Automatic punching device for composite insulator fitting production

Abstract

The invention relates to the technical field of insulator machining, in particular to an automatic punching device for composite insulator hardware production, which comprises a punching rack, a conveying rack is fixedly arranged on the front side of the top of the punching rack, and a pretreatment rack, a punching rack and a polishing rack are fixedly arranged on the rear side of the top of the punching rack. A punching machining area of the composite insulator fitting is pretreated through the pretreatment assembly, a connecting block is controlled to move upwards through the driving end of a first servo electric cylinder according to the angle of a machining part of the composite insulator fitting, then a rotating block is controlled to rotate, and the punching machining area of the composite insulator fitting is horizontally adjusted; the machining area of the composite insulator hardware fitting can be matched with the machining angle of the pretreatment assembly, the machining angle of the punching assembly and the machining angle of the polishing assembly, and the application range of the automatic punching device for machining the composite insulator hardware fitting is widened to a great extent.

Description

Technical Field

[0001] The invention relates to the technical field of insulator processing, in particular to an automated punching device for producing composite insulator hardware. Background Art

[0002] Composite insulator hardware plays a vital role in the power system, and its punching and polishing directly affect the quality and performance of the product. The traditional processing of composite insulator hardware often relies on manual operation, which is inefficient and difficult to ensure processing accuracy. With the development of automation technology, people have an increasing demand for high-efficiency, high-precision automated punching and polishing equipment.

[0003] The existing automated punching and polishing equipment for composite insulator fittings has some shortcomings:

[0004] 1. Low degree of automation: Many existing equipment still require manual intervention for operation, such as loading, positioning, clamping, etc., resulting in low production efficiency and unstable processing accuracy;

[0005] 2. Processing accuracy is difficult to meet: Punching and polishing require high precision, but existing equipment cannot achieve high-precision processing, resulting in uneven product quality;

[0006] 3. Low waste recycling rate: Punching and polishing processes will produce waste and scraps. Traditional subsequent processing methods waste resources and pollute the environment.

[0007] Therefore, we proposed an automated punching device for the production of composite insulator fittings. Summary of the invention

[0008] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides an automated punching device for the production of composite insulator hardware, in order to solve the above-mentioned technical defects.

[0009] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automated punching device for composite insulator hardware production, comprising a punching frame, a conveying frame is fixedly arranged on the front side of the top of the punching frame, a plurality of feeding components are slidably arranged inside the conveying frame through a servo linear slide, a pretreatment frame, a punching frame and a polishing frame are fixedly arranged on the rear side of the top of the punching frame, a pretreatment component is arranged inside the pretreatment frame, a punching component is arranged inside the punching frame, and a polishing component is also arranged inside the polishing frame;

[0010] The punching assembly includes a punching head, a servo electric cylinder 5 is slidably arranged on the upper part of the punching frame through an electric slider, and a punching head is fixedly arranged at the bottom end of the driving end of the servo electric cylinder 5;

[0011] The back sides of the punching frame and the polishing frame are both slidably provided with servo electric cylinders four through electric sliders, and the driving ends of the two servo electric cylinders four are both fixedly provided with support frames, the support frame located at the front side of the punching frame is provided with a material receiving groove inside, and a material receiving pipe is provided at the bottom of the support frame, and a waste material collection box is provided at the bottom of the material receiving pipe through an elastic tube; the support frame located at the front side of the polishing frame is provided with a dust suction groove inside, and a dust suction pipe is provided at the bottom of the support frame, and a waste chip collection box is provided at the bottom of the dust suction pipe through a dust collecting bag;

[0012] The polishing assembly includes a polishing roller. A servo electric cylinder six is ​​slidably arranged above the interior of the polishing frame through an electric slider, and a rotating seat is fixedly arranged at the bottom of the driving end of the servo electric cylinder six. The polishing roller is rotatably arranged at the bottom of the rotating seat.

[0013] Furthermore, an electric push rod is fixedly installed on the top of the punching frame and directly in front of the punching frame and the polishing frame, and a support plate is fixedly installed on the top of the driving end of the two electric push rods, and positioning clamps are slidably installed on both sides of the top of the support plate through electric sliders.

[0014] Furthermore, the loading assembly includes a rotating disk and a clamping plate, a plurality of servo electric cylinders are slidably arranged inside the conveying frame, and a connecting block is fixedly arranged on the top of the driving end of the plurality of servo electric cylinders, a rotating block is arranged inside the connecting block for rotation by a motor, and a connecting disk is fixedly arranged on one side of the rotating block, a rotating disk is rotatably arranged on one side of the connecting disk, and the interior of the rotating disk is rotated by a motor arranged inside the rotating block.

[0015] Furthermore, a plurality of electric slides are fixedly provided on one side of the rotating disk, and the plurality of electric slides are distributed at equal angles with respect to the central axis of the rotating disk, a clamping plate is slidably provided on one side of the plurality of electric slides, and one side of the plurality of clamping plates is provided as an arc surface.

[0016] Furthermore, the pretreatment component includes a measuring block and a metal stylus, a servo electric cylinder 2 is slidably provided on the back of the pretreatment frame via an electric slider, and a measuring frame is fixedly provided on the driving end of the servo electric cylinder 2, and measuring blocks are slidably provided on both sides of the front of the measuring frame via an electric slider.

[0017] Furthermore, a servo electric cylinder three is slidably arranged on the upper part of the pretreatment rack through an electric slider, and a fixed disk is fixedly arranged on the driving end of the servo electric cylinder three, a rotating disk is rotatably arranged on the bottom of the fixed disk, and a metal scribing needle is slidably arranged on the bottom of the rotating disk through the electric slider.

[0018] Furthermore, the processing method of the automated punching device for producing composite insulator hardware comprises the following steps:

[0019] Step 1: Place the composite insulator fittings to be processed on one side of the rotating disk, use four electric slides to drive four clamping plates to clamp one end of the composite insulator fittings, and then control the servo electric cylinder to slide along the conveying frame to drive the composite insulator fittings on one side of the rotating disk to move to the front of the pre-processing frame;

[0020] Step 2: Use the driving end of the servo electric cylinder 2 to control the measuring frame to move to the processing area of ​​the composite insulator hardware, and then use two measuring blocks to approach the two sides of the composite insulator hardware, use the two measuring blocks to measure the size of the processing area of ​​the composite insulator hardware, and determine the processing center of the composite insulator hardware. Then control the metal stylus inside the rotating disk to slide to one side, and the sliding distance of the metal stylus is equal to the radius of the hole processing. Use the driving end of the servo electric cylinder 3 to control the fixed disk to move downward until the bottom end of the metal stylus contacts the upper surface of the processing area of ​​the composite insulator hardware. Finally, control the rotating disk to rotate through the motor inside the fixed disk, and use the rotating disk to drive the metal stylus to rotate, and use the metal stylus to mark the circular groove in the processing area of ​​the composite insulator hardware.

[0021] Step 3, after pre-processing the processing area of ​​the composite insulator hardware, the composite insulator hardware is transferred to the front of the punching frame, and the driving end of the servo electric cylinder 4 is used to control the support frame to move to the area directly below the processing area of ​​the composite insulator hardware, and the top of the support frame and the bottom surface of the processing area of ​​the composite insulator hardware are used for support. At the same time, the driving end of the electric push rod in front of the punching frame is used to control the support plate to move upward, and the two positioning clamps on the top of the support plate are used to clamp and position the two sides of the composite insulator hardware, and the driving end of the servo electric cylinder 5 is used to control the punching head to move downward, and the punching head is used to punch the processing area of ​​the composite insulator hardware. The waste generated by punching holes on the composite insulator hardware falls into the receiving trough inside the support frame, and the electric slide 2 inside the receiving trough drives the push block to slide to one side, and the punching waste inside the receiving trough is pushed to the inside of the receiving pipe by the push block, and finally the receiving pipe is used to send the punching waste into the waste collection box for automatic recycling.

[0022] Step 4. After completing the punching process of the composite insulator hardware, use the support frame on the front of the polishing frame to support the bottom of the punching area of ​​the composite insulator hardware, and use the support plate and positioning clamp in front of the polishing frame to clamp and position the surface of the composite insulator hardware. At this time, use the driving end of the servo electric cylinder six to control the rotating seat to move downward, and control the polishing roller to rotate through the rotating seat. Use the polishing roller to polish the inner wall of the punching hole of the composite insulator hardware, and use the dust collection groove inside the support frame to automatically recycle the waste chips generated during the polishing process.

[0023] The beneficial effects achieved by the present invention using the above structure are as follows:

[0024] 1. In the present invention, the composite insulator hardware to be processed is placed on one side of a rotating disk, four electric slides are used to drive four clamping plates to clamp one end of the composite insulator hardware, and then the servo electric cylinder is controlled to slide along the conveying frame to drive the composite insulator hardware on one side of the rotating disk to move to the front of the pretreatment frame, and then the punching processing area of ​​the composite insulator hardware is pretreated by the pretreatment component, and according to the processing angle of the composite insulator hardware, the driving end of the servo electric cylinder is used to control the connection block to move upward, and then the rotating block is controlled to rotate to adjust the punching processing area of ​​the composite insulator hardware horizontally, so that the processing area of ​​the composite insulator hardware can be adapted to the processing angle of the pretreatment component, the punching component and the polishing component, thereby greatly improving the application scope of the automated punching device for composite insulator hardware processing.

[0025] 2. In the present invention, the motor inside the fixed disk controls the rotating disk to rotate, and the rotating disk drives the metal scratching needle to rotate. The metal scratching needle is used to mark the circular groove in the processing area of ​​the composite insulator hardware, providing a precise punching position for the subsequent punching process, thereby greatly improving the punching processing accuracy of the composite insulator hardware.

[0026] 3. In the present invention, the punching waste in the receiving trough is pushed into the receiving pipe by the pushing block, and finally the receiving pipe is used to send the punching waste into the waste collection box for automatic recycling. At the same time, the dust suction groove inside the support frame is used to automatically recycle the waste chips generated during the polishing process. By accurately positioning and automating the punching and polishing areas of the composite insulator hardware, efficient and accurate processing procedures and automatic waste recycling are achieved, which greatly improves the processing efficiency and processing accuracy of the composite insulator hardware while reducing the manual operation cost and the pollution burden of the processing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0028] Figure 1 It is a schematic diagram of the structure of an automated punching device for producing composite insulator hardware according to an embodiment of the present invention;

[0029] Figure 2 It is a schematic diagram of the structure of a feeding assembly according to an embodiment of the present invention;

[0030] Figure 3It is a schematic diagram of the rotating disk and the clamping plate structure of an embodiment of the present invention;

[0031] Figure 4 A schematic diagram of the internal structure of a pretreatment rack, a punching rack and a polishing rack according to an embodiment of the present invention;

[0032] Figure 5 A schematic diagram of the punching assembly and polishing assembly structure according to an embodiment of the present invention;

[0033] Figure 6 It is a schematic diagram of the internal structure of the support frame and the pusher block according to an embodiment of the present invention.

[0034] In the figure, 1, punching frame; 2, conveying frame; 3, servo electric cylinder 1; 4, connecting block; 5, rotating block; 6, connecting plate; 7, rotating plate; 8, electric slide 1; 9, clamping plate; 10, pre-treatment frame; 11, servo electric cylinder 2; 12, measuring frame; 13, measuring block; 14, servo electric cylinder 3; 15, fixed plate; 16, rotating plate; 17, metal scribing needle; 18, punching frame; 19, polishing frame; 20, servo electric cylinder 4; 21, supporting frame; 22, receiving trough; 23, dust suction trough; 24, electric slide 2; 25, pushing block; 26, receiving pipe; 27, dust suction pipe; 28, servo electric cylinder 5; 29, punching head; 30, servo electric cylinder 6; 31, rotating seat; 32, polishing roller; 33, electric push rod; 34, supporting plate; 35, positioning clamping plate. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0037] Embodiment 1:

[0038] See also Figures 1 to 6As shown, an automated punching device for composite insulator hardware production includes a punching frame 1, a conveying frame 2 is fixedly arranged on the front side of the top of the punching frame 1, and a plurality of feeding components are slidably arranged inside the conveying frame 2 through a servo linear slide, and a pretreatment frame 10, a punching frame 18 and a polishing frame 19 are fixedly arranged on the rear side of the top of the punching frame 1, a pretreatment component is arranged inside the pretreatment frame 10, a punching component is arranged inside the punching frame 18, and a polishing component is also arranged inside the polishing frame 19;

[0039] It should be noted that when performing automated punching processing on composite insulator hardware, the composite insulator hardware is automatically loaded by a loading assembly. Before punching processing on the composite insulator hardware, the punching processing position of the composite insulator hardware is first positioned and marked by a pretreatment assembly arranged inside the pretreatment frame 10. A ring-shaped wire groove is pre-marked in the punching area of ​​the composite insulator hardware, and then the punching area of ​​the composite insulator hardware is punched with high precision in cooperation with the punching assembly inside the punching frame 18. After completing the punching processing of the composite insulator hardware, the polishing assembly inside the polishing frame 19 is used to polish the inner wall of the punching hole of the composite insulator hardware. In addition, when punching and polishing processing of the composite insulator hardware are performed, the waste generated by the punching processing and the waste chips generated by the polishing processing are automatically collected to ensure the environmental protection of the composite insulator hardware during the automated punching processing. By arranging a polishing assembly on one side of the punching assembly, efficient automated punching and polishing processing of the composite insulator hardware is achieved.

[0040] Specifically, the loading assembly includes a rotating disk 7 and a clamping plate 9, a plurality of servo electric cylinders 3 are slidably arranged inside the conveying frame 2, and a connecting block 4 is fixedly arranged on the top of the driving end of the plurality of servo electric cylinders 3, a rotating block 5 is arranged inside the connecting block 4 and is rotated by a motor, and a connecting disk 6 is fixedly arranged on one side of the rotating block 5, a rotating disk 7 is rotatably arranged on one side of the connecting disk 6, and the interior of the rotating disk 7 is rotated by a motor arranged inside the rotating block 5, a plurality of electric slides 8 are fixedly arranged on one side of the rotating disk 7, and the plurality of electric slides 8 are distributed at equal angles about the central axis of the rotating disk 7, a clamping plate 9 is slidably arranged on one side of the plurality of electric slides 8, and one side of the plurality of clamping plates 9 is arranged as an arc surface.

[0041] In a specific embodiment, the present invention places the composite insulator hardware to be processed on one side of a rotating disk 7, uses four electric slides 8 to drive four clamping plates 9 to clamp one end of the composite insulator hardware, and then controls the servo electric cylinder 3 to slide along the conveying frame 2 to drive the composite insulator hardware on one side of the rotating disk 7 to move to the front of the pretreatment frame 10, and then pretreatment is performed on the punching processing area of ​​the composite insulator hardware by the pretreatment component. According to the processing angle of the composite insulator hardware, the driving end of the servo electric cylinder 3 is used to control the connecting block 4 to move upward, and then the rotating block 5 is controlled to rotate to adjust the punching processing area of ​​the composite insulator hardware horizontally, so that the processing area of ​​the composite insulator hardware can be adapted to the processing angle of the pretreatment component, the punching component and the polishing component, thereby greatly improving the scope of application of the automated punching device for composite insulator hardware processing.

[0042] Specifically, the pretreatment component includes a measuring block 13 and a metal stylus 17. A servo electric cylinder 11 is slidably provided on the back of the pretreatment frame 10 through an electric slider, and a measuring frame 12 is fixedly provided on the driving end of the servo electric cylinder 11. Both sides of the front of the measuring frame 12 are slidably provided with measuring blocks 13 through electric sliders.

[0043] Furthermore, a servo electric cylinder 14 is slidably provided on the upper part of the pretreatment rack 10 through an electric slider, and a fixed disk 15 is fixedly provided on the driving end of the servo electric cylinder 14, a rotating disk 16 is rotatably provided on the bottom of the fixed disk 15, and a metal scribing needle 17 is slidably provided on the bottom of the rotating disk 16 through an electric slider, wherein a motor for rotating and driving the rotating disk 16 is provided inside the fixed disk 15;

[0044] In a specific embodiment, the present invention performs a groove processing on the processing area of ​​the composite insulator hardware by setting a pre-processing component. First, the driving end of the servo electric cylinder 11 is used to control the measuring frame 12 to move to the processing area of ​​the composite insulator hardware, and then the two measuring blocks 13 are used to approach the two sides of the composite insulator hardware. The two measuring blocks 13 are used to measure the size of the processing area of ​​the composite insulator hardware to determine the processing center of the composite insulator hardware, and then the metal scratching needle 17 inside the rotating disk 16 is controlled to slide to one side, and the sliding distance of the metal scratching needle 17 is The distance is equal to the radius of the hole processing, and the driving end of the servo electric cylinder 3 14 is used to control the fixed disk 15 to move downward until the bottom end of the metal scriber 17 contacts the upper surface of the processing area of ​​the composite insulator hardware. Finally, the motor inside the fixed disk 15 controls the rotating disk 16 to rotate, and the rotating disk 16 is used to drive the metal scriber 17 to rotate. The metal scriber 17 is used to mark the processing area of ​​the composite insulator hardware with a circular groove, which provides a precise punching position for the subsequent punching process, thereby greatly improving the punching processing accuracy of the composite insulator hardware.

[0045] Embodiment 2:

[0046] Specifically, the punching assembly includes a punching head 29, a servo electric cylinder 5 28 is slidably arranged on the upper part of the punching frame 18 through an electric slider, and a punching head 29 is fixedly arranged at the bottom end of the driving end of the servo electric cylinder 5 28;

[0047] The back sides of the punching frame 18 and the polishing frame 19 are both provided with servo electric cylinders 20 through electric sliders, and the driving ends of the two servo electric cylinders 20 are both fixedly provided with support frames 21. The support frame 21 located at the front side of the punching frame 18 is provided with a material receiving groove 22, and a material receiving pipe 26 is provided at the bottom of the support frame 21, and a waste material collection box is provided at the bottom of the material receiving pipe 26 through an elastic tube; the support frame 21 located at the front side of the polishing frame 19 is provided with a dust suction groove 23, and a dust suction pipe 27 is provided at the bottom of the support frame 21, and a waste chip collection box is provided at the bottom of the dust suction pipe 27 through a dust bag;

[0048] Furthermore, the polishing assembly includes a polishing roller 32, a servo electric cylinder 6 30 is slidably arranged above the interior of the polishing frame 19 through an electric slider, and a rotating seat 31 is fixedly arranged at the bottom of the driving end of the servo electric cylinder 6 30, and a polishing roller 32 is rotatably arranged at the bottom of the rotating seat 31;

[0049] Furthermore, an electric push rod 33 is fixedly installed on the top of the punching frame 1 and directly in front of the punching frame 18 and the polishing frame 19, and a support plate 34 is fixedly installed on the top of the driving end of the two electric push rods 33, and positioning clamps 35 are slidably installed on both sides of the top of the support plate 34 through an electric slider.

[0050] In a specific embodiment, the present invention pre-processes the processing area of ​​the composite insulator hardware, transfers the composite insulator hardware to the front of the punching frame 18, uses the driving end of the servo electric cylinder 20 to control the support frame 21 to move to the area directly below the processing area of ​​the composite insulator hardware, uses the top of the support frame 21 and the bottom surface of the processing area of ​​the composite insulator hardware for support, and uses the driving end of the electric push rod 33 in front of the punching frame 18 to control the support plate 34 to move upward, and cooperates with the two positioning clamps 35 on the top of the support plate 34 to hold the composite insulator hardware. The two sides of the composite insulator are clamped and positioned, and the driving end of the servo electric cylinder 5 28 is used to control the punching head 29 to move downward, and the punching head 29 is used to punch the processing area of ​​the composite insulator hardware. The waste generated by punching the composite insulator hardware falls into the receiving groove 22 inside the support frame 21, and the electric slide 24 inside the receiving groove 22 drives the pusher block 25 to slide to one side, and the punching waste inside the receiving groove 22 is pushed into the inside of the receiving pipe 26 by the pusher block 25. Finally, the receiving pipe 26 is used to send the punching waste into the waste collection box for automatic recycling.

[0051] After completing the punching process of the composite insulator hardware, the support frame 21 on the front of the polishing frame 19 is used to support the bottom of the punching area of ​​the composite insulator hardware, and the support plate 34 and the positioning clamp 35 in front of the polishing frame 19 are used to clamp and position the surface of the composite insulator hardware. At this time, the driving end of the servo electric cylinder 6 30 is used to control the rotating seat 31 to move downward, and the polishing roller 32 is controlled to rotate by the rotating seat 31. The polishing roller 32 is used to polish the inner wall of the punching hole of the composite insulator hardware, and the dust collection groove 23 inside the support frame 21 is used to automatically recycle the waste chips generated during the polishing process. By accurately positioning and automating the punching and polishing areas of the composite insulator hardware, an efficient and accurate processing process and automatic waste recovery are achieved, which greatly improves the processing efficiency and processing accuracy of the composite insulator hardware while reducing the manual operation cost and the pollution burden of the processing process.

[0052] Embodiment 3:

[0053] Specifically, this embodiment also discloses a processing method of an automated punching device for producing composite insulator hardware, comprising the following steps:

[0054] Step 1: Place the composite insulator fittings to be processed on one side of the rotating disk 7, use four electric slides 8 to drive four clamping plates 9 to clamp one end of the composite insulator fittings, and then control the servo electric cylinder 3 to slide along the conveying frame 2 to drive the composite insulator fittings on one side of the rotating disk 7 to move to the front of the pre-processing frame 10;

[0055] Step 2, use the driving end of the servo electric cylinder 2 11 to control the measuring frame 12 to move to the processing area of ​​the composite insulator hardware, and then approach the two sides of the composite insulator hardware through the two measuring blocks 13, use the two measuring blocks 13 to measure the size of the processing area of ​​the composite insulator hardware, determine the processing center of the composite insulator hardware, and then control the metal scriber 17 inside the rotating disk 16 to slide to one side, the sliding distance of the metal scriber 17 is equal to the radius of the hole processing, and use the driving end of the servo electric cylinder 3 14 to control the fixed disk 15 to move downward until the bottom end of the metal scriber 17 contacts the upper surface of the processing area of ​​the composite insulator hardware, and finally control the rotating disk 16 to rotate through the motor inside the fixed disk 15, and use the rotating disk 16 to drive the metal scriber 17 to rotate, and use the metal scriber 17 to mark the circular groove in the processing area of ​​the composite insulator hardware;

[0056] Step 3: After pre-processing the processing area of ​​the composite insulator hardware, the composite insulator hardware is transferred to the front of the punching frame 18, and the driving end of the servo electric cylinder 20 is used to control the support frame 21 to move to the area directly below the processing area of ​​the composite insulator hardware. The top of the support frame 21 and the bottom surface of the processing area of ​​the composite insulator hardware are used for support. At the same time, the driving end of the electric push rod 33 in front of the punching frame 18 is used to control the support plate 34 to move upward, and the two positioning clamps 35 on the top of the support plate 34 are used to clamp the two sides of the composite insulator hardware. The drive end of the servo electric cylinder 5 28 is used to control the punching head 29 to move downward, and the punching head 29 is used to punch the processing area of ​​the composite insulator hardware. The waste generated by punching the composite insulator hardware falls into the receiving groove 22 inside the support frame 21, and the electric slide 24 inside the receiving groove 22 drives the pusher block 25 to slide to one side. The pusher block 25 pushes the punching waste inside the receiving groove 22 into the inside of the receiving pipe 26, and finally the receiving pipe 26 is used to send the punching waste into the waste collection box for automatic recycling.

[0057] Step 4. After completing the punching process of the composite insulator hardware, use the support frame 21 on the front of the polishing frame 19 to support the bottom of the punching area of ​​the composite insulator hardware, and use the support plate 34 and the positioning clamp 35 in front of the polishing frame 19 to clamp and position the surface of the composite insulator hardware. At this time, use the driving end of the servo electric cylinder 6 30 to control the rotating seat 31 to move downward, and control the polishing roller 32 to rotate through the rotating seat 31. Use the polishing roller 32 to polish the inner wall of the punching hole of the composite insulator hardware, and use the dust collection groove 23 inside the support frame 21 to automatically recycle the waste chips generated during the polishing process.

[0058] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0059] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0060] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0061] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An automated punching device for composite insulator hardware production, comprising a punching frame (1), a conveying frame (2) being fixedly arranged on the front side of the top of the punching frame (1), characterized in that: A plurality of loading components are slidably arranged inside the conveying frame (2) via a servo linear slide, and a pretreatment frame (10), a punching frame (18) and a polishing frame (19) are fixedly arranged on the rear side of the top of the punching frame (1), respectively; a pretreatment component is arranged inside the pretreatment frame (10), a punching component is arranged inside the punching frame (18), and a polishing component is also arranged inside the polishing frame (19); The punching assembly comprises a punching head (29), a servo electric cylinder 5 (28) is slidably arranged on the upper part of the punching frame (18) via an electric slider, and a punching head (29) is fixedly arranged at the bottom end of the driving end of the servo electric cylinder 5 (28); The back sides of the punching frame (18) and the polishing frame (19) are both slidably provided with servo electric cylinders (20) through electric sliders, and the driving ends of the two servo electric cylinders (20) are both fixedly provided with support frames (21), the support frame (21) located at the front side of the punching frame (18) is provided with a material receiving groove (22), and the bottom of the support frame (21) is provided with a material receiving pipe (26), and the bottom of the material receiving pipe (26) is provided with a waste material collection box through an elastic pipe; the support frame (21) located at the front side of the polishing frame (19) is provided with a dust suction groove (23), and the bottom of the support frame (21) is provided with a dust suction pipe (27), and the bottom of the dust suction pipe (27) is provided with a waste material collection box through a dust bag; The polishing assembly comprises a polishing roller (32), a servo electric cylinder six (30) is slidably arranged above the interior of the polishing frame (19) via an electric slider, and a rotating seat (31) is fixedly arranged at the bottom of the driving end of the servo electric cylinder six (30), and a polishing roller (32) is rotatably arranged at the bottom of the rotating seat (31).

2. The automated punching device for composite insulator hardware production according to claim 1 is characterized in that: An electric push rod (33) is fixedly arranged on the top of the punching frame (1) and directly in front of the punching frame (18) and the polishing frame (19), and a support plate (34) is fixedly arranged on the top of the driving end of the two electric push rods (33), and positioning clamps (35) are slidably arranged on both sides of the top of the support plate (34) via electric sliders.

3. The automated punching device for composite insulator hardware production according to claim 1 is characterized in that: The loading assembly comprises a rotating disk (7) and a clamping plate (9); a plurality of servo electric cylinders (3) are slidably arranged inside the conveying frame (2); a connecting block (4) is fixedly arranged at the top of the driving end of the plurality of servo electric cylinders (3); a rotating block (5) is arranged inside the connecting block (4) for rotation by a motor; a connecting disk (6) is fixedly arranged on one side of the rotating block (5); a rotating disk (7) is rotatably arranged on one side of the connecting disk (6); and the inside of the rotating disk (7) is rotated by a motor arranged inside the rotating block (5).

4. The automatic punching device for composite insulator hardware production according to claim 3 is characterized in that: A plurality of electric slides (8) are fixedly arranged on one side of the rotating disk (7), and the plurality of electric slides (8) are arranged to be distributed at equal angles with respect to the central axis of the rotating disk (7); a clamping plate (9) is slidably arranged on one side of the plurality of electric slides (8), and one side of the plurality of clamping plates (9) is arranged to be an arc surface.

5. The automated punching device for composite insulator hardware production according to claim 1 is characterized in that: The pretreatment component comprises a measuring block (13) and a metal stylus (17); a servo electric cylinder 2 (11) is slidably arranged on the back of the pretreatment frame (10) via an electric slider, and a measuring frame (12) is fixedly arranged on the driving end of the servo electric cylinder 2 (11); and measuring blocks (13) are slidably arranged on both sides of the front of the measuring frame (12) via electric sliders.

6. The automated punching device for composite insulator hardware production according to claim 1, characterized in that: A servo electric cylinder three (14) is slidably arranged on the upper part of the pretreatment rack (10) via an electric slider, and a fixed disk (15) is fixedly arranged on the driving end of the servo electric cylinder three (14), a rotating disk (16) is rotatably arranged on the bottom of the fixed disk (15), and a metal scribing needle (17) is slidably arranged on the bottom of the rotating disk (16) via an electric slider.

7. The automated punching device for composite insulator hardware production according to any one of claims 1 to 6, characterized in that: The processing method of the automatic punching device for producing composite insulator hardware comprises the following steps: Step 1: Place the composite insulator hardware to be processed on one side of the rotating disk (7), use four electric slides (8) to drive four clamping plates (9) to clamp one end of the composite insulator hardware, and then control the servo electric cylinder (3) to slide along the conveying frame (2) to drive the composite insulator hardware on one side of the rotating disk (7) to move to the front of the pre-processing frame (10); Step 2: Use the driving end of the servo electric cylinder 2 (11) to control the measuring frame (12) to move toward the processing area of ​​the composite insulator hardware, and then use two measuring blocks (13) to approach the two sides of the composite insulator hardware, use the two measuring blocks (13) to measure the size of the processing area of ​​the composite insulator hardware, and determine the processing center of the composite insulator hardware. Then control the metal scriber (17) inside the rotating disk (16) to slide to one side, and the sliding distance of the metal scriber (17) is equal to the radius of the hole processing. Use the driving end of the servo electric cylinder 3 (14) to control the fixed disk (15) to move downward until the bottom end of the metal scriber (17) contacts the upper surface of the processing area of ​​the composite insulator hardware, and finally control the rotating disk (16) to rotate through the motor inside the fixed disk (15), and use the rotating disk (16) to drive the metal scriber (17) to rotate, and use the metal scriber (17) to scribing the circular groove in the processing area of ​​the composite insulator hardware; Step 3: After pre-processing the processing area of ​​the composite insulator hardware, the composite insulator hardware is transferred to the front of the punching frame (18), and the driving end of the servo electric cylinder 4 (20) is used to control the support frame (21) to move to the area directly below the processing area of ​​the composite insulator hardware. The top of the support frame (21) and the bottom surface of the processing area of ​​the composite insulator hardware are used for support. At the same time, the driving end of the electric push rod (33) in front of the punching frame (18) is used to control the support plate (34) to move upward, and the two positioning clamps (35) on the top of the support plate (34) are used to clamp and position the two sides of the composite insulator hardware. , using the driving end of the servo electric cylinder five (28) to control the punching head (29) to move downward, using the punching head (29) to punch holes in the processing area of ​​the composite insulator hardware, the waste generated by punching holes on the composite insulator hardware falls into the receiving groove (22) inside the support frame (21), and the electric slide table two (24) inside the receiving groove (22) drives the pusher block (25) to slide to one side, and the punching waste inside the receiving groove (22) is pushed into the inside of the receiving pipe (26) by the pusher block (25), and finally the receiving pipe (26) is used to send the punching waste into the inside of the waste collection box for automatic recycling; Step 4: After completing the punching process of the composite insulator hardware, the support frame (21) on the front of the polishing frame (19) is used to support the bottom of the punching area of ​​the composite insulator hardware, and the support plate (34) and the positioning clamp (35) in front of the polishing frame (19) are used to clamp and position the surface of the composite insulator hardware. At this time, the driving end of the servo electric cylinder (30) is used to control the rotating seat (31) to move downward, and the polishing roller (32) is controlled to rotate through the rotating seat (31). The polishing roller (32) is used to polish the inner wall of the punching hole of the composite insulator hardware, and the dust collection groove (23) inside the support frame (21) is used to automatically recycle the waste generated during the polishing process.

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