Abrasive belt grinding head used on lathe

By designing a belt grinding head with belt transmission and tension adjustment components on the lathe, the problem of rigid impact and chip shortage during the grinding process is solved, and the efficiency and safety of belt grinding are improved, achieving higher utilization rate and energy saving effect.

CN119282885AInactive Publication Date: 2025-01-10HEFEI ZHONGTONG POLISHING MASCH CO LTD
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Patent Information

Application Number
CN202411710541.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-01-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the grinding process of existing lathes, the rigid impact is relatively small, resulting in safety hazards and low efficiency, large energy consumption, which is not conducive to resource conservation and environmental protection.

Method used

A belt grinding head for use on lathe is designed, including mounting seat, grinding mechanism, tension adjustment component and protective component. Through belt transmission and triangular transmission structure, the belt is ensured to stabilize the transmission and tension adjustment of the belt and reduce vibration. Deviate from position.

Benefits of technology

The cutting force of belt grinding is improved, vibration is reduced, grinding utilization is increased, energy-saving and environmentally friendly, and the stability and flexibility of the belt is ensured through the adjustment of the components.

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Abstract

The invention discloses an abrasive belt grinding head used on a lathe, which comprises a mounting seat, an abrasive belt, a grinding wheel, a driving motor and an abrasive belt, and is characterized in that the mounting seat is fixedly provided with the driving motor; the grinding mechanism comprises a transmission wheel, the transmission wheel and an output shaft of the driving motor are in transmission connection through a belt, one end of the transmission wheel penetrates through a guide frame on the mounting base and extends to a driving wheel, and the driving wheel, a tensioning wheel and a transition wheel are arranged in a triangular shape and are in transmission connection through an abrasive belt; a transmission wrap angle among the three is not less than degree; the tensioning adjusting assembly comprises a rotating shaft arranged on the installation base, one end of the rotating shaft is connected with a tensioning wheel through a deviation adjusting assembly, and the other opposite end of the rotating shaft is provided with a movable locking piece connected to the installation base. The technical problems that in the grinding process, rigid impact is large, cutting force is small, large potential safety hazards are generated in the grinding process, meanwhile, the grinding utilization rate is reduced, energy consumption is large, and resource saving and environmental protection are not facilitated can be solved.
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Description

Technical Field

[0001] The invention relates to the technical field of grinders, in particular to an abrasive belt grinding head used on a lathe. Background Art

[0002] Abrasive belt is a belt-shaped tool that can be used for grinding and polishing. It is made by bonding abrasives to flexible materials such as paper and cloth with a binder. It is a major form of coated abrasives. Its basic components are: substrate, abrasive and binder, collectively known as the three elements of abrasive belt. After nearly 30 years of development, abrasive belt grinding has become a relatively complete and self-contained new processing technology. It is deeply loved by users for its high processing efficiency, wide application range, strong adaptability, low cost of use, safe and convenient operation, etc.

[0003] At present, most of the grinding methods for many shaft parts on the market are still turning or grinding with a grinding wheel. The rigid impact during the grinding process is large, while the chip force is relatively small, which creates a large safety hazard during the grinding process. At the same time, it reduces the grinding utilization rate and consumes a lot of energy, which is not conducive to saving resources and protecting the environment. Summary of the invention

[0004] The purpose of the present invention is to provide a belt grinding head for use on a lathe to solve the problem that the rigid impact during the grinding process is large, while the chip force is relatively small, which creates a large safety hazard during the grinding process, while reducing the grinding utilization rate, consuming a lot of energy, and is not conducive to saving resources and environmental protection technology.

[0005] The purpose of the present invention can be achieved through the following technical solutions:

[0006] A belt grinding head used on a lathe, comprising:

[0007] A mounting seat, on which a driving motor is fixedly mounted;

[0008] The grinding mechanism comprises a transmission wheel, the transmission wheel and the output shaft of the driving motor are connected by a belt transmission, one end of the transmission wheel passes through the guide frame on the mounting seat and extends to the driving wheel, the driving wheel, the tensioning wheel and the transition wheel are arranged in a triangular shape and connected by a sanding belt transmission, and the transmission angle between the three is not less than 120°;

[0009] The tensioning adjustment component includes a rotating shaft placed on a mounting seat, one end of the rotating shaft is connected to a tensioning wheel through an adjustment component, and the other end is provided with a movable locking plate connected to the mounting seat, the bottom of the movable locking plate is provided with an interference portion placed on the rotating shaft, and the bottom edge of the rotating shaft is provided with a retaining ring placed on the mounting seat, and the retaining ring is provided with an arc groove adapted to the rotating shaft.

[0010] Furthermore, the deviation adjustment component includes a pushing cylinder placed between the tensioning wheel and the rotating shaft, the pushing cylinder is equipped with a frame placed on the tensioning wheel through a panel, the tensioning wheel is connected with a rotating groove near both ends of the frame, a pad connected to the panel is movably installed at the bottom of the frame, the panel and the frame are locked and fixed by an adjusting bolt, and the adjusting bolt is placed on both sides of the panel and passes through the panel to limit the contact with the frame.

[0011] Furthermore, it also includes a protective component connected to the mounting seat, the protective component includes a cover body placed outside the mounting seat, both ends of the outer wall of the cover body are provided with movable grooves placed on the driving wheel and the transition wheel, and one end of the cover body is provided with an annular opening connected to the transmission wheel, and the other end is connected to a door panel assembly.

[0012] Furthermore, the door panel assembly includes a first baffle placed at both ends of the outer wall of the cover body and hinged to the hinge, a second baffle is provided on the first baffle and hinged to the hinge, movable buckles are installed on the first baffle and the second baffle, one end of the movable buckle is connected to a fixing plate adapted thereto, and an arc-shaped bayonet is connected to one end of the fixing plate near the movable buckle.

[0013] Furthermore, the cover body is formed by welding steel plates.

[0014] Furthermore, a limiting plate connected to the mounting seat is provided at the bottom of the driving motor.

[0015] The beneficial effects of the present invention are as follows:

[0016] (1) The abrasive belt used in belt grinding is lighter than the grinding wheel used in wheel grinding, and the vibration caused by rotation is smaller. The grinding head can be installed on the lathe and used in combination with the turning tool, or it can be used alone. When used alone, it is similar to the external cylindrical grinding. By changing the mesh number of the abrasive belt, the required roughness can be achieved. The grinding head can be used for water grinding or dry grinding, which is more flexible to use.

[0017] (2) The linear speed of belt grinding is stable. The diameter of the grinding wheel becomes smaller after use, and the linear speed of the grinding wheel will change, which is easy to cause color difference. Belt grinding has stronger cutting force than grinding wheel, and the grinding ratio is much higher than that of grinding wheel grinding. Therefore, the utilization rate of belt grinding is more energy-saving than that of grinding wheel grinding.

[0018] (3) The belt transmission mechanism of the present invention has a tension adjustment component and a deviation adjustment component, which can effectively prevent the position deviation of the belt during the transmission process, and at the same time can adjust the tension of the belt to a certain extent, thereby ensuring the stability of the belt grinding operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be further described below in conjunction with the accompanying drawings;

[0020] Figure 1 It is a structural schematic diagram of an abrasive belt grinding head used on a lathe of the present invention;

[0021] Figure 2 It is a front view of an abrasive belt grinding head used on a lathe of the present invention;

[0022] Figure 3 It is a left side view of an abrasive belt grinding head used on a lathe of the present invention;

[0023] Figure 4 The present invention Figure 1 A magnified image of point A;

[0024] Figure 5 The present invention Figure 1 The enlarged view of point B;

[0025] Figure 6 It is a schematic diagram of the structure of the protection component of the present invention;

[0026] Figure 7 The present invention Figure 6 Enlarged view of point C.

[0027] In the figure: 1. mounting base; 2. driving motor; 3. grinding mechanism; 4. transmission wheel; 5. belt; 6. driving wheel; 7. tensioning wheel; 8. transition wheel; 9. sanding belt; 10. tensioning adjustment assembly; 11. rotating shaft; 12. deviation adjustment assembly; 13. movable locking plate; 14. retaining ring; 15. pushing cylinder; 16. gasket; 17. adjusting bolt; 18. protective assembly; 19. annular mouth; 20. door panel assembly; 21. first baffle; 22. second baffle; 23. movable buckle; 24. fixing plate; 25. arc-shaped bayonet. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] Reference Manual Attached Figure 1-Figure 3 As shown, a belt grinding head used on a lathe comprises:

[0030] A mounting base 1, on which a driving motor 2 is fixedly mounted;

[0031] The grinding mechanism 3 includes a transmission wheel 4, the transmission wheel 4 and the output shaft of the driving motor 2 are connected by a belt 5, one end of the transmission wheel 4 passes through the guide frame on the mounting seat 1 and extends to the driving wheel 6, the driving wheel 6, the tensioning wheel 7 and the transition wheel 8 are arranged in a triangular shape and are connected by a sanding belt 9, and the transmission angle between the three is not less than 120°;

[0032] The tensioning adjustment component 10 includes a rotating shaft 11 placed on the mounting seat 1, one end of the rotating shaft 11 is connected to the tensioning wheel 7 through the deviation adjustment component 12, and the other end is provided with a movable locking piece 13 connected to the mounting seat 1, the bottom of the movable locking piece 13 is provided with a resistance portion placed on the rotating shaft 11, and the bottom edge of the rotating shaft 11 is provided with a retaining ring 14 placed on the mounting seat 1, and the retaining ring 14 is provided with an arc groove adapted to the rotating shaft 11.

[0033] Specifically, the deviation adjustment component 12 includes a pushing cylinder 15 placed between the tensioning wheel 7 and the rotating shaft 11, and a frame placed on the tensioning wheel 7 is installed on the pushing cylinder 15 through a panel. The tensioning wheel 7 is connected with a rotating groove near both ends of the frame, and a pad 16 connected to the panel is movably installed at the bottom of the frame. The panel and the frame are locked and fixed by an adjusting bolt 17. The adjusting bolt 17 is placed on both sides of the panel and passes through the panel to limit the contact between the panel and the frame.

[0034] refer to Figure 4-Figure 7 As shown, a belt grinding head used on a lathe also includes a protective component 18 connected to the mounting seat 1, and the protective component 18 includes a cover body placed outside the mounting seat 1, and movable grooves placed on the driving wheel 6 and the transition wheel 8 are opened at both ends of the outer wall of the cover body, and an annular opening 19 connected to the transmission wheel 4 is installed at one end of the cover body, and a door panel component 20 is connected to the other end.

[0035] The door panel assembly 20 includes a first baffle 21 placed at both ends of the outer wall of the cover and hinged to the hinge, a second baffle 22 hinged to the hinge is provided on the first baffle 21, and movable buckles 23 are installed on the first baffle 21 and the second baffle 22. One end of the movable buckle 23 is connected to a fixing plate 24 matched with it, and an arc-shaped bayonet 25 is connected to the end of the fixing plate 24 close to the movable buckle 23.

[0036] Specifically, the cover body is formed by welding steel plates, and a limiting plate connected to the mounting seat 1 is provided at the bottom of the driving motor 2 .

[0037] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

[0038] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A belt grinding head used on a lathe, characterized in that: include: A mounting seat (1), on which a driving motor (2) is fixedly mounted; A grinding mechanism (3), the grinding mechanism (3) comprising a transmission wheel (4), the transmission wheel (4) and the output shaft of the driving motor (2) are connected by a belt (5), one end of the transmission wheel (4) passes through the guide frame on the mounting seat (1) and extends to the driving wheel (6), the driving wheel (6), the tensioning wheel (7) and the transition wheel (8) are arranged in a triangular shape and are connected by a grinding belt (9), and the transmission angle between the three is not less than 120°; A tensioning adjustment component (10) comprises a rotating shaft (11) disposed on a mounting seat (1); one end of the rotating shaft (11) is connected to a tensioning wheel (7) via a deflection adjustment component (12); the other end is provided with a movable locking piece (13) connected to the mounting seat (1); a resisting portion disposed on the rotating shaft (11) is disposed at the bottom of the movable locking piece (13); a retaining ring (14) disposed on the mounting seat (1) is disposed at the bottom edge of the rotating shaft (11); and an arc-shaped groove matching the rotating shaft (11) is provided on the retaining ring (14).

2. The abrasive belt grinding head used on a lathe according to claim 1, characterized in that: The deviation adjustment component (12) comprises a driving cylinder (15) disposed between the tension wheel (7) and the rotating shaft (11); a frame disposed on the tension wheel (7) is mounted on the driving cylinder (15) through a panel; the tension wheel (7) is connected to rotating grooves at both ends of the frame; a pad (16) connected to the panel is movably mounted at the bottom of the frame; the panel and the frame are locked and fixed by an adjusting bolt (17); the adjusting bolt (17) is disposed on both sides of the panel and penetrates through the panel to limit the contact between the panel and the frame.

3. The abrasive belt grinding head used on a lathe according to claim 1, characterized in that: The invention also comprises a protection assembly (18) connected to the mounting seat (1), wherein the protection assembly (18) comprises a cover body disposed outside the mounting seat (1), wherein both ends of the outer wall of the cover body are provided with movable grooves disposed on the driving wheel (6) and the transition wheel (8), and an annular opening (19) connected to the transmission wheel (4) is installed at one end of the cover body, and a door panel assembly (20) is connected to the other end.

4. The abrasive belt grinding head used on a lathe according to claim 3, characterized in that: The door panel assembly (20) comprises a first baffle (21) placed at both ends of the outer wall of the housing and hinged to the hinge, a second baffle (22) hinged to the hinge is provided on the first baffle (21), and both the first baffle (21) and the second baffle (22) are provided with an active buckle (23), one end of the active buckle (23) is connected to a fixing plate (24) matched therewith, and an arc-shaped bayonet (25) is connected to one end of the fixing plate (24) close to the active buckle (23).

5. The abrasive belt grinding head used on a lathe according to claim 3, characterized in that: The cover body is formed by welding steel plates.

6. The abrasive belt grinding head used on a lathe according to claim 1, characterized in that: A limiting plate connected to the mounting seat (1) is provided at the bottom of the driving motor (2).