Sloping roof concrete pouring positioning device and construction method

Through the inclined roof concrete pouring positioning device, the inclined roof formwork structure and connecting components are used to solve the problem of difficult control of concrete density and high construction costs in the existing technology, and the low-cost and few-hole penetration slope concrete pouring is achieved to ensure that Concrete quality and construction efficiency.

CN119266519APending Publication Date: 2025-01-07MCC TIANGONG GROUP
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Patent Information

Application Number
CN202411644215.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

In the existing inclined roof construction methods, the compactness of concrete is difficult to control, and quality hazards such as lint surfaces and exposed tendons are prone to occur. The construction cost is high, the process is complicated, and multiple openings are prone to cause hidden dangers in the later stage, and the vibration is not in place. Honeycombs, holes and other problems.

Method used

The concrete pouring positioning device for sloped roof is adopted, including the oblique roof formwork structure arranged above the wall. The top formwork is rotatably connected to the wall through the connecting member and the positioning member. The vibration requirement is reduced by concrete fluidity, and the top formwork is vibrated through the top formwork. Match to avoid multiple holes and ensure uniform thickness of concrete pouring.

Benefits of technology

Low-cost and few-hole penetration concrete pouring is achieved to avoid construction differences, ensure concrete quality, simplify construction processes, and improve construction efficiency and quality.

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Abstract

The invention provides an inclined roof concrete pouring positioning device and a construction method.The inclined roof concrete pouring positioning device comprises an inclined roof formwork structure arranged above a wall, the inclined roof formwork structure comprises a top formwork and a bottom formwork connected with the wall, and a pouring space is formed between the top formwork and the bottom formwork; the top formwork is rotationally connected with the wall through the connecting component, and the positioning component is arranged between the wall and the top formwork to limit the inclination angle of the top formwork. According to the using method of the sloping roof concrete pouring positioning device, concrete is poured in the pouring space, the top formwork is driven to rotate along with concrete filling, when the top formwork abuts against the inclined struts, the top formwork stops rotating and is parallel to the bottom formwork, and vibration is conducted through the top formwork for strengthening. The device has the beneficial effects that the construction difference of workers can be avoided, the uniformity of the concrete pouring thickness is ensured, the structure is simple, multiple holes are avoided, the construction efficiency is ensured, the cost is reduced, and the construction quality is improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of building construction, and in particular relates to a sloping roof concrete pouring positioning device and a construction method. Background Art

[0002] In the existing technology, steep slope roofs are widely used in various types of buildings. The existing slope roof construction usually adopts two methods, one is the manual compaction method to pour concrete, and the other is the double-sided formwork method. During the construction of the former, although the construction cost can be guaranteed, the density of the concrete is difficult to control, and it is easy to have the phenomenon of rough surface and exposed reinforcement, which leads to quality risks such as roof leakage; the latter has a higher construction cost, and the formwork needs to be opened in many places, and then concrete pads are used to ensure the cross-sectional size. Not only is the labor and material cost high, the construction process is cumbersome, and multiple openings are prone to leakage risks in the later stage. If the concrete is not vibrated in place, it is easy to have quality problems such as honeycombs and holes. There are technical problems such as the density of concrete is difficult to control, the positioning and installation process of the formwork is cumbersome, the construction cost is high, and there are quality risks due to multiple openings or inadequate vibration. Summary of the invention

[0003] In order to solve the above technical problems, the present invention provides a sloping roof concrete pouring positioning device and construction method, which is particularly suitable for sloping roof concrete pouring positioning in a low-cost and less-hole-opening manner, avoiding differences in construction personnel, ensuring the quality of concrete pouring and vibration, and further ensuring the uniformity of the sloping roof concrete pouring thickness.

[0004] The technical solution adopted by the present invention is: a sloping roof concrete pouring positioning device, including a sloping roof formwork structure arranged above a wall, the sloping roof formwork structure includes a bottom formwork and a top formwork, the bottom formwork is connected to the wall, a pouring space is formed between the top formwork and the bottom formwork, and also includes a connecting member and a positioning member, the top formwork is rotatably connected to the wall through the connecting member, and the positioning member is arranged between the wall and the top formwork to limit the inclination angle of the top formwork.

[0005] Furthermore, the connecting member includes a vertical plate connected to the wall and a supporting plate connected to the top formwork, and the vertical plate is rotatably connected to the supporting plate.

[0006] Furthermore, the positioning member includes an oblique brace, one end of which is connected to the vertical plate, and the other end is used to limit the inclination angle of the top template.

[0007] Furthermore, the diagonal brace can be telescopic for adjustment.

[0008] Furthermore, the diagonal brace is slidably connected to the vertical plate for adjustment.

[0009] Furthermore, the diagonal brace is rotatably connected to the vertical plate for adjustment.

[0010] Furthermore, the present invention also provides a construction method of a sloping roof concrete pouring positioning device, comprising the following steps:

[0011] Concrete is poured in the pouring space, and the top formwork is driven to rotate as the concrete is filled. When the top formwork abuts against the diagonal brace, the top formwork stops rotating and becomes parallel to the bottom formwork;

[0012] Concrete is vibrated through the top formwork for strengthening.

[0013] The advantages and positive effects of the present invention are: due to the adoption of the above-mentioned technical scheme, differences in construction personnel can be avoided, the uniformity of the thickness of the roof concrete pouring can be guaranteed, the flow characteristics of concrete can be used to reduce the requirements for vibration, and the quality of vibration can be guaranteed by the top formwork; it has the advantages of simple structure, low processing cost, simple construction method and avoidance of multiple openings, thus ensuring construction efficiency and cost while improving construction quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of an embodiment of the present invention for preparing concrete pouring

[0015] Figure 2 This is a schematic diagram of the use of an embodiment of the present invention to complete concrete pouring

[0016] Figure 3 It is a structural schematic diagram of an embodiment of the present invention.

[0017] Figure 4 yes Figure 3 Schematic diagram of the enlarged structure at A in the middle

[0018] Figure 5 It is a structural schematic diagram of another embodiment of the present invention

[0019] Figure 6 It is a structural schematic diagram of another embodiment of the present invention.

[0020] In the figure:

[0021] 1. Wall 2. Bottom formwork 3. Top formwork

[0022] 4. Vertical board 5. Support board 6. Diagonal brace

[0023] 7. Overhead support 8. Rotating shaft 9. Rotating sleeve

[0024] 10. Casting space 11. Moving sleeve 41. Mounting hole

[0025] 51. Fixing hole DETAILED DESCRIPTION

[0026] The embodiments of the present invention are described below in conjunction with the drawings. The described embodiments are only a part of the embodiments of the invention, rather than all the embodiments.

[0027] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions.

[0028] The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention. In the description of the present invention, it should be understood that the terms "installation", "connection", "fixation" and the like should be understood in a broad sense, and may refer to direct connection, installation or fixation, or indirect connection, installation or fixation, and the present invention does not limit this.

[0029] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the structure or unit referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0030] Embodiment 1:

[0031] like Figures 1 to 4 As shown, a schematic diagram of an embodiment of a sloping roof concrete pouring positioning device of the present invention includes a sloping roof formwork structure arranged above a wall 1, the sloping roof formwork structure includes a bottom formwork 2 and a top formwork 3, the bottom formwork 2 is connected to the wall 1, a pouring space 10 is formed between the top formwork 3 and the bottom formwork 2, and also includes a connecting member and a positioning member, the top formwork 3 is rotatably connected to the wall 1 through the connecting member, and the positioning member is arranged between the wall 1 and the top formwork 3 to limit the inclination angle of the top formwork 3. The wall 1 in this embodiment can be a fixed wall that has been completed, and can also generally refer to a wall formwork used for the construction of the wall 1.

[0032] In this embodiment, the connecting member includes a vertical plate 4 connected to the wall 1 and a supporting plate 5 connected to the top formwork 3 , and the vertical plate 4 is rotatably connected to the supporting plate 5 .

[0033] In this embodiment, the vertical plate 4 is installed outside the wall 1 so that it can be disassembled after concrete pouring. The vertical plate 4 has a mounting hole 41 and is fixed to the wall 1 by embedded bolts. The support plate 5 has a fixing hole 51 and is fixed to the top template 3 by screws. The vertical plate 4 and the support plate 5 are rotatably connected by a hinge assembly, and the hinge assembly includes a rotating shaft 8 and a rotating sleeve 9. In this embodiment, the rotating shaft 8 is connected to the vertical plate 4, and the rotating sleeve 9 is sleeved outside the rotating shaft 8 and connected to the support plate 5; in other embodiments, the rotating shaft 8 can also be connected to the support plate 5, and the rotating sleeve 9 is sleeved outside the rotating shaft 8 and connected to the vertical plate 4.

[0034] In this embodiment, the positioning member includes a diagonal brace 6 , one end of which is connected to the vertical plate 4 , and the other end of which is used to limit the inclination angle of the top formwork 3 .

[0035] On the other hand, the present invention also provides a construction method of a sloping roof concrete pouring positioning device, comprising the following steps:

[0036] After the top formwork 3, the bottom formwork 2, the connecting members and the positioning members are installed with each other, concrete is poured from the gap between the top formwork 3 and the bottom formwork 2, that is, concrete is poured in the pouring space 10. Before pouring, an overhead support 7 can be preset in the pouring space 10 to temporarily carry the top formwork 3. The concrete gradually rises in the pouring space 10, and the top formwork 3 is driven to rotate as the concrete is filled. The end of the top formwork 3 close to the diagonal support 6 is gradually pressed down. When the top formwork 3 abuts against the diagonal support 6, the top formwork 3 stops rotating and is parallel to the bottom formwork 2. Concrete with a larger slump can be used to reduce the requirements for vibration.

[0037] Concrete may also be vibrated through the top formwork 3 for reinforcement.

[0038] This embodiment realizes the rotation connection between the bottom formwork 2 and the top formwork 3 through the connecting member, and uses the poured concrete to drive the top formwork 3 to rotate. When the top formwork 3 is parallel to the bottom formwork 2 through the diagonal brace 6, the rotation stops due to the abutment against the diagonal brace 6, thereby controlling the thickness of the concrete pouring of the inclined roof, ensuring the uniformity of the concrete pouring thickness, and having a simple structure, and can also improve the construction quality. This embodiment can utilize the fluidity of concrete to make it flow from top to bottom along the inclined bottom formwork 2 for filling, and can reduce the vibration requirements through gravity. At the same time, a vibrator can also be used in combination to vibrate through the top formwork 3 to reduce the quality risks of honeycombs, exposed reinforcement, etc. in the concrete.

[0039] Embodiment 2:

[0040] like Figure 5As shown, in this embodiment, the diagonal brace 6 can be extended and adjusted. By adjusting the length of the diagonal brace 6, different inclination angles of the top formwork 3 can be limited, so that it can meet the construction requirements of roof concrete pouring with different slopes, so that the concrete poured on the bottom formwork 2 with different slopes can ensure uniform thickness.

[0041] In this embodiment, the diagonal brace 6 includes an outer rod and an inner rod disposed inside the outer rod, the inner rod is connected to the vertical plate 4 and has a plurality of telescopic holes, the outer rod has a limit hole, the limit hole corresponds to at least one telescopic hole and is fixed by a fastening bolt. It can be understood that the telescopic method of the diagonal brace 6 can be used as long as it can meet the telescopic function, and the specific structure can be flexibly selected based on the common technical knowledge of those skilled in the art, such as a structure of a sliding rod, a sliding sleeve and a locking member, or a structure in which a hole is opened in the sliding rod or the sliding sleeve and a fixing member is inserted through the corresponding hole, or an electric telescopic rod, etc.

[0042] Embodiment 3:

[0043] like Figure 6 As shown, in this embodiment, the diagonal brace 6 is movably connected to the vertical plate 4 to be adjusted to be suitable for the construction of roofs with different slopes.

[0044] In different embodiments, the diagonal brace 6 can be freely selected and matched in the following ways: sliding connection with the vertical plate 4; rotation connection with the vertical plate 4; telescopic connection of the diagonal brace 6; etc., to achieve flexible positioning to meet the construction requirements of roofs with different slopes.

[0045] In this embodiment, the diagonal brace 6 is slidably connected to the vertical plate 4 and the diagonal brace 6 is rotatably connected to the vertical plate 4. The manner of sliding connection or rotatably connection between the diagonal brace 6 and the vertical plate 4 and its specific structure can be flexibly selected based on the common technical knowledge of those skilled in the art.

[0046] In this embodiment, the diagonal brace 6 includes an abutment tube and an adjusting screw. One end of the adjusting screw is connected to the vertical plate 4 , and the other end is connected to the inner thread of the abutment tube to adjust the length of the diagonal brace 6 .

[0047] In this embodiment, the diagonal brace 6 is slidably connected to the vertical plate 4 through a movable sleeve 11. The vertical plate 4 has multiple movable holes evenly distributed along its length direction. The movable sleeve 11 is sleeved on the outside of the vertical plate 4 and has positioning holes corresponding to the movable holes. The positioning holes can correspond to the corresponding movable holes and are fixed by positioning bolts and positioning nuts.

[0048] In this embodiment, the diagonal brace 6 is rotatably connected to the vertical plate 4 through a clip assembly, and the clip assembly includes a first clip, a second clip, a rotating shaft and a plurality of locking nuts. The first clip and the second clip are both connected to the movable sleeve 11, and the diagonal brace 6 is rotatably arranged between the first clip and the second clip. The rotating shaft passes through the first clip, the diagonal brace 6 and the second clip in sequence and is threadedly connected to at least one locking nut at both ends for fastening.

[0049] In this embodiment, there is no need to change the position of the embedded bolts on the wall 1. Not only can the vertical plate 4 be fixed directly through the embedded bolts and the mounting holes 41, but also, according to the construction requirements of roofs with different slopes, the diagonal braces 6 can be slid or rotated relative to the vertical plate 4 for preliminary adjustment to locate the maximum inclination angle of the top template 3, thereby avoiding multiple holes on the wall 1 and ensuring the quality of the wall 1. According to the construction situation, fine-tuning can be performed by rotating the abutment tube to achieve precise positioning.

[0050] The embodiments of the present invention are described in detail above, but the contents described are only preferred embodiments of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A sloping roof concrete pouring positioning device, comprising a sloping roof formwork structure arranged above a wall, the sloping roof formwork structure comprising a bottom formwork and a top formwork, the bottom formwork is connected to the wall, and a pouring space is formed between the top formwork and the bottom formwork, characterized in that: It also includes a connecting member and a positioning member, the top template is rotatably connected to the wall through the connecting member, and the positioning member is arranged between the wall and the top template to limit the inclination angle of the top template.

2. The sloping roof concrete pouring positioning device according to claim 1 is characterized in that: The connecting member comprises a vertical plate connected to the wall and a supporting plate connected to the top formwork, and the vertical plate is rotatably connected to the supporting plate.

3. The sloping roof concrete pouring positioning device according to claim 2 is characterized in that: The positioning member comprises an oblique brace, one end of which is connected to the vertical plate, and the other end of which is used to limit the inclination angle of the top template.

4. The sloping roof concrete pouring positioning device according to claim 3 is characterized in that: The diagonal brace is telescopic for adjustment.

5. The sloping roof concrete pouring positioning device according to claim 3 is characterized in that: The diagonal brace is slidably connected to the vertical plate for adjustment.

6. The sloping roof concrete pouring positioning device according to claim 3 is characterized in that: The diagonal brace is rotatably connected to the vertical plate for adjustment.

7. A construction method of a sloping roof concrete pouring positioning device, comprising the sloping roof concrete pouring positioning device according to any one of claims 1 to 6, characterized in that: The usage steps include: Concrete is poured in the pouring space, and the top template is driven to rotate as the concrete is filled. When the top template abuts against the diagonal brace, the top template stops rotating and becomes parallel to the bottom template; Concrete is vibrated through the top form for strengthening.