Rotating disc type welding and drilling all-in-one machine and control method thereof
By designing a rotary welding and drilling integrated machine, fully automated production is achieved, and the problems of low production efficiency and difficult quality of diamond earrings in the existing technology are solved, and product consistency and production efficiency are improved.
Patent Information
- Application Number
- CN202411610219.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-01-10
AI Technical Summary
The existing diamond earrings have low production technology and difficult to guarantee the quality of the product. This is mainly due to manual operation, which leads to the alignment error of the ear needle and diamond support, resulting in crooked welding and inclination of diamonds.
A rotary type welding drilling integrated machine is designed, which realizes fully automated production through the combination of pneumatic conveying mechanism, feeding device, straightening mechanism, welding device, assembly device and clamping mechanism, and uses a rotary electric machine to drive the rotary wheel to realize station flow. , complete the steps of ear needle loading, diamond stent dipping paste, welding and inlaying.
It improves the production efficiency and product consistency of diamond earrings, ensures the stability of product quality, and has the characteristics of easy use and wide application scope.
Smart Images

Figure CN119282335A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of diamond earring production, and in particular to a turntable type welding and drilling integrated machine and a control method thereof. Background Art
[0002] Diamond is a very precious gemstone and has always been considered a valuable and value-preserving investment option in the market. Due to the stability and extraordinary beauty of diamonds themselves, diamond earrings have always been one of the popular choices in the jewelry market.
[0003] Diamond earrings are mainly composed of ear pins, diamond holders and diamonds. During the production process, the ear pins and diamond holders need to be accurately welded together first, and then the diamonds are set on the diamond holders. In the existing production technology, the connection method is to clamp the ear pins in a vise, fix the diamond holder with one hand, and hold the welding gun with the other hand for welding. This method requires clamping the ear pins and welding them one by one. After the welding and assembly are completed, the staff manually puts the diamonds on the diamond holders, and uses pliers to bend the buckle ears of the diamond holders to set the diamonds on the diamond holders. The entire production process is manual, and the production efficiency is slow. In addition, the diamond holders and ear pins are manually aligned, which has errors, resulting in distortion of the welded products and tilted diamond setting, making it difficult to guarantee the quality of the products. Summary of the invention
[0004] The technical problem to be solved by the present invention is to provide a turntable type welding and drilling integrated machine and a control method thereof in view of the above-mentioned deficiencies in the prior art, which can fully automatically and standardizedly produce diamond earrings, effectively improve production efficiency while improving product quality, and has the characteristics of being easy to use and highly practical.
[0005] The technical solution adopted by the present invention is: a turntable type welding and drilling machine, comprising a workbench, a rotating motor is arranged on the workbench, a turntable is arranged on the output end of the rotating motor, a plurality of positioning blocks for placing diamond holders and ear studs are arranged on the turntable, a pneumatic conveying mechanism for loading the ear studs onto the positioning blocks is arranged on one side of the turntable, a loading device for loading the diamond holders onto the positioning blocks is arranged on one side of the pneumatic conveying mechanism, a straightening mechanism for straightening the diamond holder is arranged on one side of the loading device, a welding device for welding the diamond holder and the ear studs together is arranged on one side of the straightening mechanism, an assembling device for inlaying diamonds into the diamond holder is arranged on one side of the welding device, a clamping mechanism for discharging diamond ear studs is arranged on one side of the assembling device, and the pneumatic conveying mechanism, the loading device, the straightening mechanism, the welding device, the assembling device, and the clamping mechanism are sequentially arranged around the turntable.
[0006] As a further improvement, a first positioning hole and a second positioning hole are provided above the positioning block, a positioning column for placing the ear stud is provided below the first positioning hole, a round hole is provided at the lower end of the positioning column, and a lifting sleeve for lifting the diamond earring is movably inserted below the second positioning hole.
[0007] Furthermore, the pneumatic conveying mechanism includes an ear needle loader, a spray needle tube and a pneumatic device. The spray needle tube is arranged on a workbench through a bracket, and one end of the spray needle tube is arranged above the positioning block. The pneumatic device includes a rotary downward pressure cylinder, a material taking pipe and a dual-purpose vacuum pump. The rotary downward pressure cylinder is arranged at the front end of the ear needle loader, and the material taking pipe is installed on the output end of the rotary downward pressure cylinder. The material taking pipe is connected to the dual-purpose vacuum pump through an air pipe, and the other end of the spray needle tube is arranged below the material taking pipe.
[0008] Furthermore, the loading device includes a vibration plate, a paste taking mechanism and a first manipulator for grabbing the diamond holder, the vibration plate and the first manipulator are both mounted on a workbench, the paste taking mechanism includes a mounting seat, a rotating and swinging cylinder and a dipping rod, the rotating and swinging cylinder is mounted on the workbench on one side of the material trough through the mounting seat, and the dipping rod is connected to the output end of the rotating and swinging cylinder.
[0009] Furthermore, the straightening mechanism includes a slide cylinder, a push rod, and a first lifting cylinder. The slide cylinder is installed above the positioning block through a column, the push rod is installed at the output end of the slide cylinder, and the first lifting cylinder is arranged below the turntable.
[0010] Furthermore, the welding device comprises a pneumatic welding machine, an upper electrode and a lower electrode, the upper electrode and the lower electrode are electrically connected to the pneumatic welding machine, an electrode needle is movably inserted on the upper electrode, and the pneumatic welding machine is provided with a micro cylinder for driving the electrode needle to move.
[0011] Furthermore, the assembly device includes a vibration plate, a stamping mechanism and a second manipulator for grabbing diamonds, the vibration plate and the second manipulator are both installed on a workbench, the stamping mechanism includes a mounting frame, a stamping cylinder and a stamping head, the mounting frame is arranged on the workbench, the stamping cylinder is installed above the mounting frame, and the output end of the stamping cylinder is connected to the stamping head.
[0012] Furthermore, the clamping mechanism includes a second lifting cylinder, a material receiving trough and a third manipulator for clamping the finished diamond earrings. The third manipulator and the material receiving trough are arranged on the workbench, and the second lifting cylinder is arranged under the turntable.
[0013] A control method for a turntable type welding and diamond assembly machine, according to the turntable type welding and diamond assembly machine described in claims 1-8, firstly, a pneumatic conveying mechanism is used to load the ear studs onto a positioning block, then a loading device is used to dip the diamond holder in solder paste and place it on the positioning block placed on the ear studs, after the diamond holder is straightened by a straightening mechanism, a welding device is used to weld the diamond holder and the ear studs together, then an assembly device is used to inlay the diamond on the diamond holder, after the inlay is completed, a clamping mechanism is used to clamp and remove the finished diamond ear studs, the whole process is realized by rotating the turntable by a rotating motor to realize the flow of workstations, thereby realizing fully automatic production of diamond ear studs.
[0014] Furthermore, the specific operation steps are as follows:
[0015] S1 Ear needle loading: The pneumatic device rotates the rotary downward pressure cylinder to rotate and press the material taking tube down onto the ear needle of the ear needle loading machine. At this time, the dual-purpose vacuum pump is pumped to vacuum and suck air. Under the action of atmospheric pressure, the ear needle enters the suction hole, so that the material taking tube absorbs and picks up the ear needle. After the rotary downward pressure cylinder rotates 90°, the material taking tube is just above the spray needle tube. The dual-purpose vacuum pump is pumped to spray air, and the ear needle is transported along the spray needle tube to the positioning column in the positioning block by air pressure;
[0016] S2 Diamond holder dipping paste loading: Under the action of the vibration plate, the diamond holder is discharged in an orderly manner through the discharge chute. The rotating swing cylinder of the paste taking device rotates the rotating head to rotate the dipping rod into the material tank to dip the solder paste. After the dipping is completed, it rotates 180° under the action of the rotating swing cylinder, so that the dipping rod is arranged upward. The diamond holder is grabbed by the first manipulator to the top of the dipping rod for dipping and then placed on the positioning block;
[0017] S3: Straightening the diamond holder: The first lifting cylinder starts to work. The output end passes through the round hole and pushes the ear pin and the diamond holder, so that the diamond holder is repositioned under the action of gravity. At the same time, the upper slide cylinder moves downward, driving the push rod to move downward together, so that the push rod knocks the diamond holder, so that the diamond holder is straightened in the installation hole;
[0018] S4 diamond holder and ear stud are welded: the upper electrode and the lower electrode are in contact with the diamond holder and the lower electrode is in contact with the ear stud under the action of the pneumatic welding machine. Under the action of the micro cylinder, the electrode needle is inserted into the connection between the diamond holder and the ear stud, and the pneumatic welding machine is used to discharge and weld.
[0019] S5 Diamonds are mounted on the diamond holder: Under the action of the vibration plate, the diamonds are orderly discharged through the discharge chute, and the diamonds are grabbed by the second manipulator and placed on the diamond holder. The punching cylinder works downward, driving the punching head to press the buckle ears of the diamond holder downward, so that the buckle ears bend inwards and buckle the diamonds tightly, so that the diamonds are firmly assembled on the diamond holder;
[0020] S6 discharges the diamond earrings: the output end of the second lifting cylinder rises upward, the diamond earrings are lifted up by the lifting sleeve, and the diamond earrings are clamped and taken into the receiving trough for storage by the third manipulator.
[0021] Beneficial Effects
[0022] Compared with the prior art, the present invention has the following advantages:
[0023] The present invention discloses a turntable-type integrated welding and drilling machine and a control method thereof, which realizes multiple steps such as fully automatic ear needle loading, diamond holder loading, welding, diamond setting and removal by arranging a pneumatic conveying mechanism, a loading device, a straightening mechanism, a welding device, an assembling device and a clamping mechanism around the outer side of the turntable, thereby effectively improving production efficiency, thereby meeting large-scale production needs, and producing products with high consistency, thereby ensuring product quality, and having the characteristics of easy use and a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the top view structure of the present invention;
[0025] Figure 2 It is a schematic diagram of the main structure of the pneumatic conveying mechanism in the present invention;
[0026] Figure 3 It is a schematic diagram of the top view of the pneumatic conveying mechanism in the present invention;
[0027] Figure 4 It is a schematic diagram of the main structure of the feeding device in the present invention;
[0028] Figure 5 It is a schematic diagram of the main structure of the righting mechanism in the present invention;
[0029] Figure 6 It is a schematic diagram of the main structure of the welding device in the present invention;
[0030] Figure 7 for Figure 6 A schematic diagram of the structure enlargement at the center A;
[0031] Figure 8 It is a schematic diagram of the main structure of the assembly device in the present invention;
[0032] Fig. 9 It is a schematic diagram of the main structure of the stamping mechanism of the assembly device of the present invention;
[0033] Fig.10 It is a schematic diagram of the main structure of the clamping mechanism in the present invention;
[0034] Fig.11 It is a schematic diagram of the cross-sectional structure of the positioning block in the present invention.
[0035] Among them: 1- workbench, 2- pneumatic conveying mechanism, 3- feeding device, 4- straightening mechanism, 5- welding device, 6- assembling device, 7- clamping mechanism, 8- turntable, 9- positioning block, 10- rotating motor, 11- lifting sleeve, 12- diamond holder, 13- ear needle, 14- positioning column, 15- round hole, 16- first positioning hole, 17- second positioning hole, 21- ear needle feeding machine, 22- spray needle tube, 23- rotating downward pressure cylinder, 24- taking tube, 25- whipping dual-purpose vacuum pump, 31- Vibrating plate, 32-first manipulator, 33-mounting seat, 34-rotating swing cylinder, 35-dipping rod, 36-material trough, 41-column, 42-slide cylinder, 43-top rod, 44-first lifting cylinder, 51-pneumatic welding machine, 52-upper electrode, 53-lower electrode, 54-driving electrode needle, 55-micro cylinder, 61-second manipulator, 62-punching cylinder, 63-punching head, 64-mounting frame, 71-third manipulator, 72-material receiving trough, 73-second lifting cylinder. DETAILED DESCRIPTION
[0036] The present invention will be further described below with reference to the specific embodiments in the accompanying drawings.
[0037] See also Figure 1-11As shown, a turntable type welding and diamond-installing integrated machine of the present invention comprises a workbench 1, on which a rotating motor 10 is provided, a turntable 8 is provided at the output end of the rotating motor 10, on which a plurality of positioning blocks 9 for placing diamond holders 12 and ear pins 13 are provided, a pneumatic conveying mechanism 2 for loading the ear pins 13 onto the positioning blocks 9 is provided on one side of the turntable 8, a loading device 3 for loading the diamond holders 12 onto the positioning blocks 9 is provided on one side of the pneumatic conveying mechanism 2, a straightening mechanism 4 for straightening the diamond holders 12 is provided on one side of the loading device 3, a welding device 5 for welding the diamond holders 12 and the ear pins 13 together is provided on one side of the straightening mechanism 4, and an assembling device 6 for inlaying diamonds into the diamond holders 12 is provided on one side of the welding device 5, A clamping mechanism 7 for discharging diamond earrings is provided on one side of the assembly device 6. The pneumatic conveying mechanism 2, the loading device 3, the straightening mechanism 4, the welding device 5, the assembly device 6, and the clamping mechanism 7 are arranged in sequence around the turntable 8. The ear needles 13 are first loaded, and the rotating downward pressure cylinder 23 of the pneumatic device is rotated to rotate and press the material taking tube 24 down to the top of the ear needles 13 of the ear needle loader 21. At this time, the dual-purpose vacuum pump 25 is pumped for vacuum suction. Under the action of atmospheric pressure, the ear needles 13 enter the suction hole, so that the material taking tube 24 absorbs and picks up the ear needles 13. After the rotating downward pressure cylinder 23 is rotated 90°, the material taking tube 24 is just above the spray needle tube 22. The dual-purpose vacuum pump 25 is pumped for jetting. The air pressure transports the ear needle 13 along the needle tube 22 to the positioning column 14 in the positioning block 9, and then the diamond holder 12 is loaded. Under the action of the vibration plate 31, the diamond holder 12 is orderly output through the discharge chute. The rotating swing cylinder 34 of the paste taking device rotates the dipping rod 35 to the material tank 36 to dip the solder paste. After the dipping is completed, it rotates 180° under the action of the rotating swing cylinder 34, so that the dipping rod 35 is arranged upward. The diamond holder 12 is grabbed by the first manipulator 32 and placed on the positioning block 9 after being dipped in the paste. Then, the diamond holder 12 is straightened by the straightening mechanism 4, and the first lifting cylinder 44 starts to work. The output end passes through the round hole and then pushes up. The lower ear needle 13 and the diamond holder 12 are arranged so that the diamond holder 12 is repositioned under the action of gravity. At the same time, the upper slide cylinder 42 moves downward, driving the push rod 43 to move downward together, so that the push rod 43 knocks the diamond holder 12, so that the diamond holder 12 is straightened in the installation hole. The two are welded by the welding device 5, and then the diamond is loaded into the diamond holder 12 for assembly by the assembling device 6. Finally, the diamond ear stud is unloaded by the clamping mechanism 7. This process realizes multiple steps such as fully automatic ear needle loading, diamond holder loading, welding, diamond inlay and removal, effectively improves production efficiency, thereby meeting large-scale production needs, and the products produced have high consistency, thereby ensuring product quality.
[0038] Specifically, a first positioning hole 16 and a second positioning hole 17 are provided above the positioning block 9, a positioning column 14 for placing the ear needle 13 is provided below the first positioning hole 16, a round hole 15 is provided at the lower end of the positioning column 14, and a lifting sleeve 11 for lifting the diamond ear stud is movably inserted below the second positioning hole 17. The lifting sleeve 11 can effectively lift the diamond ear needle without damaging the ear needle.
[0039] Preferably, the pneumatic conveying mechanism 2 includes an ear needle feeder 21, a needle tube 22 and a pneumatic device. The needle tube 22 is arranged on the workbench 1 through a bracket, and one end of the needle tube 22 is arranged above the positioning block 9. The pneumatic device includes a rotary downward pressure cylinder 23, a material taking pipe 24 and a dual-purpose vacuum pump 25. The rotary downward pressure cylinder 23 is arranged at the front end of the ear needle feeder 21, and the material taking pipe 24 is installed on the output end of the rotary downward pressure cylinder 23. The material taking pipe 24 is connected to the dual-purpose vacuum pump 25 through an air pipe. The other end of the needle tube 22 is arranged below the material taking pipe 24. The rotary downward-pressing cylinder 23 of the pneumatic device rotates, and the material taking tube 24 is rotated and pressed down to the top of the ear needle 13 of the ear needle loader 21. At this time, the dual-purpose vacuum pump 25 is pumped for vacuum suction. Under the action of atmospheric pressure, the ear needle 13 enters the suction hole, so that the material taking tube 24 absorbs and picks up the ear needle 13. After the rotary downward-pressing cylinder 23 rotates 90°, the material taking tube 24 is just above the spray needle tube 22. The dual-purpose vacuum pump 25 is pumped for jetting, and the ear needle 13 is transported along the spray needle tube 22 to the positioning column 14 in the positioning block 9 by air pressure.
[0040] Furthermore, the loading device 3 includes a vibration plate 31, a paste taking mechanism and a first manipulator 32 for grabbing the diamond holder. The vibration plate 31 and the first manipulator 32 are both installed on the workbench 1. The paste taking mechanism includes a mounting seat 33, a rotating swing cylinder 34 and a dipping rod 35. The rotating swing cylinder 34 is installed on the workbench 1 on one side of the material trough 36 through the mounting seat 33. The dipping rod 35 is connected to the output end of the rotating swing cylinder 34. The rotating swing cylinder 34 rotates the dipping rod 35 into the material trough 36 to dip the solder paste by rotating the rotating head. After the dipping is completed, it rotates 180° under the action of the rotating swing cylinder 34, so that the dipping rod 35 is arranged upward. The diamond holder 12 is grabbed by the first manipulator 32 and placed above the dipping rod 35 for dipping in the paste and then placed on the positioning block 9. Dipping in the solder paste is conducive to more firm welding.
[0041] Furthermore, the straightening mechanism 4 includes a slide cylinder 42, a push rod 43, and a first lifting cylinder 44. The slide cylinder is installed above the positioning block 9 through the column 41, the push rod 43 is installed at the output end of the slide cylinder 42, and the first lifting cylinder 44 is arranged below the turntable 8. The slide cylinder 42 continues to move downward, so that the push rod 43 knocks the diamond holder 12, so that the diamond holder 12 is straightened in the mounting hole, and then the diamond holder 12 and the ear needle 13 are on the same central axis, which is beneficial to subsequent welding, improves the subsequent welding quality, and helps to improve product quality.
[0042] Furthermore, the welding device 5 includes a pneumatic welder 51, an upper electrode 52 and a lower electrode 53. The upper electrode 52 and the lower electrode 53 are electrically connected to the pneumatic welder 51. An electrode needle 54 is movably inserted on the upper electrode 52. The pneumatic welder 51 is provided with a micro cylinder 55 for driving the electrode needle 54 to move. The electrode needle 54 is driven downward by the micro cylinder 55 so that the electrode needle 54 is inserted into the connection between the diamond holder 12 and the ear needle 13. The pneumatic welder 51 is energized to achieve precise welding of the connection between the diamond holder 12 and the ear needle 13 by the electrode needle 54.
[0043] Furthermore, the assembling device 6 includes a vibration plate 31, a punching mechanism and a second manipulator 61 for grabbing diamonds. The vibration plate 31 and the second manipulator 61 are both installed on the workbench 1. The punching mechanism includes a mounting frame 64, a punching cylinder 62 and a punching head 63. The mounting frame 64 is arranged on the workbench 1, and the punching cylinder 62 is installed above the mounting frame 64. The output end of the punching cylinder 62 is connected to the punching head 63. The punching gas 62 works downward to drive the punching head 63 to squeeze the buckle ears of the diamond holder 12 downward, so that the buckle ears are bent inward to buckle the diamond, so that the diamond is firmly assembled on the diamond holder. The whole process is fully automatic in loading and squeezing and bending the buckles of the diamond holder, effectively improving production efficiency.
[0044] Furthermore, the clamping mechanism 7 includes a second lifting cylinder 73, a material receiving trough 72 and a third manipulator 71 for clamping the finished diamond earrings. The third manipulator 71 and the material receiving trough 72 are both arranged on the workbench 1, and the second lifting cylinder 73 is arranged under the turntable 8. After the second lifting cylinder 73 lifts the diamond earrings, the third manipulator 71 takes out the diamond earrings and places them in the material receiving trough 72, thereby completing rapid material discharge.
[0045] A control method of a turntable type welding and drilling machine. According to the turntable type welding and drilling machine, a pneumatic conveying mechanism is first used to load ear studs onto a positioning block, and then a loading device is used to dip a diamond holder in solder paste and place it on the positioning block placed on the ear studs. After the diamond holder is straightened by a straightening mechanism, a welding device is used to weld the diamond holder and the ear studs together. Then, an assembling device is used to inlay the diamond on the diamond holder. After the inlaying is completed, a clamping mechanism is used to clamp and remove the finished diamond ear studs. The whole process is realized by rotating a turntable by a rotating motor to realize the flow of workstations, thereby realizing fully automatic production of diamond ear studs.
[0046] Furthermore, the specific operation steps are as follows:
[0047] S1 Ear needle loading: The pneumatic device rotates the rotary downward pressure cylinder to rotate and press the material taking tube down onto the ear needle of the ear needle loading machine. At this time, the dual-purpose vacuum pump is pumped to vacuum and suck air. Under the action of atmospheric pressure, the ear needle enters the suction hole, so that the material taking tube absorbs and picks up the ear needle. After the rotary downward pressure cylinder rotates 90°, the material taking tube is just above the spray needle tube. The dual-purpose vacuum pump is pumped to spray air, and the ear needle is transported along the spray needle tube to the positioning column in the positioning block by air pressure;
[0048] S2 Diamond holder dipping paste loading: Under the action of the vibration plate, the diamond holder is discharged in an orderly manner through the discharge chute. The rotating swing cylinder of the paste taking device rotates the rotating head to rotate the dipping rod into the material tank to dip the solder paste. After the dipping is completed, it rotates 180° under the action of the rotating swing cylinder, so that the dipping rod is arranged upward. The diamond holder is grabbed by the first manipulator to the top of the dipping rod for dipping and then placed on the positioning block;
[0049] S3: Straightening the diamond holder: The first lifting cylinder starts to work. The output end passes through the round hole and pushes the ear pin and the diamond holder, so that the diamond holder is repositioned under the action of gravity. At the same time, the upper slide cylinder moves downward, driving the push rod to move downward together, so that the push rod knocks the diamond holder, so that the diamond holder is straightened in the installation hole;
[0050] S4 diamond holder and ear stud are welded: the upper electrode and the lower electrode are in contact with the diamond holder and the lower electrode is in contact with the ear stud under the action of the pneumatic welding machine. Under the action of the micro cylinder, the electrode needle is inserted into the connection between the diamond holder and the ear stud, and the pneumatic welding machine is used to discharge and weld.
[0051] S5 Diamonds are mounted on the diamond holder: Under the action of the vibration plate, the diamonds are orderly discharged through the discharge chute, and the diamonds are grabbed by the second manipulator and placed on the diamond holder. The punching cylinder works downward, driving the punching head to press the buckle ears of the diamond holder downward, so that the buckle ears bend inwards and buckle the diamonds tightly, so that the diamonds are firmly assembled on the diamond holder;
[0052] S6 discharges the diamond earrings: the output end of the second lifting cylinder rises upward, the diamond earrings are lifted up by the lifting sleeve, and the diamond earrings are clamped and taken into the receiving trough for storage by the third manipulator.
[0053] The above is only a preferred embodiment of the present invention. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the structure of the present invention, which will not affect the effect of the implementation of the present invention and the practicality of the patent.
Claims
1. A rotary table type welding and drilling machine, characterized in that: The invention comprises a workbench (1), wherein a rotating motor (10) is provided on the workbench (1), a rotating disc (8) is provided at the output end of the rotating motor (10), a plurality of positioning blocks (9) for placing diamond holders (12) and ear needles (13) are provided on the rotating disc (8), a pneumatic conveying mechanism (2) for loading the ear needles (13) onto the positioning blocks (9) is provided on one side of the rotating disc (8), a loading device (3) for loading the diamond holders (12) onto the positioning blocks (9) is provided on one side of the pneumatic conveying mechanism (2), and a loading device (3) for loading the diamond holders (12) onto the positioning blocks (9) is provided on one side of the loading device (3). A straightening mechanism (4) for straightening the diamond holder (12); a welding device (5) for welding the diamond holder (12) and the ear stud (13) together is provided on one side of the straightening mechanism (4); an assembling device (6) for setting the diamond into the diamond holder (12) is provided on one side of the welding device (5); a clamping mechanism (7) for discharging the diamond ear stud is provided on one side of the assembling device (6); and the pneumatic conveying mechanism (2), the loading device (3), the straightening mechanism (4), the welding device (5), the assembling device (6), and the clamping mechanism (7) are sequentially arranged around the turntable (8).
2. A turntable welding and drilling machine according to claim 1, characterized in that: A first positioning hole (16) and a second positioning hole (17) are provided above the positioning block (9); a positioning column (14) for placing the ear stud (13) is provided below the first positioning hole (16); a round hole (15) is provided at the lower end of the positioning column (14); and a lifting sleeve (11) for lifting the diamond ear stud is movably inserted below the second positioning hole (17).
3. The rotary table type welding and drilling machine according to claim 1, characterized in that: The pneumatic conveying mechanism (2) comprises an ear needle feeder (21), a needle tube (22) and a pneumatic device. The needle tube (22) is arranged on a workbench (1) through a bracket. One end of the needle tube (22) is arranged above a positioning block (9). The pneumatic device comprises a rotary downward pressure cylinder (23), a material taking pipe (24) and a dual-purpose vacuum pump (25). The rotary downward pressure cylinder (23) is arranged at the front end of the ear needle feeder (21). The material taking pipe (24) is installed on the output end of the rotary downward pressure cylinder (23). The material taking pipe (24) is connected to the dual-purpose vacuum pump (25) through an air pipe. The other end of the needle tube (22) is arranged below the material taking pipe (24).
4. The rotary table type welding and drilling machine according to claim 1, characterized in that: The feeding device (3) comprises a vibration plate (31), a paste taking mechanism and a first manipulator (32) for grabbing a diamond holder. The vibration plate (31) and the first manipulator (32) are both mounted on a workbench (1). The paste taking mechanism comprises a mounting seat (33), a rotary swing cylinder (34) and a dipping rod (35). The rotary swing cylinder (34) is mounted on the workbench (1) on one side of a material trough (36) via the mounting seat (33). The dipping rod (35) is connected to the output end of the rotary swing cylinder (34).
5. The rotary table type welding and drilling machine according to claim 1, characterized in that: The straightening mechanism (4) includes a slide cylinder (42), a push rod (43), and a first lifting cylinder (44). The slide cylinder is installed above the positioning block (9) through a column (41), the push rod (43) is installed at the output end of the slide cylinder (42), and the first lifting cylinder (44) is arranged below the turntable (8).
6. The rotary table type welding and drilling machine according to claim 1, characterized in that: The welding device (5) comprises a pneumatic welding machine (51), an upper electrode (52) and a lower electrode (53); the upper electrode (52) and the lower electrode (53) are electrically connected to the pneumatic welding machine (51); an electrode needle (54) is movably inserted into the upper electrode (52); and the pneumatic welding machine (51) is provided with a micro cylinder (55) for driving the electrode needle (54) to move.
7. The rotary table type welding and drilling machine according to claim 1, characterized in that: The assembling device (6) comprises a vibration plate (31), a punching mechanism and a second manipulator (61) for grabbing diamonds. The vibration plate (31) and the second manipulator (61) are both mounted on a workbench (1). The punching mechanism comprises a mounting frame (64), a punching cylinder (62) and a punching head (63). The mounting frame (64) is arranged on the workbench (1). The punching cylinder (62) is mounted above the mounting frame (64). The output end of the punching cylinder (62) is connected to the punching head (63).
8. The rotary table type welding and drilling machine according to claim 1, characterized in that: The clamping mechanism (7) comprises a second lifting cylinder (73), a material receiving trough (72) and a third manipulator (71) for clamping the finished diamond earrings. The third manipulator (71) and the material receiving trough (72) are both arranged on the workbench (1), and the second lifting cylinder (73) is arranged below the turntable (8).
9. A control method for a rotary table type welding and drilling machine, characterized in that: According to the turntable type welding and diamond assembly integrated machine as described in claims 1-8, the pneumatic conveying mechanism is first used to load the ear studs onto the positioning block, and then the diamond holder is dipped in solder paste by the loading device and placed on the positioning block placed on the ear studs. After the diamond holder is straightened by the straightening mechanism, the diamond holder and the ear stud are welded together by the welding device, and then the diamond is inlaid on the diamond holder by the assembly device. After the inlaying is completed, the finished diamond ear studs are clamped and removed by the clamping mechanism. The whole process is realized by rotating the turntable by a rotating motor to realize the flow of workstations, thereby realizing fully automatic production of diamond ear studs.
10. The control method of a rotary table type welding and drilling machine according to claim 9, characterized in that: The specific steps are as follows: S1 Ear needle loading: The pneumatic device rotates the rotary downward pressure cylinder to rotate and press the material taking tube down onto the ear needle of the ear needle loading machine. At this time, the dual-purpose vacuum pump is used to vacuum and suck air. Under the action of atmospheric pressure, the ear needle enters the suction hole, so that the material taking tube absorbs and picks up the ear needle. After the rotary downward pressure cylinder is rotated 90°, the material taking tube is just above the spray needle tube. The dual-purpose vacuum pump is used to spray air, and the ear needle is transported along the spray needle tube to the positioning column in the positioning block by air pressure. S2 Diamond holder dipping paste loading: Under the action of the vibration plate, the diamond holder is discharged in an orderly manner through the discharge chute. The rotating swing cylinder of the paste taking device rotates the rotating head to rotate the dipping rod into the material tank to dip the solder paste. After the dipping is completed, it rotates 180° under the action of the rotating swing cylinder, so that the dipping rod is arranged upward. The diamond holder is grabbed by the first manipulator to the top of the dipping rod for dipping and then placed on the positioning block; S3: Straightening the diamond holder: The first lifting cylinder starts to work. The output end passes through the round hole and pushes the ear pin and the diamond holder, so that the diamond holder is repositioned under the action of gravity. At the same time, the upper slide cylinder moves downward, driving the push rod to move downward together, so that the push rod knocks the diamond holder, so that the diamond holder is straightened in the installation hole; S4 diamond holder and ear stud are welded: the upper electrode and the lower electrode are in contact with the diamond holder and the lower electrode is in contact with the ear stud under the action of the pneumatic welding machine. Under the action of the micro cylinder, the electrode needle is inserted into the connection between the diamond holder and the ear stud, and the pneumatic welding machine is used to discharge and weld. S5 Diamonds are mounted on the diamond holder: Under the action of the vibration plate, the diamonds are orderly discharged through the discharge chute, and the diamonds are grabbed by the second manipulator and placed on the diamond holder. The punching cylinder works downward, driving the punching head to press the buckle ears of the diamond holder downward, so that the buckle ears bend inwards and buckle the diamonds tightly, so that the diamonds are firmly assembled on the diamond holder; S6 discharges the diamond earrings: the output end of the second lifting cylinder rises upward, the diamond earrings are lifted up by the lifting sleeve, and the diamond earrings are clamped and taken into the receiving trough for storage by the third manipulator.