Energy-saving tester for air compressor system

Abstract

The invention discloses an energy-saving tester for an air compressor system, relates to the technical field of air compressor energy-saving detection, and aims to solve the technical problems that parts in a detection instrument are damaged and the service life of the detection instrument is affected due to vibration of an air compressor. The energy-saving tester comprises two mounting frames, and a detection mechanism is arranged between the two mounting frames; the detection mechanism comprises a temperature sensor, a fixing unit and a buffer unit, the fixing unit is movably connected with the mounting frame, and the mounting frame is movably contacted with the buffer unit. In the detection process, the rack is locked through the gear cylinder, the rack can be prevented from loosening through the one-way rotating structure, meanwhile, vibration generated by the air compressor can be buffered through the buffering pad, part of vibration force can be buffered through the arc-shaped piece, and the stability of the air compressor can be detected by observing the distance of the observation rod moving out of the observation hole; the stability and the service life of the detection instrument can be improved.

Description

Technical Field

[0001] The invention relates to the technical field of air compressor energy-saving detection, and more specifically to an air compressor system energy-saving tester. Background Art

[0002] The air compressor system energy saving tester is a tool specially used to measure and analyze the energy efficiency of air compressor systems. This tester can help users understand the energy consumption of air compressors under different working conditions, so as to evaluate the energy saving potential and the effect of improvement measures. Through real-time monitoring and recording of key parameters such as power, flow, exhaust pressure, etc. of the air compressor, the energy saving tester can calculate the specific power of the air compressor.

[0003] In the detection of heat recovery of air compressors, the detection instrument is usually installed on the air compressor. However, during long-term use, the air compressor generates vibrations, which can easily cause damage to the internal components of the detection instrument and affect the service life of the detection instrument. In view of this, we propose an air compressor system energy-saving tester. Summary of the invention

[0004] The purpose of the present invention is to provide an air compressor system energy-saving tester to solve the technical problem that the vibration of the air compressor causes damage to the internal components of the detection instrument and affects the service life of the detection instrument.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: an air compressor system energy-saving tester, comprising two mounting frames, a detection mechanism is arranged between the two mounting frames; the detection mechanism comprises a temperature sensor, a fixing unit and a buffer unit, the fixing unit is movably connected to the mounting frame, and the mounting frame is movably contacted with the buffer unit; the temperature sensor is fixedly connected to one side of one of the mounting frames, and movable rods are movably sleeved on opposite sides of the two mounting frames, and each two movable rods are movably connected to racks at opposite ends through a first pin. In the present invention, the rack is locked by the gear cylinder during detection, and the one-way rotation structure can prevent the rack from loosening. At the same time, the vibration of the air compressor can be buffered by the buffer pad, and part of the vibration force can be buffered by the arc-shaped sheet. The stability of the air compressor can be detected by observing the distance that the observation rod moves out of the observation hole, which is beneficial to improving the stability and service life of the detection instrument.

[0006] Preferably, the fixing unit comprises a plurality of shells, each of which is movably sleeved on the outer walls of the two racks, and the inner walls on both sides of each shell are symmetrically structured and movably connected to a gear cylinder through a first plug rod, and the two gear cylinders are respectively meshed and connected to the racks.

[0007] Preferably, the inner wall at the top of the housing is movably connected with a transmission gear via a second latch, and the tops of every two gear cylinders are respectively fixedly connected with a driven gear, and the transmission gears are respectively meshed and connected with the driven gears.

[0008] Preferably, each two gear cylinders are respectively fixedly connected with a ratchet at the bottom, and each housing is symmetrically fixedly connected with a mounting cover at the bottom. A plurality of ratchets are movably connected to each mounting cover and the housing via a second plug rod, and the ratchets are meshingly connected with the ratchets. The present invention drives the two racks to move relative to each other through the rotation of the gear cylinder, so that the two mounting frames are brought closer to the middle to achieve fixation. The one-way rotating structure can prevent the racks from loosening due to the vibration of the air compressor, which is beneficial to improving the stability of the device.

[0009] Preferably, the buffer unit comprises two buffer pads, which are respectively arranged between two mounting frames and movably sleeved on the outer wall of the movable rod. The two mounting frames are symmetrically provided with observation holes on one side away from the buffer pads.

[0010] Preferably, each of the buffer pads is fixedly connected to an observation rod near one side of the mounting frame, and gaskets are fixedly connected to the opposite sides of the two mounting frames in a symmetrical structure, a plurality of arc-shaped pieces are fixedly connected between the gaskets and the observation rods, and the arc-shaped pieces are distributed in a circular array, a first spring is movably sleeved on the outer wall of the observation rod, and one end of the first spring is fixedly connected to one side of the gasket.

[0011] Preferably, a through hole is respectively opened on one side of the two mounting frames, a push rod is movably sleeved on the inner wall of each through hole, an opposite end of two adjacent push rods is commonly fixedly connected with a telescopic rod, a first tension spring is movably sleeved on the outer wall of the telescopic rod, and both ends of the first tension spring are respectively fixedly connected between the two adjacent push rods.

[0012] Preferably, one side of each buffer pad is symmetrically structured and fixedly connected to an inclined plate, one side of each buffer pad is provided with a folding surface, one end of each push rod is fixedly connected to a stopper, and the stopper is in movably contact with the inclined plate.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. In the detection, the present invention locks the rack through the gear cylinder, and the one-way rotation structure can prevent the rack from loosening. At the same time, the vibration of the air compressor can be buffered by the buffer pad, and part of the vibration force can be buffered by the arc-shaped sheet. By observing the distance that the observation rod moves out of the observation hole, the stability of the air compressor can be detected, which is beneficial to improving the stability and service life of the detection instrument.

[0015] 2. The present invention drives the two racks to move relative to each other through the rotation of the gear barrel, so that the two mounting frames are brought closer to the middle to achieve fixation. The one-way rotation structure can prevent the racks from loosening due to the vibration of the air compressor, which is beneficial to improving the stability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0017] Figure 2 For the present invention Figure 1 A is an enlarged structural diagram;

[0018] Figure 3 For the present invention Figure 1 The enlarged structural diagram at B in FIG.

[0019] Figure 4 It is a schematic diagram of a three-dimensional partial structure of the present invention;

[0020] Figure 5 It is a schematic diagram of a three-dimensional enlarged structure of a buffer unit of the present invention;

[0021] Figure 6 It is a schematic diagram of the three-dimensional exploded and enlarged structure of the fixing unit of the present invention.

[0022] Explanation of the numbers in the figure: 1. mounting frame; 2. detection mechanism; 201. temperature sensor; 202. movable rod; 203. rack; 3. fixing unit; 301. housing; 302. gear cylinder; 303. transmission gear; 304. driven gear; 305. ratchet; 306. mounting cover; 307. pawl; 4. buffer unit; 401. buffer pad; 401a. inclined plate; 401b. folding surface; 402. observation hole; 403. observation rod; 404. gasket; 405. arc-shaped sheet; 406. first spring; 407. through hole; 408. push rod; 408a. block; 409. telescopic rod; 410. first tension spring. DETAILED DESCRIPTION

[0023] like Figures 1 to 6As shown, the present invention relates to an energy-saving tester for an air compressor system, comprising two mounting frames 1, a detection mechanism 2 is arranged between the two mounting frames 1; the detection mechanism 2 comprises a temperature sensor 201, a fixing unit 3 and a buffer unit 4, the fixing unit 3 is movably connected to the mounting frame 1, and the mounting frame 1 is movably in contact with the buffer unit 4; the temperature sensor 201 is fixedly connected to one side of one of the mounting frames 1, and it is worth noting that the temperature sensor 201 is a gas temperature sensing instrument in the prior art. When in use, the sensor head needs to be placed on the output port of the air compressor to detect the air temperature. The two mounting frames 1 have movable rods 202 movably sleeved on opposite sides, and each of the two mounting frames 1 has movable rods 202 movably sleeved on opposite sides. The opposite ends of the movable rods 202 are movably connected to the racks 203 through the first latch. It is worth mentioning that the racks 203 are elastic. When the air compressor is in use, vibration occurs, and the racks 203 can buffer the device. During detection, the racks 203 are locked by the gear barrel 302, and the one-way rotation structure can prevent the racks 203 from loosening. At the same time, the vibrations generated by the air compressor can be buffered by the buffer pads 401, and part of the vibration force can be buffered by the arc-shaped pieces 405. The stability of the air compressor can be detected by observing the distance the observation rod 403 moves out of the observation hole 402, which is beneficial to improving the stability and service life of the detection instrument.

[0024] As another embodiment of the present invention, the fixing unit 3 includes a plurality of shells 301, each of which is movably sleeved on the outer walls of the two racks 203, the inner walls on both sides of each shell 301 are symmetrically connected to a gear cylinder 302 through a first plug rod, and the two gear cylinders 302 are respectively meshed with the racks 203, the inner wall at the top of the shell 301 is movably connected to a transmission gear 303 through a second latch, the tops of each two gear cylinders 302 are respectively fixedly connected to a driven gear 304, and the transmission gear 303 is respectively meshed with the driven gear 304, and the bottoms of each two gear cylinders 302 are respectively fixedly connected to a ratchet 305, and the bottom of each shell 301 is symmetrically fixedly connected to a mounting cover 306, and a plurality of ratchet claws 307 are movably connected between each mounting cover 306 and the shell 301 through a second plug rod, and the ratchet claws 307 are meshed with the ratchet teeth 305. When in use, first place the two mounting frames 1 on both sides of the air compressor , and then the transmission gear 303 is rotated by twisting the second latch, and the two driven gears 304 are rotated synchronously through gear transmission, driving the gear cylinder 302 to rotate. Since the gear cylinder 302 is meshed and connected with the rack 203, the two racks 203 move relative to each other, so that the mounting frame 1 is brought closer to the middle and fixed on the air compressor. In use, the ratchet 305 and the pawl 307 are meshed and connected to form a unidirectional rotation structure, so that the rack 203 cannot move inside the shell 301 when subjected to external vibration, so that it always remains in a tightened state, and the elastic characteristics of the rack 203 itself can buffer the fixing device and improve stability. The present invention drives the two racks 203 to move relative to each other by rotating the gear cylinder 302, so that the two mounting frames 1 are brought closer to the middle to achieve fixation. The unidirectional rotation structure can prevent the rack 203 from loosening due to the vibration of the air compressor, which is beneficial to improving the stability of the device.

[0025] As another embodiment of the present invention, the buffer unit 4 includes two buffer pads 401, the two buffer pads 401 are respectively arranged between the two mounting frames 1 and the buffer pads 401 are movably sleeved on the outer wall of the movable rod 202, and the two mounting frames 1 are symmetrically structured on the side away from the buffer pads 401 and have observation holes 402, and each buffer pad 401 is fixedly connected to an observation rod 403 on the side close to the mounting frame 1. It is worth noting that the observation rod 403 is made of rubber material and has good elastic deformation ability, which can buffer the vibration force generated by the air compressor, and the opposite sides of the two mounting frames 1 are symmetrically fixedly connected with gaskets 404, and the gaskets 404 and the observation rods 403 are jointly fixedly connected with several The arc-shaped pieces 405 are arranged in a circular array, the outer wall of the observation rod 403 is movably sleeved with a first spring 406, and one end of the first spring 406 is fixedly connected to one side of the gasket 404, and through holes 407 are respectively opened on one side of the two mounting frames 1, and a push rod 408 is movably sleeved on the inner wall of each through hole 407, and an opposite end of two adjacent push rods 408 is commonly fixedly connected with a telescopic rod 409, and the outer wall of the telescopic rod 409 is movably sleeved with a first tension spring 410, and the two ends of the first tension spring 410 are respectively fixedly connected between the two adjacent push rods 408, and each buffer pad 401 is symmetrically structured and fixedly connected with an inclined plate 401a on one side, and each buffer pad 401 is provided with a folding surface 401 on one side. b. A stopper 408a is fixedly connected to one end of each push rod 408, and the stopper 408a is in active contact with the inclined plate 401a. It is worth noting that during the installation process, the inclined plate 401a is subjected to an extrusion force, causing the inclined plate 401a to tilt. The folding surface 401b can prevent the buffer pad 401 from twisting, which affects the normal use of the component. During the installation process, the inclined plate 401a contacts and squeezes the air compressor, wherein the push rod 408 is gathered toward the middle by the first tension spring 410, and a force is applied to the inclined plate 401a through the stopper 408a, so that when it returns to its initial state, it is lighter, thereby preventing the inclined plate 401a from fatigue during use and affecting the normal use of the inclined plate 4 01a service life, so that it fits on the air compressor. During this process, the air compressor generates vibration during use. The tilting plate 401a can buffer the vibration to prevent the sensor from being affected and unable to use normally. At the same time, the buffer pad 401 vibrates, and the arc piece 405 is deformed to buffer some vibration force. The rest is to move the observation rod 403 out of the observation hole 402. By observing the distance that the observation rod 403 moves out of the observation hole 402, it is possible to detect whether the device is stable and the vibration frequency. Then the arc piece 405 is restored to its initial position through the first spring 406 to prevent the arc piece 405 from being used for a long time, the arc piece 405 from being fatigued, and affecting the service life of the arc piece 405.

[0026] Working principle: This embodiment provides an air compressor system energy-saving tester. When in use, first place the two mounting brackets 1 on both sides of the air compressor, then twist the second latch to rotate the transmission gear 303, and through gear transmission, the two driven gears 304 rotate synchronously, driving the gear barrel 302 to rotate. Since the gear barrel 302 is meshed and connected with the rack 203, the two racks 203 move relatively, so that the mounting bracket 1 moves toward the middle and is fixed on the air compressor. In use, the ratchet 305 and the pawl 307 are meshed and connected to form a unidirectional rotation structure, so that the rack 203 cannot move inside the housing 301 when subjected to external vibration, so that it always remains in a tightened state, and the elastic characteristics of the rack 203 itself can buffer the fixing device to improve stability. During the installation process, the inclined plate 401a contacts and squeezes the air compressor, wherein the push plate 401a is pushed by the first tension spring 410. The rod 408 gathers toward the middle and applies a force to the inclined plate 401a through the stopper 408a, so that when it returns to its original state, it is lighter, thereby preventing the inclined plate 401a from being fatigued and affecting the service life of the inclined plate 401a, so that it fits on the air compressor. During this process, the air compressor generates vibrations during use, and the inclined plate 401a can buffer the vibrations to prevent the sensor from being affected and unable to be used normally. At the same time, the buffer pad 401 vibrates, and the arc piece 405 is deformed and buffers some of the vibration force. The rest is to move the observation rod 403 out of the observation hole 402. By observing the distance that the observation rod 403 moves out of the observation hole 402, it is possible to detect whether the device is stable and the vibration frequency, and then the arc piece 405 is restored to its original position through the first spring 406 to prevent the arc piece 405 from being used for a long time, which causes fatigue and affects the service life of the arc piece 405.

[0027] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. An air compressor system energy saving tester, characterized in that: It comprises two mounting frames (1), with a detection mechanism (2) being arranged between the two mounting frames (1); The detection mechanism (2) comprises a temperature sensor (201), a fixing unit (3) and a buffer unit (4); the fixing unit (3) is movably connected to the mounting frame (1), and the mounting frame (1) is movably in contact with the buffer unit (4); The temperature sensor (201) is fixedly connected to one side of one of the mounting frames (1), and movable rods (202) are movably sleeved on opposite sides of the two mounting frames (1), and opposite ends of each of the two movable rods (202) are movably connected to racks (203) via first latches.

2. The air compressor system energy saving tester according to claim 1, characterized in that: The fixing unit (3) comprises a plurality of shells (301), each of the shells (301) being movably sleeved on the outer walls of two racks (203), the inner walls on both sides of each shell (301) being symmetrically structured and movably connected to a gear cylinder (302) via a first insertion rod, and the two gear cylinders (302) being respectively meshed and connected to the racks (203).

3. The air compressor system energy saving tester according to claim 2, characterized in that: The top inner wall of the housing (301) is movably connected to a transmission gear (303) via a second latch, and the tops of each of the two gear cylinders (302) are respectively fixedly connected to a driven gear (304), and the transmission gear (303) is respectively meshed and connected to the driven gear (304).

4. The air compressor system energy saving tester according to claim 3, characterized in that: A ratchet (305) is fixedly connected to the bottom of each two gear cylinders (302), and a mounting cover (306) is fixedly connected to the bottom of each housing (301) in a symmetrical structure. A plurality of ratchets (307) are movably connected between each mounting cover (306) and the housing (301) via a second insertion rod, and the ratchets (307) are meshingly connected to the ratchets (305).

5. The air compressor system energy saving tester according to claim 4, characterized in that: The buffer unit (4) comprises two buffer pads (401), the two buffer pads (401) are respectively arranged between the two mounting frames (1) and the buffer pads (401) are movably sleeved on the outer wall of the movable rod (202), and the two mounting frames (1) are symmetrically provided with observation holes (402) on the side away from the buffer pads (401).

6. The air compressor system energy saving tester according to claim 1, characterized in that: Each of the buffer pads (401) is fixedly connected to an observation rod (403) on one side close to the mounting frame (1); gaskets (404) are fixedly connected to opposite sides of the two mounting frames (1) in a symmetrical structure; a plurality of arc-shaped pieces (405) are fixedly connected between the gaskets (404) and the observation rods (403), and the arc-shaped pieces (405) are distributed in a ring array; a first spring (406) is movably sleeved on the outer wall of the observation rod (403), and one end of the first spring (406) is fixedly connected to one side of the gasket (404).

7. The air compressor system energy saving tester according to claim 6, characterized in that: A through hole (407) is respectively provided on one side of the two mounting frames (1), a push rod (408) is movably sleeved on the inner wall of each through hole (407), an opposite end of two adjacent push rods (408) is commonly fixedly connected with a telescopic rod (409), an outer wall of the telescopic rod (409) is movably sleeved with a first tension spring (410), and two ends of the first tension spring (410) are respectively fixedly connected between the two adjacent push rods (408).

8. The air compressor system energy saving tester according to claim 7, characterized in that: One side of each buffer pad (401) is symmetrically structured and fixedly connected to an inclined plate (401a); one side of each buffer pad (401) is provided with a folding surface (401b); one end of each push rod (408) is fixedly connected to a stopper (408a), and the stopper (408a) is in active contact with the inclined plate (401a).

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