Ground vehicle type cylinder fermentation intelligent operation system

Abstract

The invention discloses a ground vehicle type intelligent cylinder fermentation operation system. The ground vehicle type ground cylinder fermentation complete system and intelligent operation system is mainly composed of a ground rail driving ground travelling crane, a walking trolley and an operation trolley integrated locking structure, and a bearing stand column arm machine, a cantilever, a movable arm, a mechanical arm, a cotton quilt shielding and opening device, a cylinder cover opening and closing device, a cylinder inner washing device and a cylinder digging and loading material device of the ground vehicle type ground cylinder fermentation complete system and intelligent operation system of the ground vehicle type ground cylinder fermentation complete system. Secondly, the ground track, the ground travelling crane and the operation trolley are connected into an integrated locking structure through the walking trolley, so that the key problem that the operation travelling crane and the operation trolley are derailed or toppled over due to counter-acting force generated when the digging and loading cylinder material device is inserted into the fermented material for operation is solved; thirdly, the operation traveling crane, the operation trolley and the stand column arm machine are connected into an integrated locking structure through the walking trolley so as to overcome unbalance gravity generated by a cantilever or a movable arm or a mechanical arm and keep the operation balance core; and fourthly, the conveying device in the ground travelling crane moves and turns the material tank and the water tank, so that the fermentation operation efficiency of the ground cylinder can be improved by dozens of times.

Description

[0001] CROSS-REFERENCE TO RELATED APPLICATIONS

[0002] This application claims the priority of the Chinese patent application with priority number 2024110558520 and title “A Low-carbon Intelligent Underground Tank Fermentation Operation System” filed with the China Patent Office on August 2, 2024. Technical Field

[0003] The invention relates to the fields of traditional winemaking, ground tank fermentation, energy conservation and environmental protection, low carbonization and digital technology, and specifically to a ground vehicle-type tank fermentation intelligent operation system. Background Art

[0004] First of all, the traditional wine fermentation method is to bury ceramic jars filled with grain and auxiliary materials in the soil, and use the higher humidity and lower temperature of the soil to promote the fermentation of the materials. Among them, due to the extremely irregular cone and roundness of the ceramic jars and their fragility, the various production links of fermentation, such as covering the quilt, opening the jar lid, cleaning the jar and loading and unloading the jar materials, are still heavy manual work today. Therefore, the low-carbon and intelligent transformation and upgrading of the fermentation operation in the ground jar has become a top priority of the wine industry.

[0005] Secondly, in the document "A freely variable and rotating digging cylinder barrel" submitted by the applicant with the priority number of application number 2024104127880 on April 8, 2024 and application number 2024112468196 to the China Patent Office on September 6, 2024, the applicant mainly uses the gravity of the barrel blade weight plate and the bottom blade weight plate to make the barrel blades and the bottom blades open and rotate freely to dig materials, and converts the radial extrusion force of the cylinder wall exerted on the barrel blades and the bottom blades into the axial lifting force of the barrel blade weight plate and the bottom blade weight plate inside the barrel through the guide rod, thereby overcoming the key problems of traditional manual digging cylinder operations and conventional mechanical digging cylinders that damage the cylinder wall and have a high cylinder breakage rate and the core problem of insufficient digging power.

[0006] Therefore, in view of the above-mentioned status quo and shortcomings, how to continuously create a low-carbon and intelligent underground fermentation operation technology and equipment to help the transformation and upgrading of underground fermentation is the research goal of the present invention. Summary of the invention

[0007] Based on the above, the present invention proposes a ground-car-type fermentation intelligent operation system, and the technical solution of the ground-car-type fermentation intelligent operation system is as follows:

[0008] The above-mentioned intelligent operation system of ground vehicle type fermentation tank mainly includes: ground track, ground vehicle, walking trolley, operation trolley, conveying device, material tank, water tank, rotating mechanism, column arm machine, cantilever, movable arm, manipulator, quilt cover opening device, cylinder cover opening and closing device, cylinder cleaning device, cylinder digging and loading device and aerial vehicle, as well as supporting force gauge, displacement device, positioner, remote control, control system and electrical system; wherein:

[0009] Parallel ground tracks of equal height and length and their chains or racks or other travel control components are laid at the bottom of the pillars on both sides of the fermentation workshop and at the edge of the soil pit where the ceramic cylinders are buried, for driving the ground vehicle; the wheels of the trolley drive in the grooves of the ground tracks and are connected to the body of the ground vehicle through the body of the trolley, so that the three form an integrated locking structure;

[0010] Parallel tracks of equal height and length and chains or racks or other stroke control components are laid on the ground carriage on the floor, cylinder surface, cylinder cover plate and quilt in the fermentation workshop for driving the working trolley; the wheels of the trolley drive in the track grooves and are connected to the working trolley body through the body of the trolley to form an integrated locking structure of the three;

[0011] The conveying device is provided in the ground vehicle and the operation trolley for placing, moving and rotating the material tank and the water tank; the material tank is used to store materials and articles;

[0012] The work trolley is provided with a plane coordinate system that moves vertically and horizontally for locating the center of the ceramic cylinder in the soil pit; the top of the work trolley is connected to the chassis of the column arm machine via the rotating mechanism; the four sides of the column on the chassis of the column arm machine are connected to the fixed end of the cantilever or the movable or arm manipulator via a screw thread sleeve or a guide rail sleeve or a rack and pinion device or a sprocket chain device or a telescope and other lifting devices; the load end of the cantilever or the movable or arm manipulator is used to connect or respectively connect the quilt cover and opening device, The fixed ends of the cylinder cover opening device, the cylinder cleaning device and the cylinder digging and loading device; specifically, the quilt covering device is used for covering, opening and transporting the quilt between the ceramic cylinder mouth and the material tank; the cylinder cover opening device is used for opening, closing and transporting the cylinder cover plate between the ceramic cylinder mouth and the material tank; the cylinder cleaning device is used for water supply, drainage, washing, blowing and wiping in the ceramic cylinder between the ceramic cylinder mouth and the water tank; the cylinder digging and loading device is used for digging, loading and transporting the fermentation material between the ceramic cylinder and the material tank;

[0013] At the same time, the conventional aerial crane running on the upper driving track of the fermentation workshop is used for the turnover and lifting of the material tank and the water tank or others;

[0014] In addition, the displacement device is used to measure and control the stroke; the positioner is positioned by vision and other identification; the remote control and the control system are used for monitoring, storage, control and operation by wireless or wired communication; and the electrical system provides power and motive force.

[0015] Furthermore, the ground vehicle also comprises a frame, a truss and a structural body as well as end beams and wheels on both sides;

[0016] Furthermore, the traveling trolley includes a force-bearing mechanical device for traveling in a groove of a track, a steel section and a steel structure;

[0017] Furthermore, the conveying device includes various types of load-bearing conveying machinery and stroke control devices;

[0018] Furthermore, the work trolley comprises a frame, a truss, a bottom, a top, a beam wheel, a rack and pinion device or a sprocket and chain device or a screw thread sleeve device or a guide rail sliding sleeve device or a telescopic device and other travel devices;

[0019] Furthermore, the rotating mechanism includes various types of bearings and other rotating devices;

[0020] Furthermore, the column arm machine comprises a column with a chassis at the bottom and a column at the top, and screw rods, screw sleeves, guide rail sleeves, rack and pinion gears, sprocket and chain gears, telescopic devices and other lifting devices are arranged on four sides of the column;

[0021] Furthermore, the manipulator includes various types and multi-axis manipulators;

[0022] Furthermore, the quilt-opening device and the cylinder cover-opening device both comprise a body, a rotating device, a connecting component, a universal component, a bending component, a grasping mechanism and various suction devices;

[0023] Furthermore, the scrubbing cylinder comprises a body, a rotating device, a connecting member, a universal member, a rotating scraping brush or wiping mechanism, a water sprayer, a water pump, a liquid storage container and a blower;

[0024] Furthermore, the excavating and loading cylinder device includes a fixing plate, a bearing, a rotator, a retractor, a cylinder top plate, a cylinder body, a blade shaft, blades, a weight plate, a guide rod and a flexible wear-resistant plate.

[0025] Compared with the existing technology, the significant effects of the technical solution of the present invention are:

[0026] Firstly, the present invention is aimed at fermentation operations in a transverse channel fermentation workshop and its ceramic vat soil pit. The ground track laid at the bottom of the columns on both sides of the fermentation workshop and the edge of the pre-buried ceramic vat soil pit is used to drive a ground vehicle, a walking trolley and an integrated locking structure of an operation trolley, and a column arm machine, a quilt cover opening device, a cylinder cover opening device, a cylinder cleaning device and a cylinder material digging device. At the same time, a conventional aerial vehicle is used to lift the material tank and the water tank to intensively integrate a low-carbon and intelligent ground vehicle type underground vat fermentation full system operation system;

[0027] Secondly, the present invention aims at the huge reaction force generated by the mechanical digging cylinder when it is forced to penetrate into the fermentation material in the ground cylinder during fermentation operation. The ground track, ground carriage and working trolley are connected into an integrated locking structure through a walking trolley to overcome the key problem of the working carriage and working trolley derailing or tipping over due to the huge reaction force of the cylinder diameter and the fermentation material when the digging cylinder is forced to insert into the fermentation material;

[0028] Thirdly, the present invention aims at the huge unbalanced gravity generated by the cantilever or movable arm of the column boom machine or the side operating load of the manipulator during fermentation operation, and connects the operating crane, the operating trolley and the column boom machine into an integrated locking structure through a walking trolley to overcome the unbalanced gravity and the reaction force of the excavation operation, thereby ensuring the core problem of balanced operation and stable safety;

[0029] Fourthly, the present invention combines the multi-functions of placing, moving and rotating material tanks and water tanks through the conveying device matched with the operating crane and the operating trolley; in this way, it can not only subvert the current manual operation of underground fermentation and at the same time transform and upgrade it into a low-carbon and intelligent operation, but also improve the efficiency of underground fermentation operations by dozens of times. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a schematic diagram of the above-mentioned intelligent operation system of ground vehicle type fermentation tank;

[0031] Figure 1 In the middle: 1 upper track, 2 aerial crane, 3 ground longitudinal track, 4 ground crane, 5 walking trolley, 6 material box, 7 water tank, 8 working trolley, 9 rotating mechanism, 10 column arm machine, 11 cantilever, 12 quilt opening device, 13 cylinder cover closing device, 14 cylinder cleaning device and 15 cylinder digging and loading device. DETAILED DESCRIPTION

[0032] The following is combined with Figure 1 The technical solution of the present invention is described in detail:

[0033] like Figure 1As shown, a ground vehicle type cylinder fermentation intelligent operation system described in an embodiment of the present invention mainly includes: an upper track 1, an aerial vehicle 2, a ground longitudinal track 3, a ground vehicle 4, a walking vehicle 5, a material box 6, a water tank 7, an operation trolley 8, a rotating mechanism 9, a column arm machine 10, a cantilever 11, a quilt cover 12, a cylinder cover opening and closing device 13, a cylinder cleaning device 14 and a cylinder material digging and loading device 15;

[0034] In this embodiment, the conventional upper track 1 in the transverse channel fermentation workshop is used for the travel of the aerial vehicle 2 and the intelligent operation of lifting the turnover box 6 and the water tank 7;

[0035] In this embodiment, the parallel and equal-height longitudinal ground rails 3 and chain-controlled travel mechanisms laid on the edge of the ceramic vat soil pit in the transverse channel type fermentation workshop are used to allow the ground vehicle 4 to travel on the rail surface and the matching walking trolley 5 to travel in the groove under the rail surface, and the two ends of the wheel beam of the ground vehicle 4 are respectively connected through the walking trolley 5 body to form an integrated structure to prevent the reaction force when the digging barrel is inserted into the fermentation material in the ground vat from causing the ground vehicle 4 to derail or overturn;

[0036] In this embodiment, the top of the ground traveling vehicle 4 beam is installed with parallel and equal-height and equal-length transverse rails and a chain-controlled travel mechanism so that the working trolley 8 travels on the rail surface and the matching walking trolley 5 travels in the groove under the rail surface, and the two ends of the wheel beam of the working trolley 8 are respectively connected through the walking trolley 5 body to form an integrated structure to prevent the working trolley 8 from derailing or overturning due to its unbalanced gravity and the reaction force when the digging barrel is inserted into the fermentation tank;

[0037] In this embodiment, the sprocket conveyor provided in the ground vehicle 4 is used to place, synchronously move with the operation vehicle 8, and change the speed of the material box 6 and the water tank 7; wherein the material box 6 is used to store articles and materials, and the water tank 7 is used to store water;

[0038] The plane moving coordinate system in the working trolley 8 is used to find the center of the ceramic cylinder in the soil pit;

[0039] The rotating mechanism 9 of the plane moving coordinate system of the work trolley 8 is connected to the chassis of the column arm machine 10, and the four sides of the column of the column arm machine 10 are connected to the fixed ends of the four cantilevers 11 through guide rail sliding sleeves and screw thread sleeves; the load ends of the four cantilevers 11 are used to respectively connect the fixed ends of the quilt covering and opening device 12, the cylinder cover opening device 13, the cylinder cleaning device 14 and the cylinder digging and loading device 15; in this way, the quilt covering and opening device 12 on the right side of the column completes the covering, opening and closing of the quilt between the ceramic cylinder mouth and the material trough 6 in an electromagnetic suction manner through positioning and lifting. Transportation; the cylinder cover opening and closing device 13 on the front side of the column completes the opening, closing and transportation of the cylinder cover plate between the ceramic cylinder mouth and the material tank 6 by positioning and lifting in an electromagnetic suction device manner; the cylinder cleaning device 14 on the left side of the column completes the water supply, drainage, washing, blowing and wiping in the ceramic cylinder between the ceramic cylinder mouth and the water tank 7 by positioning and lifting in a way that can both clean and wipe; the cylinder digging and loading device 15 on the rear side of the column completes the digging, loading and transportation of the fermentation material in the cylinder between the ceramic cylinder and the material tank 6 by positioning and lifting in the above-mentioned freely variable diameter and rotating cylinder digging barrel manner;

[0040] In this embodiment, there are also equipped with a displacement device for stroke measurement and control, a positioner for identification and positioning, a remote control for wireless operation, a control system for storage and control, and an electrical system for providing power and motive force.

[0041] The embodiments show that the core of the technical solution of the present invention is that for the fermentation operation of buried ceramic tanks in the soil pit of the horizontal channel type fermentation workshop, the ground longitudinal track, ground vehicle, walking trolley, work trolley, rotating mechanism, column arm machine, cantilever, quilt opening device, tank cover closing device, tank cleaning device and tank loading and unloading device are mainly used, and the conventional aerial vehicle is fully utilized and coordinated to form a low-carbon and intelligent full-system operation of the ground tank fermentation and integrated optimal efficiency.

[0042] Specifically, the ground vehicle 4 includes a load-bearing beam and a wheel beam.

[0043] Specifically, the traveling trolley 5 is a traveling mechanism in a rail groove.

[0044] Specifically, the work trolley 8 includes a frame, a wheel beam, a gear and a rack.

[0045] Specifically, the rotating mechanism 9 is a slewing bearing.

[0046] Specifically, the column arm machine 10 is a square tube column, a screw rod, a screw sleeve, and a guide rail and sliding sleeve lifter.

[0047] Specifically, the quilt-opening device 12 and the cylinder cover closing device 13 are both electromagnetic suction devices.

[0048] Specifically, the scrubbing cylinder 14 is a tool that can be used for both cleaning and wiping.

[0049] Specifically, the excavating and loading cylinder 15 is the above-mentioned freely variable diameter and rotatable excavating cylinder barrel.

[0050] Through this embodiment, the outstanding effects of the technical solution of the present invention are:

[0051] This embodiment is aimed at the fermentation operation of the horizontal channel type fermentation workshop and its ceramic vat soil pit and makes full use of the conventional driving practice. By laying ground tracks at the bottom of the columns on both sides of the conventional fermentation workshop and the edge of the pre-buried ceramic vat soil pit, the ground driving, the walking trolley and the integrated structure of the operation trolley are driven and the column arm machine, the cantilever, the quilt cover opening device, the cylinder cover opening device, the cylinder cleaning device and the cylinder material digging and loading device and related operations are carried out to realize a low-carbon intelligent ground vehicle type underground vat fermentation full system operation system;

[0052] This embodiment is simple and straightforward, and connects the ground track, the ground trolley and the operating trolley into an integrated locking structure by reversing the conventional traveling trolley, and connects the ground with the ground track, so as to overcome the derailment or tipping of the operating trolley and the operating trolley caused by the huge reaction force of the cylinder diameter when the excavating cylinder is inserted into the fermentation material (similar to the working effect of the vehicle jack);

[0053] This embodiment is simple and direct, and connects the operating crane, the operating trolley, and the column boom into an integrated locking structure by using the conventional traveling trolley in reverse, so as to achieve the core of maintaining the working balance by overcoming the unbalanced gravity caused by the column boom and the side suspended load and the reaction force of the excavation operation;

[0054] This embodiment is very simple and convenient, and realizes and completes the placement, stoppage, synchronous movement and speed-changing and staggered rotation of the material tank and the water tank through the conveying device in the ground vehicle; in short, the present invention can not only completely subvert and overcome the current manual operation of underground fermentation and simultaneously transform and upgrade it into low-carbon and intelligent operation, but also fully improve and achieve the goal of increasing the efficiency of underground fermentation by dozens of times through the above-mentioned technical scheme.

[0055] The above is an explanation of the technical principles and implementation methods of the present invention by the applicant, and examples are used to help understand the core ideas of the present application; if a person skilled in the art makes some additions, deletions or changes in the specific implementation and application based on the core ideas of the present application, it should not be construed as a limitation on the present application.

Claims

1. A ground vehicle type fermentation intelligent operation system, characterized by: It includes ground track, ground crane, walking trolley, working trolley, conveying device, material tank, water tank, rotating mechanism, column arm machine, cantilever, movable arm, manipulator, quilt cover opening device, cylinder cover opening and closing device, cylinder cleaning device and cylinder material digging and loading device; among which: Parallel ground tracks of equal height and length and their chains or racks or other travel control components are laid at the bottom of the pillars on both sides of the fermentation workshop and at the edge of the soil pit where the ceramic cylinders are buried, for driving the ground vehicle; the wheels of the trolley drive in the grooves of the ground tracks and are connected to the body of the ground vehicle through the body of the trolley, so that the three form an integrated locking structure; Parallel tracks of equal height and length and chains or racks or other stroke control components are laid on the ground carriage on the floor, cylinder surface, cylinder cover plate and quilt in the fermentation workshop for driving the working trolley; the wheels of the trolley drive in the track grooves and are connected to the working trolley body through the body of the trolley to form an integrated locking structure of the three; The conveying device is provided in the ground vehicle and the operation trolley for placing, moving and rotating the material tank and the water tank; the material tank is used to store materials and articles; The work trolley is provided with a plane coordinate system that moves vertically and horizontally for locating the center of the ceramic cylinder in the soil pit; the top of the work trolley is connected to the chassis of the column arm machine via the rotating mechanism; the four sides of the column on the chassis of the column arm machine are connected to the fixed end of the cantilever or the movable or arm manipulator via a screw thread sleeve or a guide rail sleeve or a rack and pinion device or a sprocket chain device or a telescope and other lifting devices; the load end of the cantilever or the movable or arm manipulator is used to connect or respectively connect the quilt cover and opening device, The fixed ends of the cylinder cover opening device, the cylinder cleaning device and the cylinder digging and loading device; specifically, the quilt covering device is used for covering, opening and transporting the quilt between the ceramic cylinder mouth and the material trough; the cylinder cover closing device is used for opening, closing and transporting the cylinder cover plate between the ceramic cylinder mouth and the material trough; the cylinder cleaning device is used for water supply, drainage, washing, blowing and wiping in the ceramic cylinder between the ceramic cylinder mouth and the water tank; the cylinder loading device is used for digging, loading and transporting the fermentation material between the ceramic cylinder and the material trough.

2. A vehicle-type fermentation intelligent operation system as claimed in claim 1, characterized in that: The ground vehicle also comprises a frame, a truss and a structural body as well as end beams and wheels on both sides.

3. The intelligent operation system of ground vehicle type fermentation as claimed in claim 1, characterized in that: The traveling trolley comprises a force-bearing mechanical device for traveling in a groove of a track, a steel section and a steel structure.

4. The intelligent operation system of ground vehicle type fermentation as claimed in claim 1, characterized in that: The conveying device includes various types of load-type conveying machinery and stroke control equipment.

5. The intelligent operation system of ground vehicle type fermentation as claimed in claim 1, characterized in that: The work trolley comprises a frame, a truss, a structural body and a top plate displacement plane coordinate system.

6. The intelligent operation system of ground vehicle type fermentation tank as claimed in claim 1, characterized in that: The column arm machine comprises a column body with a chassis at the bottom and a column at the top, and screw rod and thread sleeve devices or guide rail sliding sleeve devices or rack and pinion devices or sprocket and chain devices or telescopic devices and other lifting devices are arranged on four sides of the column body.

7. The intelligent operation system of ground vehicle type fermentation as claimed in claim 1, characterized in that: The quilt-opening device and the cylinder cover-opening device both comprise a machine body, a rotating device, a connecting component, a universal component, a bending component, a grasping mechanism and various suction devices.

8. The intelligent operation system of ground vehicle type fermentation as claimed in claim 1, characterized in that: The scrubbing cylinder comprises a body, a rotating device, a connecting component, a universal component, a rotating scraping brush or wiping mechanism, a water sprayer, a water pump, a liquid storage container and a blower.

9. The intelligent operation system of ground vehicle fermentation as claimed in claim 1, characterized in that: The excavating and loading cylinder material device comprises a fixing plate, a bearing, a rotator, a retractor, a cylinder top plate, a cylinder body, a blade shaft, blades, a weight plate, a guide rod and a flexible wear-resistant plate.

10. A low-carbon intelligent fermentation system in a ground tank as claimed in claim 1, characterized in that: The low-carbon and high-efficiency underground fermentation operation system also includes a force meter, a displacement meter, a positioner, a remote control, a control system and an electrical system.

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