Energy-saving vacuum glass processing device
By designing the adsorption and placement components, the problem of easy displacement of the support in vacuum glass processing was solved, achieving precise support and energy-saving effects, and improving the production quality and work efficiency of vacuum glass.
Patent Information
- Application Number
- CN202411682369.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In existing technologies, during vacuum glass processing, the position of the support is prone to displacement during the process of conveying it to the upper glass placement stage, which affects the support effect.
The design employs an adsorption component and a placement component. The adsorption component adsorbs and lifts the upper glass layer, while the placement component accurately positions the support block before placement. A cylinder and a servo motor drive the control panel to move the support block, ensuring that the support block is accurately placed on the lower glass layer.
It improves the precision and consistency of vacuum glass processing, reduces the number of cylinders used, has good energy-saving effect, ensures accurate positioning of support blocks and glass plates, and improves production quality and work efficiency.
Smart Images

Figure CN119284547A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of vacuum glass processing, and in particular relates to an energy-saving vacuum glass processing device. Background Art
[0002] Vacuum glass is a new type of glass deep processing product, which is developed based on the principle of thermos. The structure of vacuum glass is similar to that of hollow glass, but the difference is that the gas in the vacuum glass cavity is very thin, almost close to vacuum. Vacuum glass is made by sealing two pieces of flat glass on all sides, evacuating the gap between them and sealing the exhaust holes. The gap between the two pieces of glass is 0.3mm. Generally, at least one of the two pieces of vacuum glass is low-emissivity glass, which minimizes the heat loss through conduction, convection and radiation of vacuum glass. Its working principle is the same as the heat preservation and insulation principle of glass thermos.
[0003] When processing vacuum glass, supports need to be placed between two glass plates. However, in the prior art, the placement of the supports on the top of the lower glass and the other glass is mostly completed by two devices. After the supports are placed, they are transported to the upper glass during the placement process. The position of the supports is prone to displacement, thereby affecting the support effect on the upper glass. For this reason, we propose an energy-saving vacuum glass processing device. Summary of the invention
[0004] The purpose of the present invention is to provide an energy-saving vacuum glass processing device to solve the problem in the prior art that the position of the support is easily displaced during the process of placing the upper glass after the support is placed, thereby affecting the supporting effect on the upper glass.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] An energy-saving vacuum glass processing device, comprising:
[0007] A conveyor belt, which is arranged on the floor of a vacuum glass processing workshop and is used to convey glass during vacuum glass processing. Glass plates for preparing vacuum glass are placed on the conveyor belt;
[0008] A shell, the shell is fixedly connected to the outside of the conveyor belt, and an adsorption component and a placement component are arranged inside the shell. The adsorption component is used to adsorb the glass plate on the conveyor belt and provide power for the placement component. The placement component is used to place a support between two glass plates when preparing vacuum glass;
[0009] The placement component includes a conveyor belt, which is arranged on the inner side of the shell and is used for transporting support blocks. The conveyor belt is provided with support blocks distributed at equal intervals. A movable operating panel is arranged above the conveyor belt, and small vacuum suction cups densely distributed at equal intervals are arranged at the bottom of the operating panel.
[0010] Preferably: the adsorption assembly includes a cylinder, the cylinder is fixedly connected to the top of the shell, the telescopic end of the cylinder is fixedly connected to a pressure plate, and the bottom of the pressure plate is fixedly connected to four glass vacuum suction cups distributed in a rectangular shape for adsorbing the glass plate on the conveyor belt.
[0011] Preferably, two symmetrically distributed fixing rods are fixedly connected to the top of the housing, a fixing plate is fixedly connected to the bottom of the fixing rods, and two symmetrically distributed second sliding sleeves are fixedly connected to the bottom of the fixing plate.
[0012] Preferably, two symmetrically distributed T-shaped bars are fixedly connected to the top of the operating plate, and two symmetrically distributed first sliding sleeves are fixedly connected to the bottom of the pressing plate.
[0013] Preferably, two symmetrically distributed L-shaped bars are arranged on the top of the operating panel, racks are fixedly connected to the outer sides of the two L-shaped bars, two groups of rotatable movable wheels are arranged on the top of the operating panel, and one end of the L-shaped bar is located between the corresponding two movable wheels.
[0014] Preferably, two symmetrically distributed mounting seats are fixedly connected to the inner side of the housing, and a servo motor is fixedly connected to the top of the mounting seat.
[0015] Preferably, the servo motor is provided with an output shaft, the servo motor is fixedly connected with a gear via the output shaft, and the outer sides of the two gears are meshed with the outer sides of the corresponding racks.
[0016] Preferably, two symmetrically distributed support plates are fixedly connected to the inner side of the shell, and a T-shaped slide rail is fixedly connected to the top of the support plate.
[0017] Preferably, the bottoms of the two L-shaped strips are each provided with a T-shaped slide groove extending to both ends, and the T-shaped slide rail is slidably connected to the inner side of the corresponding T-shaped slide groove.
[0018] Preferably, the inner sides of the first sliding sleeve and the second sliding sleeve are both T-shaped, and the outer sides of the T-shaped strips are matched with the inner sides of the first sliding sleeve and the second sliding sleeve.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. The present invention, through the setting of the adsorption component, adsorbs and lifts the upper glass plate before placing the support block. After the support block is placed, the glass plate is lowered from the top. While ensuring the accurate placement of the two glass plates, the middle support block can also be clamped and limited, thereby ensuring the accuracy of vacuum glass processing.
[0021] 2. Through the arrangement of the adsorption assembly, the first sliding sleeve, the second sliding sleeve and the T-shaped bar, the cylinder can not only push the pressing plate to pick up and place the glass plate, but also provide power for the loading and placement of the support block, thereby reducing the number of cylinders used and making the device have a good energy-saving effect.
[0022] 3. The present invention arranges the placement components and the adsorption components. When vacuum glass is processed, the support block and the glass plate are placed at the same work station without the need for transportation, thereby avoiding the displacement of the support block during the transportation of the glass plate, improving the accuracy of the placement of the two glass plates and the support block during vacuum glass processing, and ensuring the production quality of the vacuum glass.
[0023] 4. The adsorption assembly, conveyor belt and operating panel of the present invention can transport the support block to the bottom of the operating panel during the vacuum glass processing, so that the operating panel can adsorb the support block on the conveyor belt through a small vacuum suction cup, and the adsorbed support block is accurately placed on the glass plate below, which greatly improves the continuity of the vacuum glass processing process and has good working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 One of the three-dimensional diagrams of the present invention;
[0025] Figure 2 This is the second stereogram of the present invention;
[0026] Figure 3 It is a schematic cross-sectional view of the inner part of the housing of the present invention;
[0027] Figure 4 It is a schematic diagram of the structure of the placement component part of the present invention;
[0028] Figure 5 It is a partial structural schematic diagram of the operation panel of the present invention;
[0029] Figure 6 It is a partial structural schematic diagram of the adsorption component of the present invention;
[0030] Figure 7 It is a partial structural schematic diagram of the fixing plate of the present invention;
[0031] Figure 8 It is a partial exploded schematic diagram of the L-shaped strip structure of the present invention.
[0032] In the figure:
[0033] 1. Conveyor belt; 2. Shell; 3. Glass plate;
[0034] 21. adsorption assembly; 211. cylinder; 212. pressing plate; 213. glass vacuum suction cup;
[0035] 22. Placement assembly; 221. First slide sleeve; 222. Servo motor; 223. Support plate; 224. Conveyor belt; 225. Fixed rod; 226. T-shaped bar; 227. Support block; 228. Operation panel; 229. Rack; 2210. Small vacuum suction cup; 2211. Movable wheel; 2212. T-shaped slide rail; 2213. Fixed plate; 2214. Second slide sleeve; 2215. Mounting seat; 2216. Gear; 2217. L-shaped bar; 2218. T-shaped slide groove. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] Reference Figure 1-Figure 8 As shown, the present invention provides an energy-saving vacuum glass processing device, comprising:
[0038] A conveyor belt 1, which is arranged on the floor of a vacuum glass processing workshop and is used to convey glass during vacuum glass processing. A glass plate 3 for preparing vacuum glass is placed on the conveyor belt 1;
[0039] Specifically, when preparing the vacuum glass, two glass plates 3 are combined and supported in the middle by a support to form a hollow shape, which is convenient for subsequent vacuuming.
[0040] The outer shell 2 is fixedly connected to the outer side of the conveyor belt 1. The inner side of the outer shell 2 is provided with an adsorption component 21 and a placement component 22. The adsorption component 21 is used to adsorb the glass plate 3 on the conveyor belt 1 and provide power for the placement component 22. The placement component 22 is used to place a support between two glass plates 3 when preparing vacuum glass.
[0041] The placement component 22 includes a conveyor belt 224, which is arranged on the inner side of the shell 2 and is used for transporting the support block 227. The conveyor belt 224 is provided with support blocks 227 distributed at equal intervals. A movable operating panel 228 is arranged above the conveyor belt 224, and small vacuum suction cups 2210 densely distributed at equal intervals are arranged at the bottom of the operating panel 228.
[0042] It should be noted that cylindrical supports with a height of 0.1-0.5 mm and a diameter of 0.3-1.0 mm are placed on a glass plate 3 at intervals of 10-25 mm; these supports are used to maintain the distance between the two glass plates to prevent direct contact.
[0043] Specifically, the number and installation position of the small vacuum suction cups 2210 are the same as the placement position of the support blocks 227. When the operating panel 228 moves downward, each small vacuum suction cup 2210 can absorb a support block 227 at the bottom, and the support block 227 will be placed when it is transported above the glass plate 3 to support the two glass plates 3.
[0044] In a further embodiment, referring to Figure 1-Figure 3 and Figure 6 The adsorption component 21 includes a cylinder 211, which is fixedly connected to the top of the shell 2. The telescopic end of the cylinder 211 is fixedly connected to a pressure plate 212, and the bottom of the pressure plate 212 is fixedly connected to four glass vacuum suction cups 213 distributed in a rectangular shape, which are used to adsorb the glass plate 3 on the conveyor belt 1.
[0045] It should be noted that the pipeline of the above-mentioned vacuum suction cup belongs to the prior art and is well known in the art, so it will not be described in detail.
[0046] In this embodiment, the extension or contraction of the cylinder 211 can drive the pressure plate 212 to move in the up and down directions. Cooperating with the glass vacuum suction cup 213 arranged below, the glass plate 3 transported above the conveyor belt 1 can be adsorbed. The adsorbed glass plate 3 is located below the pressure plate 212, which is convenient for merging the two glass plates 3 and placing the support block 227.
[0047] In a further embodiment, referring to Figure 1-Figure 7 Two symmetrically distributed fixing rods 225 are fixedly connected to the top of the shell 2, a fixing plate 2213 is fixedly connected to the bottom of the fixing rod 225, two symmetrically distributed second sliding sleeves 2214 are fixedly connected to the bottom of the fixing plate 2213, two symmetrically distributed T-shaped bars 226 are fixedly connected to the top of the operating panel 228, and two symmetrically distributed first sliding sleeves 221 are fixedly connected to the bottom of the pressing plate 212. The inner side of the first sliding sleeve 221 and the inner side of the second sliding sleeve 2214 are both T-shaped, and the outer side of the T-shaped bar 226 is adapted to the inner side of the first sliding sleeve 221 and the inner side of the second sliding sleeve 2214.
[0048] When in use, the glass plate 3 adsorbed by the glass vacuum suction cup 213 is located between the operating plate 228 and the pressing plate 212, and the glass plate 3 is located between the two T-shaped bars 226. After the glass plate 3 is adsorbed, it will not affect the movement of the operating plate 228.
[0049] In this embodiment, the position of the second sleeve 2214 can be limited under the action of the fixed rod 225 and the fixed plate 2213. When the T-shaped block enters the second sleeve 2214 and leaves the first sleeve 221, the second sleeve 2214 can limit the position of the operating panel 228 to ensure the stability of the operating panel 228. When the T-shaped bar 226 enters the first sleeve 221 and leaves the second sleeve 2214, the cylinder 211 can drive the operating panel 228 to move up and down through the pressure plate 212, which is convenient for loading the support block 227 and placing the adsorbed support block 227 on the glass plate 3 above the conveyor belt 1.
[0050] In a further embodiment, referring to Figure 3-Figure 4 and Figure 7 Two symmetrically distributed L-shaped bars 2217 are arranged on the top of the operating panel 228, and racks 229 are fixedly connected to the outer sides of the two L-shaped bars 2217. Two sets of rotatable movable wheels 2211 are arranged on the top of the operating panel 228, and one end of the L-shaped bar 2217 is located between the corresponding two movable wheels 2211.
[0051] In this embodiment, under the action of the L-shaped bar 2217 and the two movable wheels 2211, the left and right movement of the L-shaped bar 2217 can drive the operating plate 228 to move in the left and right directions through the two movable wheels 2211, and when the operating plate 228 moves downward, the L-shaped bar 2217 can move out from between the two movable wheels 2211, and when the operating plate 228 rises, the L-shaped bar 2217 enters between the two movable wheels 2211 again, providing power for the left and right movement of the operating plate 228.
[0052] In a further embodiment, referring to Figure 1-Figure 4 and Figure 7 Two symmetrically distributed mounting seats 2215 are fixedly connected to the inner side of the housing 2, a servo motor 222 is fixedly connected to the top of the mounting seat 2215, the servo motor 222 is installed with an output shaft, the servo motor 222 is fixedly connected to a gear 2216 via the output shaft, and the outer sides of the two gears 2216 are meshed with the outer sides of the corresponding racks 229.
[0053] In this embodiment, the mounting base 2215 fixes the servo motor 222, and the servo motor 222 can drive the gear 2216 to rotate through the output shaft. The rotation of the gear 2216 drives the L-shaped bar 2217 to move in the left and right directions through the rack 229. The movement of the L-shaped bar 2217 drives the operation panel 228 to move through the two movable wheels 2211, providing power for the movement of the operation panel 228.
[0054] In a further embodiment, referring to Figure 7The bottom of the two L-shaped bars 2217 are each provided with a T-shaped slide groove 2218 extending to both ends, the T-shaped slide rail 2212 is slidably connected to the inner side of the corresponding T-shaped slide groove 2218, and two symmetrically distributed support plates 223 are fixedly connected to the inner side of the outer shell 2, and the top of the support plate 223 is fixedly connected to the T-shaped slide rail 2212.
[0055] In this embodiment, under the action of the T-shaped slide groove 2218 and the T-shaped slide rail 2212, the L-shaped bar 2217 can be supported and limited from the bottom to ensure that its height is fixed, but it can move in the left and right directions, ensuring that it can continuously provide power for the movement of the operating panel 228.
[0056] The working principle of the present invention is as follows:
[0057] The glass plate 3 to be prepared as vacuum glass moves from left to right on the conveyor belt 1. When the first glass plate 3 moves below the pressing plate 212, the extension of the cylinder 211 pushes the pressing plate 212 downward, and the glass plate 3 on the conveyor belt 1 is adsorbed by the glass vacuum suction cup 213. After the adsorption is completed, the cylinder 211 shrinks and resets.
[0058] The conveyor belt 1 continues to convey the glass plate 3. When the second glass moves to the bottom of the pressing plate 212, the servo motor 222 is started. The servo motor 222 drives the gear 2216 to rotate through the output shaft. The gear 2216 rotates to drive the rack 229 to move. The rack 229 moves through the L-shaped bar 2217 and the movable wheel 2211 to push the operating plate 228 to move. When the left end of the T-shaped bar 226 enters the first sliding sleeve 221 to one-fifth of its length, the right side of the T-shaped bar 226 moves out of the second sliding sleeve 2214. The cylinder 211 extends to push the pressing plate 212 downward, thereby causing the operating plate 228 to move downward until the small vacuum suction cup 2210 under the operating plate 228 contacts the top of the support block 227 and stops. The small vacuum suction cup 2210 adsorbs the support block 227 on the conveyor belt 224. After the adsorption is completed, the cylinder 211 resets.
[0059] The output shaft of the servo motor 222 continues to drive the gear 2216 to rotate, and the operating plate 228 continues to move to the right until the operating plate 228 moves to the bottom of the pressing plate 212. At this time, the cylinder 211 pushes the pressing plate 212 to move downward, and the pressing plate 212 moves downward to drive the operating plate 228 to move downward until the support block 227 adsorbed by the bottom of the operating plate 228 is placed on the top of the glass plate 3 below. At this time, the cylinder 211 shrinks and resets, and the servo motor 222 drives the gear 2216 to rotate in the opposite direction through the output shaft, and the operating plate 228 moves out from under the pressing plate 212 until the T-shaped bar 226 re-enters the second sliding sleeve 2214;
[0060] At this time, the cylinder 211 extends again, and pushes the adsorbed glass plate 3 downward through the pressure plate 212 until the glass plate 3 is placed above the support block 227, completing the placement of the two glass plates 3 and the middle support block 227. Under the action of the conveyor belt 1, it enters the next edge sealing process to perform edge sealing around the vacuum glass.
[0061] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An energy-saving vacuum glass processing device, characterized in that: include: A conveyor belt (1), the conveyor belt (1) being arranged on the floor of a vacuum glass processing workshop and being used for conveying glass during vacuum glass processing, and a glass plate (3) for preparing vacuum glass being placed on the conveyor belt (1); A shell (2), the shell (2) being fixedly connected to the outside of the conveyor belt (1), and an adsorption component (21) and a placement component (22) being arranged on the inside of the shell (2), the adsorption component (21) being used for adsorbing the glass plate (3) on the conveyor belt (1) and providing power for the placement component (22), and the placement component (22) being used for placing a support between two glass plates (3) when preparing vacuum glass; The placement component (22) includes a conveyor belt (224), which is arranged on the inner side of the outer shell (2) and is used for conveying the support block (227). The conveyor belt (224) is provided with support blocks (227) distributed at equal intervals. A movable operating panel (228) is arranged above the conveyor belt (224), and small vacuum suction cups (2210) densely distributed at equal intervals are arranged at the bottom of the operating panel (228).
2. The energy-saving vacuum glass processing device according to claim 1, characterized in that: The adsorption assembly (21) comprises a cylinder (211), the cylinder (211) being fixedly connected to the top of the housing (2), the telescopic end of the cylinder (211) being fixedly connected to a pressing plate (212), the bottom of the pressing plate (212) being fixedly connected to four glass vacuum suction cups (213) distributed in a rectangular shape, for adsorbing the glass plate (3) on the conveyor belt (1).
3. The energy-saving vacuum glass processing device according to claim 1, characterized in that: Two symmetrically distributed fixing rods (225) are fixedly connected to the top of the housing (2), a fixing plate (2213) is fixedly connected to the bottom of the fixing rod (225), and two symmetrically distributed second sliding sleeves (2214) are fixedly connected to the bottom of the fixing plate (2213).
4. The energy-saving vacuum glass processing device according to claim 2, characterized in that: The top of the operating plate (228) is fixedly connected to two symmetrically distributed T-shaped bars (226), and the bottom of the pressing plate (212) is fixedly connected to two symmetrically distributed first sliding sleeves (221).
5. The energy-saving vacuum glass processing device according to claim 1, characterized in that: Two symmetrically distributed L-shaped bars (2217) are arranged on the top of the operating panel (228), and racks (229) are fixedly connected to the outer sides of the two L-shaped bars (2217). Two groups of rotatable movable wheels (2211) are arranged on the top of the operating panel (228), and one end of the L-shaped bar (2217) is located between the corresponding two movable wheels (2211).
6. The energy-saving vacuum glass processing device according to claim 1, characterized in that: Two symmetrically distributed mounting seats (2215) are fixedly connected to the inner side of the housing (2), and a servo motor (222) is fixedly connected to the top of the mounting seat (2215).
7. The energy-saving vacuum glass processing device according to claim 6, characterized in that: The servo motor (222) is provided with an output shaft, and the servo motor (222) is fixedly connected to a gear (2216) via the output shaft, and the outer sides of the two gears (2216) are meshed with the outer sides of the corresponding racks (229).
8. The energy-saving vacuum glass processing device according to claim 1, characterized in that: Two symmetrically distributed support plates (223) are fixedly connected to the inner side of the outer shell (2), and a T-shaped slide rail (2212) is fixedly connected to the top of the support plate (223).
9. The energy-saving vacuum glass processing device according to claim 1, characterized in that: The bottoms of the two L-shaped bars (2217) are each provided with a T-shaped slide groove (2218) extending to both ends, and the T-shaped slide rail (2212) is slidably connected to the inner side of the corresponding T-shaped slide groove (2218).
10. The energy-saving vacuum glass processing device according to claim 4, characterized in that: The inner side of the first sliding sleeve (221) and the inner side of the second sliding sleeve (2214) are both arranged in a T-shape, and the outer side of the T-shaped strip (226) is adapted to the inner side of the first sliding sleeve (221) and the inner side of the second sliding sleeve (2214).