Cleaning device for metal machining

Abstract

The cleaning device for metal machining comprises a feeding connection table, a discharging connection table and a cleaning machine, the feeding connection table and the discharging connection table are arranged on the two sides of the cleaning machine correspondingly, a transplanting module is arranged below the cleaning machine, and a material shifting mechanism is further arranged on the side, close to the discharging connection table, of the cleaning machine. The transplanting module comprises a positioning seat, a first translation plate and a second translation plate, a driving mechanism is arranged in the positioning seat, a driving transmission assembly is arranged between the first translation plate and the positioning seat, and a driven transmission assembly is arranged between the first translation plate and the second translation plate. The device has the beneficial effects that by adopting a combined structure of the transplanting module, the feeding connection table, the discharging connection table and the material shifting mechanism, automatic operation of feeding, transplanting and discharging of products is achieved; through a linkage structure of a driving mechanism, a driving transmission assembly and a driven transmission assembly in the transplanting module, a first translation plate and a second translation plate are driven to horizontally move at intervals, and bidirectional reciprocating transplanting is achieved.

Description

Technical Field

[0001] The invention mainly relates to the technical field of metal processing equipment, and in particular to a cleaning device for metal processing. Background Art

[0002] In mechanical processing, the surface of metal parts needs to be cleaned after processing. Various pollutants generated by mechanical equipment during use, production, and storage are removed through physical and chemical means to obtain a certain degree of cleanliness, thereby improving the product's appearance quality and performance, reliability, and meeting the requirements of the next processing step. Cleaning is an important part of mechanical processing.

[0003] Metal parts need to be cleaned before, during and after assembly. The purpose is to remove various impurities such as casting sand, iron filings, rust, abrasives, oil, dust, etc. remaining on the surface. Common cleaning methods include scrubbing, boiling, spraying, vibration cleaning and ultrasonic cleaning.

[0004] The inventor discovered the following defects during the operation of the specific embodiment: In actual operation, product cleaning needs to circulate multiple times in the production line, and most of the time it is circulated through manual handling. Most cleaning equipment does not have automatic loading and unloading functions and requires manual operation. This method prolongs the cleaning time. The overall cleaning line equipment occupies a large area, the company's personnel costs are high, and production efficiency is affected.

[0005] It should be noted that the above contents belong to the technical cognition scope of the inventor. Since the technical contents in this field are vast and too complicated, the above contents of this application do not necessarily constitute prior art. Summary of the invention

[0006] 1. Technical problem to be solved by the invention: The present invention provides a cleaning device for metal processing, which is used to solve the technical problems existing in the above-mentioned background technology.

[0007] 2. Technical solution: To achieve the above-mentioned objectives, the technical solution provided by the present invention is: a cleaning device for metal processing, comprising a loading docking station, a unloading docking station and a cleaning machine, the loading docking station and the unloading docking station are respectively arranged on both sides of the cleaning machine, a transplanting module is provided below the cleaning machine, the cleaning machine is mounted above the transplanting module, and a material shifting mechanism is also provided on the side of the cleaning machine close to the unloading docking station, wherein the transplanting module comprises a positioning seat, a translation plate one and a translation plate two, a driving mechanism is provided in the positioning seat, an active transmission component is provided between the translation plate one and the positioning seat, a passive transmission component is provided between the translation plate one and the translation plate two, the material shifting mechanism comprises a rotating cylinder and a rotating paddle, the loading docking station and the unloading docking station have the same structure, the loading docking station comprises a docking base and a material receiving seat, and a plurality of material discharge trays are placed on the material receiving seat.

[0008] Furthermore, the positioning seat includes a fixed base and a guide side plate, a sliding groove is provided on the guide side plate, and the driving mechanism is arranged below the fixed base.

[0009] Furthermore, the translation plate 1 includes two mirror-arranged linkage plates, and the linkage plate is provided with an I-shaped groove guide plate fixedly connected to the sliding groove on one side thereof, and guide wheel group 1 and guide wheel group 2 are respectively provided on both sides of the I-shaped groove guide plate. The translation plate 1 is also provided with a lifting plug plate on one end thereof close to the loading docking station.

[0010] Furthermore, the guide wheel group 1 and the guide wheel group 2 are both embedded in the I-groove guide plate, and the upper end of the guide wheel group 2 is in contact with the translation plate 2.

[0011] Furthermore, the active transmission assembly includes two active gears, one side of the active gear is provided with a rack 1 meshingly connected therewith, and the upper end of the rack 1 is fixedly connected to the translation plate 1.

[0012] Furthermore, the passive transmission assembly includes a second rack, a third rack and a passive gear, and both ends of the passive gear are fixedly connected to the first rack via a connecting plate.

[0013] Furthermore, the rack 2 and the rack 3 are respectively arranged at the upper and lower ends of the passive gear and meshed with it, the upper end of the rack 2 is fixedly connected to the translation plate 2, the rack 3 is arranged between the two active gears, and the lower end of the rack 3 is fixedly connected to the positioning seat.

[0014] Furthermore, the lower ends of the two driving gears are connected to a driving shaft that passes through the positioning seat, and the two driving shafts are respectively provided with a linkage gear 1 and a linkage gear 2, and one side of the linkage gear 1 and the linkage gear 2 is provided with meshing auxiliary gears.

[0015] Furthermore, the linkage gear 1 is meshedly connected with the linkage gear 2 via the auxiliary gear, and the driving end of the driving mechanism is connected to the linkage gear 1.

[0016] Furthermore, a plurality of telescopic springs are provided between the docking base and the material receiving seat, a plurality of adjustment locks connected to the material receiving seat are provided on both sides of the docking base, a material guide groove is provided on the material receiving seat, and the material guide groove is arranged corresponding to the second translation plate.

[0017] 3. Beneficial effects: Compared with the prior art, the technical solution provided by the present invention has the following beneficial effects: The invention has reasonable design, simple overall structure, small footprint, high operating efficiency, saves product cleaning time, cleans thoroughly, and effectively improves production efficiency; The combined structure of the transplanting module, loading docking platform, unloading docking platform and material shifting mechanism can realize the automated operation of product loading, transplanting and unloading. Through the linkage structure of the driving mechanism, the active transmission component and the passive transmission component in the transplanting module, the driving translation plate one and the translation plate two are driven to perform interval translation movement, and two-way reciprocating transplanting is achieved.

[0018] It should be noted that the structures not introduced in the present invention are the same as the prior art or can be implemented by using the prior art, and are not described in detail here because they do not involve the design points and improvement directions of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the structure of the structural loading docking platform of the present invention; Figure 3 It is a schematic diagram of the structure transplanting module of the present invention; Figure 4 This is a schematic diagram of the transplanting module structure from another angle of the structure of the present invention; Figure 5 This is a schematic diagram of the transplanting module structure from another angle of the present invention; Figure 6 It is a schematic diagram of the local structure of the structure of the present invention.

[0020] Reference numerals: 1. Loading docking station; 101. Dock base; 102. Material receiving seat; 1021. Material guide trough; 103. Material discharge tray; 104. Telescopic spring; 105. Adjustment lock; 2. Unloading docking station; 3. Cleaning machine; 4. Transplanting module; 401. Positioning seat; 4011. Fixed base; 4012. Guide side plate; 4013. Sliding slot; 402. Translation plate 1; 4021. Linkage plate; 4022. Lifting plug plate; 403. Translation plate 2; 404. Driving mechanism; 405. Main Dynamic transmission assembly; 4051, driving gear; 4052, rack one; 4053, driving shaft; 4054, linkage gear one; 4055, linkage gear two; 4056, auxiliary gear; 406, passive transmission assembly; 4061, rack two; 4062, rack three; 4063, passive gear; 4064, connecting plate; 407, I-slot guide plate; 408, guide wheel group one; 409, guide wheel group two; 5, material picking mechanism; 501, rotating cylinder; 502, rotating pick. DETAILED DESCRIPTION

[0021] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are shown in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0022] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0023] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0024] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed", "provided with", "provided on" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example

[0025] See attached Figure 1-6 A cleaning device for metal processing includes a loading docking station 1, a unloading docking station 2 and a cleaning machine 3, wherein the loading docking station 1 and the unloading docking station 2 are respectively arranged on both sides of the cleaning machine 3, a transplanting module 4 is arranged below the cleaning machine 3, the cleaning machine 3 is mounted above the transplanting module 4, and a material shifting mechanism 5 is also arranged on one side of the cleaning machine 3 close to the unloading docking station 2, wherein the transplanting module 4 includes a positioning seat 401, a translation plate 1 402 and a translation plate 2 403, a driving mechanism 404 is arranged in the positioning seat 401, and the translation plate 1 40 An active transmission component 405 is provided between 2 and the positioning seat 401, a passive transmission component 406 is provided between the translation plate 1 402 and the translation plate 2 403, the material picking mechanism 5 includes a rotating cylinder 501 and a rotating pick 502, the loading docking station 1 and the unloading docking station 2 have the same structure, the loading docking station 1 includes a docking base 101 and a receiving seat 102, and a plurality of discharge trays 103 are placed on the receiving seat 102. The products to be cleaned are placed on the discharge trays 103 and are transmitted one by one to the loading docking station 1 through the conveyor line.

[0026] See attached Figure 1-6 The positioning seat 401 includes a fixed base 4011 and a guide side plate 4012 , a sliding groove 4013 is opened on the guide side plate 4012 , and the driving mechanism 404 is arranged below the fixed base 4011 .

[0027] See attached Figure 1-6The translation plate 1 402 includes two linkage plates 4021 arranged in mirror image. The side of the linkage plate 4021 close to the sliding groove 4013 is provided with an I-shaped groove guide plate 407 fixedly connected thereto. The translation plate 1 402 is connected to the I-shaped groove guide plate 407 and the rack 1 4052 through the two linkage plates 4021. The two sides of the I-shaped groove guide plate 407 are respectively provided with a guide wheel group 1 408 and a guide wheel group 2 409. The translation plate 1 402 is also provided with a guide wheel group 1 408 and a guide wheel group 2 409 on one end close to the loading docking platform 1. The lifting plug plate 4022 is an L-shaped plate, and the upper end surface where it connects with the loading docking platform 1 is an inclined surface. After being inserted into the bottom of the material receiving seat 102 of the loading docking platform 1 through the inclined surface, the material receiving seat 102 is gradually lifted slightly upward to facilitate the docking of the translation plate 2 403 with the material guide groove 1021 on the material receiving seat 102. In this technical solution, the translation plate 2 403 has docking areas arranged on both sides and a material receiving area in the middle part, and the height of the material receiving area is greater than the height of the docking area.

[0028] See attached Figure 1-6 The guide wheel group 1 408 and the guide wheel group 2 409 are both embedded in the I-slot guide plate 407. The upper end of the guide wheel group 2 409 contacts the translation plate 403. The guide wheel group 1 408 and the guide wheel group 2 409 both include a positioning shaft and a guide wheel. One end of the guide wheel of the guide wheel group 1 408 is rollingly connected to the sliding groove 4013 on the guide side plate 4012, which plays a guiding connection role for the I-slot guide plate 407. One end of the guide wheel of the guide wheel group 2 409 is rollingly connected to the lower end surface of the translation plate 403, which guides and supports the translation plate 403.

[0029] See attached Figure 1-6 The active transmission component 405 includes two active gears 4051, and a rack 4052 meshingly connected to the active gear 4051 is provided on one side of the active gear 4051. The upper end of the rack 4052 is fixedly connected to the translation plate 402. The active transmission component 405 drives the rack 4052 to move left and right after the two active gears 4051 rotate, thereby driving the translation plate 402 connected thereto to move left and right. The two active gears 4051 are installed in the middle of the positioning seat 401, so that the translation plate 402 can extend half of its overall stroke to both sides of the device.

[0030] See attached Figure 1-6The passive transmission assembly 406 includes a rack 2 4061, a rack 3 4062 and a passive gear 4063. Both ends of the passive gear 4063 are fixedly connected to the rack 1 4052 through a connecting plate 4064. When the rack 1 4052 moves left and right, the passive gear 4063 is driven to rotate between the rack 2 4061 and the rack 3 4062 through the connecting plate 4064. The rack 2 4061 and the rack 3 4062 are respectively arranged at the upper and lower ends of the passive gear 4063 and meshed with them. The upper end is fixedly connected to the second translation plate 403, the rack three 4062 is arranged between the two active gears 4051, and the lower end of the rack three 4062 is fixedly connected to the positioning seat 401. After the passive gear 4063 rotates, it drives the rack two 4061 and the rack three 4062 to make relative motion, so that the translation plate two 403 can move left and right along the translation plate one 402. The passive gear 4063 is arranged in the middle of the translation plate one 402, so that the translation plate two 403 can extend to both sides of the device at half of the overall stroke of the translation plate one 402.

[0031] See attached Figure 1-6 The lower ends of the two driving gears 4051 are connected with a driving shaft 4053 that penetrates the positioning seat 401, and the two driving shafts 4053 are respectively provided with a linkage gear 1 4054 and a linkage gear 2 4055, and one side of the linkage gear 1 4054 and the linkage gear 2 4055 is provided with an auxiliary gear 4056 that meshes with each other. The two driving gears 4051 are installed on the upper end of the fixed base 4011 through the driving shaft 4053, and the linkage gear 1 4054 and the linkage gear 2 4055 connected with their lower ends are located at the lower end of the fixed base 4011. The linkage gear 1 4054 and the linkage gear 2 4055 are meshed and connected through the auxiliary gear 4056, and the driving end of the driving mechanism 404 is connected to the linkage gear 1 4054. After the driving mechanism 404 drives the linkage gear 1 4054, it drives the linkage gear 2 4055 that meshes with it to rotate in the opposite direction, thereby realizing the reverse rotation of the two driving gears 4051.

[0032] See attached Figure 1-6A plurality of telescopic springs 104 are arranged between the docking base 101 and the material receiving seat 102. A plurality of adjusting locks 105 connected to the material receiving seat 102 are also arranged on both sides of the docking base 101. The adjusting locks 105 connect the docking base 101 and the material receiving seat 102, and the material receiving seat 102 floats up and down through the telescopic springs 104. A material guide groove 1021 is provided on the material receiving seat 102, and the material guide groove 1021 is arranged corresponding to the second translation plate 403. The loading docking platform 1 is lifted upward by the jacking plug plate 4022 at the lower end of the first translation plate 402 to dock with the second translation plate 403. The material receiving seat 102 drives the material discharge tray 103 to slightly lift upward to form a gap between the material receiving area of ​​the second translation plate 403, the second translation plate 403 is inserted into the material guide groove 1021, the first translation plate 402 drives the lifting plug plate 4022 to withdraw, the material receiving seat 102 is reset, and the material discharge tray 103 falls on the material receiving area on the translation plate 403 to realize automatic material receiving. In this technical solution, the loading docking station 1 and the unloading docking station 2 are both connected to the production conveyor line for loading and unloading of products, wherein the height of the material guide groove 1021 of the unloading docking station 2 is consistent with the height of the second translation plate 403, and can be directly connected to the unloading material.

[0033] In this embodiment, the specific operation steps are as follows: Receiving materials: Start the transplanting module 4. After the driving mechanism 404 is started, the two active gears 4051 rotate relative to each other, driving the rack 1 4052 meshing with it to move to the side of the upper material connection platform 1. The two racks 1 4052 drive the translation plate 1 402 to move as a whole to the side of the upper material connection platform 1. When the translation plate 1 402 moves, the passive gear 4063 connected to the rack 1 4052 starts to rotate, so that the rack 2 4061 and the rack 3 4062 move in relative directions. The rack 2 4061 drives the translation plate 2 403 to move to the side of the upper material connection platform 1. When the translation plate 1 402 moves to half of its stroke, it stops. The lifting plug plate 4022 at the end is inserted into the lower end of the material receiving seat 102, and the material receiving seat 102 is slightly lifted. At this time, the second translation plate 403 continues to move until it extends out of the device and is inserted into the material guide groove 1021 on the material receiving seat 102 to complete the docking; then the driving mechanism 404 rotates in the opposite direction, the translation plate 1 402 is reset first, the lifting plug plate 4022 is retreated, and after the material receiving seat 102 descends and resets, the discharge tray 103 falls on the translation plate 403, and the discharge tray 103 is pushed in the direction of the translation plate 2 403 under the push of the conveyor line. The translation plate 2 403 is reset slightly later than the translation plate 1 402, and the material connection is completed. Two discharge trays 103 can be translated at one time.

[0034] Cleaning: After the transplanting mechanism 4 completes the material reception, it returns to the cleaning machine 3. The cleaning machine 3 has a high-pressure spray cleaning area on one side close to the loading docking station 1, and a water blowing area on the other side. The products on the discharge tray 103 are subjected to high-pressure spray cleaning and blow drying by the cleaning machine 3 to clean off metal chips and oil stains on the surface.

[0035] Unloading: During unloading, the transplanting module 4 moves the translation plate 1 402 and the translation plate 2 403 to one side of the unloading docking station 2 through the driving mechanism 404. In the present embodiment, the height of the unloading docking station 2 and the translation plate 2 403 are set to be consistent. When the translation plate 2 403 extends out of the cleaning machine 3, it directly docks with the unloading docking station 2. Then, the material-discharging mechanism 5 on both sides of the cleaning machine 3 is started, and the rotating paddle 502 is rotated by the rotating cylinder 501 to push the discharge tray 103 at the rear end, and the discharge tray 103 at the front end is pushed into the unloading conveyor line along the unloading docking station 2. The translation plate 2 403 is slightly retreated, and the discharge tray 103 at the rear end is pushed toward the translation plate 2 403 at the front end after being blocked by the rotating paddle 502 to achieve complete unloading.

[0036] In summary, by adopting the combined structure of the transplanting module 4 and the loading docking platform 1, the unloading docking platform 2, and the material shifting mechanism 5, the automated operation of product loading, transplanting, and unloading is realized. The transplanting module 4 drives the translation plate 1 402 and the translation plate 2 403 to perform intermittent translation through the linkage structure of the driving mechanism 404, the active transmission component 405, and the passive transmission component 406, and performs two-way reciprocating transplanting. The overall structure of the device is simple, the footprint is small, the operation efficiency is high, the product cleaning time is saved, the cleaning is in place, and the production efficiency is effectively improved.

[0037] The above-described embodiments only express a certain implementation mode of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the patent scope of the present invention. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be based on the attached claims.

Claims

1. A cleaning device for metal processing, comprising a loading docking station (1), a unloading docking station (2) and a cleaning machine (3), characterized in that: The loading docking station (1) and the unloading docking station (2) are respectively arranged on both sides of the cleaning machine (3); a transplanting module (4) is arranged below the cleaning machine (3); the cleaning machine (3) is mounted above the transplanting module (4); a material shifting mechanism (5) is also arranged on a side of the cleaning machine (3) close to the unloading docking station (2); wherein the transplanting module (4) comprises a positioning seat (401), a first translation plate (402) and a second translation plate (403); a driving mechanism (404) is arranged inside the positioning seat (401); and the translation plate (402) is arranged on a side of the cleaning machine (3) close to the first translation plate (402) and a second translation plate (403). An active transmission component (405) is provided between the first translation plate (402) and the positioning seat (401), a passive transmission component (406) is provided between the first translation plate (402) and the second translation plate (403), the material picking mechanism (5) comprises a rotating cylinder (501) and a rotating pick (502), the loading docking platform (1) and the unloading docking platform (2) have the same structure, the loading docking platform (1) comprises a docking base (101) and a material receiving seat (102), and a plurality of material discharge trays (103) are placed on the material receiving seat (102).

2. A cleaning device for metal processing according to claim 1, characterized in that: The positioning seat (401) comprises a fixed base (4011) and a guide side plate (4012), a sliding groove (4013) is provided on the guide side plate (4012), and the driving mechanism (404) is arranged below the fixed base (4011).

3. A cleaning device for metal processing according to claim 2, characterized in that: The translation plate 1 (402) comprises two linkage plates (4021) arranged in mirror image. The linkage plate (4021) is provided with an I-shaped groove guide plate (407) fixedly connected to the sliding groove (4013) on one side thereof. The I-shaped groove guide plate (407) is provided with a guide wheel group 1 (408) and a guide wheel group 2 (409) on both sides thereof. The translation plate 1 (402) is also provided with a lifting plug plate (4022) on one end thereof which is close to the loading docking platform (1).

4. A cleaning device for metal processing according to claim 3, characterized in that: The guide wheel set 1 (408) and the guide wheel set 2 (409) are both embedded in the I-shaped groove guide plate (407), and the upper end of the guide wheel set 2 (409) is in contact with the translation plate 2 (403).

5. A cleaning device for metal processing according to claim 1, characterized in that: The active transmission assembly (405) comprises two active gears (4051), one side of the active gear (4051) is provided with a rack (4052) meshingly connected therewith, and the upper end of the rack (4052) is fixedly connected to the translation plate (402).

6. A cleaning device for metal processing according to claim 5, characterized in that: The passive transmission assembly (406) comprises a second rack (4061), a third rack (4062) and a passive gear (4063), and both ends of the passive gear (4063) are fixedly connected to the first rack (4052) via a connecting plate (4064).

7. A cleaning device for metal processing according to claim 6, characterized in that: The second rack (4061) and the third rack (4062) are respectively arranged at the upper and lower ends of the passive gear (4063) and meshed with it, the upper end of the second rack (4061) is fixedly connected to the second translation plate (403), the third rack (4062) is arranged between the two active gears (4051), and the lower end of the third rack (4062) is fixedly connected to the positioning seat (401).

8. A cleaning device for metal processing according to claim 7, characterized in that: The lower ends of the two driving gears (4051) are connected to a driving shaft (4053) that passes through the positioning seat (401); a linkage gear 1 (4054) and a linkage gear 2 (4055) are respectively provided on the two driving shafts (4053); and meshing auxiliary gears (4056) are provided on one side of the linkage gear 1 (4054) and the linkage gear 2 (4055).

9. A cleaning device for metal processing according to claim 8, characterized in that: The linkage gear 1 (4054) is meshedly connected with the linkage gear 2 (4055) via the auxiliary gear (4056), and the driving end of the driving mechanism (404) is connected to the linkage gear 1 (4054).

10. A cleaning device for metal processing according to claim 1, characterized in that: A plurality of telescopic springs (104) are provided between the docking base (101) and the material receiving seat (102), and a plurality of adjustment lock buckles (105) connected to the material receiving seat (102) are also provided on both sides of the docking base (101). A material guide groove (1021) is provided on the material receiving seat (102), and the material guide groove (1021) is arranged corresponding to the second translation plate (403).

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