Movable vertical scraper bucket trash remover

Abstract

The invention relates to the technical field of water body trash removal, in particular to a movable vertical scraper bucket trash remover which comprises a trash rack part installed in a flow channel and walking parts installed on the two sides of an opening in the upper end of the flow channel, and a rack with a cab fixed inside is movably assembled at the upper ends of the walking parts. According to the movable type vertical scraper bucket trash remover, the bucket component designed through an electric control overturning structure is adopted, overturning can be conducted at the blocking position of the trash rack, lifting adjustment is convenient, and resistance is reduced; the cutting mechanism can be controlled to turn over to be close to the trash rack component through the upwards-turned bucket component, the cutting and separating effect is improved, and magazine separation is conveniently controlled; and a detachable slag collecting box is installed on the outer side of the transverse lifting frame, separated impurities can be separated and collected, and lifting and cleaning in the later period are facilitated.

Description

Technical Field

[0001] The invention relates to the technical field of water body pollution cleaning, in particular to a mobile vertical rake bucket pollution cleaning machine. Background Art

[0002] Vertical scraper bucket garbage cleaning machine is a commonly used garbage cleaning device for trash racks in water conservancy and hydropower projects, thermal power plants, metallurgy, pumping stations, chemical industry and municipal engineering water supply and drainage systems. It can remove large objects such as weeds, dead leaves, garbage and small animals in urban sewage, ensure the water inlet cross-section and flow rate, reduce head loss, meet the working requirements of subsequent equipment for water purification and water pumps, and improve the working efficiency of the unit.

[0003] The trash bucket cleaning device is controlled by the driver to move horizontally along the flow channel, and then the trash bucket is raised and lowered to move along the trash rack component inside the flow channel to clean and discharge the larger debris on the surface of the trash rack.

[0004] However, the dirt cleaning devices currently available on the market cannot be precisely controlled according to the location of the debris, which makes the equipment control very inconvenient, the energy consumption is very serious, the cleaning cost is high, and the impurities cannot be separated and collected quickly after cleaning, and the functionality is relatively limited. Summary of the invention

[0005] The technical problem to be solved by the present invention is that the control of the dirt cleaning device for the rice cake hopper currently on the market is not precise enough, the energy consumption is very wasteful, the cleaning cost is high, and the functionality is relatively limited.

[0006] The technical solution adopted by the present invention to solve the technical problem is: a mobile vertical scraper bucket garbage cleaning machine, comprising a trash rack component installed inside a flow channel and a walking component installed on both sides of the upper opening of the flow channel, the upper end of the walking component is movably equipped with a frame with an internal fixed cab, a trash bucket component is arranged inside the frame at the rear side of the cab, a winch lifting component for controlling the trash bucket component is fixedly installed on both sides of the upper surface of the frame, inner guide rails are fixedly installed on both sides of the trash bucket component inside the frame, and an electric guide push mechanism for controlling the trash bucket component is fixedly installed on the front side wall of the frame; The slag bucket component includes a horizontal lifting frame with a lifting ring connected to the upper end, an electric-controlled flip adjustment frame movably installed inside the horizontal lifting frame, an electric-controlled conveyor belt movably installed on the electric-controlled flip adjustment frame, an electric-controlled cutting and separation device movably mounted on the side wall of the electric-controlled flip adjustment frame through an installation bracket, and a detachable slag collecting box mounted on the outside of the horizontal lifting frame.

[0007] The bottom electric drive wheel groups cooperating with the traveling parts are movably mounted on both sides of the lower end of the frame through the bottom side frame.

[0008] The inner guide rail comprises an oblique guide frame welded and fixed on the inner walls of both sides of the frame, a longitudinal guide frame fixed on the lower end of the oblique guide frame and a plurality of back support frames fixed on the inner side of the longitudinal guide frame.

[0009] The inner end of the inclined guide frame has a rear guide plate bent toward the rear side of the cake bucket component, and the side wall of the longitudinal guide frame has a front guide plate bent toward the front and rear sides of the cake bucket component.

[0010] The electrically controlled flip adjustment frame comprises a flip assembly frame axially movably connected to the inside of the horizontal lifting frame and a bottom adjustment support rod movably installed inside the horizontal lifting frame, wherein the extended end of the bottom adjustment support rod is movably connected to the lower end of the flip assembly frame.

[0011] The electrically controlled conveyor belt comprises a plurality of electrically controlled driving wheels movably mounted on the inner side of a flip assembly frame, a driven supporting wheel, a flexible material guide belt and an external supporting frame movably mounted on the outer side of the flexible material guide belt.

[0012] An external hanger for mounting a detachable slag collecting box is welded and fixed on the outer side surface of the horizontal lifting frame. The detachable slag collecting box is fixedly assembled with the horizontal lifting frame by being sleeved on the external hanger through an assembly frame of the connecting surface.

[0013] A pressure control module for controlling the electric-controlled conveyor belt and the electric-controlled cutting and separating device is fixed on the inner side of the flip assembly frame, which is located inside the electric-controlled conveyor belt.

[0014] The electric push guide mechanism includes an electrically controlled translation support rod fixed on the front side wall of the frame, a lateral translation guide rail located inside the frame, and a sliding push guide roller slidably assembled inside the lateral translation guide rail. The protruding end of the electrically controlled translation support rod is fixedly connected to the outer side of the sliding push guide roller.

[0015] A strip-shaped water guide hole is provided inside the horizontal lifting frame.

[0016] The beneficial effects of the present invention are: (1) The mobile vertical rake bucket trash cleaning machine of the present invention adopts an electrically controlled flip structure design of the trash bucket component, which can be flipped at the blocked position of the trash rack, making it easy to adjust the lifting and lowering and reducing the resistance; (2) By turning the trash bucket upward, the cutting mechanism can be controlled to turn close to the trash rack component, thereby improving the cutting and separation effect and facilitating the control of the separation of the trash; (3) A detachable slag collecting box is installed on the outside of the horizontal lifting frame to separate and collect the separated impurities, making it convenient for later lifting and cleaning; (4) The electrically controlled conveyor belt and electrically controlled cutting and separation device on the hopper are automatically started according to the actual location of impurities, which improves control accuracy and reduces energy consumption for cleaning; (5) The inner guide rail can enhance the stability and operation effect of the hopper during the lifting and discharge process; (6) By adopting close-range operation, control is more convenient and accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0018] Figure 1 It is a structural schematic diagram of the present invention.

[0019] Figure 2 It is a side view of the present invention.

[0020] Figure 3 It is a structural schematic diagram of the cake bucket component in the present invention.

[0021] Figure 4 It is a structural schematic diagram of the electric-controlled flip adjustment frame in the present invention.

[0022] Figure 5 It is a schematic diagram of the internal structure of the cake bucket component in the present invention. DETAILED DESCRIPTION

[0023] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The mobile vertical scraper bucket trash cleaning machine shown in the figure comprises a trash rack component 1 installed inside the flow channel and a walking component 2 installed on both sides of the upper end opening of the flow channel, a frame 4 with a fixed cab 3 inside is movably mounted on the upper end of the walking component 2, a trash bucket component 5 is arranged inside the frame 4 at the rear side of the cab 3, a winch lifting component 6 for controlling the trash bucket component 5 is fixedly mounted on both sides of the upper surface of the frame 4, an inner guide rail 7 is fixedly mounted on both sides of the trash bucket component 5 inside the frame 4, and an electric guide and thrust mechanism 8 for controlling the trash bucket component 5 is fixedly mounted on the front side wall of the frame 4; In order to cooperate with the cleaning, the slag bucket component 5 includes a horizontal lifting frame 51 with a lifting ring connected to the upper end, an electric-controlled flip adjustment frame 52 movably installed inside the horizontal lifting frame 51, an electric-controlled conveyor belt 53 movably installed on the electric-controlled flip adjustment frame 52, an electric-controlled cutting and separation device 54 movably mounted on the side wall of the electric-controlled flip adjustment frame 52 through an installation bracket, and a detachable slag collecting box 55 mounted on the outside of the horizontal lifting frame 51.

[0026] Working principle: After the unfiltered water enters the surface water intake, the suspended debris is intercepted by the trash rack component 1. The trash cleaning machine's hopper component 5 descends to remove the debris, and then pours the debris into the detachable slag collection box 55. The trash cleaning machine walks on the rail to each trash rack component 1 and rakes the debris. A series of actions can be taken automatically or manually. In addition, the machine is also equipped with limit, anti-turnover, overload protection and alarm systems, which are safe and reliable to achieve the purpose of removing debris.

[0027] In order to cooperate with the translation adjustment, thereby expanding the scope of cleaning and facilitating movement on the walking part 2, the bottom electric drive wheel group 9 that cooperates with the walking part 2 is movably assembled on both sides of the lower end of the frame 4 through the bottom side frame.

[0028] In order to coordinate guidance and support, the inner guide rail 7 includes an oblique guide frame 71 welded and fixed on the inner walls of both sides of the frame 4, a longitudinal guide frame 72 fixed on the lower end of the oblique guide frame 71 and 8 back support frames 73 fixed on the inner side of the longitudinal guide frame 72.

[0029] The longitudinal guide frame 72 is supported on the outside of the trash rack component 1 by a back support frame 73 .

[0030] In order to cooperate with the inner and outer side support and limitation, the inner end of the inclined guide frame 71 has a rear guide plate 74 bent toward the rear side of the cake bucket component 5, and the side wall of the longitudinal guide frame 72 has a front guide plate 75 bent toward the front and rear sides of the cake bucket component 5.

[0031] In order to cooperate with the angle flip adjustment, the electrically controlled flip adjustment frame 52 includes a flip assembly frame 521 axially movably connected to the inside of the horizontal lifting frame 51 and a bottom adjustment support rod 522 movably installed inside the horizontal lifting frame 51, and the protruding end of the bottom adjustment support rod 522 is movably connected to the lower end of the flip assembly frame 521.

[0032] In order to cooperate with the electrically controlled material conveying, the electrically controlled conveyor belt 53 includes 20 electrically controlled driving wheels 531 movably installed on the inner side of the flip assembly frame 521, a driven support wheel 532, a flexible material guide belt 533 and an external support frame 534 movably installed on the outer side of the flexible material guide belt 533.

[0033] The electrically controlled driving wheel 531 drives the flexible guide belt 533 to run along the driven supporting wheel 532 through electric drive. When the flexible guide belt 533 runs, the impurities are separated from the water-facing surface of the trash rack component 1 through the external supporting frame 534 on its outside, and finally fall into the detachable slag collecting box 55.

[0034] In order to facilitate loading and unloading, an external bracket 56 for installing a detachable slag collecting box 55 is welded and fixed on the outer side of the horizontal lifting frame 51. The detachable slag collecting box 55 is fixedly assembled with the horizontal lifting frame 51 by being sleeved on the external bracket 56 through the assembly frame of the connecting surface.

[0035] A weighing module may be provided on the inner bottom surface of the external hanger 56 to monitor the weight of the detachable slag collecting box 55, thereby facilitating timely measurement of the residual volume inside the box and facilitating lifting and cleaning.

[0036] In order to cooperate with precise pressure control, a pressure control module 57 for controlling the electric-controlled conveyor belt 53 and the electric-controlled cutting and separating device 54 is fixed on the inner side of the flip assembly frame 521 inside the electric-controlled conveyor belt 53 .

[0037] When the bottom adjustment support rod 522 controls the lower end of the flip assembly frame 521 to flip toward the trash rack component 1 by telescoping, the impurities on the barrier side will be squeezed to the electric control conveyor belt 53, and then squeezed to the pressure control module 57, and then the pressure control module 57 at this position will start the electric control conveyor belt 53 and the electric control cutting and separation device 54 at the corresponding position, and temporarily close the bottom adjustment support rod 522. In this way, the purpose of precise control and avoiding energy waste is achieved.

[0038] In order to guide the horizontal position of the rice cake bucket component 5, the electric guide mechanism 8 includes an electrically controlled translation support rod 81 fixed on the front side wall of the frame 4, a lateral translation guide rail 82 located inside the frame 4, and a sliding guide roller 83 slidably assembled inside the lateral translation guide rail 82. The protruding end of the electrically controlled translation support rod 81 is fixedly connected to the outer side of the sliding guide roller 83.

[0039] The electrically controlled translation support rod 81 controls the sliding guide roller 83 to slide and adjust along the inside of the lateral translation guide rail 82 by telescopic control.

[0040] In order not to affect the water conduction, a strip-shaped water conduction hole 58 is opened inside the horizontal lifting frame 51 .

[0041] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A mobile vertical bucket trash cleaning machine, comprising a trash rack component (1) installed inside a flow channel and a walking component (2) installed on both sides of an opening at an upper end of the flow channel, wherein: The upper end of the walking part (2) is movably equipped with a frame (4) in which the cab (3) is fixed, a bucket part (5) is arranged inside the frame (4) at the rear side of the cab (3), winch lifting parts (6) for controlling the bucket part (5) are fixedly equipped on both sides of the upper surface of the frame (4), inner guide rails (7) are fixedly equipped on both sides of the bucket part (5) inside the frame (4), and an electric guide mechanism (8) for controlling the bucket part (5) is fixedly installed on the front side wall of the frame (4); The slag bucket component (5) includes a horizontal lifting frame (51) with a lifting ring connected to the upper end, an electrically controlled flip adjustment frame (52) movably installed inside the horizontal lifting frame (51), an electrically controlled feeding belt (53) movably installed on the electrically controlled flip adjustment frame (52), an electrically controlled cutting and separating device (54) movably mounted on the side wall of the electrically controlled flip adjustment frame (52) via a mounting bracket, and a detachable slag collecting box (55) mounted on the outer side of the horizontal lifting frame (51).

2. The mobile vertical bucket cleaning machine according to claim 1 is characterized in that: The lower ends of the frame (4) are movably equipped with bottom electric drive wheel groups (9) that match the walking parts (2) via bottom side frames.

3. The mobile vertical bucket cleaning machine according to claim 1 is characterized in that: The inner guide rail (7) comprises an oblique guide frame (71) welded and fixed to the inner walls on both sides of the frame (4), a longitudinal guide frame (72) fixed to the lower end of the oblique guide frame (71), and a plurality of back support frames (73) fixed to the inner side surface of the longitudinal guide frame (72).

4. The mobile vertical bucket cleaning machine according to claim 3 is characterized in that: The inner end of the inclined guide frame (71) has a rear guide plate (74) bent toward the rear side of the cake bucket component (5), and the side wall of the longitudinal guide frame (72) has a front guide plate (75) bent toward the front and rear sides of the cake bucket component (5).

5. The mobile vertical bucket cleaning machine according to claim 1 is characterized in that: The electrically controlled flip adjustment frame (52) comprises a flip assembly frame (521) axially movably connected to the interior of the horizontal lifting frame (51) and a bottom adjustment support rod (522) movably installed inside the horizontal lifting frame (51), wherein the extended end of the bottom adjustment support rod (522) is movably connected to the lower end of the flip assembly frame (521).

6. The mobile vertical bucket cleaning machine according to claim 5 is characterized in that: The electrically controlled conveyor belt (53) comprises a plurality of electrically controlled drive wheels (531) movably mounted on the inner side of a flip assembly frame (521), a driven support wheel (532), a flexible material guide belt (533), and an external support frame (534) movably mounted on the outer side of the flexible material guide belt (533).

7. The mobile vertical bucket cleaning machine according to claim 5 is characterized in that: An external hanger (56) for mounting a detachable slag collecting box (55) is welded and fixed on the outer side surface of the horizontal lifting frame (51); the detachable slag collecting box (55) is fixedly assembled with the horizontal lifting frame (51) by being sleeved on the external hanger (56) via an assembly frame on the connection surface.

8. The mobile vertical bucket cleaning machine according to claim 5 is characterized in that: A pressure control module (57) for controlling the electrically controlled conveyor belt (53) and the electrically controlled cutting and separating device (54) is fixed on the inner side surface of the flip assembly frame (521) and located inside the electrically controlled conveyor belt (53).

9. The mobile vertical bucket cleaning machine according to claim 1 is characterized in that: The electric push guide mechanism (8) comprises an electric-controlled translation support rod (81) fixed on the front side wall of the frame (4), a lateral translation guide rail (82) located inside the frame (4), and a sliding push guide roller (83) slidably assembled inside the lateral translation guide rail (82), and the extended end of the electric-controlled translation support rod (81) is fixedly connected to the outer side of the sliding push guide roller (83).

10. The mobile vertical bucket cleaning machine according to claim 1 is characterized in that: The transverse lifting frame (51) is provided with a strip-shaped water guide hole (58) inside.

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