Equipment for testing DBC (Direct Bonding Copper) at high temperature and normal temperature
By designing equipment for DBC high-temperature and room temperature testing, multiple detection modes are completed on the same detection line, solving the problems of high detection costs and large space in the existing technology, and meeting the various testing needs of different batches of products .
Patent Information
- Application Number
- CN202411423502.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-01-07
AI Technical Summary
In the prior art, the high temperature and room temperature tests of DBC lining plates need to be carried out separately, and multiple detection lines are used, resulting in high detection costs and large space. Each detection line has a single function and is unable to be compatible with multiple testing modes.
A device for DBC high-temperature and room temperature testing is designed, including loading module, heating transfer module, test module and feeding sorting module, which can conduct high-temperature dynamic, static and room temperature static tests, and realize the same detection line to complete different detections. Mode function.
The same inspection line can complete multiple testing modes of DBC products in different batches, reducing the inspection cost and footprint, flexible testing process, and meeting the various testing needs of different batches of products.
Smart Images

Figure CN119269924A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of IGBT modules, and in particular to a device for DBC high-temperature and normal-temperature testing. Background Art
[0002] DBC liner is an important component of IGBT module, which is mainly used to provide packaging basis for chip packaging, and has the functions of heat dissipation, conductivity and insulation. It is widely used in the fields of electronics and power.
[0003] Currently, after the DBC lining is manufactured, a series of tests need to be carried out to check whether the performance of the DBC lining is qualified. Only DBC linings that pass the test can be shipped out of the factory.
[0004] Common test items include high-temperature dynamic and static tests and normal-temperature dynamic and static tests of DBC linings. In the existing technology, high-temperature, normal-temperature, dynamic, and static tests are completely separated, and each uses a test line for testing. Multiple test lines take up a lot of space and have high testing costs. Each test line has a single function and can only be used for one test mode. Summary of the invention
[0005] The main purpose of the present invention is to provide a device for DBC high temperature and normal temperature testing, aiming to solve the problems mentioned in the above background technology.
[0006] To solve the above problems, the present invention proposes a device for high-temperature and normal-temperature testing of DBC, comprising mounting plate one, mounting plate two, a loading module, a heating transfer module, a testing module, and a material unloading and sorting module. The loading module, the heating transfer module, the testing module, and the material unloading and sorting module are arranged on mounting plate one and mounting plate two. The heating transfer module picks up the DBC liner conveyed by the loading module, heats the DBC liner, and then sends the heated DBC liner to the testing module, which performs high-temperature dynamic testing, high-temperature static testing, or high-temperature dynamic and normal-temperature static testing on the DBC liner. After the test is completed, the testing module sends the DBC liner to the material unloading and sorting module, and the DBC liner is sorted and unloaded by the material unloading and sorting module.
[0007] In one embodiment, the loading module includes a conveyor line 1, a lifting device 1, a lifting device 2, a two-axis translation device, and a barcode scanning gun;
[0008] The conveyor line 1 is horizontally fixedly installed on the mounting plate 1;
[0009] The lifting device 2 and the lifting device 1 are respectively arranged at the middle and the end of the conveyor line 1, and the lifting device 1 and the lifting device 2 are fixedly connected to the mounting plate 1. The lifting device 1 and the lifting device 2 can stop the pallet conveyed by the conveyor line 1 when they are moved;
[0010] The two-axis translation device is fixedly connected to the mounting plate 1, and the barcode scanning gun is located directly above the conveyor line 1 and is connected to the two-axis translation device, and the barcode scanning gun is driven to move horizontally in the X and Y directions through the two-axis translation device;
[0011] After the lifting device 2 stops the pallet, the barcode scanner moves horizontally along the X and Y directions to scan the product information on all DBC liners placed on the pallet, and the conveyor line 1 conveys the pallet along the X or Y direction.
[0012] In one embodiment, the loading module also includes a lifting device four, which is located in the conveyor line one and is fixedly connected to the mounting plate one. When the lifting device one stops the pallet, the lifting device four lifts the pallet and separates it from the conveyor line one.
[0013] In one embodiment, the loading module further includes a conveyor line 2, a conveyor line 3, and a lifting device 3. The conveyor line 2 is horizontally arranged and located inside the conveyor line 1, and is connected to the lifting device 3. The lifting device 3 is fixedly connected to the mounting plate 1. The conveying direction of the conveyor line 2 is perpendicular to the conveying direction of the conveyor line 1.
[0014] The conveyor line three is arranged horizontally and is located outside the conveyor line one beside the conveyor line two and is fixedly connected to the mounting plate one. The conveying direction of the conveyor line three is the same as the conveying direction of the conveyor line two. After the conveyor line three conveys the pallet on it to the conveyor line two, the lifting device three drives the conveyor line two to descend and places the pallet on the conveyor line one, and then the pallet is stopped by the lifting device two.
[0015] In one embodiment, the heating transfer module comprises: a material moving mechanism 1, a heating device, a material moving mechanism 2, and a horizontal moving device 1;
[0016] The material moving mechanism 1 includes a three-axis translation device and a suction nozzle connected to the three-axis translation device, the three-axis translation device is fixedly connected to the mounting plate 1, and the suction nozzle is driven by the three-axis translation device to go to the pallet stopped by the lifting device 1 to suck the DBC liner, and then the DBC liner is placed on the heating device;
[0017] The heating device is fixedly connected to the mounting plate;
[0018] The material moving mechanism 2 is fixedly connected to the mounting plate 1, and the material moving mechanism 2 has the same structure as the material moving mechanism 1;
[0019] The horizontal moving device 1 is fixedly connected to the mounting plate 1, and a storage seat 1 with a heating function is arranged on the horizontal moving device 1. The material transfer mechanism 2 transfers the DBC liner plate heated on the heating device to the storage seat 1, and the horizontal moving device 1 transfers the storage seat 1 to the material taking position of the test module.
[0020] In one embodiment, the test module includes: material transfer mechanism three, material transfer mechanism four, material transfer mechanism five, material transfer mechanism six, rotation test device one, rotation test device two, clamping device one, clamping device two, transfer device, high temperature dynamic test device, static test device;
[0021] The material moving mechanism 3, the material moving mechanism 4, the material moving mechanism 5 and the material moving mechanism 6 are all fixedly connected to the mounting plate 1, and the material moving mechanism 1, the material moving mechanism 3, the material moving mechanism 4, the material moving mechanism 5 and the material moving mechanism 6 have the same structure;
[0022] The rotating test device 1, the rotating test device 2, the clamping device 1, the clamping device 2, and the transfer device are all fixedly connected to the mounting plate 2. The rotating test device 1 and the rotating test device 2 have the same structure. The clamping device 1 and the clamping device 2 have the same structure. The high-temperature dynamic test device is located below the rotating test device 1 and the clamping device 1. The static test device is located below the rotating test device 2 and the clamping device 2.
[0023] In one embodiment, the rotation test device 1 includes: a rotation device 1, a mounting seat 1, a mounting seat 2, a rotation device 2, a mounting seat 3, a mounting seat 4, a sliding column, a storage seat 2, a pressure plate, and a spring;
[0024] The first mounting seat is fixedly connected to the second mounting plate, the second mounting seat is rotationally connected to the first mounting seat, and the first rotating device is fixedly connected to the first mounting seat and transmission-connected to the second mounting seat for driving the second mounting seat to rotate around the vertical axis;
[0025] The mounting seat 3 is rotationally connected to the mounting seat 2, and the rotating device 2 is fixedly connected to the mounting seat 2 and transmission-connected to the mounting seat 3, so as to drive the mounting seat 3 to rotate around the horizontal axis;
[0026] The mounting seat four is fixedly connected to the mounting seat three, the sliding column is vertically slidably connected to the mounting seat four, the two ends of the sliding column are respectively connected to the storage seat two and the pressure plate, the two ends of the spring are connected to the pressure plate and the mounting seat four, and the sliding of the sliding column drives the spring to be compressed or stretched.
[0027] In one embodiment, the first pressing device comprises: a mounting frame, a pressing device and a pressing column, the mounting frame is fixedly connected to the second mounting plate, the pressing device is fixedly connected to the mounting frame, the pressing column is connected to the pressing device, and the pressing column is driven to rise and fall through the pressing device;
[0028] The rotating device 1 of the rotating test device 1 can drive the storage seat 2 of the rotating test device 1 to rotate and move to the position directly below the pressure column of the pressing device 1, and the rotating device 1 of the rotating test device 2 can drive the storage seat 2 of the rotating test device 2 to rotate and move to the position directly below the pressure column of the pressing device 2;
[0029] The test head of the high temperature dynamic test device is located directly below the pressure column of the first pressing device, and the test head of the static test device is located directly below the pressure column of the second pressing device.
[0030] In one embodiment, the transfer device includes: a machine base, a cooling device, a loading tray, and a second horizontal moving device;
[0031] The machine base is fixedly connected to the second mounting plate, the cooling device is arranged on the machine base, the loading plate is located on the upper surface of the cooling device, and is horizontally slidably connected to the cooling device and the machine base, and the second horizontal moving device is connected to the machine base and the loading plate, and is used to drive the loading plate to move horizontally to contact or separate from the cooling device;
[0032] The material transfer mechanism 3 transfers the DBC liner on the storage seat 1 at the material taking position of the test module to the storage seat 2 of the rotating test device 1, and then the rotating device 2 drives the storage seat 2 to rotate 180 degrees, and then the rotating device 1 drives the storage seat 2 to rotate and move to the bottom of the pressure column of the clamping device 1, and then the pressure column descends to push the pressure plate to drive the storage seat 2 to descend so that the DBC liner contacts the test head of the high-temperature dynamic test device to complete the high-temperature dynamic test;
[0033] After the high-temperature dynamic test is completed, the rotating test device 1 drives the DBC liner to reset, and then the material transfer mechanism 4 transfers the DBC liner on the rotating test device 1 that has completed the test to the carrier plate. If the DBC liner on the carrier plate needs to be subjected to a normal temperature static test next, the horizontal moving device 2 drives the carrier plate to move horizontally to contact the cooling device to cool the DBC liner on the carrier plate.
[0034] The material transfer mechanism five transfers the DBC liner on the loading plate to the storage seat two of the rotating test device two, and then performs a high temperature or normal temperature static test. After the test is completed, the rotating test device two drives the DBC liner to reset, and then the material transfer mechanism six takes away the DBC liner that has completed the high temperature or normal temperature static test.
[0035] In one embodiment, the material sorting module includes: a horizontal moving device three, a material moving mechanism seven, a conveyor line five, a conveyor line six, a conveyor line seven, an air knife, a conveyor line eight, a conveyor line nine, a lifting device five, and a lifting device six;
[0036] The horizontal moving device 3 is fixedly connected to the mounting plate 1, and a storage seat 3 is arranged on the horizontal moving device 3. The material transfer mechanism 6 transfers the DBC liner that has completed the high temperature or normal temperature static test to the storage seat 3, and the horizontal moving device 3 transfers the storage seat 3 to the unloading position;
[0037] The material transfer mechanism 7 has the same structure as the material transfer mechanism 1;
[0038] The conveyor line 5, conveyor line 6 and conveyor line 7 are all fixedly connected to the mounting plate 1. The conveyor line 7 is located above the conveyor line 5 and conveyor line 6. The conveyor line 7 is connected to the conveyor line 1 through the conveyor line 4. The empty pallets on the conveyor line 1 are transferred to the conveyor line 7 through the conveyor line 4.
[0039] The wind knife is located above the conveyor line 7 and is fixedly connected to the mounting plate 1, and is used to blow air to the pallets on the conveyor line 7 to cool the DBC liner in the pallets;
[0040] The conveyor line 8 is horizontally arranged and located inside the conveyor line 7, and is connected to the lifting device 5. The lifting device 5 is fixedly connected to the mounting plate 1, and the conveyor line 8 is lifted and lowered by the lifting device 5. The conveying direction of the conveyor line 8 is perpendicular to the conveying direction of the conveyor line 7.
[0041] The conveyor line 9 is located outside the conveyor line 7 beside the conveyor line 8, the conveyor line 9 is fixedly connected to the mounting plate 1, and the conveying direction of the conveyor line 9 is the same as the conveying direction of the conveyor line 8;
[0042] The lifting device 6 is located at the end of the conveyor line 7 and is fixedly connected to the mounting plate 1. The lifting device 6 can stop the pallet on the conveyor line 7. The conveyor line 8 rises and lifts the pallet stopped by the lifting device 6 to separate from the conveyor line 7.
[0043] The material transfer mechanism 7 transfers the DBC liner that fails the test on the storage seat 3 at the unloading position to the conveyor line 5 or the conveyor line 6, and the conveyor line 5 or the conveyor line 6 sends the DBC liner that fails the test away for unloading;
[0044] The material transfer mechanism 7 transfers the DBC liner that has passed the test on the storage seat 3 at the unloading position to the tray on the conveyor line 7. The DBC liner that has passed the test is cooled by the air knife and then sent away by the conveyor line 7 for unloading.
[0045] When it is necessary to conduct random inspection on the DBC liner that has passed the test, first control the sixth gear of the lifting device to stop the pallet on conveyor line seven, then lift conveyor line eight to lift the pallet and separate it from conveyor line seven, and then conveyor line eight moves the pallet to conveyor line nine for random inspection.
[0046] Beneficial effects: The device for high-temperature and normal-temperature testing of DBC in the present application can be compatible with a variety of different testing machines, realizing different testing modes for different batches of the same DBC product, breaking the limitations of the traditional single matching testing method. One testing line can complete different testing modes for different batches of DBC products, without the need to set up multiple testing lines, greatly reducing the testing cost and floor space. The testing process is flexible and changeable, fully meeting the various testing process requirements of different batches of DBC products. BRIEF DESCRIPTION OF THE DRAWINGS
[0047] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0048] Figure 1 It is a top view of a device for DBC high temperature and normal temperature testing according to the present invention;
[0049] Figure 2 The structure of the feeding module and the heating transfer module of the present invention is shown in FIG. Figure 1 ;
[0050] Figure 3 The structure of the feeding module and the heating transfer module of the present invention is shown in FIG. Figure 2 ;
[0051] Figure 4 The structure of the feeding module and the heating transfer module of the present invention is shown in FIG. Figure 3 ;
[0052] Figure 5 is a top view of the test module of the present invention;
[0053] Figure 6 It is a structural schematic diagram of a rotation test device 1 of the present invention;
[0054] Figure 7 It is a structural schematic diagram of a clamping device 1 of the present invention;
[0055] Figure 8 It is a structural schematic diagram of the transfer device of the present invention;
[0056] Fig. 9 This is a schematic diagram of the structure of the material sorting module of the present invention. Figure 1 ;
[0057] Fig.10 This is a schematic diagram of the structure of the material sorting module of the present invention. Figure 2 ;
[0058] Fig.11 This is a schematic diagram of the structure of the material sorting module of the present invention. Figure 3 .
[0059] The following are the descriptions of the reference numerals:
[0060] 1. Mounting plate 1; 2. Conveyor line 1; 3. Lifting device 1; 4. Pallet; 5. Lifting device 2; 6. Conveyor line 2; 7. Lifting device 3; 8. Conveyor line 3; 9. Two-axis translation device; 10. Barcode scanner; 11. Lifting device 4;
[0061] 12. Three-axis translation device; 13. Suction nozzle; 14. Acupuncture point; 15. Heating device; 16. Material transfer mechanism 2; 17. Horizontal movement device 1; 18. Storage seat 1;
[0062] 19. Material transfer mechanism three; 20. Material transfer mechanism four; 21. Material transfer mechanism five; 22. Material transfer mechanism six;
[0063] 23. Rotation test device 1; 230. Sliding column; 231. Rotation device 1; 232. Mounting seat 1; 233. Mounting seat 2; 234. Rotation device 2; 235. Mounting seat 3; 236. Mounting seat 4; 237. Storage seat 2; 238. Press plate; 239. Spring;
[0064] 24. Rotation test device 2;
[0065] 25. Clamping device 1; 251. Mounting frame; 252. Pressing device; 253. Pressing column;
[0066] 26. Clamping device 2;
[0067] 27. Transfer device; 271. Machine base; 272. Cooling device; 273. Loading tray; 274. Horizontal moving device II;
[0068] 28. High temperature dynamic test device; 29. Static test device;
[0069] 30. Conveyor line 4;
[0070] 31. Horizontal moving device three; 32. Storage seat three; 33. Material moving mechanism seven; 34. Conveyor line five; 35. Conveyor line six; 36. Conveyor line seven; 37. Air knife; 38. Conveyor line eight; 39. Conveyor line nine; 40. Mounting plate two; 41. Lifting device five; 42. Lifting device six; 43. Lifting device seven. DETAILED DESCRIPTION
[0071] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0072] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0073] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0074] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing in the full text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in the field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0075] The present invention proposes a device for high-temperature and normal-temperature testing of DBC. The device for high-temperature and normal-temperature testing of DBC is compatible with a variety of different testing machines, realizing different detection modes for different batches of the same DBC product, breaking the limitation of the traditional single matching testing method. One detection line can complete different detection modes of different batches of DBC products, without setting up multiple detection lines, greatly reducing the detection cost and floor space. The detection process is flexible and changeable, fully meeting the various testing process requirements of different batches of DBC products.
[0076] Specifically, in one embodiment of the invention, Figure 1As shown, the device for high-temperature and normal-temperature testing of DBC comprises a mounting plate 1, a mounting plate 2 40, a loading module, a heating transfer module, a testing module, and a material sorting module, wherein the loading module, the heating transfer module, the testing module, and the material sorting module are arranged on the mounting plate 1 and the mounting plate 2 40; during operation, the heating transfer module picks up the DBC liner conveyed by the loading module, heats the DBC liner, and then conveys the heated DBC liner to the testing module, which performs high-temperature dynamic testing, high-temperature static testing, or high-temperature dynamic and normal-temperature static testing on the DBC liner. After completion, the test module sends the DBC liner to the material unloading and sorting module, which sorts and unloads the DBC liner. Since the test module has the functions of high-temperature dynamic, high-temperature static testing or high-temperature dynamic and normal temperature static testing, different detection modes for different batches of the same DBC product are realized, breaking the limitations of the traditional single supporting testing method. One detection line can complete different detection modes of different batches of DBC products. There is no need to set up multiple detection lines, which greatly reduces the detection cost and floor space. The detection process is flexible and changeable, which fully meets the various testing process requirements of different batches of DBC products.
[0077] Specifically, Figure 2-Figure 4 As shown, the loading module includes a conveyor line 2, a lifting device 3, a lifting device 2 5, a two-axis translation device 9, and a barcode scanning gun 10; the conveyor line 2 is horizontally fixedly installed on a mounting plate 1; the lifting device 2 5 and the lifting device 3 are respectively arranged in the middle and the end of the conveyor line 2, and the lifting device 3 and the lifting device 2 5 are fixedly connected to the mounting plate 1, and the lifting device 3 and the lifting device 2 5 can stop the pallet 4 transported by the conveyor line 2 by the action; specifically, the pallet 4 transported by the conveyor line 2 is first stopped by the lifting device 2 5, and then stopped by the lifting device 3.
[0078] In this embodiment, if Figure 2 and Figure 3As shown, the two-axis translation device 9 is fixedly connected to the mounting plate 1, the barcode scanning gun 10 is located directly above the conveyor line 2 and is connected to the two-axis translation device 9, and the barcode scanning gun 10 is driven by the two-axis translation device 9 to move horizontally along the X and Y directions; after the lifting device 2 5 stops the pallet 4, the barcode scanning gun 10 moves horizontally along the X and Y directions to scan the product information (such as barcodes, two-dimensional codes, etc.) on all the DBC liners placed on the pallet 4 for binding of subsequent test data, and the conveyor line 2 conveys the pallet 4 along the X or Y direction. After all the DBC liners placed on the pallet 4 are scanned, the lifting device 2 5 is reset, and the conveyor line 2 continues to convey the pallet 4, and is finally stopped by the lifting device 3, and then the heating transfer module removes the DBC liners on the pallet 4. After all the DBC liners are removed, the lifting device 3 is reset, and the conveyor line 2 sends the empty pallet 4 to the conveyor line 4 30, as shown in FIG. Figure 1 shown.
[0079] In this embodiment, if Figure 2-Figure 4 As shown, the loading module also includes a lifting device four 11, which is located in the conveyor line 2 and fixedly connected to the mounting plate 1. When the lifting device 3 stops the pallet 4, the lifting device four 11 lifts the pallet 4 and separates it from the conveyor line 2. With this design, the conveyor line 2 can continue to rotate and convey the pallet 4 to load the material while the heating transfer module removes the DBC liner on the pallet 4.
[0080] Furthermore, in this embodiment, if Figure 2-Figure 4 As shown, the loading module also includes a conveyor line 2 6, a conveyor line 3 8, and a lifting device 3 7. The conveyor line 2 6 is horizontally arranged and located in the conveyor line 1 2 and is connected to the lifting device 3 7. The lifting device 3 7 is fixedly connected to the mounting plate 1, and the conveying direction of the conveyor line 2 6 is perpendicular to the conveying direction of the conveyor line 2; the conveyor line 3 8 is horizontally arranged and located on the outer side of the conveyor line 2 next to the conveyor line 2 6, and is fixedly connected to the mounting plate 1. The conveying direction of the conveyor line 3 8 is the same as the conveying direction of the conveyor line 2 6. After the conveyor line 3 8 can transport the pallet 4 thereon to the conveyor line 2 6, the lifting device 3 7 drives the conveyor line 2 6 to descend and place the pallet 4 on the conveyor line 2, and then the pallet 4 is stopped by the lifting device 2 5. After the lifting device 2 5 is reset, the pallet 4 is sent away by the conveyor line 2, and the DBC liner that needs to be retested is placed in each acupoint 14 on the pallet 4, and then the pallet 4 is loaded from the conveyor line 3 8.
[0081] Specifically, Figure 2-Figure 4As shown, the heating transfer module includes: a material moving mechanism 1, a heating device 15, a material moving mechanism 2 16, and a horizontal moving device 17; the material moving mechanism 1 includes a three-axis translation device 12 and a suction nozzle 13 connected to the three-axis translation device 12, and the suction nozzle 13 is driven to move along the XYZ three axes by the three-axis translation device 12, and the three-axis translation device 12 is fixedly connected to the mounting plate 1, and the suction nozzle 13 is driven by the three-axis translation device 12 to go to the tray 4 stopped by the lifting device 3 to suck the DBC liner, and then the DBC liner is placed on the heating device 15 for preheating in preparation for subsequent high-temperature dynamic testing; the heating device 15 is fixedly connected to the mounting plate 1; The material transfer mechanism 16 is fixedly connected to the mounting plate 1, and the material transfer mechanism 16 has the same structure as the material transfer mechanism 1; the horizontal moving device 17 is fixedly connected to the mounting plate 1, and the horizontal moving device 17 is provided with a storage seat 18 with a heating function. The material transfer mechanism 16 transfers the DBC liner that has been heated on the heating device 15 to the storage seat 18, and the horizontal moving device 17 transfers the storage seat 18 to the material taking position of the test module to facilitate the test module to take away the DBC liner. The storage seat 18 is designed to have a heating function to ensure the heating state of the DBC liner, thereby ensuring that the test temperature of the DBC liner entering the high-temperature dynamic test meets the standard.
[0082] Specifically, in this embodiment, Figure 5 As shown, the test module includes: a material moving mechanism three 19, a material moving mechanism four 20, a material moving mechanism five 21, a material moving mechanism six 22, a rotation test device one 23, a rotation test device two 24, a clamping device one 25, a clamping device two 26, a transfer device 27, a high-temperature dynamic test device 28, and a static test device 29; the material moving mechanism three 19, the material moving mechanism four 20, the material moving mechanism five 21, and the material moving mechanism six 22 are all fixedly connected to the mounting plate one 1, and the material moving mechanism one, the material moving mechanism three 19, the material moving mechanism four 20, the material moving mechanism five 21, and the material moving mechanism six 22 have the same structure.
[0083] In this embodiment, if Figure 5 As shown, the rotation test device 1 23, the rotation test device 24, the clamping device 1 25, the clamping device 26, and the transfer device 27 are all fixedly connected to the mounting plate 2 40, the mounting plate 2 40 is fixedly connected to the mounting plate 1, the rotation test device 1 23 and the rotation test device 2 24 have the same structure, the clamping device 1 25 and the clamping device 2 26 have the same structure, the high temperature dynamic test device 28 is located below the rotation test device 1 23 and the clamping device 1 25, and the static test device 29 is located below the rotation test device 24 and the clamping device 2 26.
[0084] In this embodiment, if Figure 6As shown, the rotating test device 23 includes: a rotating device 231, a mounting seat 232, a mounting seat 233, a rotating device 234, a mounting seat 3 235, a mounting seat 4 236, a sliding column 230, a storage seat 237, a pressure plate 238, and a spring 239; the mounting seat 232 is fixedly connected to the mounting plate 2 40, the mounting seat 233 is rotationally connected to the mounting seat 1 232, the rotating device 231 is fixedly connected to the mounting seat 1 232, and is transmission-connected to the mounting seat 2 233, and is used to drive the mounting seat 2 233 to rotate around the vertical axis; the mounting The seat three 235 is rotationally connected to the mounting seat two 233, the rotating device two 234 is fixedly connected to the mounting seat two 233, and is transmission-connected to the mounting seat three 235, and is used to drive the mounting seat three 235 to rotate around the horizontal axis; the mounting seat four 236 is fixedly connected to the mounting seat three 235, the sliding column 230 is vertically slidingly connected to the mounting seat four 236, and the two ends of the sliding column 230 are respectively fixedly connected to the storage seat two 237 and the pressure plate 238, and the two ends of the spring 239 are connected to the pressure plate 238 and the mounting seat four 236, and the sliding of the sliding column 230 drives the spring 239 to be compressed or stretched.
[0085] In this embodiment, if Figure 7 As shown, the pressing device 25 includes: a mounting frame 251, a pressing device 252 and a pressing column 253. The mounting frame 251 is fixedly connected to the mounting plate 240, the pressing device 252 is fixedly connected to the mounting frame 251, and the pressing column 253 is connected to the pressing device 252. The pressing column 253 is driven to rise and fall by the pressing device 252. The pressing column 253 is located above the rotating test device. Specifically, the rotating device 231 of the rotating test device 23 can drive the storage seat 237 of the rotating test device 23 to rotate and move to the pressing column 253. The rotating device 231 of the rotating test device 24 can drive the storage seat 237 of the rotating test device 24 to rotate and move to the position directly below the pressure column 253 of the clamping device 26; in addition, the test head of the high-temperature dynamic test device 28 is located directly below the pressure column 253 of the clamping device 25, and the test head of the static test device 29 is located directly below the pressure column 253 of the clamping device 26. With this design, the testing work can be smoothly implemented, and the specific testing method will be introduced in detail later.
[0086] In this embodiment, if Figure 8As shown, the transfer device 27 includes: a machine base 271, a cooling device 272, a loading plate 273, and a second horizontal moving device 274; the machine base 271 is fixedly connected to the second mounting plate 40, the cooling device 272 is arranged on the machine base 271, the loading plate 273 is located on the upper surface of the cooling device 272, and is horizontally slidably connected to the cooling device 272 and the machine base 271, the second horizontal moving device 274 is connected to the machine base 271 and the loading plate 273, and is used to drive the loading plate 273 to move horizontally and contact or separate from the cooling device 272, so as to cool the DBC liner on the loading plate 273. Whether cooling is required will be introduced in detail later.
[0087] In this embodiment, if Figure 5-Figure 8 As shown, the working process of the test module is as follows: the material transfer mechanism 3 19 transfers the DBC liner on the storage seat 18 at the material taking position of the test module to the storage seat 2 237 of the rotating test device 23, and then the rotating device 234 drives the storage seat 237 to rotate 180 degrees, so that the DBC liner on the storage seat 237 faces downward and the pressure plate 238 faces upward, and then the rotating device 1 231 drives the storage seat 237 to rotate and move to just below the pressure column 253 of the clamping device 1 25. Here, the angle at which the rotating device 1 231 drives the storage seat 237 to rotate can be determined according to the specific structural design of the rotating test device 1 23, for example Figure 5 The rotary test device 1 23 and the rotary test device 2 24 shown in the figure only need the rotary device 1 231 to drive the storage seat 2 237 to rotate 90 degrees to move to the position directly below the pressure column 253 of the clamping device 1 25. Therefore, after the test is completed, the rotary device 1 231 drives the storage seat 2 237 to rotate 90 degrees in the opposite direction to reset; after the storage seat 237 rotates and moves to the position directly below the pressure column 253 of the clamping device 1 25, the pressing device 252 is controlled to push the pressure column 253 downward to push the pressure plate 238 to drive the storage seat 237 to synchronously descend so that the DBC liner contacts the test head of the high-temperature dynamic test device 28 to complete the high-temperature dynamic test. In order to further improve the test efficiency, the test head can rise vertically during the process of the pressing device 252 pushing the DBC liner downward;
[0088] After the high temperature dynamic test is completed, the rotating test device 23 drives the DBC liner to reset, and then the material transfer mechanism 4 20 transfers the DBC liner on the rotating test device 23 that has completed the test to the loading plate 273. If the DBC liner on the loading plate 273 needs to be subjected to a normal temperature static test next, the horizontal moving device 274 drives the loading plate 273 to move horizontally and contact with the cooling device 272 to cool the DBC liner on the loading plate 273. If the DBC liner on the loading plate 273 needs to be subjected to a high temperature static test next, Figure 8 The carrier tray 273 shown does not need to move horizontally;
[0089] The material transfer mechanism five 21 transfers the DBC liner on the loading tray 273 to the storage seat two 237 of the rotating test device two 24, and then performs a high temperature or normal temperature static test. The test action is the same as the aforementioned rotating test device one 23 and clamping device one 25. After the test is completed, the rotating test device two 24 drives the DBC liner to reset, and then the material transfer mechanism six 22 takes away the DBC liner that has completed the high temperature or normal temperature static test.
[0090] In this embodiment, a vacuum suction cup is provided on the second storage seat 237 , and the vacuum suction cup can firmly adsorb and fix the DBC liner on the second storage seat 237 .
[0091] In this embodiment, if Figure 9-11 As shown, the unloading and sorting module includes: a horizontal moving device 31, a material transfer mechanism 7 33, a conveyor line 5 34, a conveyor line 6 35, a conveyor line 7 36, a wind knife 37, a conveyor line 8 38, a conveyor line 9 39, a lifting device 5 41, and a lifting device 6 42; the horizontal moving device 31 is fixedly connected to the mounting plate 1, and a storage seat 3 32 is arranged on the horizontal moving device 31. The material transfer mechanism 6 22 transfers the DBC liner that has completed the high temperature or normal temperature static test to the storage seat 3 32, and the storage seat 3 32 is transferred to the unloading position by the horizontal moving device 3 31; the material transfer mechanism 7 33 has the same structure as the material transfer mechanism 1; the conveyor line 5 34, the conveyor line 6 35, and the conveyor line 7 36 are all fixedly connected to the mounting plate 1, and the conveyor line 7 36 is located above the conveyor line 5 34 and the conveyor line 6 35, as shown in FIG. Figure 1 As shown, the conveyor line 7 36 is connected to the conveyor line 1 2 through the conveyor line 24 30, and the empty pallet 4 on the conveyor line 2 is transferred to the conveyor line 7 36 through the conveyor line 24 30, and then used to load the DBC liner that has passed the test; the wind knife 37 is located above the conveyor line 7 36 and is fixedly connected to the mounting plate 1, and is used to blow air to the pallet 4 on the conveyor line 7 36 to cool the DBC liner in the pallet 4 to room temperature for rapid unloading; the conveyor line 8 38 is horizontally arranged and located in the conveyor line 7 36, and is connected to the lifting device 5 41, and the lifting device 5 41 is fixedly connected to the mounting plate 1, and is connected to the lifting device 5 41 through the lifting device 5 The device 41 drives the conveyor line 838 to rise and fall, and the conveying direction of the conveyor line 838 is perpendicular to the conveying direction of the conveyor line 736; the conveyor line 939 is located outside the conveyor line 736 beside the conveyor line 838, and the conveyor line 939 is fixedly connected to the mounting plate 1, and the conveying direction of the conveyor line 939 is the same as the conveying direction of the conveyor line 838; the lifting device 642 is located at the end of the conveyor line 736 and is fixedly connected to the mounting plate 1, and the lifting device 642 can stop the pallet 4 on the conveyor line 736, and the conveyor line 838 rises to lift the pallet 4 stopped by the lifting device 642 and separate it from the conveyor line 736.
[0092] In this embodiment, if Fig.10 As shown, a lifting device 7 43 is provided in the middle of the conveyor line 7 36 for stopping the pallet 4 on the conveyor line 7 36 so that the material transfer mechanism 7 33 can transfer the DBC liner that has passed the test on the storage seat 3 32 at the unloading position to the pallet 4 on the conveyor line 7 36 .
[0093] In this embodiment, the working process of the unloading and sorting module is as follows: the material transfer mechanism 7 33 transfers the DBC liner that fails the test on the storage seat 3 32 at the unloading position to the conveyor line 5 34 or the conveyor line 6 35, and the conveyor line 5 34 or the conveyor line 6 35 sends the DBC liner that fails the test away for unloading. Specifically, the appropriate conveyor line can be selected for unloading according to the model of the DBC liner; after the empty pallet 4 enters the conveyor line 7 36, it is first stopped by the lifting device 7 43, and then the material transfer mechanism 7 33 transfers the DBC liner that fails the test on the storage seat 3 32 at the unloading position to the conveyor line 5 34 or the conveyor line 6 35. The DBC liner that passes the test is transferred to the pallet 4 on the conveyor line 7 36. After the pallet 4 is full, the lifting device 7 43 is reset, and the conveyor line 7 36 sends the pallet 4 away. The DBC liner that passes the test is cooled by the wind knife 37 and then sent away by the conveyor line 7 36 for unloading. When it is necessary to conduct random inspection on the DBC liner that passes the test, first control the lifting device 6 42 to stop the pallet 4 on the conveyor line 7 36, then lift the conveyor line 8 38 to lift the pallet 4 and separate it from the conveyor line 7 36, and then the conveyor line 8 38 transfers the pallet 4 to the conveyor line 9 39 for random inspection.
[0094] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A device for DBC high temperature and normal temperature testing, characterized in that: It includes mounting plate one, mounting plate two, a loading module, a heating transfer module, a testing module, and a material unloading and sorting module. The loading module, the heating transfer module, the testing module, and the material unloading and sorting module are arranged on mounting plate one and mounting plate two. The heating transfer module picks up the DBC liner conveyed by the loading module, heats the DBC liner, and then sends the heated DBC liner to the testing module, which performs high-temperature dynamic test, high-temperature static test or high-temperature dynamic and normal-temperature static test on the DBC liner. After the test is completed, the testing module sends the DBC liner to the material unloading and sorting module, and the DBC liner is sorted and unloaded by the material unloading and sorting module.
2. The device for DBC high temperature and normal temperature testing according to claim 1, characterized in that: The loading module includes a conveyor line 1, a lifting device 1, a lifting device 2, a two-axis translation device, and a barcode scanning gun; The conveyor line 1 is horizontally fixedly installed on the mounting plate 1; The lifting device 2 and the lifting device 1 are respectively arranged at the middle and the end of the conveyor line 1, and the lifting device 1 and the lifting device 2 are fixedly connected to the mounting plate 1. The lifting device 1 and the lifting device 2 can stop the pallet conveyed by the conveyor line 1 when they are moved; The two-axis translation device is fixedly connected to the mounting plate 1, and the barcode scanning gun is located directly above the conveyor line 1 and is connected to the two-axis translation device, and the barcode scanning gun is driven to move horizontally in the X and Y directions through the two-axis translation device; After the lifting device 2 stops the pallet, the barcode scanner moves horizontally along the X and Y directions to scan the product information on all DBC liners placed on the pallet, and the conveyor line 1 conveys the pallet along the X or Y direction.
3. The device for DBC high temperature and normal temperature testing according to claim 2, characterized in that: The loading module also includes a lifting device four, which is located in the conveyor line one and is fixedly connected to the mounting plate one. When the lifting device one stops the pallet, the lifting device four lifts the pallet and separates it from the conveyor line one.
4. The device for DBC high temperature and normal temperature testing according to claim 2, characterized in that: The loading module also includes a conveyor line 2, a conveyor line 3, and a lifting device 3. The conveyor line 2 is horizontally arranged and located inside the conveyor line 1, and is connected to the lifting device 3. The lifting device 3 is fixedly connected to the mounting plate 1. The conveying direction of the conveyor line 2 is perpendicular to the conveying direction of the conveyor line 1. The conveyor line three is arranged horizontally and is located outside the conveyor line one beside the conveyor line two and is fixedly connected to the mounting plate one. The conveying direction of the conveyor line three is the same as the conveying direction of the conveyor line two. After the conveyor line three conveys the pallet on it to the conveyor line two, the lifting device three drives the conveyor line two to descend and places the pallet on the conveyor line one, and then the pallet is stopped by the lifting device two.
5. The device for DBC high temperature and normal temperature testing according to claim 2, characterized in that: The heating transfer module comprises: a material transfer mechanism 1, a heating device, a material transfer mechanism 2, and a horizontal moving device 1; The material moving mechanism 1 includes a three-axis translation device and a suction nozzle connected to the three-axis translation device, the three-axis translation device is fixedly connected to the mounting plate 1, and the suction nozzle is driven by the three-axis translation device to go to the pallet stopped by the lifting device 1 to suck the DBC liner, and then the DBC liner is placed on the heating device; The heating device is fixedly connected to the mounting plate; The material moving mechanism 2 is fixedly connected to the mounting plate 1, and the material moving mechanism 2 has the same structure as the material moving mechanism 1; The horizontal moving device 1 is fixedly connected to the mounting plate 1, and a storage seat 1 with a heating function is arranged on the horizontal moving device 1. The material transfer mechanism 2 transfers the DBC liner plate heated on the heating device to the storage seat 1, and the horizontal moving device 1 transfers the storage seat 1 to the material taking position of the test module.
6. The device for DBC high temperature and normal temperature testing as claimed in claim 5, characterized in that: The test module includes: material transfer mechanism 3, material transfer mechanism 4, material transfer mechanism 5, material transfer mechanism 6, rotation test device 1, rotation test device 2, clamping device 1, clamping device 2, transfer device, high temperature dynamic test device, static test device; The material moving mechanism 3, the material moving mechanism 4, the material moving mechanism 5 and the material moving mechanism 6 are all fixedly connected to the mounting plate 1, and the material moving mechanism 1, the material moving mechanism 3, the material moving mechanism 4, the material moving mechanism 5 and the material moving mechanism 6 have the same structure; The rotating test device 1, the rotating test device 2, the clamping device 1, the clamping device 2, and the transfer device are all fixedly connected to the mounting plate 2. The rotating test device 1 and the rotating test device 2 have the same structure. The clamping device 1 and the clamping device 2 have the same structure. The high-temperature dynamic test device is located below the rotating test device 1 and the clamping device 1. The static test device is located below the rotating test device 2 and the clamping device 2.
7. The device for DBC high temperature and normal temperature testing according to claim 6, characterized in that: The first rotating test device comprises: a first rotating device, a first mounting seat, a second mounting seat, a second rotating device, a third mounting seat, a fourth mounting seat, a sliding column, a second storage seat, a pressure plate, and a spring; The first mounting seat is fixedly connected to the second mounting plate, the second mounting seat is rotationally connected to the first mounting seat, and the first rotating device is fixedly connected to the first mounting seat and transmission-connected to the second mounting seat for driving the second mounting seat to rotate around the vertical axis; The mounting seat 3 is rotationally connected to the mounting seat 2, and the rotating device 2 is fixedly connected to the mounting seat 2 and transmission-connected to the mounting seat 3, so as to drive the mounting seat 3 to rotate around the horizontal axis; The mounting seat four is fixedly connected to the mounting seat three, the sliding column is vertically slidably connected to the mounting seat four, the two ends of the sliding column are respectively connected to the storage seat two and the pressure plate, the two ends of the spring are connected to the pressure plate and the mounting seat four, and the sliding of the sliding column drives the spring to be compressed or stretched.
8. The device for DBC high temperature and normal temperature testing according to claim 7, characterized in that: The first pressing device comprises: a mounting frame, a pressing device and a pressing column, wherein the mounting frame is fixedly connected to the second mounting plate, the pressing device is fixedly connected to the mounting frame, and the pressing column is connected to the pressing device, and the pressing column is driven to rise and fall through the pressing device; The rotating device 1 of the rotating test device 1 can drive the storage seat 2 of the rotating test device 1 to rotate and move to the position directly below the pressure column of the pressing device 1, and the rotating device 1 of the rotating test device 2 can drive the storage seat 2 of the rotating test device 2 to rotate and move to the position directly below the pressure column of the pressing device 2; The test head of the high temperature dynamic test device is located directly below the pressure column of the first pressing device, and the test head of the static test device is located directly below the pressure column of the second pressing device.
9. The device for DBC high temperature and normal temperature testing according to claim 8, characterized in that: The transfer device comprises: a machine base, a cooling device, a loading tray, and a second horizontal moving device; The machine base is fixedly connected to the second mounting plate, the cooling device is arranged on the machine base, the loading plate is located on the upper surface of the cooling device, and is horizontally slidably connected to the cooling device and the machine base, and the second horizontal moving device is connected to the machine base and the loading plate, and is used to drive the loading plate to move horizontally to contact or separate from the cooling device; The material transfer mechanism 3 transfers the DBC liner on the storage seat 1 at the material taking position of the test module to the storage seat 2 of the rotating test device 1, and then the rotating device 2 drives the storage seat 2 to rotate 180 degrees, and then the rotating device 1 drives the storage seat 2 to rotate and move to the bottom of the pressure column of the clamping device 1, and then the pressure column descends to push the pressure plate to drive the storage seat 2 to descend so that the DBC liner contacts the test head of the high-temperature dynamic test device to complete the high-temperature dynamic test; After the high-temperature dynamic test is completed, the rotating test device 1 drives the DBC liner to reset, and then the material transfer mechanism 4 transfers the DBC liner on the rotating test device 1 that has completed the test to the carrier plate. If the DBC liner on the carrier plate needs to be subjected to a normal temperature static test next, the horizontal moving device 2 drives the carrier plate to move horizontally to contact the cooling device to cool the DBC liner on the carrier plate. The material transfer mechanism five transfers the DBC liner on the loading plate to the storage seat two of the rotating test device two, and then performs a high temperature or normal temperature static test. After the test is completed, the rotating test device two drives the DBC liner to reset, and then the material transfer mechanism six takes away the DBC liner that has completed the high temperature or normal temperature static test.
10. The device for DBC high temperature and normal temperature testing according to claim 9, characterized in that: The material sorting module includes: a horizontal moving device 3, a material moving mechanism 7, a conveyor line 5, a conveyor line 6, a conveyor line 7, an air knife, a conveyor line 8, a conveyor line 9, a lifting device 5, and a lifting device 6; The horizontal moving device 3 is fixedly connected to the mounting plate 1, and a storage seat 3 is arranged on the horizontal moving device 3. The material transfer mechanism 6 transfers the DBC liner that has completed the high temperature or normal temperature static test to the storage seat 3, and the horizontal moving device 3 transfers the storage seat 3 to the unloading position; The material transfer mechanism 7 has the same structure as the material transfer mechanism 1; The conveyor line 5, conveyor line 6 and conveyor line 7 are all fixedly connected to the mounting plate 1. The conveyor line 7 is located above the conveyor line 5 and conveyor line 6. The conveyor line 7 is connected to the conveyor line 1 through the conveyor line 4. The empty pallets on the conveyor line 1 are transferred to the conveyor line 7 through the conveyor line 4. The wind knife is located above the conveyor line 7 and is fixedly connected to the mounting plate 1, and is used to blow air to the pallets on the conveyor line 7 to cool the DBC liner in the pallets; The conveyor line 8 is horizontally arranged and located inside the conveyor line 7, and is connected to the lifting device 5. The lifting device 5 is fixedly connected to the mounting plate 1, and the conveyor line 8 is lifted and lowered by the lifting device 5. The conveying direction of the conveyor line 8 is perpendicular to the conveying direction of the conveyor line 7. The conveyor line 9 is located outside the conveyor line 7 beside the conveyor line 8, the conveyor line 9 is fixedly connected to the mounting plate 1, and the conveying direction of the conveyor line 9 is the same as the conveying direction of the conveyor line 8; The lifting device 6 is located at the end of the conveyor line 7 and is fixedly connected to the mounting plate 1. The lifting device 6 can stop the pallet on the conveyor line 7. The conveyor line 8 rises and lifts the pallet stopped by the lifting device 6 to separate from the conveyor line 7. The material transfer mechanism 7 transfers the DBC liner that fails the test on the storage seat 3 at the unloading position to the conveyor line 5 or the conveyor line 6, and the conveyor line 5 or the conveyor line 6 sends the DBC liner that fails the test away for unloading; The material transfer mechanism 7 transfers the DBC liner that has passed the test on the storage seat 3 at the unloading position to the tray on the conveyor line 7. The DBC liner that has passed the test is cooled by the air knife and then sent away by the conveyor line 7 for unloading. When it is necessary to conduct random inspection on the DBC liner that has passed the test, first control the sixth gear of the lifting device to stop the pallet on conveyor line seven, then lift conveyor line eight to lift the pallet and separate it from conveyor line seven, and then conveyor line eight moves the pallet to conveyor line nine for random inspection.