and an output shaft of the third motor (134) is fixedly connected to one end of the threaded rod (132).

10. A method for coiling and packaging alloy steel wire ropes, according to the device for coiling and packaging alloy steel wire ropes according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1, preparation step: passing one end of the alloy steel wire rope through the wire arrangement groove on the wire arrangement plate (133) and fixing it on the outer surface of one of the winding rollers (252), and placing a plurality of winding assemblies (250) between the two reserved grooves (213) through two feeding grooves (215) and contacting with the ball bearings (214); S2, winding and arranging wire steps: turn on the second motor (285), the second motor (285) will drive the main moving rod (284) to rotate, the main moving rod (284) drives two long shaft rods (281) through two transmission belts (287), the two long shaft rods (281) drive two driving gears (282) to drive two connecting gears (247), the two connecting gears (247) drive two rotating cylinders (242) and two square rods (243) to rotate, when the two square rods (243) rotate, they will pass through four The side groove (253) drives the winding roller (252) to rotate inside the connecting slider (251), so that one of the winding rollers (252) can realize winding of the alloy steel wire rope. During the winding process, the third motor (134) is turned on, and the threaded rod (132) is driven back and forth by the third motor (134), thereby driving the wire arrangement plate (133) to swing back and forth, so that the wire arrangement groove can arrange the alloy steel wire rope, so that the alloy steel wire rope is neatly arranged on one of the winding rollers (252); S3, switching step: turn on the first motor (275), the first motor (275) will drive the incomplete gear (276), the incomplete gear (276) will drive the transmission gear (273) to rotate 360 ​​degrees, so that the driving wheel (272) rotates and drives the four-sided grooved steering plate (271), the four-sided grooved steering plate (271) will drive the middle roller (230) to rotate 90 degrees, the connecting gear (247) and the driving gear (282) are disengaged, and the other fixed component (240) and the winding component (250) are moved to the front of the cable management component (130), and the connecting gear (2 47) is connected to the driving gear (282) again, the alloy steel wire rope is reconnected to the corresponding winding roller (252), and then the second motor (285) is turned on to rewind the wire rope again. The winding assembly (250) and the fixing assembly (240) that have completed winding will be displaced between two of the first magnetic blocks (290). At this time, the square rod (243) is magnetically connected to the two first magnetic blocks (290), so that the square rod (243) is withdrawn from the quadrilateral groove (253) to release the connection with the winding roller (252), and the connecting slider (251) slides out of the two U-shaped blocks (245) and connects with the second magnetic block (246). ) separates and falls onto the discharging inclined frame (120), and at the same time, a set of fixed components (240) without the winding component (250) installed will move to the two limit components (210) and connect with the other two first magnetic blocks (290), and the incomplete gear (276) will drive the linkage gear (227) at this time, and the linkage gear (227) will drive the rotating shaft rod (221) and the sprocket (222) to rotate, and the sprocket (222) will drive the chain (223) to roll and drive the drive shaft (224) to move, and the drive shaft (224) will move inside the hollow plate (226) and push the movable plate (225) to move. The movable plate (225) pushes the plurality of winding assemblies (250) through two push plates, so that the connecting slider (251) moves on the ball (214), so that the two connecting sliders (251) of the frontmost winding assembly (250) move into the two U-shaped blocks (245) and are respectively magnetically connected to the two second magnetic blocks (246). When the square rod (243) is subsequently separated from the first magnetic block (290), the spring (244) will pull the square rod (243) to insert into the quadrilateral groove (253) inside it to fix it, so that the device can realize continuous switching of the winding assembly (250).

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