Calendaring molding equipment and glass production line

By using parallel rolling rolls and shifting devices in the glass production line to realize the online roll replacement of rolls, the problem of shutting down the rolling rolls in the traditional production line to replace the rolling rolls is solved, and the output and efficiency are improved.

CN119263598APending Publication Date: 2025-01-07CHONGQING AUREAVIA HI TECH GLASS CO LTD
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Patent Information

Application Number
CN202411374265.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

The traditional glass production line needs to be shut down when replacing the roll roll, resulting in output loss. The preheating time is required after the roll roll is replaced, further extending the production recovery time.

Method used

A rolling forming device is designed, and the first and second rolling pair rollers arranged in parallel and the shifting device connected thereto is used to realize the online roll change of the rolls. The shifting device ensures that the rolls are closer or far away from each other by driving the rolls to each other. The glass melt is continuously formed and the new rollers are preheated using the heat from the feed pipe.

Benefits of technology

The roll-change of rolls with rolls is realized, which avoids production shutdowns, shortens process recovery time, and improves output and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses calendaring molding equipment and a glass production line, and relates to the technical field of glass production. The calendaring forming equipment comprises a rack, a first calendaring roller pair, a second calendaring roller pair and a shifting device. The shifting device is arranged on the rack and is connected with the first calendering roller pair and the second calendering roller pair at the same time, the first calendering roller pair and the second calendering roller pair are arranged in parallel, a first roller pair gap is formed between the first calendering roller pair, and the first calendering roller pair is used for calendering and forming a glass melt output from an outlet of the feeding pipe into a glass tape. According to the calendaring forming equipment, online roller replacement of the first calendaring pair roller can be achieved, shutdown is not needed in the roller replacement period, the yield is guaranteed, the new first calendaring pair roller can be preheated in the roller replacement period, the production process recovery time is effectively shortened, and yield loss is avoided.
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Description

Technical Field

[0001] The present invention relates to the technical field of glass production, and in particular to a rolling forming device and a glass production line. Background Art

[0002] At present, with the widespread application of microcrystalline glass in the mobile phone cover industry, the demand for mass production of large-size, ultra-thin microcrystalline glass is increasing rapidly. Traditional production lines use calendering and platinum channel feeding to achieve mass production of microcrystalline glass, but the platinum channel cannot be set with a gate to cut off or resume feeding, and the calendering roller in the calendering machine will have roller surface defects after a long time of use, and needs to be replaced frequently. As a result, the entire production line needs to be shut down during the replacement of the calendering roller, which greatly affects the output. Summary of the invention

[0003] The object of the present invention is to provide a calendering forming device, which can realize online roll replacement of calendering rolls without stopping the machine during roll replacement, thereby ensuring output.

[0004] Another object of the present invention is to provide a glass production line that can realize online roll replacement of rolling rollers without stopping the machine during roll replacement, thereby ensuring production.

[0005] The present invention is achieved by adopting the following technical solutions.

[0006] A rolling forming device comprises a frame, a first rolling pair of rollers, a second rolling pair of rollers and a shifting device, wherein the shifting device is installed on the frame and is connected to the first rolling pair of rollers and the second rolling pair of rollers at the same time, the first rolling pair of rollers and the second rolling pair of rollers are arranged in parallel, a first roller gap is arranged between the first rolling pair of rollers, the first rolling pair of rollers is used to roll the glass melt output from the outlet of the feed pipe into a glass ribbon, and output the glass ribbon from the first roller gap; the shifting device is used to drive the second rolling pair of rollers to approach each other and form a second roller gap, and the shifting device is also used to drive the first rolling pair of rollers to move away from each other, so that the second rolling pair of rollers roll the glass melt and output the glass ribbon from the second roller gap.

[0007] Optionally, the first calendering roller pair is arranged above the second calendering roller pair, and the shifting device is also used to drive the first calendering roller pair and the second calendering roller pair to rise so that the feed pipe is located between the first calendering roller pair.

[0008] Optionally, the shifting device includes a lifting mechanism, a lifting frame, a first translation mechanism and a second translation mechanism. The lifting mechanism is installed on the frame and connected to the lifting frame. The first translation mechanism and the second translation mechanism are both installed on the lifting frame. The first translation mechanism is connected to the first calendering roller pair, and the second translation mechanism is connected to the second calendering roller pair.

[0009] Optionally, the driving direction of the first translation mechanism is the same as the driving direction of the second translation mechanism, and the driving direction of the first translation mechanism, the lifting direction of the lifting mechanism and the axial direction of the first calendering roller pair are perpendicular to each other.

[0010] Optionally, the lifting mechanism includes a second driving member, a transmission screw and a third nut. The second driving member is mounted on the frame and connected to the transmission screw. The third nut cooperates with the transmission screw and is connected to the lifting frame.

[0011] Optionally, the lifting frame includes a lifting plate, a guide column and a guide sleeve, the guide column is connected to the frame and slidably cooperates with the guide sleeve, the lifting plate is connected to the guide sleeve, and the first translation mechanism and the second translation mechanism are relatively arranged on both sides of the lifting plate.

[0012] Optionally, the first translation mechanism includes a first driving member, a bidirectional screw, a first nut, a second nut, a first mounting seat and a second mounting seat. The first driving member is installed on the lifting frame and is transmission-connected to the bidirectional screw. The first nut and the second nut have opposite rotation directions and both cooperate with the bidirectional screw. The first nut is connected to the first mounting seat, and the second nut is connected to the second mounting seat. The first calendering pair of rollers are respectively installed on the first mounting seat and the second mounting seat, and the first mounting seat and the second mounting seat both cooperate with the lifting frame in a sliding manner.

[0013] Optionally, the first mounting seat is provided with a first slider, the second mounting seat is provided with a second slider, the lifting frame is provided with a guide rail extending along the driving direction of the first translation mechanism, and the first slider and the second slider both cooperate with the guide rail.

[0014] Optionally, the lifting mechanism includes a second driving member, a transmission screw and a third nut. The second driving member is mounted on the frame and connected to the transmission screw. The third nut cooperates with the transmission screw and is connected to the lifting frame.

[0015] Optionally, the calendering forming equipment also includes a first drive device, a second drive device, a third drive device and a fourth drive device, the first calendering roller pair includes a first calendering roller and a second calendering roller arranged side by side, the second calendering roller pair includes a third calendering roller and a fourth calendering roller arranged side by side, the first drive device is transmission connected to the first calendering roller, the second drive device is transmission connected to the second calendering roller, the third drive device is transmission connected to the third calendering roller, and the fourth drive device is transmission connected to the fourth calendering roller.

[0016] Optionally, the first driving device includes a third driving member, a universal joint and a quick release mechanism, and the third driving member is connected to the first calendering roller via the universal joint and the quick release mechanism in sequence.

[0017] Optionally, the quick-release mechanism includes a quick-release plug and a quick-release socket, one of the quick-release plug and the quick-release socket is connected to the universal joint, and the other is connected to the first calendering roller, the quick-release plug is provided with a plug-in portion, the quick-release socket is provided with a mating cavity and a clearance groove connected to the mating cavity, a support is provided in the mating cavity, the plug-in portion is used to extend into the mating cavity through the clearance groove, and the plug-in portion is also used to abut against the support.

[0018] Optionally, there are multiple plug-in parts, multiple clearance grooves and supporting platforms, and the multiple clearance grooves are distributed in a ring array. Each clearance groove is used for a plug-in part to extend into, and each supporting platform is used to abut against a plug-in part.

[0019] Optionally, the calendering equipment further comprises an auxiliary heating element, which is mounted on the frame and is used for auxiliary heating of the first calendering roller pair.

[0020] Optionally, the calendering forming equipment further comprises a steering roller, which is rotatably mounted on the frame, and is arranged below the second calendering roller pair and parallel to the second calendering roller pair.

[0021] Optionally, the calendering equipment further comprises a running wheel, and the running wheel is installed at the bottom of the frame.

[0022] A glass production line comprises the above-mentioned rolling and forming equipment, wherein the rolling and forming equipment comprises a frame, a first rolling pair of rollers, a second rolling pair of rollers and a shifting device, wherein the shifting device is installed on the frame and is connected to the first rolling pair of rollers and the second rolling pair of rollers at the same time, wherein the first rolling pair of rollers and the second rolling pair of rollers are arranged in parallel, wherein a first gap between the first rolling pair of rollers is arranged, wherein the first rolling pair of rollers is used for rolling and forming the glass melt output from the outlet of a feed pipe into a glass ribbon, and outputting the glass ribbon from the gap between the first pair of rollers; wherein the shifting device is used for driving the second rolling pair of rollers to approach each other and form a second gap between the second pair of rollers, and wherein the shifting device is also used for driving the first rolling pair of rollers to move away from each other, so that the second rolling pair of rollers rolls and forms the glass melt, and outputs the glass ribbon from the gap between the second pair of rollers.

[0023] The calendering molding equipment and glass production line provided by the present invention have the following beneficial effects:

[0024] The calendering equipment provided by the present invention has a shifting device installed on a frame and connected to a first calendering pair of rollers and a second calendering pair of rollers at the same time. The first calendering pair of rollers and the second calendering pair of rollers are arranged in parallel, and a first gap between the first calendering pair of rollers is arranged. The first calendering pair of rollers is used to calender the glass melt output from the outlet of the feed pipe into a glass ribbon, and the glass ribbon is output from the gap between the first pair of rollers; the shifting device is used to drive the second calendering pair of rollers to approach each other and form a second gap between the two rollers. The shifting device is also used to drive the first calendering pair of rollers away from each other so that the second calendering pair of rollers calenders the glass melt and the glass ribbon is output from the gap between the second pair of rollers. Compared with the prior art, the calendering equipment provided by the present invention can realize online roller replacement of the first calendering pair of rollers because it adopts the first calendering pair of rollers and the second calendering pair of rollers arranged in parallel and the shifting device connected to the first calendering pair of rollers and the second calendering pair of rollers at the same time, without stopping the machine during roller replacement, thereby ensuring production.

[0025] The glass production line provided by the present invention includes a calendering and forming device, which can realize online roll replacement of a first calendering pair of rolls without stopping the machine during roll replacement, thereby ensuring output. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0027] Figure 1 A front view of a calendering device provided in an embodiment of the present invention;

[0028] Figure 2 A side view of a calendering device provided in an embodiment of the present invention;

[0029] Figure 3 A schematic structural diagram of a first translation mechanism in a calendering forming device provided in an embodiment of the present invention;

[0030] Figure 4 A schematic diagram of the structure of a lifting mechanism in a calendering forming device provided in an embodiment of the present invention;

[0031] Figure 5 A schematic diagram of the structure of a first driving device in a calendering forming device provided in an embodiment of the present invention;

[0032] Figure 6 for Figure 5 Structural diagram of the middle quick release mechanism;

[0033] Figure 7 for Figure 6Cross-sectional view of the medium quick-release socket.

[0034] Icons: 100-calendering equipment; 110-frame; 120-feeding pipe; 121-export; 130-first calendering roller pair; 131-first roller gap; 132-first calendering roller; 133-second calendering roller; 140-second calendering roller pair; 141-second roller gap; 142-third calendering roller; 143-fourth calendering roller; 150-shifting device; 151-lifting mechanism; 1511-second driving member; 1512-driving screw; 1513-third nut; 152-lifting frame; 1521-lifting plate; 1522-guide column; 1523-guide sleeve; 153-third A translation mechanism; 1531-a first driving member; 1532-a two-way lead screw; 1533-a first nut; 1534-a second nut; 1535-a first mounting seat; 1536-a second mounting seat; 154-a second translation mechanism; 160-a first driving device; 161-a third driving member; 162-a universal joint; 163-a quick-release mechanism; 164-a quick-release plug; 1641-a plug-in portion; 165-a quick-release socket; 1651-a mating cavity; 1652-a clearance groove; 1653-a support platform; 170-a third driving device; 180-a steering roller; 190-a lifting assembly; 200-a walking wheel. DETAILED DESCRIPTION

[0035] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0036] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0038] In the description of the present invention, it should be noted that the terms "inside", "outside", "upper", "lower", "horizontal", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the product of the invention is usually placed when in use, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0039] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0040] Some embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the absence of conflict, the features of the following embodiments can be combined with each other.

[0041] Please refer to Figure 1 and Figure 2 The embodiment of the present invention provides a glass production line (not shown) for producing glass-ceramics. It can realize online roll change of the first rolling roller pair 130, and there is no need to stop the machine during the roll change, thereby ensuring the output.

[0042] It should be noted that the glass production line includes a glass melt feeding device (not shown), a rolling and forming device 100 and an annealing furnace (not shown). The glass melt feeding device, the rolling and forming device 100 and the annealing furnace are arranged in sequence along the flow direction of the glass melt. The glass melt feeding device is used to feed the rolling and forming device 100 so that the glass melt flows into the rolling and forming device 100; the rolling and forming device 100 is used to roll and form the glass melt to obtain a glass ribbon; the annealing furnace is used to anneal the glass ribbon to reduce the hardness of the glass ribbon, eliminate residual stress, stabilize the size, reduce deformation and crack tendency, and finally obtain microcrystalline glass.

[0043] The calendering equipment 100 includes a frame 110, a first calendering pair of rollers 130, a second calendering pair of rollers 140, and a shifting device 150. The shifting device 150 is installed on the frame 110 and is connected to the first calendering pair of rollers 130 and the second calendering pair of rollers 140 at the same time. The shifting device 150 is used to drive the first calendering pair of rollers 130 and the second calendering pair of rollers 140 to move, so as to realize the online roll change of the first calendering pair of rollers 130. The first calendering pair of rollers 130 and the second calendering pair of rollers 140 are arranged in parallel, and the first calendering pair of rollers 130 and the second calendering pair of rollers 140 are both used to calender the glass melt. The glass melt feeding device is connected to the feeding pipe 120, and the glass melt feeding device is used to output the glass melt to the feeding pipe 120. The outlet 121 of the feeding pipe 120 is arranged above the first pair of rollers gap 131. The first pair of rollers gap 131 is arranged between the first pair of rollers 130. The first pair of rollers 130 is used to roll the glass melt output from the outlet 121 into a glass ribbon, and output the glass ribbon from the first pair of rollers gap 131.

[0044] Furthermore, the shifting device 150 is used to drive the second rolling roller pair 140 to approach each other and form the second roller gap 141. The shifting device 150 is also used to drive the first rolling roller pair 130 to move away from each other, so that the second rolling roller pair 140 rolls the glass melt and outputs the glass ribbon from the second roller gap 141. In this way, in the process of rolling the glass melt by using the second rolling roller pair 140 to replace the first rolling roller pair 130, the first rolling roller pair 130 can be replaced, thereby realizing the online roll replacement of the first rolling roller pair 130, and there is no need to stop the machine during the roll replacement, thereby ensuring the output.

[0045] The inventor has found that in the prior art, after the traditional calendering roller is replaced, the new calendering roller needs to be preheated, and the preheating time is long, resulting in a long production process recovery time, which will cause a large loss of production. In this regard, in this embodiment, the first calendering roller pair 130 is arranged above the second calendering roller pair 140, and the shifting device 150 is also used to drive the first calendering roller pair 130 and the second calendering roller pair 140 to rise, so that the feed pipe 120 is located between the first calendering roller pair 130, and the heat radiation of the glass melt in the feed pipe 120 is used to preheat the first calendering roller pair 130. In this way, the calendering molding equipment 100 can preheat the new first calendering roller pair 130 during the roller replacement, effectively shortening the production process recovery time and avoiding production losses.

[0046] Specifically, the shifting device 150 is used to drive the second rolling roller pair 140 to approach each other and form the second roller gap 141, so that the glass ribbon is output from the second roller gap 141; the shifting device 150 is also used to drive the first rolling roller pair 130 to move away from each other, so that the second rolling roller pair 140 rolls and forms the glass melt; the shifting device 150 is also used to drive the first rolling roller pair 130 and the second rolling roller pair 140 to rise synchronously, so that the feed pipe 120 is located between the first rolling roller pair 130, so as to facilitate the replacement of the first rolling roller pair 130 and preheat the new first rolling roller pair 130, and improve the rolling and forming effect of the second rolling roller pair 140. In this way, the online roll replacement of the first rolling roller pair 130 is realized conveniently and quickly, and there is no need to stop the machine during the roll replacement to ensure the output. In addition, the new first rolling roller pair 130 can be preheated during the roll replacement, which effectively shortens the production process recovery time and avoids output loss.

[0047] When the calendering equipment 100 operates normally, the spacing between the second calendering rollers 140 is relatively large, and the glass ribbon output from the gap 131 of the first pair of rollers passes downward through the gap between the second calendering rollers 140 and continues to move downward. During this process, the second calendering rollers 140 will not contact the glass ribbon, but will only be radiated with heat from the glass ribbon, thereby maintaining the preset process temperature so that the glass melt can be directly calendered when the rollers are changed online later.

[0048] When the calendering forming equipment 100 changes the rollers online, the shifting device 150 is first used to drive the second calendering roller pair 140 to move closer to each other, so as to reduce the spacing between the second calendering roller pair 140 and form a second roller pair gap 141, wherein the second roller pair gap 141 is equal to the first roller pair gap 131. At this time, the glass ribbon output from the first roller pair gap 131 passes downward through the second roller pair gap 141, and the second calendering roller pair 140 contacts the glass ribbon; then the shifting device 150 is used to drive the first calendering roller pair 130 to move closer to each other. The first rolling roller pair 130 is moved away from the first rolling roller pair 130 to increase the spacing between the first rolling roller pair 130, so that the glass melt output from the outlet 121 of the feed pipe 120 flows directly to the gap 141 of the second rolling roller pair without contacting the first rolling roller pair 130. At this time, the second rolling roller pair 140 rolls the glass melt output from the outlet 121 into a glass ribbon, and outputs the glass ribbon from the gap 141 of the second rolling roller pair. Then, the shifting device 150 is used to drive the first rolling roller pair 130 and the second rolling roller pair 140 to rise synchronously, so that the feed pipe 120 can be moved away from the first rolling roller pair 130 to increase the spacing between the first rolling roller pair 130 and the second rolling roller pair 140. 0 is located between the first calendering roller pair 130, and the second calendering roller pair 140 is moved up to the position of the original first calendering roller pair 130. At this time, there is no shielding above the first calendering roller pair 130, which is convenient for replacing the first calendering roller pair 130, and the second calendering roller pair 140 has a better calendering effect on the glass melt, ensuring product quality; then the first calendering roller pair 130 is replaced by a hoisting device. After the roller replacement is completed, the new first calendering roller pair 130 remains at the positions on both sides of the feeding pipe 120 unchanged, and the feeding pipe is used to replace the first calendering roller pair 130. 120°C, the new first calendering roller pair 130 is preheated; after the preheating is completed, the first calendering roller pair 130 reaches the preset process temperature, and the second calendering roller pair 140 can be used to continue the calendering operation, and the first calendering roller pair 130 remains in place, or the shifting device 150 can be used to drive the first calendering roller pair 130 and the second calendering roller pair 140 to perform a reset movement, so that the first calendering roller pair 130 resumes the calendering operation, and the second calendering roller pair 140 suspends the calendering operation. In this way, the calendering equipment 100 does not need to be stopped during the entire online roll change period, and it can continue to calender the glass melt into a glass ribbon, avoiding production losses and improving economic benefits.

[0049] It is worth noting that when the calendering forming equipment 100 operates normally, the distance from the outlet 121 of the feed tube 120 to the gap 131 of the first pair of rollers is the first distance; when the first calendering pair of rollers 130 move away from each other so that the glass molten output from the outlet 121 of the feed tube 120 flows directly to the gap 141 of the second pair of rollers, the distance from the outlet 121 of the feed tube 120 to the gap 141 of the second pair of rollers is the second distance; when the second calendering pair of rollers 140 moves up to the position of the original first calendering pair of rollers 130, the distance from the outlet 121 of the feed tube 120 to the gap 141 of the second pair of rollers is the third distance, and the third distance is equal to the first distance, that is, the preset downstream height of the glass molten flowing out of the outlet 121 of the feed tube 120. It can be seen that during the online roller changing process of the calendering forming equipment 100, the downstream height of the glass melt flowing out of the outlet 121 of the feed pipe 120 first increases and then decreases, and finally returns to the preset downstream height. In this process, the changing downstream height may affect the quality of the glass ribbon, causing the thickness of the glass ribbon to increase, and defects such as uneven thickness and low flatness appear on the plate surface. In this regard, the staff can remove the unqualified glass ribbon according to the on-site conditions to maximize the production while ensuring the product quality. In particular, in other embodiments, the heights of the first calendering roller pair 130 and the second calendering roller pair 140 can be adjusted separately to further accurately adjust the position of the first calendering roller pair 130 on the feed pipe 120 to obtain a better preheating effect of the first calendering roller pair 130; at the same time, it is also convenient to adjust the distance from the outlet 121 of the feed pipe 120 to the gap 141 of the second roller pair according to the temperature and flow rate of the glass liquid on site to obtain a better calendering effect.

[0050] Please refer to Figures 2 to 4 The shifting device 150 includes a lifting mechanism 151, a lifting frame 152, a first translation mechanism 153, and a second translation mechanism 154. The lifting mechanism 151 is installed on the frame 110 and connected to the lifting frame 152. The first translation mechanism 153 and the second translation mechanism 154 are both installed on the lifting frame 152. Specifically, the lifting mechanism 151 is used to synchronously drive the first translation mechanism 153 and the second translation mechanism 154 to rise or fall through the lifting frame 152. The first translation mechanism 153 is connected to the first calendering roller pair 130, and the second translation mechanism 154 is connected to the second calendering roller pair 140. The first translation mechanism 153 can drive the first calendering roller pair 130 to rise and fall during the lifting process, and the second translation mechanism 154 can drive the second calendering roller pair 140 to rise and fall during the lifting process.

[0051] In this embodiment, the driving direction of the first translation mechanism 153 is the same as the driving direction of the second translation mechanism 154. The driving direction of the first translation mechanism 153, the lifting direction of the lifting mechanism 151 and the axial direction of the first calendering roller 130 are perpendicular to each other, so as to realize the online roller changing function and prevent the various components of the calendering forming equipment 100 from interfering with each other during roller changing.

[0052] The lifting frame 152 includes a lifting plate 1521, a guide column 1522 and a guide sleeve 1523. The lifting mechanism 151 is connected to the lifting plate 1521, and the lifting mechanism 151 is used to drive the lifting plate 1521 to rise or fall. The guide column 1522 is connected to the frame 110 and slidably cooperates with the guide sleeve 1523. The lifting plate 1521 is connected to the guide sleeve 1523, and the guide sleeve 1523 can slide relative to the guide column 1522. The guide column 1522 can guide and limit the guide sleeve 1523, thereby limiting the lifting plate 1521 and ensuring the stability of the lifting process of the lifting plate 1521. Specifically, the first translation mechanism 153 and the second translation mechanism 154 are relatively arranged on both sides of the lifting plate 1521 to prevent the first translation mechanism 153 and the second translation mechanism 154 from interfering with each other.

[0053] In this embodiment, the first translation mechanism 153 and the first calendering roller pair 130 are both arranged above the lifting plate 1521, and the second translation mechanism 154 and the second calendering roller pair 140 are both arranged below the lifting plate 1521. The lifting plate 1521 can synchronously drive the first translation mechanism 153, the first calendering roller pair 130, the second translation mechanism 154 and the second calendering roller pair 140 to rise or fall during the lifting process, and the first translation mechanism 153 and the first calendering roller pair 130 arranged above the lifting plate 1521 can facilitate the online roller replacement of the first calendering roller pair 130.

[0054] The first translation mechanism 153 includes a first driving member 1531, a bidirectional lead screw 1532, a first nut 1533, a second nut 1534, a first mounting seat 1535, and a second mounting seat 1536. The first driving member 1531 is mounted on the lifting frame 152 and is in transmission connection with the bidirectional lead screw 1532. The first nut 1533 and the second nut 1534 have opposite rotation directions and both cooperate with the bidirectional lead screw 1532. The first driving member 1531 is used to drive the bidirectional lead screw 1532 to rotate, thereby driving the first nut 1533 and the second nut 1534 to move closer to or farther from each other along the axial direction of the bidirectional lead screw 1532, wherein the axial direction of the bidirectional lead screw 1532 is the driving direction of the first translation mechanism 153. Specifically, the first nut 1533 is connected to the first mounting seat 1535, the second nut 1534 is connected to the second mounting seat 1536, the first calendering roller pair 130 are respectively mounted on the first mounting seat 1535 and the second mounting seat 1536, the first mounting seat 1535 and the second mounting seat 1536 are both slidably matched with the lifting frame 152, and the first nut 1533 and the second nut 1534 can synchronously drive the first calendering roller pair 130 to approach or move away from each other through the first mounting seat 1535 and the second mounting seat 1536 in the process of approaching or moving away from each other. In this process, since the first mounting seat 1535 and the second mounting seat 1536 are both slidably matched with the lifting frame 152, the lifting frame 152 can guide and limit the first mounting seat 1535 and the second mounting seat 1536 to ensure the stability of the movement of the first calendering roller pair 130.

[0055] Furthermore, the first mounting seat 1535 is provided with a first slider (not shown in the figure), the second mounting seat 1536 is provided with a second slider (not shown in the figure), and the lifting plate 1521 of the lifting frame 152 is provided with a guide rail (not shown in the figure) extending along the driving direction of the first translation mechanism 153. The extension direction of the guide rail is the same as the extension direction of the bidirectional screw 1532. The first slider and the second slider are both matched with the guide rail. The first mounting seat 1535 can slide relative to the lifting frame 152 through the cooperation of the first slider and the guide rail, and the second mounting seat 1536 can slide relative to the lifting frame 152 through the cooperation of the second slider and the guide rail, so as to realize the function of the first calendering pair of rollers 130 approaching or moving away from each other.

[0056] In this embodiment, the specific structure of the second translation mechanism 154 is the same as the specific structure of the first translation mechanism 153, and will not be repeated here.

[0057] The lifting mechanism 151 includes a second driving member 1511, a transmission screw 1512 and a third nut 1513. The second driving member 1511 is mounted on the frame 110 and connected to the transmission screw 1512. The third nut 1513 cooperates with the transmission screw 1512 and is connected to the lifting frame 152. The axial direction of the transmission screw 1512 is the lifting direction of the lifting mechanism 151. The second driving member 1511 is used to drive the transmission screw 1512 to rotate, thereby driving the third nut 1513 to move along the axial direction of the transmission screw 1512, and then synchronously driving the first translation mechanism 153 and the second translation mechanism 154 to rise or fall through the lifting frame 152. In this embodiment, the transmission screw 1512 is extended in the vertical direction. The second driving member 1511 can drive the lifting frame 152, the first translation mechanism 153 and the second translation mechanism 154 to rise or fall in the vertical direction through the cooperation of the transmission screw 1512 and the third nut 1513.

[0058] Please continue to refer to Figure 1 and Figure 2 Preferably, the calendering device 100 further includes a first driving device 160, a second driving device (not shown), a third driving device 170 and a fourth driving device (not shown). The first calendering roller pair 130 includes a first calendering roller 132 and a second calendering roller 133 arranged side by side, and a first roller gap 131 is formed between the first calendering roller 132 and the second calendering roller 133. The first calendering roller 132 is rotatably mounted on the first mounting seat 1535, and the second calendering roller 133 is rotatably mounted on the second mounting seat 1536; the second calendering roller pair 140 includes a third calendering roller 142 and a fourth calendering roller 143 arranged side by side, and a second roller gap 141 is formed between the third calendering roller 142 and the fourth calendering roller 143.

[0059] Specifically, the first drive device 160 is connected to the first calendering roller 132, and the second drive device is connected to the second calendering roller 133. The first drive device 160 is used to drive the first calendering roller 132 to rotate in one direction, usually clockwise; the second drive device is used to drive the second calendering roller 133 to rotate in another direction, usually counterclockwise, to achieve relative rotation of the first calendering roller pair 130, which is convenient for calendering. Correspondingly, the third drive device 170 is connected to the third calendering roller 142, and the fourth drive device is connected to the fourth calendering roller 143. The third drive device 170 is used to drive the third calendering roller 142 to rotate in one direction, usually clockwise; the fourth drive device is used to drive the fourth calendering roller 143 to rotate in another direction, usually counterclockwise, to achieve relative rotation of the second calendering roller pair 140, which is convenient for calendering.

[0060] Please refer to Figures 5 to 7The first driving device 160 includes a third driving member 161, a universal joint 162 and a quick release mechanism 163. The third driving member 161 is connected to the first calendering roller 132 through the universal joint 162 and the quick release mechanism 163 in turn, and the third driving member 161 can drive the first calendering roller 132 to rotate through the universal joint 162 and the quick release mechanism 163 in turn. Among them, the universal joint 162 is used to realize the power transmission with variable angle, so as to flexibly adjust the power input direction of the third driving member 161, so that the installation position of the third driving member 161 is flexible and changeable, which is conducive to saving space and realizing anti-interference; the quick release mechanism 163 is used to realize the rapid disassembly and assembly of the universal joint 162 and the first calendering roller 132, so as to improve the efficiency of online roller changing.

[0061] The quick release mechanism 163 includes a quick release plug 164 and a quick release socket 165. One of the quick release plug 164 and the quick release socket 165 is connected to the universal joint 162, and the other is connected to the first calendering roller 132. The quick assembly of the quick release plug 164 and the quick release socket 165 realizes the quick installation of the universal joint 162 and the first calendering roller 132. Specifically, the quick-release plug 164 is provided with a plug-in portion 1641, and the quick-release socket 165 is provided with a mating cavity 1651 and a clearance groove 1652 connected to the mating cavity 1651. A support 1653 is provided in the mating cavity 1651. The plug-in portion 1641 is used to extend into the mating cavity 1651 through the clearance groove 1652 to achieve rapid assembly of the quick-release plug 164 and the quick-release socket 165. The plug-in portion 1641 is also used to abut against the support 1653 to apply force to the quick-release socket 165 through the support 1653, thereby achieving a transmission function.

[0062] In this embodiment, the universal joint 162 is connected to the quick release plug 164, and the first calendering roller 132 is connected to the quick release socket 165. The universal joint 162 can apply torque to the first calendering roller 132 through the cooperation of the quick release plug 164 and the quick release socket 165 to drive the first calendering roller 132 to rotate. However, it is not limited to this. In other embodiments, the universal joint 162 can also be connected to the quick release socket 165. In this case, the first calendering roller 132 is connected to the quick release plug 164, and the transmission function can also be realized.

[0063] During the assembly process of the quick-release plug 164 and the quick-release socket 165, firstly, the positions of the plug-in portion 1641 and the clearance groove 1652 are aligned, and the quick-release plug 164 is brought close to the quick-release socket 165, so that the plug-in portion 1641 extends into the matching cavity 1651 through the clearance groove 1652; then, the third driving member 161 is used to drive the quick-release plug 164 to rotate through the universal joint 162, so that the plug-in portion 1641 and the clearance groove 1652 are misaligned, and the plug-in portion 1641 is abutted against the support 1653, so as to complete the assembly; thereafter, the third driving member 161 can drive the first calendering roller 132 to rotate through the universal joint 162, the quick-release plug 164 and the quick-release socket 165 in turn, so as to facilitate calendering molding. On the contrary, during the disassembly process of the quick-release plug 164 and the quick-release socket 165, the third driving member 161 is first used to drive the quick-release plug 164 to rotate in the opposite direction through the universal joint 162, so that the plug-in portion 1641 is separated from the support 1653, and the positions of the plug-in portion 1641 and the clearance groove 1652 correspond to each other; then the quick-release plug 164 is moved away from the quick-release socket 165, so that the plug-in portion 1641 is retracted from the clearance groove 1652 to the matching cavity 1651, and the disassembly is completed. In this way, the assembly process and the disassembly process of the quick-release mechanism 163 are simple and fast, which is convenient for quickly realizing online roller replacement and improving roller replacement efficiency.

[0064] Specifically, the number of the plug-in parts 1641, the clearance grooves 1652 and the support 1653 are all multiple, and the multiple clearance grooves 1652 are distributed in a ring array, and the multiple plug-in parts 1641 are distributed in a ring array. Each clearance groove 1652 is used for a plug-in part 1641 to extend into, and each support 1653 is used to abut against a plug-in part 1641. Multiple plug-in parts 1641 and multiple support 1653 work together to ensure the reliability of the transmission process. In this embodiment, the number of the plug-in parts 1641, the clearance grooves 1652 and the support 1653 are all three, but it is not limited to this. In other embodiments, the number of the plug-in parts 1641, the clearance grooves 1652 and the support 1653 can be four or two, and the number of the plug-in parts 1641, the clearance grooves 1652 and the support 1653 is not specifically limited.

[0065] In this embodiment, the specific structures of the second driving device, the third driving device 170 and the fourth driving device are the same as the specific structure of the first driving device 160, and are not described again herein.

[0066] Preferably, the calendering molding equipment 100 further includes an auxiliary heating element (not shown), which is installed on the frame 110 and is used to perform auxiliary heating on the first calendering roller pair 130. Specifically, after the first calendering roller pair 130 is replaced, the feed pipe 120 is located between the new first calendering roller pair 130. At this time, the high-temperature glass melt in the feed pipe 120 mainly preheats the new first calendering roller pair 130, and the auxiliary heating element performs auxiliary preheating on the first calendering roller pair 130, so as to further shorten the production process recovery time and avoid production loss. In this embodiment, the auxiliary heating element is an electric heating element, which performs auxiliary heating on the first calendering roller pair 130 by electric heating.

[0067] Please continue to refer to Figure 1 and Figure 2 Preferably, the calendering equipment 100 also includes a steering roller 180, which is rotatably mounted on the frame 110. The steering roller 180 is arranged below the second calendering roller pair 140 and is arranged parallel to the second calendering roller pair 140. The steering roller 180 is used to drive the glass ribbon that has been calendered to turn so as to adjust the traveling direction of the glass ribbon and facilitate its delivery to the next process.

[0068] Furthermore, the calendering molding equipment 100 also includes a lifting component 190, which is installed on the frame 110 and connected to the steering roller 180. The lifting component 190 is used to drive the steering roller 180 to rise or fall to adjust the height of the steering roller 180 to facilitate the steering function.

[0069] In this embodiment, the specific structure of the lifting assembly 190 is the same as the specific structure of the lifting mechanism 151, and will not be repeated here.

[0070] Preferably, the calendering equipment 100 also includes running wheels 200, which are installed at the bottom of the frame 110. The frame 110 can be moved by the running wheels 200 to adjust the position of the frame 110, thereby adjusting the position of the entire calendering equipment 100, which is convenient for shifting and transportation.

[0071] In this embodiment, the first driving member 1531, the second driving member 1511 and the third driving member 161 are all driving motors, but are not limited to this. In other embodiments, the first driving member 1531, the second driving member 1511 and the third driving member 161 may all be pneumatic motors or hydraulic motors, and there is no specific limitation on the types of the first driving member 1531, the second driving member 1511 and the third driving member 161.

[0072] In the rolling forming equipment 100 provided by the embodiment of the present invention, the shifting device 150 is installed on the frame 110 and is connected to the first rolling roller pair 130 and the second rolling roller pair 140 at the same time. The first rolling roller pair 130 and the second rolling roller pair 140 are arranged in parallel, and a first roller gap 131 is arranged between the first rolling roller pair 130. The first rolling roller pair 130 is used to roll the glass melt output from the outlet 121 of the feeding pipe 120 into a glass ribbon, and output the glass ribbon from the first roller gap 131; the shifting device 150 is used to drive the second rolling roller pair 140 to approach each other and form the second roller gap 141. The shifting device 150 is also used to drive the first rolling roller pair 130 to move away from each other, so that the second rolling roller pair 140 rolls the glass melt and outputs the glass ribbon from the second roller gap 141. Compared with the prior art, the calendering forming equipment 100 provided by the present invention adopts the first calendering roller pair 130 and the second calendering roller pair 140 arranged in parallel and the shifting device 150 connected to the first calendering roller pair 130 and the second calendering roller pair 140 at the same time, so that the first calendering roller pair 130 can be replaced online without stopping during the roller replacement, thereby ensuring the output. This makes the glass production line have high production efficiency and high output, meeting the requirements of mass production.

[0073] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A calendering device, characterized in that: The invention comprises a frame, a first rolling roller pair, a second rolling roller pair and a shifting device, wherein the shifting device is installed on the frame and connected to the first rolling roller pair and the second rolling roller pair at the same time, the first rolling roller pair and the second rolling roller pair are arranged in parallel, a first roller gap is arranged between the first rolling roller pair, and the first rolling roller pair is used to roll the glass melt output from the outlet of the feeding pipe into a glass ribbon, and output the glass ribbon from the first roller gap; The shifting device is used to drive the second rolling roller pair to approach each other and form a second roller gap. The shifting device is also used to drive the first rolling roller pair to move away from each other so that the second rolling roller pair can roll the glass melt into shape and output the glass ribbon from the second roller gap.

2. The calendering equipment according to claim 1, characterized in that: The first calendering roller pair is arranged above the second calendering roller pair, and the shifting device is also used to drive the first calendering roller pair and the second calendering roller pair to rise so that the feed pipe is located between the first calendering roller pair.

3. The calendering equipment according to claim 1, characterized in that: The shifting device includes a lifting mechanism, a lifting frame, a first translation mechanism and a second translation mechanism. The lifting mechanism is installed on the frame and connected to the lifting frame. The first translation mechanism and the second translation mechanism are both installed on the lifting frame. The first translation mechanism is connected to the first calendering roller pair, and the second translation mechanism is connected to the second calendering roller pair.

4. The calendering equipment according to claim 3, characterized in that: The driving direction of the first translation mechanism is the same as the driving direction of the second translation mechanism. The driving direction of the first translation mechanism, the lifting direction of the lifting mechanism and the axial direction of the first calendering roller pair are perpendicular to each other.

5. The calendering equipment according to claim 3, characterized in that: The lifting mechanism includes a second driving member, a transmission screw and a third nut. The second driving member is installed on the frame and connected to the transmission screw. The third nut cooperates with the transmission screw and is connected to the lifting frame.

6. The calendering equipment according to claim 3, characterized in that: The lifting frame includes a lifting plate, a guide column and a guide sleeve. The guide column is connected to the frame and slidably cooperates with the guide sleeve. The lifting plate is connected to the guide sleeve. The first translation mechanism and the second translation mechanism are relatively arranged on both sides of the lifting plate.

7. The calendering equipment according to claim 3, characterized in that: The first translation mechanism includes a first driving member, a bidirectional screw, a first nut, a second nut, a first mounting seat and a second mounting seat. The first driving member is installed on the lifting frame and is transmission-connected to the bidirectional screw. The first nut and the second nut have opposite rotation directions and both cooperate with the bidirectional screw. The first nut is connected to the first mounting seat, and the second nut is connected to the second mounting seat. The first calendering roller pair is respectively installed on the first mounting seat and the second mounting seat. The first mounting seat and the second mounting seat both slide with the lifting frame.

8. The calendering equipment according to claim 7, characterized in that: The first mounting seat is provided with a first slider, the second mounting seat is provided with a second slider, the lifting frame is provided with a guide rail extending along the driving direction of the first translation mechanism, and the first slider and the second slider are both matched with the guide rail.

9. The calendering equipment according to claim 1, characterized in that: The calendering forming equipment also includes a first drive device, a second drive device, a third drive device and a fourth drive device. The first calendering roller pair includes a first calendering roller and a second calendering roller arranged side by side. The second calendering roller pair includes a third calendering roller and a fourth calendering roller arranged side by side. The first drive device is connected to the first calendering roller in a transmission manner, the second drive device is connected to the second calendering roller in a transmission manner, the third drive device is connected to the third calendering roller in a transmission manner, and the fourth drive device is connected to the fourth calendering roller in a transmission manner.

10. The calendering equipment according to claim 9, characterized in that: The first driving device comprises a third driving member, a universal joint and a quick release mechanism, and the third driving member is connected to the first calendering roller via the universal joint and the quick release mechanism in sequence.

11. The calendering equipment according to claim 10, characterized in that: The quick-release mechanism includes a quick-release plug and a quick-release socket, one of which is connected to the universal joint, and the other is connected to the first calendering roller, the quick-release plug is provided with a plug-in portion, the quick-release socket is provided with a matching cavity and a clearance groove connected to the matching cavity, a support platform is provided in the matching cavity, the plug-in portion is used to extend into the matching cavity through the clearance groove, and the plug-in portion is also used to abut against the support platform.

12. The calendering equipment according to claim 11, characterized in that: There are multiple numbers of the plug-in parts, the clearance grooves and the supporting platforms, and the multiple clearance grooves are distributed in a ring array. Each of the clearance grooves is used for one of the plug-in parts to extend into, and each of the supporting platforms is used to abut against one of the plug-in parts.

13. The calendering equipment according to claim 1, characterized in that: The calendering equipment further comprises an auxiliary heating element, which is mounted on the frame and is used for auxiliary heating of the first calendering roller pair.

14. The calendering equipment according to claim 1, characterized in that: The calendering equipment also includes a steering roller, which is rotatably mounted on the frame, and is arranged below the second calendering roller pair and parallel to the second calendering roller pair.

15. The calendering equipment according to claim 1, characterized in that: The calendering forming equipment also includes a running wheel, and the running wheel is installed at the bottom of the frame.

16. A glass production line, characterized in that: It comprises the calendering forming equipment as described in any one of claims 1 to 15.