Plate conveying device for microwave dryer

By designing the roller shaft structure connected by chains and the speed reduction motor drive system, the problem of insufficient bearing capacity of the microwave dryer for large stone plates is solved, efficient and stable plate conveying is achieved, and the conveying cost and microwave leakage are reduced.

CN119284423APending Publication Date: 2025-01-10YUNFU ZHONGKE STONE INNOVATION TECH CO LTD
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Patent Information

Application Number
CN202410293162.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-03-14
Publication Date
2025-01-10

AI Technical Summary

Technical Problem

The material conveying device structure of existing microwave dryers has a small bearing capacity, making it difficult to be suitable for the conveying of large stone sheets, and the installation and maintenance of conveyor belts are difficult, resulting in high conveying costs.

Method used

A plate conveying device including a conveying line frame, a roller shaft and a driving mechanism is designed, and a roller shaft structure is used to connect chains. The plate is supported by a plastic roller and a spacer. The speed reduction motor drives the sprocket to drive the roller shaft to rotate, and a leak-proof side is set. Plate and base plate with guide wheels and sensors.

Benefits of technology

It realizes stable transport of large-area and heavy plates, improves conveying stability, reduces microwave leakage, simplifies structural design, facilitates maintenance, and reduces conveying costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The plate conveying device comprises a conveying line frame, roller shafts and a driving mechanism, the multiple roller shafts are arranged on the upper portion of the conveying line frame and distributed in the conveying direction of the conveying line frame, the adjacent roller shafts are connected through chains, and the driving mechanism is arranged on the conveying line frame. The driving mechanism is connected with a roller shaft located at the starting end of the conveying line frame, a plurality of plastic rollers and a plurality of plastic spacer bushes are arranged on the roller shaft, and the adjacent plastic rollers are separated through the plastic spacer bushes. A roller shaft conveying mode is adopted, large-area and heavy plates can be conveyed, stone can be flexibly supported through the plastic rollers, the conveying stability is improved, the structure is relatively simple, and maintenance is convenient.
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Description

Technical Field

[0001] The invention relates to the technical field of plate conveying devices, in particular to a plate conveying device used in a microwave drying machine. Background Art

[0002] Compared with the traditional energy-consuming electric heating method, microwave drying technology heats evenly and quickly, without preheating. During the heating process, the material is heated both inside and outside at the same time, and the microwave acts directly on the material, which is easy to control. The use of microwave drying technology in stone production can greatly improve the efficiency of stone plate drying, increase production capacity, and quickly solidify artificial marble. It is not only fast, but also has good product quality, avoiding the cracks and roughness that occur in traditional drying.

[0003] At present, the material conveying device structure of microwave drying machine mainly uses conveyor belt, one end of which is fixedly connected to the driving roller, the other end of which is connected to the tensioning shaft on the bracket, and the middle conveyor belt is hung on the middle passive roller. This conveying method has a small carrying capacity and is mainly used for conveying small materials, not suitable for large-sized stone plates. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide a plate conveying device for a microwave drying machine in view of the above shortcomings.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0006] A plate conveying device for a microwave drying machine comprises a conveyor line frame, a roller shaft and a driving mechanism, wherein a plurality of roller shafts are arranged on the upper part of the conveyor line frame, the roller shafts are distributed along the conveying direction of the conveyor line frame, adjacent roller shafts are connected by chains, the driving mechanism is connected to the roller shaft located at the starting end of the conveyor line frame, a plurality of plastic rollers and a plurality of plastic spacers are arranged on the roller shaft, and adjacent plastic rollers are separated by plastic spacers.

[0007] Furthermore, the driving mechanism includes a reduction motor, which is arranged at the lower part of the conveyor frame, and the reduction motor is located at the starting end of the conveyor frame.

[0008] An output sprocket is provided at the output end of the reduction motor, a first sprocket is provided at the end of the roller shaft located at the starting end of the conveyor line frame, and the output sprocket and the first sprocket are connected by a long chain.

[0009] Furthermore, the ends of the rollers at the starting and ending ends of the conveyor line frame are provided with second sprockets, and the ends of the remaining rollers are provided with double-row sprockets, and the double-row sprockets are connected to the adjacent double-row sprockets or the second sprockets through short chains.

[0010] Furthermore, vertical bearing seats are provided at both ends of the roller shaft, and the vertical bearing seats are arranged on the upper part of the conveyor line frame.

[0011] Furthermore, anti-leakage mounting side plates are provided on both sides of the upper part of the conveyor line frame, a plurality of holes are opened on the anti-leakage mounting side plates for roller shafts to pass through, and an anti-leakage mounting bottom plate is provided at the bottom of the anti-leakage mounting side plates.

[0012] Furthermore, a stopper is provided at the end of the conveyor line frame.

[0013] Furthermore, the spacing between the rollers is 250 mm.

[0014] Furthermore, a plurality of guide wheels are arranged on both sides of the starting end of the conveyor line frame.

[0015] Furthermore, a sensor is provided at the starting end of the conveyor line frame.

[0016] After adopting the above technical solution, the present invention has the following advantages compared with the prior art:

[0017] The present invention adopts roller conveying mode, which can convey large-area and heavy-weight plates, and can flexibly support the stone through plastic rollers to improve the conveying stability. The structure is relatively simple and easy to maintain.

[0018] The present invention effectively reduces microwave leakage by arranging anti-leakage mounting side plates and a bottom plate.

[0019] The present invention is described in detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a general assembly diagram of an embodiment of the present invention;

[0021] Figure 2 It is a schematic diagram of a local structure at the starting end of an embodiment of the present invention;

[0022] Figure 3 It is a cross-sectional schematic diagram of an embodiment of the present invention.

[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0024] 1. Conveyor line frame; 2. Roller; 21. Plastic roller; 22. Plastic spacer; 23. First sprocket; 24. Second sprocket; 25. Double-row sprocket; 26. Short chain; 3. Reducer motor; 31. Output sprocket; 32. Long chain; 4. Vertical bearing seat; 51. Anti-leakage mounting side plate; 52. Anti-leakage mounting bottom plate; 6. Stopper; 7. Guide wheel; 8. Sensor. DETAILED DESCRIPTION

[0025] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0026] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", "clockwise" and "counterclockwise" etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0027] At present, microwave drying machines are mainly used for drying food and pharmaceutical raw materials, and drying materials such as powder, granules, flakes, strips, plates, and small blanks. The material conveying device structure mainly utilizes a conveyor belt, one end of which is fixedly connected to a driving roller, and the other end of the tensioning shaft is connected to the bracket. The middle conveyor belt is hung on the middle passive roller.

[0028] The conveyor belt type conveying device is not convenient for transporting stone plates with large weight and size, and the installation and maintenance of the conveyor belt are relatively difficult, resulting in increased transportation costs and small carrying capacity. Therefore, a conveying device is proposed for transporting stone plates in a microwave drying machine.

[0029] Embodiment 1:

[0030] like Figure 1 , Figure 2 and Figure 3 As shown, a plate conveying device for a microwave drying machine includes a conveying line frame 1, a roller shaft 2 and a driving mechanism.

[0031] A plurality of rollers 2 are arranged on the upper part of the conveyor line frame 1. The rollers 2 are evenly distributed along the conveying direction of the conveyor line frame 1. The spacing between the rollers 2 is 250 mm. Vertical bearing seats 4 are arranged at both ends of the rollers 2. The rollers 2 are installed on the conveyor line frame 1 through the vertical bearing seats 4. A plurality of plastic rollers 21 and a plurality of plastic spacers 22 are arranged on the outer side of the rollers 2. Adjacent plastic rollers 21 are separated by the plastic spacers 22. The outer diameter of the plastic rollers 21 is larger than the plastic spacers 22. The plastic rollers 21 are in contact with the plate through the plastic rollers 21 and support the plate.

[0032] The driving mechanism includes a reduction motor 3, which is arranged at the lower part of the conveyor frame 1, and the reduction motor 3 is located at the starting end of the conveyor frame. The output end of the reduction motor 3 is provided with an output sprocket 31, and the end of the roller shaft 2 located at the starting end of the conveyor frame 1 is provided with a first sprocket 23. The output sprocket 31 and the first sprocket 23 are connected by a long chain 32, which serves as a power roller shaft;

[0033] The ends of the rollers 2 located at the starting and ending ends of the conveyor line frame 1 are provided with second sprockets 24 (i.e., the first roller 2 and the last roller 2), and the ends of the remaining rollers 2 are provided with double-row sprockets 25, and the double-row sprockets 25 are connected to the adjacent double-row sprockets 25 or the second sprockets 24 through short chains 26;

[0034] The reduction motor 3 is used to drive the first roller shaft 2 to rotate via a long chain 32 , and the roller shafts 2 are connected via a double-row sprocket 25 and a short chain 26 .

[0035] Anti-leakage mounting side plates 51 are provided on both sides of the upper part of the conveyor line frame 1. A plurality of holes are opened on the anti-leakage mounting side plates 51 for the roller shaft 2 to pass through. The vertical bearing seat 4 is located on the outer side of the anti-leakage mounting side plates 51 for easy maintenance of the outer vertical bearing seat 4. An anti-leakage mounting bottom plate 52 is provided at the bottom of the anti-leakage mounting side plates 51.

[0036] Preferably, a stopper 6 is provided at the end of the conveyor line frame 1 to prevent the plate from falling. There may be multiple stoppers 6 installed on the conveyor line frame 1 .

[0037] Preferably, a plurality of guide wheels 7 are provided on both sides of the starting end of the conveyor line frame 1 for guiding and conveying the plates.

[0038] Preferably, a sensor 8 is provided at the starting end of the conveyor line frame 1. The sensor 8 can be an infrared sensor. The sensor 8 is used to detect whether the material enters the microwave dryer (i.e., whether it leaves the starting end of the conveyor line frame 1). The sensor 8 can be connected to an external system to record the number of conveyed stone slabs.

[0039] When in use, the reduction motor 3 is started, and the reduction motor 3 drives the conveying sprocket 31 to rotate, so as to drive the long chain 32 to rotate, thereby driving the first roller 2 to rotate, and the first roller 2 drives the next roller 2 to rotate through the short chain 26, so that all rollers 2 rotate, thereby completing the power transmission of the entire conveyor line;

[0040] The stone slab is placed on the roller 2 at the starting end of the conveyor line for conveying, and the roller 2 drives the stone slab to move into the microwave cavity of the microwave dryer to absorb microwave heating. After heating, the roller 2 drives the stone slab to move to the end of the conveyor line and is blocked by the block 6 to complete the conveying.

[0041] The above is an example of the best implementation of the present invention, and the parts not described in detail are common knowledge of ordinary technicians in the field. The protection scope of the present invention shall be based on the content of the claims, and any equivalent transformation based on the technical enlightenment of the present invention is also within the protection scope of the present invention.

Claims

1. A plate conveying device for a microwave drying machine, characterized in that: The invention comprises a conveyor line frame (1), a roller shaft (2) and a driving mechanism, wherein a plurality of roller shafts (2) are arranged on the upper part of the conveyor line frame (1), the roller shafts (2) are distributed along the conveying direction of the conveyor line frame (1), adjacent roller shafts (2) are connected by a chain, the driving mechanism is connected to the roller shaft (2) located at the starting end of the conveyor line frame (1), a plurality of plastic rollers (21) and a plurality of plastic spacers (22) are arranged on the roller shaft (2), and adjacent plastic rollers (21) are separated by the plastic spacers (22).

2. The plate conveying device for a microwave drying machine according to claim 1, characterized in that: The driving mechanism comprises a reduction motor (3), wherein the reduction motor (3) is arranged at the lower part of the conveyor line frame (1), and the reduction motor (3) is located at the starting end of the conveyor line frame. An output sprocket (31) is provided at the output end of the reduction motor (3), a first sprocket (23) is provided at the end of the roller shaft (2) at the starting end of the conveyor line frame (1), and the output sprocket (31) and the first sprocket (23) are connected via a long chain (32).

3. The plate conveying device for a microwave drying machine according to claim 1, characterized in that: The ends of the roller shafts (2) located at the starting end and the ending end of the conveyor line frame (1) are provided with second sprockets (24), and the ends of the remaining roller shafts (2) are provided with double-row sprockets (25), and the double-row sprockets (25) are connected to the adjacent double-row sprockets (25) or the second sprockets (24) via short chains (26).

4. The plate conveying device for a microwave drying machine according to claim 1, characterized in that: Vertical bearing seats (4) are arranged at both ends of the roller shaft (2), and the vertical bearing seats (4) are arranged on the upper part of the conveyor line frame (1).

5. The plate conveying device for a microwave drying machine according to claim 1, characterized in that: Anti-leakage mounting side plates (51) are provided on both sides of the upper part of the conveyor line frame (1), and a plurality of holes are provided on the anti-leakage mounting side plates (51), wherein the holes are used for the roller shaft (2) to pass through, and an anti-leakage mounting bottom plate (52) is provided at the bottom of the anti-leakage mounting side plates (51).

6. The plate conveying device for a microwave drying machine according to claim 1, characterized in that: A stopper (6) is provided at the end of the conveyor line frame (1).

7. The plate conveying device for a microwave drying machine according to claim 1, characterized in that: The spacing between the rollers (2) is 250 mm.

8. The plate conveying device for a microwave drying machine according to claim 1, characterized in that: A plurality of guide wheels (7) are arranged on both sides of the starting end of the conveyor line frame (1).

9. The plate conveying device for a microwave drying machine according to claim 1, characterized in that: A sensor (8) is provided at the starting end of the conveyor line frame (1).

Citation Information

Patent Citations

  • Large-scale metal ingot microwave heating device

    CN108106417A

  • Microwave drying device

    CN110657655A

  • Tunnel type drying equipment capable of absorbing residual electromagnetic waves

    CN115823852A

  • Panel conveying device

    CN201447209U

  • Microwave inhibition system

    CN204465917U