Automatic ultrasonic cleaning and drying line and method
By using lifting and lowering adjustment device and synchronous driving components in the ultrasonic cleaning and drying automatic line, synchronous movement of the ultrasonic cleaning sink is realized, and a wave-making mechanism is set up in the sink, which solves the problem of synchronization of material transportation and cleaning liquid stirring in the prior art. Improves cleaning effect.
Patent Information
- Application Number
- CN202411663820.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-01-10
AI Technical Summary
The prior art cannot realize the synchronous stirring of material transportation and cleaning liquid in ultrasonic cleaning tank, resulting in poor cleaning effect.
An ultrasonic cleaning and drying automatic line is designed to realize synchronous up and down movement of the ultrasonic cleaning sink through the lifting and lower adjustment device and the synchronous driving component, and a wave-making mechanism is set up in the cleaning sink, so that the reciprocating movement of the wave-making board can be used to achieve sufficient stirring of the cleaning liquid and Multi-stage cleaning of materials.
Multi-stage cleaning of materials and full stirring of cleaning liquid are achieved, cleaning effect is improved, and efficient cleaning and drying of materials is ensured.
Smart Images

Figure CN119281747A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automatic lines, and in particular to an ultrasonic cleaning and drying automatic line and method. Background Art
[0002] During the manufacturing process of temperature sensors, rosin flux is used for welding. After welding, the residual flux is cleaned to remove it. Currently, most companies still use the traditional method of manual cleaning.
[0003] Among many existing technologies, Chinese patent application CN216398710U single-line plug-in welding automatic line discloses CN113546913A discloses an ultrasonic cleaning machine, which includes a frame, and the upper end of the frame is sequentially provided with a No. 1 ultrasonic cleaning tank, a No. 2 ultrasonic cleaning tank, a pure water cleaning tank, and a hot air drying tank, and the surface of the pure water cleaning tank is provided with an overflow port, and the lower ends of the No. 1 ultrasonic cleaning tank and the No. 2 ultrasonic cleaning tank are both provided with a heating plate, a transducer is provided on the inner side of the frame, and a water supply system and a drainage system are provided at the lower end of the transducer, a filter is provided on the inner side of the water supply system, a circulating pump and a circulating filtration system are provided on the inner side of the drainage system, and a hot air drying system is provided on the inner side of the frame near the lower end of the hot air drying tank.
[0004] However, this patent application cannot achieve the material transportation and stirring of the cleaning liquid in the ultrasonic cleaning tank through a single drive.
[0005] Based on this, the present invention designs an ultrasonic cleaning and drying automatic line and method to solve the above problems. Summary of the invention
[0006] In view of the above-mentioned shortcomings of the prior art, the present invention provides an ultrasonic cleaning and drying automatic line and method.
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0008] An ultrasonic cleaning and drying automatic line comprises a mounting assembly, a cleaning assembly for material cleaning is mounted on the mounting assembly, a material conveying assembly for material conveying is mounted on the mounting assembly, a material transfer assembly for material transfer is mounted on the mounting assembly, and a dryer for material drying is mounted on the mounting assembly;
[0009] It also includes a synchronous drive component, which is used to drive the cleaning component and the material conveying component to operate synchronously, and the synchronous drive component is connected to the installation component, the cleaning component, and the material conveying component;
[0010] The cleaning component includes a lifting and adjusting device, an ultrasonic cleaning water tank and a wave-making mechanism. The lifting and adjusting device is installed on the inner bottom of the installation component. A plurality of ultrasonic cleaning water tanks are installed at the lifting end of the lifting and adjusting device at equal intervals. The wave-making mechanism is installed on the ultrasonic cleaning water tank, and the wave-making mechanism is connected to the synchronous driving component.
[0011] Furthermore, the installation assembly includes frame one and frame two;
[0012] The frame two is located on the right side of the frame one, the lifting and lowering adjustment device is installed on the inner bottom of the frame one, the dryer is fixedly installed on the top of the frame two, the material transfer assembly is fixedly installed on the top of the frame two and located on the left side of the dryer, and the synchronous drive assembly is installed on the inner bottom of the frame one.
[0013] Furthermore, the lifting and adjusting device includes a hydraulic cylinder, a slider, a slide rail, a push rod, a guide plate and an inclined slot;
[0014] The hydraulic cylinder is fixedly installed on the left side of the inner bottom of frame one, the output end of the hydraulic cylinder is fixedly connected to the slider, the slider is slidingly connected to the slide rail, the slide rail is fixedly connected to the inner bottom of frame one, there are multiple push rods fixedly installed on the front and rear side walls of the slider at equal intervals, there are two guide plates and they are symmetrically arranged, and the front and rear side walls of the two guide plates are evenly spaced with inclined grooves for fitting and sliding connection with the push rods; the guide plate is slidingly connected to the inner wall of frame one, and the multiple groups of ultrasonic cleaning water tanks are fixedly installed on the top of the two guide plates at equal intervals.
[0015] Furthermore, the wave-making mechanism includes a connecting frame, a long rod, a vertical plate, a wave-making board, a pulley and a slide, the connecting frame is connected to the synchronous drive assembly, the long rod is fixedly connected to the connecting frame, there are six vertical plates and three of them are symmetrically arranged in a group, the wave-making board is fixedly installed between two vertical plates in symmetrical positions, the side wall of each vertical plate is rotatably installed with a pulley, the upper end face of the ultrasonic cleaning water tank is fixedly installed with a slide for rolling with the pulley on both sides, and a group of vertical plates located on the front side are fixedly installed on the side wall of the long rod at equal intervals;
[0016] The two vertical plates at symmetrical positions and the wave-making plate therebetween are both located at the inner end of the ultrasonic cleaning water tank.
[0017] Furthermore, the synchronous drive assembly includes a drive assembly and a reciprocating transmission assembly; the drive assembly is installed on the inner bottom of the frame 1, the drive assembly is connected to the material transfer assembly and the reciprocating transmission assembly, and the reciprocating transmission assembly is connected to the connecting frame;
[0018] The driving assembly includes a motor, a spline shaft and a bevel gear set, wherein the motor is fixedly mounted on the inner bottom of the frame, the output end of the motor is fixedly connected to the lower end of the spline shaft, the bevel gear set is composed of two meshing bevel gears, one bevel gear of the bevel gear set is fixedly connected to the outer wall of the spline shaft, the other bevel gear of the bevel gear set is connected to the material conveying assembly, and the reciprocating transmission assembly is connected to the upper end of the spline shaft;
[0019] The reciprocating transmission assembly includes a spline sleeve rod, a connecting rod, a sliding column, a connecting block and a limiting slide groove. The spline sleeve rod is limitedly slidably connected to the upper end of the spline shaft, one end of the connecting rod is fixedly connected to the upper end of the spline sleeve rod, and a sliding column is fixedly installed on the upper side of the other end of the connecting rod. The upper and lower side walls of the connecting block are penetrated by limiting slide grooves used for the limited sliding connection of the sliding column, and the rear side wall of the connecting block is fixedly connected to the connecting frame.
[0020] Furthermore, the material transfer assembly includes a three-axis platform and a clamping cylinder. The three-axis platform is fixedly installed on the top of the second frame, and the output end of the three-axis platform is fixedly installed with a clamping cylinder used for material clamping.
[0021] Furthermore, the material conveying assembly includes a first double-row chain conveying device, a pulley assembly and a second double-row chain conveying device, the first double-row chain conveying device is rotatably installed on the front and rear inner walls of frame one, the second double-row chain conveying device is rotatably installed on the front and rear inner walls of frame two, the first double-row chain conveying device and the second double-row chain conveying device are transmission-connected via the pulley assembly, and the other bevel gear of the bevel gear set is fixedly connected to the transmission shaft of the first double-row chain conveying device located on the left side.
[0022] In order to better achieve the purpose of the present invention, the present invention also provides a method for using an ultrasonic cleaning and drying automatic line, comprising the following steps:
[0023] Step 1: The loading robot places the material on the first double-row chain conveyor;
[0024] Step 2, starting the motor, the motor drives the spline shaft to rotate, the spline shaft drives the first double-row chain conveyor to operate through the bevel gear set, and the first double-row chain conveyor drives the second double-row chain conveyor to operate through the pulley assembly;
[0025] Step 3: The spline shaft rotates to drive the spline sleeve rod to rotate, the spline sleeve rod drives the connecting rod to rotate, the connecting rod drives the sliding column to slide in the limit slide groove and makes the limit slide groove drive the connecting frame to reciprocate left and right, the connecting frame drives the long rod to reciprocate left and right, the long rod drives the two sets of vertical plates to reciprocate on the slide through the pulley and makes the wave-making board reciprocate in the ultrasonic cleaning tank
[0026] Step 4: The hydraulic cylinder drives the slider to slide on the slide rail, the push rod slides in the inclined groove and pushes the guide plate to move along the inner wall of the frame 1, and the guide plate drives multiple groups of ultrasonic cleaning water tanks to move up and down, and the ultrasonic cleaning water tanks perform ultrasonic cleaning on the materials on the first double-row chain conveyor device;
[0027] At the same time, the ultrasonic cleaning water tank drives the wave-making mechanism to move as a whole, the connecting frame drives the reciprocating transmission assembly to move, and the spline sleeve rod slides along the spline shaft;
[0028] Step 5: The three-axis platform drives the gripper cylinder to move in three directions, and the gripper cylinder clamps the material that moves to the right side of the first double-row chain conveyor device. The three-axis platform drives the gripper cylinder to move to the left side of the second double-row chain conveyor device and releases the material onto the second double-row chain conveyor device.
[0029] Step six, drying the material on the second double-row chain conveyor device by a dryer;
[0030] Step seven, the unloading robot unloads the material that moves to the right side of the second double-row chain conveyor device.
[0031] Compared with the prior art, the present invention has the following beneficial effects: 1. When the automatic line is running, multiple groups of ultrasonic cleaning water tanks are driven to move up and down synchronously through the lifting and adjusting device, so that the ultrasonic cleaning water tanks can perform multi-stage cleaning on the materials on the material conveying component, and the synchronous driving component can realize the operation of the cleaning component and the material conveying component.
[0032] 2. When the present invention is used, the wave-making plate reciprocates in the ultrasonic cleaning water tank to fully stir the cleaning liquid in the ultrasonic cleaning water tank, and at the same time, cleaning waves are generated to flush the materials, thereby improving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0034] Figure 1 A three-dimensional ultrasonic cleaning and drying automatic line of the present invention Figure 1 ;
[0035] Figure 2 It is a front view of an ultrasonic cleaning and drying automatic line of the present invention;
[0036] Figure 3It is a left view of an ultrasonic cleaning and drying automatic line of the present invention;
[0037] Figure 4 A three-dimensional ultrasonic cleaning and drying automatic line of the present invention Figure 2 ;
[0038] Figure 5 For along Figure 3 A three-dimensional image with a portion cut away in the AA direction;
[0039] Figure 6 It is a schematic diagram of the ultrasonic cleaning water tank and the lifting and adjusting device of the present invention;
[0040] Figure 7 Schematic diagram of the wave-making mechanism of the present invention;
[0041] Figure 8 Schematic diagram of the material transfer assembly of the present invention.
[0042] The numbers in the figure represent:
[0043] 1. Installation assembly; 11. Frame 1; 12. Frame 2; 2. Cleaning assembly; 21. Lifting and adjusting device; 211. Hydraulic cylinder; 212. Sliding block; 213. Slide rail; 214. Push rod; 215. Guide plate; 216. Inclined groove; 22. Ultrasonic cleaning water tank; 23. Wave-making mechanism; 231. Connecting frame; 232. Long rod; 233. Vertical plate; 234. Wave-making board; 235. Pulley; 236. Slide table; 3. Synchronous drive assembly; 31 , drive assembly; 311, motor; 312, spline shaft; 313, bevel gear set; 32, reciprocating transmission assembly; 321, spline sleeve rod; 322, connecting rod; 323, slide column; 324, connecting block; 325, limit slide; 4, material transfer assembly; 41, three-axis platform; 42, clamping claw cylinder; 5, material conveying assembly; 51, first double-row chain conveying device; 52, pulley assembly; 53, second double-row chain conveying device; 6, dryer. DETAILED DESCRIPTION
[0044] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0045] The terms “left”, “right”, “front”, “back”, “up” and “down” mentioned in the following description are oriented in the viewing direction of the front view.
[0046] Embodiment 1: In some embodiments, please refer to the drawings of the specification Figure 1-Figure 8 , an ultrasonic cleaning and drying automatic line, comprising an installation component 1, a cleaning component 2 for material cleaning is installed on the installation component 1, a material conveying component 5 for material conveying is installed on the installation component 1, a material transfer component 4 for material transfer is installed on the installation component 1, and a dryer 6 for material drying is installed on the installation component 1;
[0047] It also includes a synchronous drive component 3, which is used to drive the cleaning component 2 and the material conveying component 5 to operate synchronously, and the synchronous drive component 3 is connected to the installation component 1, the cleaning component 2, and the material conveying component 5;
[0048] The cleaning component 2 includes a lifting and adjusting device 21, an ultrasonic cleaning water tank 22 and a wave-making mechanism 23. The lifting and adjusting device 21 is installed at the inner bottom of the installation component 1. The ultrasonic cleaning water tank 22 has multiple groups of equally spaced installations at the lifting end of the lifting and adjusting device 21. The wave-making mechanism 23 is installed on the ultrasonic cleaning water tank 22, and the wave-making mechanism 23 is connected to the synchronous drive component 3.
[0049] When the present invention is in use, when the automatic line is running, the lifting and adjusting device 21 drives multiple groups of ultrasonic cleaning water tanks 22 to move up and down synchronously, so that the ultrasonic cleaning water tanks 22 can perform multi-stage cleaning on the material located on the material conveying component 5, and the synchronous driving component 3 can realize the synchronous driving of the cleaning component 2 and the material conveying component 5.
[0050] Embodiment 2: In some embodiments, Figure 1 , Figure 3 and Figure 5 As shown, as a preferred embodiment of the present invention, the mounting assembly 1 includes a frame 11 and a frame 2 12;
[0051] Frame 2 12 is located on the right side of frame 1 1, the lifting and adjusting device 21 is installed on the inner bottom of frame 1 1, the dryer 6 is fixedly installed on the top of frame 2 12, the material transfer assembly 4 is fixedly installed on the top of frame 2 12 and located on the left side of the dryer 6, and the synchronous drive assembly 3 is installed on the inner bottom of frame 1 11.
[0052] The lifting and adjusting device 21 includes a hydraulic cylinder 211, a slider 212, a slide rail 213, a push rod 214, a guide plate 215 and an inclined slot 216;
[0053] The hydraulic cylinder 211 is fixedly installed on the left side of the inner bottom of the frame 11, the output end of the hydraulic cylinder 211 is fixedly connected to the slider 212, the slider 212 is limitedly slidably connected to the slide rail 213, the slide rail 213 is fixedly connected to the inner bottom of the frame 11, there are multiple push rods 214 and they are fixedly installed on the front and rear side walls of the slider 212 at equal intervals, there are two guide plates 215 and they are symmetrically arranged, and the front and rear side walls of the two guide plates 215 are evenly spaced and provided with inclined grooves 216 used for fitting and sliding connection with the push rods 214; the guide plates 215 are limitedly slidably connected to the inner wall of the frame 11, and multiple groups of ultrasonic cleaning water tanks 22 are fixedly installed on the tops of the two guide plates 215 at equal intervals;
[0054] The wave-making mechanism 23 includes a connecting frame 231, a long rod 232, a vertical plate 233, a wave-making board 234, a pulley 235 and a slide 236. The connecting frame 231 is connected to the synchronous drive assembly 3, the long rod 232 is fixedly connected to the connecting frame 231, there are six vertical plates 233 and three of them are symmetrically arranged in a group, the wave-making board 234 is fixedly installed between two vertical plates 233 in symmetrical positions, and the side walls of each vertical plate 233 are rotatably installed with a pulley 235. The upper end surface of the ultrasonic cleaning water tank 22 is fixedly installed with a slide 236 for rolling with the pulley 235 on both sides, and a group of vertical plates 233 located on the front side are fixedly installed on the side walls of the long rod 232 at equal intervals.
[0055] The two symmetrically positioned vertical plates 233 and the wave-making plate 234 therebetween are both located at the inner end of the ultrasonic cleaning water tank 22 .
[0056] The synchronous drive assembly 3 includes a drive assembly 31 and a reciprocating transmission assembly 32; the drive assembly 31 is installed on the inner bottom of the frame 11, the drive assembly 31 is connected to the material transfer assembly 4 and the reciprocating transmission assembly 32, and the reciprocating transmission assembly 32 is connected to the connecting frame 231;
[0057] The driving assembly 31 includes a motor 311, a spline shaft 312 and a bevel gear set 313. The motor 311 is fixedly mounted on the inner bottom of the frame 11. The output end of the motor 311 is fixedly connected to the lower end of the spline shaft 312. The bevel gear set 313 is composed of two meshing bevel gears. One bevel gear of the bevel gear set 313 is fixedly connected to the outer wall of the spline shaft 312. The other bevel gear of the bevel gear set 313 is connected to the material conveying assembly 5. The reciprocating transmission assembly 32 is connected to the upper end of the spline shaft 312.
[0058] The reciprocating transmission assembly 32 includes a spline sleeve rod 321, a connecting rod 322, a sliding column 323, a connecting block 324 and a limiting slide groove 325. The spline sleeve rod 321 is slidingly connected to the upper end of the spline shaft 312, one end of the connecting rod 322 is fixedly connected to the upper end of the spline sleeve rod 321, and a sliding column 323 is fixedly installed on the upper side of the other end of the connecting rod 322. The upper and lower side walls of the connecting block 324 are penetrated by a limiting slide groove 325 used for the limiting sliding connection of the sliding column 323, and the rear side wall of the connecting block 324 is fixedly connected to the connecting frame 231.
[0059] The material transfer assembly 4 includes a three-axis platform 41 and a clamping cylinder 42. The three-axis platform 41 is fixedly installed on the top of the frame 2 12, and the output end of the three-axis platform 41 is fixedly installed with a clamping cylinder 42 used for material clamping.
[0060] The material conveying assembly 5 includes a first double-row chain conveying device 51, a pulley assembly 52 and a second double-row chain conveying device 53. The first double-row chain conveying device 51 is rotatably mounted on the front and rear inner walls of the frame 11, and the second double-row chain conveying device 53 is rotatably mounted on the front and rear inner walls of the frame 2 12. The first double-row chain conveying device 51 and the second double-row chain conveying device 53 are transmission-connected via the pulley assembly 52, and another bevel gear of the bevel gear set 313 is fixedly connected to the transmission shaft of the first double-row chain conveying device 51 located on the left side.
[0061] When the present invention is used, the first double-row chain conveyor device 51 and the second double-row chain conveyor device 53 both adopt existing double-row chain conveyor lines sold on the market, and the pulley assembly 52 adopts existing technology sold on the market, which is composed of two synchronous wheels and a belt. The two synchronous wheels are fixedly connected to the transmission shafts of the first double-row chain conveyor device 51 and the second double-row chain conveyor device 53 respectively, and the two synchronous wheels are connected by belt transmission.
[0062] Embodiment 3: In some embodiments, Figure 1-Figure 8 As shown, as a preferred embodiment of the present invention, a method for using an ultrasonic cleaning and drying automatic line comprises the following steps:
[0063] Step 1: The loading robot places the material on the first double-row chain conveyor 51;
[0064] Step 2, start the motor 311, the motor 311 drives the spline shaft 312 to rotate, the spline shaft 312 drives the first double-row chain conveyor 51 to operate through the bevel gear set 313, and the first double-row chain conveyor 51 drives the second double-row chain conveyor 53 to operate through the pulley assembly 52;
[0065] Step 3: The spline shaft 312 rotates to drive the spline sleeve rod 321 to rotate, the spline sleeve rod 321 drives the connecting rod 322 to rotate, the connecting rod 322 drives the sliding column 323 to slide in the limiting slide groove 325 and makes the limiting slide groove 325 drive the connecting frame 231 to reciprocate left and right, the connecting frame 231 drives the long rod 232 to reciprocate left and right, the long rod 232 drives the two sets of vertical plates 233 to reciprocate on the slide 236 through the pulley 235 and makes the wave-making plate 234 reciprocate in the ultrasonic cleaning tank 22
[0066] Step 4: The hydraulic cylinder 211 drives the slider 212 to slide on the slide rail 213, and the push rod 214 slides in the inclined groove 216 and pushes the guide plate 215 to move along the inner wall of the frame 11. The guide plate 215 drives the multiple groups of ultrasonic cleaning water tanks 22 to move up and down. The ultrasonic cleaning water tanks 22 perform ultrasonic cleaning on the materials on the first double-row chain conveyor 51;
[0067] At the same time, the ultrasonic cleaning water tank 22 drives the wave spray mechanism 23 to move as a whole, the connecting frame 231 drives the reciprocating transmission assembly 32 to move, and the spline sleeve rod 321 slides along the spline shaft 312;
[0068] Step 5: The three-axis platform 41 drives the clamping cylinder 42 to move in three directions, and the clamping cylinder 42 clamps the material moving to the right side of the first double-row chain conveyor 51. The three-axis platform 41 drives the clamping cylinder 42 to move to the left side of the second double-row chain conveyor 53 and releases the material onto the second double-row chain conveyor 53.
[0069] Step six, drying the material on the second double-row chain conveyor 53 by the dryer 6;
[0070] Step seven: the unloading robot unloads the material that moves to the right side of the second double-row chain conveyor 53 .
[0071] When the present invention is used, the wave-making plate 234 reciprocates in the ultrasonic cleaning water tank 22 to fully stir the cleaning liquid in the ultrasonic cleaning water tank 22, and at the same time, cleaning waves are generated to flush the materials, thereby improving the cleaning effect.
[0072] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. An ultrasonic cleaning and drying automatic line, comprising a mounting assembly (1), characterized in that: The installation component (1) is equipped with a cleaning component (2) for cleaning materials, the installation component (1) is equipped with a material conveying component (5) for conveying materials, the installation component (1) is equipped with a material transfer component (4) for transferring materials, and the installation component (1) is equipped with a drying machine (6) for drying materials; It also comprises a synchronous drive component (3), wherein the synchronous drive component (3) is used to drive the cleaning component (2) and the material conveying component (5) to operate synchronously, and the synchronous drive component (3) is connected to the installation component (1), the cleaning component (2), and the material conveying component (5); The cleaning component (2) comprises a lifting and adjusting device (21), an ultrasonic cleaning water tank (22) and a wave-making mechanism (23); the lifting and adjusting device (21) is installed on the inner bottom of the installation component (1); a plurality of ultrasonic cleaning water tanks (22) are installed at equal intervals on the lifting end of the lifting and adjusting device (21); the wave-making mechanism (23) is installed on the ultrasonic cleaning water tank (22); and the wave-making mechanism (23) is connected to the synchronous driving component (3).
2. The ultrasonic cleaning and drying automatic line according to claim 1, characterized in that: The installation assembly (1) comprises a frame 1 (11) and a frame 2 (12); The frame 2 (12) is located on the right side of the frame 1 (11), the lifting and adjusting device (21) is installed on the inner bottom of the frame 1 (11), the dryer (6) is fixedly installed on the top of the frame 2 (12), the material transfer component (4) is fixedly installed on the top of the frame 2 (12) and located on the left side of the dryer (6), and the synchronous drive component (3) is installed on the inner bottom of the frame 1 (11).
3. The ultrasonic cleaning and drying automatic line according to claim 2, characterized in that: The lifting and adjusting device (21) comprises a hydraulic cylinder (211), a sliding block (212), a sliding rail (213), a push rod (214), a guide plate (215) and an inclined groove (216); The hydraulic cylinder (211) is fixedly installed on the left side of the inner bottom of the frame one (11); the output end of the hydraulic cylinder (211) is fixedly connected to the slider (212); the slider (212) is connected to the slide rail (213) in a limited sliding manner; the slide rail (213) is fixedly connected to the inner bottom of the frame one (11); a plurality of push rods (214) are fixedly installed at equal intervals on the front and rear side walls of the slider (212); there are two guide plates (215) which are symmetrically arranged; the front and rear side walls of the two guide plates (215) are evenly spaced and provided with inclined grooves (216) for fitting and slidingly connecting with the push rods (214); the guide plates (215) are connected to the inner wall of the frame one (11) in a limited sliding manner; the plurality of groups of ultrasonic cleaning water tanks (22) are fixedly installed at equal intervals on the tops of the two guide plates (215).
4. The ultrasonic cleaning and drying automatic line according to claim 3, characterized in that: The wave-making mechanism (23) comprises a connecting frame (231), a long rod (232), a vertical plate (233), a wave-making board (234), a pulley (235) and a slide (236); the connecting frame (231) is connected to the synchronous drive assembly (3); the long rod (232) is fixedly connected to the connecting frame (231); there are six vertical plates (233) and three of them are symmetrically arranged in a group; the wave-making board (234) is fixedly installed between two vertical plates (233) at symmetrical positions; a pulley (235) is rotatably installed on the side wall of each vertical plate (233); slides (236) for rolling with the pulley (235) are fixedly installed on both sides of the upper end face of the ultrasonic cleaning water tank (22); a group of vertical plates (233) located on the front side are fixedly installed on the side wall of the long rod (232) at equal intervals; The two vertical plates (233) at symmetrical positions and the wave-making plate (234) therebetween are both located at the inner end of the ultrasonic cleaning water tank (22).
5. The ultrasonic cleaning and drying automatic line according to claim 4, characterized in that: The synchronous drive assembly (3) comprises a drive assembly (31) and a reciprocating transmission assembly (32); the drive assembly (31) is mounted on the inner bottom of the frame (11); the drive assembly (31) is connected to the material transfer assembly (4) and the reciprocating transmission assembly (32); and the reciprocating transmission assembly (32) is connected to the connecting frame (231); The driving assembly (31) comprises a motor (311), a spline shaft (312) and a bevel gear set (313); the motor (311) is fixedly mounted on the inner bottom of the frame (11); the output end of the motor (311) is fixedly connected to the lower end of the spline shaft (312); the bevel gear set (313) is composed of two meshing bevel gears; one bevel gear of the bevel gear set (313) is fixedly connected to the outer wall of the spline shaft (312); the other bevel gear of the bevel gear set (313) is connected to the material conveying assembly (5); and the reciprocating transmission assembly (32) is connected to the upper end of the spline shaft (312); The reciprocating transmission assembly (32) comprises a spline sleeve rod (321), a connecting rod (322), a sliding column (323), a connecting block (324) and a limiting sliding groove (325); the spline sleeve rod (321) is connected to the upper end of the spline shaft (312) in a limiting sliding manner; one end of the connecting rod (322) is fixedly connected to the upper end of the spline sleeve rod (321); a sliding column (323) is fixedly installed on the upper side of the other end of the connecting rod (322); a limiting sliding groove (325) for matching the sliding column (323) in a limiting sliding connection is formed through the upper and lower side walls of the connecting block (324); and the rear side wall of the connecting block (324) is fixedly connected to the connecting frame (231).
6. The ultrasonic cleaning and drying automatic line according to claim 5, characterized in that: The material transfer assembly (4) comprises a three-axis platform (41) and a clamping cylinder (42). The three-axis platform (41) is fixedly mounted on the top of the second frame (12). The output end of the three-axis platform (41) is fixedly mounted with a clamping cylinder (42) for clamping materials.
7. The ultrasonic cleaning and drying automatic line according to claim 6, characterized in that: The material conveying assembly (5) comprises a first double-row chain conveying device (51), a pulley assembly (52) and a second double-row chain conveying device (53); the first double-row chain conveying device (51) is rotatably mounted on the front and rear inner walls of the frame one (11); the second double-row chain conveying device (53) is rotatably mounted on the front and rear inner walls of the frame two (12); the first double-row chain conveying device (51) and the second double-row chain conveying device (53) are transmission-connected via the pulley assembly (52); another bevel gear of the bevel gear set (313) is fixedly connected to the transmission shaft of the first double-row chain conveying device (51) located on the left side.
8. A method for using an ultrasonic cleaning and drying automatic line, using the ultrasonic cleaning and drying automatic line according to claim 7, characterized in that: The following steps are involved: Step 1: The loading robot places the material on the first double-row chain conveyor device (51); Step 2, starting the motor (311), the motor (311) drives the spline shaft (312) to rotate, the spline shaft (312) drives the first double-row chain conveyor (51) to operate through the bevel gear set (313), and the first double-row chain conveyor (51) drives the second double-row chain conveyor (53) to operate through the pulley assembly (52); Step 3: The spline shaft (312) rotates to drive the spline sleeve rod (321) to rotate, the spline sleeve rod (321) drives the connecting rod (322) to rotate, the connecting rod (322) drives the sliding column (323) to slide in the limiting slide groove (325) and makes the limiting slide groove (325) drive the connecting frame (231) to reciprocate left and right, the connecting frame (231) drives the long rod (232) to reciprocate left and right, the long rod (232) drives the two sets of vertical plates (233) to reciprocate on the slide table (236) through the pulley (235) and makes the wave-making plate (234) reciprocate in the ultrasonic cleaning water tank (22). Step 4: The hydraulic cylinder (211) drives the slider (212) to slide on the slide rail (213), the push rod (214) slides in the inclined groove (216) and pushes the guide plate (215) to move along the inner wall of the frame (11), the guide plate (215) drives the multiple groups of ultrasonic cleaning water tanks (22) to move up and down, and the ultrasonic cleaning water tanks (22) perform ultrasonic cleaning on the materials on the first double-row chain conveyor (51); At the same time, the ultrasonic cleaning water tank (22) drives the wave spray mechanism (23) to move as a whole, the connecting frame (231) drives the reciprocating transmission assembly (32) to move, and the spline sleeve rod (321) slides along the spline shaft (312) in a limited position; Step 5: The three-axis platform (41) drives the clamping cylinder (42) to move in three directions, and the clamping cylinder (42) clamps the material that moves to the right side of the first double-row chain conveyor (51). The three-axis platform (41) drives the clamping cylinder (42) to move to the left side of the second double-row chain conveyor (53) and releases the material onto the second double-row chain conveyor (53); Step six, drying the material on the second double-row chain conveyor device (53) by means of a dryer (6); Step seven, the unloading robot unloads the material that moves to the right side of the second double-row chain conveyor device (53).
Citation Information
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