Intelligent pile driver for civil engineering construction
Through the design of the intelligent pile driver, the coordination of the installation plate, driven gear and other components has been solved, and the problems of inconvenient operation and poor stability of the pile driver in the existing technology have been achieved, and the automatic adjustment of the arc-shaped clamp and the complete drilling of the pile body are realized. It improves the stability and intelligent effect of the pile driver.
Patent Information
- Application Number
- CN202411549760.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-01-07
AI Technical Summary
Existing pile drivers are inconvenient to operate when dealing with pile columns of different sizes, and the stability of the guide ring is poor, which can easily lead to pile body deviation and structural damage.
An intelligent pile driver was designed, using the mutual cooperation of components such as mounting plates, driven gears, servo motors, drive gears, ring plates, fixed grooves, rotary motors, adjustment rods, arc-shaped clamps and other components to realize the arc-shaped clamps. Automatic adjustment and complete intrusion of piles improve stability and intelligent effects.
Automatic separation between arc-shaped clamps and pile bodies is realized, avoiding affecting the complete inflow of pile bodies, improving the stability and intelligent operation of pile drivers, reducing friction, and ensuring accurate positioning and safe operation of pile bodies.
Smart Images

Figure CN119266222A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of pile drivers, in particular to an intelligent pile driver for civil engineering construction. Background Art
[0002] Pile drivers are usually required in civil engineering construction to hammer the pile into the ground. Common pile drivers include diesel hammer pile drivers, which achieve the effect of piling by repeatedly hitting the upper end of the pile column. In order to prevent the pile from deflecting when it is just driven into the ground, a guide structure is set to guide it.
[0003] According to the publication number: CN113073647A, a pile driver that is easy to operate for construction engineering relates to the technical field of construction engineering equipment. Aiming at the problem that the existing pile driver is inconvenient to operate when encountering pile columns of different sizes, the following scheme is proposed, which includes a pile driver body and a pile column, the pile column is located on one side of the pile driver body and below the pile hammer of the pile driver body, the pile frame of the pile driver body is fixedly installed with a hydraulic telescopic rod close to the side wall of the pile column, the bottom end of the hydraulic telescopic rod is fixedly installed with a support plate, and the support plate is fixedly installed with a guide ring away from the side wall of the pile driver body.
[0004] The pile driver in the above case uses a guide ring to ensure that the pile body will not deviate when it is driven into the ground. However, the guide ring will limit the pile body from being completely driven into the ground, thus affecting the operation of the pile driver. At the same time, the guide ring has poor stability during use and is prone to damage to the entire guide structure due to collision during pile movement. For this reason, we provide an intelligent pile driver for civil engineering construction. Summary of the invention
[0005] The purpose of the present invention is to provide an intelligent pile driver for civil engineering construction to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above object, the present invention provides the following technical solution: an intelligent pile driver for civil engineering construction, comprising:
[0007] frame;
[0008] A driving adjustment mechanism, the driving adjustment mechanism is arranged on the left side of the frame, the driving adjustment mechanism comprises a mounting plate, the mounting plate is arranged on the left side of the frame, and a rotatable driven gear is arranged below the mounting plate;
[0009] A telescopic connection mechanism, the telescopic connection mechanism is arranged below the driven gear, the telescopic connection mechanism comprises a fixed shell, the fixed shell is arranged below the driven gear, and a movable movable plate is arranged inside the fixed shell;
[0010] The limiting guide mechanism is arranged on the right side of the fixed shell, and the limiting guide mechanism includes a connecting shell, and the connecting shell is arranged on the right side of the movable plate. Two movable arc-shaped clamping blocks are arranged on the right side of the connecting shell for clamping and positioning the pile body.
[0011] Preferably, connecting plates are installed on both the front and rear sides of the bottom of the mounting plate, a servo motor is installed on the front side of the front connecting plate, the rear end of the servo motor output shaft passes through the connecting plate on the front side and extends to the outside thereof, and the rear end of the servo motor output shaft is installed with a driving gear that meshes with the driven gear.
[0012] Preferably, an annular plate is installed on the inner wall of the driven gear, and the front and back sides of the annular plate are rotatably connected to the bearings in the grooves on the inner walls of the two connecting plates through a rotating shaft. A fixing groove is opened inside the annular plate, and a rotating motor is installed at the bottom of the inner wall of the fixing groove. An adjusting rod is installed at the top of the output shaft of the rotating motor, and an adjusting block is threadedly connected to the surface of the adjusting rod, and a movable block is on the left side of the adjusting block.
[0013] Preferably, a clamping block is installed on the top of the movable block, and a reinforcing block is installed on the bottom of the driving gear. A clamping slot matching the clamping block is provided at the bottom of the reinforcing block, and the top of the clamping block passes through the fixed groove, the annular plate, the driven gear and the clamping slot in sequence from bottom to top and extends to the interior of the clamping slot and contacts with the inner wall of the clamping slot.
[0014] Preferably, a stabilizing block is installed at the bottom of the driven gear, a connecting block is installed on the right side of the stabilizing block, a rubber block is installed on the top of the left side of the connecting block, a vertical block is installed on the right side of the bottom of the mounting plate, and a first pressure sensor is installed on the right side of the vertical block and at the position corresponding to the rubber block.
[0015] Preferably, an electric push rod is installed on the top of the inner wall of the fixed shell, a sliding block is installed on the bottom of the electric push rod, the movable plate is installed on the bottom of the sliding block, the bottom of the movable plate passes through the fixed shell and extends to the outside thereof, and a reinforcement plate is installed on the bottom of the right side of the movable plate.
[0016] Preferably, a driving motor is installed on the front side of the connecting shell, the rear end of the driving motor output shaft passes through the connecting shell and extends to the inside thereof to be installed with a forward-rotating threaded rod, the rear end of the forward-rotating threaded rod is installed with a reverse-rotating threaded rod, and the surfaces of the forward-rotating threaded rod and the reverse-rotating threaded rod are both threadedly connected with threaded blocks.
[0017] Preferably, the left side of the arc-shaped clamping block is fixedly connected to the right side of the threaded block through a movable block, and a plurality of movable grooves are provided on the opposite sides of the two arc-shaped clamping blocks. A movable movable protrusion is arranged inside the movable groove, and a steel ball is rotatably connected in the groove of the movable protrusion.
[0018] Preferably, the limiting guide mechanism also includes a support plate, which is installed on the top of the connecting shell, a baffle is provided at the bottom of the support plate, two fixing rods are installed on the top of the baffle, the top ends of the fixing rods pass through the support plate and extend to the outside thereof, a base is provided above the support plate, the top ends of the fixing rods are fixedly connected to the bottom of the base, a second pressure sensor is installed on the top of the base, and a buffer spring is sleeved on the surface of the fixing rods.
[0019] Preferably, a stabilizing plate is installed on the top of the mounting plate, and the top of the stabilizing plate is fixedly connected to the left side of the frame through a cross plate. A diesel hammer piling assembly is arranged on the left side of the frame, and a distance sensor is arranged on the diesel hammer piling assembly.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] 1. The present invention facilitates the adjustment of the position of the arc clamping block when in use through the mutual cooperation of the mounting plate, the driven gear, the connecting plate, the servo motor, the driving gear, the annular plate, the fixing groove, the rotating motor, the adjusting rod, the adjusting block, the movable block, the clamping block, the clamping groove, the positioning groove, the positioning block and the stabilizing block. When the pile body needs to be completely driven into the ground, the arc clamping block can be automatically withdrawn so that the arc clamping block can be separated from the pile body to avoid affecting the complete driving of the pile body into the ground. In addition, the mutual cooperation of the clamping block and the clamping groove further improves the stability of the two gears after the rotation stops, thereby improving the stability of the arc clamping block when in use.
[0022] 2. The present invention can make the card block automatically inserted into the card slot through the mutual cooperation of the connecting block, the rubber block, the vertical block, the first pressure sensor and the reinforcement block, thereby further improving the intelligent effect.
[0023] 3. The present invention cooperates with each other among a fixed shell, a movable plate, an electric push rod, a sliding block, a reinforcement plate, a support plate, a baffle, a fixed rod, a base, a second pressure sensor, a buffer spring, a connecting shell, an arc clamping block, a driving motor, a forward threaded rod, a reverse threaded rod and a threaded block. When the lower connecting piece of the cylinder moves downward and contacts the second pressure sensor, the electric push rod can quickly drive the second pressure sensor to move downward through the arc clamping block, and separate the arc clamping block from the pile body, so as to automate the operation of clamping and separating the pile body by the arc clamping block, thereby improving the intelligent effect of the pile driver.
[0024] 4. The present invention reduces the friction between the arc-shaped clamping block and the pile body when they are in contact through the mutual cooperation of the movable groove, the movable protrusion and the steel ball, thereby avoiding the influence of the pile body being driven into the ground due to the large friction between the arc-shaped clamping block and the pile body when they are in contact.
[0025] 5. The present invention cooperates with the first pressure sensor and the distance sensor, and determines the timing of starting the rotating motor according to the hardness of the soil, locks the driving gear and the driven gear, and ensures stability during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0027] Figure 2 It is an exploded view of the three-dimensional structure of the frame, the driving adjustment mechanism, the telescopic connection mechanism and the limiting guide mechanism of the present invention;
[0028] Figure 3 It is a schematic diagram of the three-dimensional structure of the driving and adjusting mechanism of the present invention;
[0029] Figure 4 It is a three-dimensional structural exploded view of the driven gear, the driving gear, the clamping block and the positioning groove of the present invention;
[0030] Figure 5 It is a three-dimensional structural schematic diagram of a bottom view of a driving gear, a clamping slot, a positioning block and a reinforcement block of the present invention;
[0031] Figure 6 It is a three-dimensional structural schematic diagram of the position limiting guide mechanism of the present invention;
[0032] Figure 7 It is a three-dimensional structural schematic diagram of the servo motor and the driving gear of the present invention;
[0033] Figure 8 It is a three-dimensional structural schematic diagram of the frame and the diesel hammer piling assembly of the present invention;
[0034] Fig. 9 It is a structural cross-sectional view of the driven gear, the driving gear, the rotating motor, the clamping block and the front view of the first pressure sensor of the present invention;
[0035] Fig.10 It is a structural cross-sectional view of the front view of the telescopic connection mechanism and the limiting guide mechanism of the present invention;
[0036] Fig.11 It is a structural cross-sectional view of the arc-shaped clamping block, the movable protrusion, the sliding groove and the top view of the sliding block of the present invention;
[0037] Fig.12 It is a three-dimensional structural schematic diagram of the arc-shaped clamping block, the movable protrusion and the steel ball of the present invention.
[0038] In the figure: 1 frame, 2 driving adjustment mechanism, 21 mounting plate, 22 driven gear, 23 connecting plate, 24 servo motor, 25 driving gear, 26 annular plate, 27 fixed groove, 28 rotating motor, 29 adjusting rod, 210 adjusting block, 211 movable block, 212 card block, 213 card groove, 214 positioning groove, 215 positioning block, 216 stable block, 217 connecting block, 218 rubber block, 219 vertical block, 220 first pressure sensor, 221 reinforcement block, 3 telescopic connecting mechanism, 31 fixed shell, 32 movable plate, 33 electric push rod, 34 sliding block, 35 reinforcement plate, 4 limiting guide mechanism, 41 connecting shell, 42 Arc clamping block, 43 driving motor, 44 forward threaded rod, 45 reverse threaded rod, 46 threaded block, 47 movable groove, 48 movable protrusion, 49 steel ball, 410 support plate, 411 baffle, 412 fixed rod, 413 base, 414 second pressure sensor, 415 buffer spring, 416 connecting rod, 417 connecting groove, 418 extrusion spring, 419 slide groove, 420 slider, 422 moving block, 5 stabilizing plate, 6 cross plate, 100 diesel hammer piling assembly, 71 first guide rod, 72 driving block, 73 cylinder lower connecting piece, 74 second guide rod, 75 cylinder upper knocking piece, 76 pile body slot, 77 distance sensor. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] See also Figure 1-12 , an intelligent pile driver for civil engineering construction, including a frame 1, and the frame 1 is connected to external pile driver equipment.
[0041] The driving and adjusting mechanism 2 is arranged on the left side of the frame 1. The driving and adjusting mechanism 2 includes a mounting plate 21. The mounting plate 21 is arranged on the left side of the frame 1. A rotatable driven gear 22 is arranged below the mounting plate 21. The front and rear sides of the bottom of the mounting plate 21 are fixedly connected with connecting plates 23. The front side of the connecting plate 23 located on the front side is fixedly connected with a servo motor 24. The rear end of the output shaft of the servo motor 24 passes through the connecting plate 23 located on the front side and extends to the outside thereof. The rear end of the output shaft of the servo motor 24 is fixedly connected with a driving gear 25 that meshes with the driven gear 22. An annular plate 26 is fixedly connected to the inner wall of the driven gear 22. The front and back sides of the annular plate 26 are rotatably connected to the bearings in the grooves on the inner walls of the two connecting plates 23 through a rotating shaft. A fixing groove 27 is opened inside the annular plate 26. A rotating motor 28 is fixedly connected to the bottom of the inner wall of the fixing groove 27. The rotating motor 2 The top of the output shaft is fixedly connected with an adjusting rod 29, and the surface of the adjusting rod 29 is threadedly connected with an adjusting block 210. The surface of the adjusting block 210 is in sliding contact with the inner wall of the fixed groove 27. The left movable block 211 of the adjusting block 210 and the top of the inner wall of the fixed groove 27 are fixedly connected with two reinforcing rods. The bottom ends of the reinforcing rods penetrate the movable block 211 and extend to the outside thereof and are fixedly connected with the bottom of the inner wall of the fixed groove 27. By setting the reinforcing rods, the stability of the movable block 211 during movement is improved. The top of the movable block 211 is fixedly connected with a clamping block 212, and the bottom of the driving gear 25 is fixedly connected with a reinforcing block 221. The bottom of the reinforcing block 221 is provided with a clamping groove 213 adapted to the clamping block 212. The top of the clamping block 212 penetrates the fixed groove 27, the annular plate 26, the driven gear 22 and the clamping groove 213 from bottom to top in sequence and extends to the inside of the clamping groove 213 and contacts with the inner wall of the clamping groove 213.
[0042] A stabilizing block 216 is fixedly connected to the bottom of the driven gear 22, a connecting block 217 is fixedly connected to the right side of the stabilizing block 216, a rubber block 218 is fixedly connected to the top of the left side of the connecting block 217, a vertical block 219 is fixedly connected to the right side of the bottom of the mounting plate 21, a first pressure sensor 220 is fixedly connected to the right side of the vertical block 219 and at a position corresponding to the rubber block 218, and the left side of the rubber block 218 is in contact with the right side of the first pressure sensor 220.
[0043] Furthermore, a positioning groove 214 is provided at the top of the card block 212, and a positioning block 215 is fixedly connected to the top of the inner wall of the card slot 213 and corresponding to the position of the positioning groove 214. The bottom of the positioning block 215 passes through the positioning groove 214 and extends to the inside thereof to contact the inner wall of the positioning groove 214. By providing the positioning groove 214 and the positioning block 215, the stability of the card block 212 inserted into the card slot 213 is improved.
[0044] Through the cooperation of the connecting block 217, the rubber block 218, the vertical block 219, the first pressure sensor 220 and the reinforcing block 221, the card block 212 can be automatically inserted into the card slot 213, thereby further improving the intelligent effect.
[0045] The telescopic connection mechanism 3 is arranged below the driven gear 22. The telescopic connection mechanism 3 includes a fixed shell 31, which is arranged below the driven gear 22. A movable movable plate 32 is arranged inside the fixed shell 31. An electric push rod 33 is fixedly connected to the top of the inner wall of the fixed shell 31. A sliding block 34 is fixedly connected to the bottom of the electric push rod 33. The surface of the sliding block 34 is in sliding contact with the inner wall of the fixed shell 31. The movable plate 32 is installed at the bottom of the sliding block 34. The bottom of the movable plate 32 penetrates the fixed shell 31 and extends to the outside thereof. The bottom of the right side of the movable plate 32 is fixedly connected to a reinforcing plate 35.
[0046] Furthermore, a central processing unit is installed at the bottom of the left side of the fixed shell 31 .
[0047] The limiting guide mechanism 4 is arranged on the right side of the fixed shell 31. The limiting guide mechanism 4 includes a connecting shell 41, which is installed on the right side of the reinforcing plate 35. The connecting shell 41 is arranged on the right side of the movable plate 32. Two movable arc-shaped clamping blocks 42 are arranged on the right side of the connecting shell 41 for clamping and positioning the pile body. A driving motor 43 is fixedly connected to the front of the connecting shell 41. The rear end of the output shaft of the driving motor 43 passes through the connecting shell 41 and extends to the inside thereof and is fixedly connected to a forward threaded rod 44. The rear end of the forward threaded rod 44 is fixedly connected to a reverse threaded rod 45. The surfaces of the forward threaded rod 44 and the reverse threaded rod 45 are both threadedly connected to a threaded block 46. The surface of the threaded block 46 is in sliding contact with the inner wall of the connecting shell 41. The left side of the arc-shaped clamping block 42 is fixedly connected to the right side of the threaded block 46 through a moving block 422. The left side of the moving block 422 is in sliding contact with the right side of the connecting shell 41. A plurality of movable grooves 47 are provided on opposite sides of the two arc-shaped clamping blocks 42, and a movable movable protrusion 48 is provided inside the movable groove 47. The surface of the movable protrusion 48 is in sliding contact with the inner wall of the movable groove 47, and a steel ball 49 is rotatably connected in the groove of the movable protrusion 48. The limiting guide mechanism 4 also includes a support plate 410, which is installed on the top of the connecting shell 41, and a baffle 411 is provided at the bottom of the support plate 410. The side of the baffle 411 close to the support plate 410 is in contact with the support plate 410, and two fixing rods 412 are fixedly connected to the top of the baffle 411. The top of the fixing rod 412 passes through the support plate 410 and extends to the outside thereof. A base 413 is provided above the support plate 410, and the top of the fixing rod 412 is fixedly connected to the bottom of the base 413, and the top of the base 413 is fixedly connected to the second pressure sensor 414, and the surface of the fixing rod 412 is sleeved with a buffer spring 415.
[0048] By means of the cooperation among the mounting plate 21, the driven gear 22, the connecting plate 23, the servo motor 24, the driving gear 25, the annular plate 26, the fixing groove 27, the rotating motor 28, the adjusting rod 29, the adjusting block 210, the movable block 211, the clamping block 212, the clamping groove 213, the positioning groove 214, the positioning block 215 and the stabilizing block 216, it is convenient to adjust the position of the arc clamping block 42 when in use. When the pile body needs to be completely driven into the ground, the arc clamping block 42 can be automatically withdrawn so that the arc clamping block 42 can be separated from the pile body to avoid affecting the pile body from being completely driven into the ground. Moreover, by means of the cooperation among the clamping block 212 and the clamping groove 213, the stability of the two gears after the rotation stops is further improved, thereby improving the stability of the arc clamping block 42 when in use.
[0049] Furthermore, a plurality of connecting rods 416 are fixedly connected to the side of the movable protrusion 48 away from the steel ball 49, and a connecting groove 417 is provided on the inner wall of the movable groove 47 and at the position corresponding to the connecting rod 416. One end of the connecting rod 416 close to the connecting groove 417 passes through the movable groove 47 and the connecting groove 417 in sequence and extends to the inside of the connecting groove 417. An extrusion spring 418 is sleeved on the surface of the connecting rod 416. Slide grooves 419 are provided on the left and right sides of the inner wall of the movable groove 47. The left and right sides of the movable protrusion 48 are fixedly connected. A slider 420 is connected to the slide groove 419 for sliding contact. The slide groove 419 and the slider 420 are provided to improve the stability of the movable protrusion 48 during movement. The connecting rod 416, the connecting groove 417 and the extrusion spring 418 are provided to enable the movable protrusion 48 and the steel ball 49 to move back and forth. When the surface of the pile body is not smooth, the steel ball 49 can drive the movable protrusion 48 to move, so that the steel ball 49 can fit closely to the pile body with an uneven surface, thereby improving the positioning and guiding effect of the pile body.
[0050] The movable groove 47, the movable protrusion 48 and the steel ball 49 cooperate with each other to reduce the friction between the arc clamping block 42 and the pile body, thereby preventing the pile body from being driven into the ground due to the large friction between the arc clamping block 42 and the pile body.
[0051] Through the mutual cooperation of the fixed shell 31, the movable plate 32, the electric push rod 33, the sliding block 34, the reinforcement plate 35, the support plate 410, the baffle 411, the fixed rod 412, the base 413, the second pressure sensor 414, the buffer spring 415, the connecting shell 41, the arc clamping block 42, the driving motor 43, the forward threaded rod 44, the reverse threaded rod 45 and the threaded block 46, when the lower connecting piece 73 of the cylinder moves downward for piling and comes into contact with the second pressure sensor 414, the electric push rod 33 can quickly drive the second pressure sensor 414 to move downward through the arc clamping block 42, and separate the arc clamping block 42 from the pile body, so as to automate the operation of clamping and separating the pile body by the arc clamping block 42, thereby improving the intelligent effect of the pile driver.
[0052] The top of the mounting plate 21 is fixedly connected with a stabilizing plate 5 , and the top of the stabilizing plate 5 is fixedly connected with the left side of the frame 1 through a cross plate 6 . The left side of the frame 1 is provided with a diesel hammer piling assembly 100 , and the diesel hammer piling assembly 100 is provided with a distance sensor 77 .
[0053] Through the cooperation of the first pressure sensor 220 and the distance sensor 77, the rotating motor 28 is started at the right time according to the hardness of the soil, and the driving gear 25 and the driven gear 22 are locked, thereby ensuring stability during use.
[0054] Furthermore, the diesel hammer pile driving assembly 100 includes a first guide rod 71, which is installed on the frame 1. The surfaces of the first guide rod 71 are slidably connected with a driving block 72 and a cylinder lower connecting piece 73, respectively. The bottom of the driving block 72 is fixedly connected to the top of the cylinder lower connecting piece 73 through two second guide rods 74. A cylinder upper knocking piece 75 matching with the cylinder lower connecting piece 73 is arranged above the cylinder lower connecting piece 73. The cylinder upper knocking piece 75 is slidably connected to the surfaces of the two second guide rods 74. The bottom of the cylinder lower connecting piece 73 is fixedly connected with a pile body slot 76, and a distance sensor 77 is installed on the back of the cylinder lower connecting piece 73.
[0055] Specifically, the servo motor 24 is started, and the servo motor 24 drives the driving gear 25 to rotate clockwise through the output shaft, and the driving gear 25 drives the driven gear 22 to rotate counterclockwise, so that the driven gear 22 drives the fixed shell 31 and the arc-shaped clamping block 42 to rotate rightward, so that the two arc-shaped clamping blocks 42 move to the lower side of the corresponding pile body slot 76, thereby achieving the following Figure 1In the state shown, the driven gear 22 just drives the connecting block 217 and the rubber block 218 to move close to the first pressure sensor 220. When the first pressure sensor 220 senses the pressure value and transmits the signal to the central processing unit, the central processing unit starts the rotating motor 28. The rotating motor 28 drives the adjusting rod 29 to rotate. The adjusting rod 29 drives the movable block 211 and the card block 212 to move upward through the adjusting block 210, so that the card block 212 is inserted into the card slot 213, and the positioning block 215 is inserted into the positioning slot 214, so that the driving gear 25 and the driven gear 22 can be limited and locked.
[0056] Specifically, the pile is hoisted beside the frame 1, and then the pile body is inserted into the pile body slot 76, and the pile body passes through the two arc-shaped clamping blocks 42, and then the driving motor 43 is started. The driving motor 43 drives the forward threaded rod 44 and the reverse threaded rod 45 to rotate through the output shaft, so that the two threaded blocks 46 move closer to each other, and the arc-shaped clamping block 42 moves closer to the pile body. The arc-shaped clamping block 42 clamps the pile body and positions it. Then, the external hook is used to lift the knocking piece 75 on the cylinder, and the hook is disengaged to allow the knocking piece 75 on the cylinder to fall and be sleeved on the plunger of the lower connecting piece 73 of the cylinder, so as to seal the upper part of the cylinder. The air in the knocking piece 75 is compressed, and when the knocking piece 75 on the cylinder continues to fall, the fuel pump in the lower connecting piece 73 of the cylinder sprays oil mist into the cylinder (not shown in the figure). The oil mist encounters the high-temperature gas above the ignition point and explodes. The explosive force impacts downward to make the pile sink, and at the same time pushes upward to make the knocking piece 75 on the cylinder rise. When the knocking piece 75 on the cylinder falls along the second guide rod 74 again, the second impact cycle starts again. This process will be repeated until the pile is driven to the required depth. At the same time, since the working principle of the diesel hammer pile driver is an existing public technology, it will not be elaborated on here.
[0057] Furthermore, when the hardness of the soil into which the pile body needs to be driven is detected in advance, it can be selected whether to use the rotating motor 28 and at the same time turn off the distance sensor 77. When it is detected in advance that the soil into which the pile body needs to be driven is relatively soft, the first pressure sensor 220 is turned off in advance by the central processor, so that the first pressure sensor 220 cannot sense the squeezing force exerted on it by the rubber block 218, and the rotating motor 28 cannot be started by the central processor. When it is detected in advance that the soil into which the pile body needs to be driven is relatively hard, the first pressure sensor 220 is turned on in advance so that the rubber block When 218 comes into contact with the first pressure sensor 220, the first pressure sensor 220 can sense the pressure value, thereby starting the rotating motor 28. When the soil is hard, it means that the piling time is long, and it is even more important to ensure that the pile body will not be offset during piling. At this time, the driven gear 22 will position the pile body due to the arc-shaped clamping block 42, thereby generating a certain torque on the driving gear 25. Starting the rotating motor 28 allows the block 212 to be inserted into the slot 213, thereby ensuring the self-locking of the two gears, improving the safety of the gears when in use, and avoiding damage.
[0058] Furthermore, when the hardness of the soil into which the pile body needs to be driven is not detected, the distance sensor 77 needs to be turned on and the first pressure sensor 220 needs to be turned off. When the pile body is driven into relatively soft soil, the lower connecting piece 73 of the cylinder, the pile body slot 76 and the pile body are at the same position each time they descend, and there will not be too much deviation. When the distance sensor 77 is driven downward by the lower connecting piece 73 of the cylinder, the distance between it and the ground will be reduced within approximately the same range each time (range error 5-10cm). The induced signal is transmitted to the central processor through the distance sensor 77, and the central processor can determine that the soil into which the pile body is driven is relatively soft, so there is no need to start the rotating motor 28. When the pile body is driven into soil with hard soil, the lower connecting piece 73 of the cylinder, the pile body slot 76 and the pile body are at the same position each time they descend, and there will not be too much deviation. The descending position is different each time. At the beginning, the descending position of the pile body when inserted into the ground will not change much. As it comes into contact with the hard part of the soil, the descending position of the pile body will be shortened each time. At the same time, the descending position of the distance sensor 77 will also be shortened each time. The distance sensor 77 transmits the induced signal to the central processing unit, and the central processing unit can determine that the soil into which the pile body is driven is relatively hard, and directly starts the rotating motor 28 through the central processing unit, so that the block 212 can be inserted into the card slot 213, thereby ensuring the self-locking of the two gears. When the first pressure sensor 220 is turned on, the turning on of the rotating motor 28 is judged by the first pressure sensor 220, and when the first pressure sensor 220 is turned off, the turning on of the rotating motor 28 is directly judged by the central processing unit.
[0059] Furthermore, the distance sensor 77 , the servo motor 24 , the rotary motor 28 , the first pressure sensor 220 , the electric push rod 33 , the drive motor 43 and the second pressure sensor 414 are electrically connected to the central processing unit, respectively.
[0060] When in use, the knocking piece 75 on the cylinder repeatedly moves up and down to hammer the lower connecting piece 73 of the cylinder, so that the lower connecting piece 73 of the cylinder drives the pile body to move downward continuously, so that the lower connecting piece 73 of the cylinder and the driving block 72 move downward continuously on the first guide rod 71, and the pile body moves downward and produces rolling contact with the steel ball 49. When the surface of the pile body is uneven, the pile body will move close to the extrusion spring 418 through the steel ball 49 and the movable protrusion 48, thereby squeezing the extrusion spring 418.
[0061] Specifically, when the cylinder lower connecting piece 73, the pile body slot 76 and the pile body gradually move downward, the cylinder lower connecting piece 73 will come into contact with the second pressure sensor 414, which means that the pile body is about to be completely inserted into the ground, and the second pressure sensor 414 squeezes the buffer spring 415 downward through the base 413 to move, and at the same time, the second pressure sensor 414 transmits the signal of the sensed pressure value to the central processing unit, and the central processing unit immediately starts the electric push rod 33 and the drive motor 43, the electric push rod 33 drives the sliding block 34 and the movable plate 32 to move downward, the movable plate 32 drives the arc clamping block 42 to move, and at the same time drives the second pressure sensor 414 to move downward and separate from the cylinder lower connecting piece 73, the drive motor 43 drives the forward threaded rod 44 and the reverse threaded rod 45 to rotate through the output shaft, so that the two threaded blocks 46 move away from each other, and the two arc clamping blocks 42 move away from each other and the pile body. The body is separated, and the central processing unit immediately starts the rotating motor 28. The rotating motor 28 drives the adjusting rod 29 to rotate through the output shaft. The adjusting rod 29 drives the movable block 211 to move downward through the adjusting block 210, and the movable block 211 drives the clamping block 212 to move downward, so that the clamping block 212 and the clamping slot 213 are separated, and the positioning slot 214 and the positioning block 215 are separated. Then the central processing unit immediately starts the servo motor 24, and the servo motor 24 drives the driving gear 25 to rotate counterclockwise through the output shaft. The driving gear 25 drives the driven gear 22 to rotate clockwise, and the driven gear 22 drives the fixed shell 31 and the arc clamping block 42 to rotate left, so that the arc clamping block 42 rotates 60 degrees or 90 degrees to the left, so that the arc clamping block 42 cannot affect the lower connecting piece 73 of the cylinder, the pile body slot 76 and the pile body continue to move downward, so that the pile body can be completely driven into the ground.
[0062] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An intelligent pile driver for civil engineering construction, characterized in that: include: Rack (1); A driving adjustment mechanism (2), the driving adjustment mechanism (2) being arranged on the left side of the frame (1), the driving adjustment mechanism (2) comprising a mounting plate (21), the mounting plate (21) being arranged on the left side of the frame (1), and a rotatable driven gear (22) being arranged below the mounting plate (21); a telescopic connection mechanism (3), the telescopic connection mechanism (3) being arranged below the driven gear (22), the telescopic connection mechanism (3) comprising a fixed shell (31), the fixed shell (31) being arranged below the driven gear (22), and a movable movable plate (32) being arranged inside the fixed shell (31); A position limiting guide mechanism (4), the position limiting guide mechanism (4) is arranged on the right side of the fixed shell (31), the position limiting guide mechanism (4) comprises a connecting shell (41), the connecting shell (41) is arranged on the right side of the movable plate (32), and two movable arc-shaped clamping blocks (42) are arranged on the right side of the connecting shell (41) for clamping and positioning the pile body.
2. The intelligent pile driver for civil engineering construction according to claim 1, characterized in that: Connecting plates (23) are installed on both the front and rear sides of the bottom of the mounting plate (21); a servo motor (24) is installed on the front side of the connecting plate (23); a rear end of the output shaft of the servo motor (24) passes through the connecting plate (23) located on the front side and extends to the outside thereof; a driving gear (25) meshing with the driven gear (22) is installed on the rear end of the output shaft of the servo motor (24).
3. The intelligent pile driver for civil engineering construction according to claim 2, characterized in that: An annular plate (26) is mounted on the inner wall of the driven gear (22); the front and back sides of the annular plate (26) are rotatably connected to bearings in grooves in the inner walls of the two connecting plates (23) via a rotating shaft; a fixing groove (27) is provided inside the annular plate (26); a rotating motor (28) is mounted at the bottom of the inner wall of the fixing groove (27); an adjusting rod (29) is mounted on the top end of the output shaft of the rotating motor (28); an adjusting block (210) is threadedly connected to the surface of the adjusting rod (29); and a movable block (211) is provided on the left side of the adjusting block (210).
4. The intelligent pile driver for civil engineering construction according to claim 3, characterized in that: A clamping block (212) is installed on the top of the movable block (211), a reinforcing block (221) is installed on the bottom of the driving gear (25), a clamping groove (213) adapted to the clamping block (212) is provided on the bottom of the reinforcing block (221), and the top of the clamping block (212) passes through the fixing groove (27), the annular plate (26), the driven gear (22) and the clamping groove (213) in sequence from bottom to top and extends to the inside of the clamping groove (213) and contacts with the inner wall of the clamping groove (213).
5. The intelligent pile driver for civil engineering construction according to claim 4, characterized in that: A stabilizing block (216) is installed at the bottom of the driven gear (22), a connecting block (217) is installed on the right side of the stabilizing block (216), a rubber block (218) is installed on the top of the left side of the connecting block (217), a vertical block (219) is installed on the right side of the bottom of the mounting plate (21), and a first pressure sensor (220) is installed on the right side of the vertical block (219) and at a position corresponding to the rubber block (218).
6. The intelligent pile driver for civil engineering construction according to claim 5, characterized in that: An electric push rod (33) is installed at the top of the inner wall of the fixed shell (31), a sliding block (34) is installed at the bottom of the electric push rod (33), the movable plate (32) is installed at the bottom of the sliding block (34), the bottom of the movable plate (32) penetrates the fixed shell (31) and extends to the outside thereof, and a reinforcing plate (35) is installed at the bottom of the right side of the movable plate (32).
7. The intelligent pile driver for civil engineering construction according to claim 6, characterized in that: A driving motor (43) is installed on the front side of the connecting shell (41); a rear end of an output shaft of the driving motor (43) penetrates the connecting shell (41) and extends to the inside thereof to be installed with a forward-rotating threaded rod (44); a reverse-rotating threaded rod (45) is installed at the rear end of the forward-rotating threaded rod (44); and a threaded block (46) is threadedly connected to the surface of the forward-rotating threaded rod (44) and the surface of the reverse-rotating threaded rod (45).
8. The intelligent pile driver for civil engineering construction according to claim 7, characterized in that: The left side of the arc-shaped clamping block (42) is fixedly connected to the right side of the threaded block (46) through a movable block (422); a plurality of movable grooves (47) are provided on opposite sides of the two arc-shaped clamping blocks (42); movable movable protrusions (48) are provided inside the movable grooves (47); and steel balls (49) are rotatably connected in the grooves of the movable protrusions (48).
9. The intelligent pile driver for civil engineering construction according to claim 8, characterized in that: The position limiting guide mechanism (4) further comprises a support plate (410), wherein the support plate (410) is mounted on the top of the connecting shell (41), a baffle plate (411) is arranged at the bottom of the support plate (410), two fixing rods (412) are arranged at the top of the baffle plate (411), the top ends of the fixing rods (412) pass through the support plate (410) and extend to the outside thereof, a base (413) is arranged above the support plate (410), the top ends of the fixing rods (412) are fixedly connected to the bottom of the base (413), a second pressure sensor (414) is arranged at the top of the base (413), and a buffer spring (415) is sleeved on the surface of the fixing rod (412).
10. The intelligent pile driver for civil engineering construction according to claim 9, characterized in that: A stabilizing plate (5) is installed on the top of the mounting plate (21), and the top of the stabilizing plate (5) is fixedly connected to the left side of the frame (1) through a transverse plate (6). A diesel hammer piling assembly (100) is arranged on the left side of the frame (1), and a distance sensor (77) is arranged on the diesel hammer piling assembly (100).
Citation Information
Patent Citations
Convenient-to-operate pile driver for constructional engineering
CN113073647A