Ceramic sheet wall paving hollowing detection marking device
By designing a driving, tapping, and marking mechanism that works in tandem, the problem of separating the detection and marking of hollow areas on ceramic walls has been solved, achieving efficient and accurate hollow area marking.
Patent Information
- Application Number
- CN202411447620.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-01-10
AI Technical Summary
In existing technologies, the detection and marking processes for hollow ceramic wall surfaces are carried out separately, resulting in a lack of continuity between the detection and marking processes and low efficiency.
A device for detecting and marking hollow areas in ceramic thin-plate wall tiling was designed, comprising a driving mechanism, a tapping mechanism, and a marking mechanism. The driving mechanism drives the tapping and marking mechanisms to move sequentially, and the moving mechanism enables a continuous tapping and marking process. The marking mechanism's cutting and suction cups ensure the accuracy and stability of the marking.
This technology enables seamless detection and marking of hollow areas on ceramic walls, improves the efficiency of detection and marking, ensures the accuracy and integrity of marking, and prevents the marking tape from falling off.
Smart Images
Figure CN119291025A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ceramic wall surface detection, in particular to a hollow detection and marking device for paving a ceramic thin plate wall surface. Background Art
[0002] After the ceramic tiles are attached to the ceramic wall, it is necessary to check the fit between the ceramic tiles and the wall, that is, to observe whether there are hollows between the ceramic tiles and the wall.
[0003] Part of the existing technology uses a handheld rubber hammer to knock on the wall and judge whether the wall has hollows by the sound. However, when the wall is at a high position or the wall area is large, it is difficult to do it manually. Therefore, a special hollowing detection device is usually used for detection. After knocking, a sensor is used to determine whether it is a hollow. The existing technology usually performs detection and marking separately, that is, they are not performed on the same device. This is easy to cause omissions, that is, forget to mark the hollow place, and there is no continuity between detection and marking, and the detection and marking efficiency is low. Summary of the invention
[0004] The purpose of the present invention is to provide a ceramic thin plate wall paving hollow detection and marking device, which solves the problems of lack of consistency in detection and marking and low detection efficiency mentioned in the above background technology by setting up a driving mechanism, a knocking mechanism and a marking mechanism.
[0005] The present invention can be implemented through the following technical scheme: it includes an installation box, and a driving mechanism, a knocking mechanism and a marking mechanism are respectively arranged inside the installation box, the driving mechanism is used to drive the knocking mechanism and the marking mechanism to move successively, and there is also a moving mechanism inside the installation box, and the moving mechanism is used to drive the marking mechanism to move; when the knocking mechanism does not find a hollow drum, the moving mechanism drives the marking mechanism to deviate from the driving mechanism; when the knocking mechanism finds a hollow drum, the moving mechanism drives the marking mechanism to move to the driving mechanism to mark the position of the hollow drum.
[0006] A further technical improvement of the present invention is that the driving mechanism includes a rotating plate, which is rotatably connected to the inside of the installation box, and transmission rods are fixedly connected to both ends of the rotating plate. A pressure plate is arranged below the transmission rod, and two pressure plates are arranged and correspond to the two transmission rods. The pressure plate is slidably connected to the inside of the installation box, and a hydraulic cylinder is installed inside the installation box, and the telescopic end of the hydraulic cylinder is rotatably connected to one end of the rotating plate.
[0007] A further technical improvement of the present invention is that a push rod is fixedly connected to the surface of the pressure plate, and the push rod corresponds to the knocking mechanism and the marking mechanism respectively; a plurality of limit rails are fixedly connected to the inner wall of the installation box; a sliding rod is fixedly connected to the side wall of the pressure plate, and the sliding rod and the limit rail are slidably connected.
[0008] A further technical improvement of the present invention is that the knocking mechanism includes a slider, a positioning rail is provided at the bottom of the installation box, the slider is slidably connected in the positioning rail and fixedly connected to a connecting column, the top rod and the slider are movably connected, a first spring is sleeved on the connecting column, and the connecting column extends to the outside of the installation box and is fixedly connected to a knocking block.
[0009] A further technical improvement of the present invention is that the moving mechanism includes a moving plate, the moving plate is located below one of the top rods, and a slider is located below the other top rod. A plurality of long rods are fixedly connected to the surface of the moving plate, and a positioning plate is provided below the moving plate. The positioning plate is fixedly connected to the installation box, and a strip groove is provided on the positioning plate. The long rod slides through the strip groove, and a second spring is sleeved on the long rod.
[0010] A further technical improvement of the present invention is that: a fixed rail is provided on the positioning plate, a movable frame is slidably connected to the fixed rail, a limiting frame is fixedly connected to the movable frame, the limiting frame and the movable plate are slidably connected, a first motor is installed on the positioning plate, an incomplete gear is fixedly connected to the output end of the first motor, a rack is provided on the movable frame, and the incomplete gear and the rack are meshed.
[0011] A further technical improvement of the present invention is that the marking mechanism includes a mounting plate, the mounting plate is fixedly connected to the long rod, a cutter is fixedly connected to the upper portion of the mounting plate, a fixing frame is fixedly connected to the mounting plate, a suction cup is connected to the fixing frame, the suction cup extends to the bottom of the cutter, an outlet is opened on the mounting box, and the outlet corresponds to the cutter.
[0012] A further technical improvement of the present invention is that a winding mechanism is arranged at the bottom of the installation box, the winding mechanism is used to wind up the marking tape, and moving wheels are arranged at the four corners of one side of the installation box.
[0013] A further technical improvement of the present invention is that the winding mechanism includes a reel, two reels are provided, a positioning frame for installing the reel is provided at the bottom of the installation box, a second motor is installed on one of the positioning frames, and the output end of the second motor is fixedly connected to one of the reels.
[0014] A further technical improvement of the present invention is that a marking tape is wound between the two reels, and the marking tape is located directly below the cutter.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The cooperation of the driving mechanism, the striking mechanism and the marking mechanism can realize the process of striking first and then marking, and the action is continuous, thereby improving the efficiency of detection and marking. Through the cooperation of the moving mechanism and the marking mechanism, when it is found that it is not a hollow drum after striking, the marking mechanism can be driven to move by the moving mechanism, so that the driving mechanism cannot drive the marking mechanism to mark.
[0017] 2. The cooperation of the marking mechanism and the winding mechanism can realize fast and accurate marking of hollow areas. The cooperation of the cutter and the suction cup on the marking mechanism can cut the marking tape on the one hand, and absorb the cut marking tape through the suction cup on the other hand until the marking tape fits the wall, thereby ensuring that the marking tape will not fall off during the entire marking process. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
[0019] Figure 1 It is a schematic diagram of the external structure of the present invention;
[0020] Figure 2 It is a schematic diagram of the internal structure of the present invention;
[0021] Figure 3 It is a schematic diagram of the cooperation between the driving mechanism and the striking mechanism of the present invention;
[0022] Figure 4 It is a schematic diagram of the driving mechanism and the moving mechanism of the present invention;
[0023] Figure 5 It is a partial structural schematic diagram of the moving mechanism of the present invention;
[0024] Figure 6 It is a schematic diagram of the marking mechanism of the present invention;
[0025] Figure 7 It is a schematic diagram of the cooperation between the moving mechanism and the driving mechanism of the present invention.
[0026] In the figure: 1. installation box; 2. driving mechanism; 21. rotating plate; 22. transmission rod; 23. pressure plate; 24. limiting rail; 25. sliding rod; 26. hydraulic cylinder; 27. push rod; 3. knocking mechanism; 31. sliding block; 32. positioning rail; 33. connecting column; 34. first spring; 35. knocking block; 4. moving mechanism; 41. moving plate; 42. first motor; 43. second spring; 44. long rod; 45. positioning plate; 46. strip groove; 47. fixed rail; 48. moving frame; 49. incomplete gear; 401. limiting frame; 5. marking mechanism; 51. installation plate; 52. cutter; 53. suction cup; 54. outlet; 55. fixed frame; 6. winding mechanism; 61. second motor; 62. reel; 63. positioning frame; 7. moving wheel. DETAILED DESCRIPTION
[0027] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation methods, structures, features and effects of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.
[0028] See also Figure 1-7 As shown, the present invention provides a hollow detection and marking device for ceramic thin plate wall paving, including an installation box 1, wherein a driving mechanism 2, a knocking mechanism 3 and a marking mechanism 5 are respectively arranged inside the installation box 1, and the driving mechanism 2 is used to drive the knocking mechanism 3 and the marking mechanism 5 to move successively; there is also a moving mechanism 4 inside the installation box 1, and the moving mechanism 4 is used to drive the marking mechanism 5 to move; when the knocking mechanism 3 does not find the hollow, the moving mechanism 4 drives the marking mechanism 5 to deviate from the driving mechanism 2; when the knocking mechanism 3 finds the hollow, the moving mechanism 4 drives the marking mechanism 5 to move to the driving mechanism 2 to mark the position of the hollow. In the present invention, the entire device is driven by a mechanical arm, and the mechanical arm drives the entire device to move.
[0029] See also Figure 2 As shown, the driving mechanism 2 includes a rotating plate 21, which is rotatably connected to the inside of the installation box 1. Transmission rods 22 are fixedly connected to both ends of the rotating plate 21. A pressure plate 23 is arranged below the transmission rod 22. Two pressure plates 23 are arranged and correspond to the two transmission rods 22. The pressure plate 23 is slidably connected to the inside of the installation box 1. A hydraulic cylinder 26 is installed inside the installation box 1. The telescopic end of the hydraulic cylinder 26 is rotatably connected to one end of the rotating plate 21.
[0030] See also Figure 2-3 As shown, a push rod 27 is fixedly connected to the surface of the pressure plate 23, and the push rod 27 corresponds to the knocking mechanism 3 and the marking mechanism 5 respectively. A plurality of limit rails 24 are fixedly connected to the inner wall of the installation box 1, and a slide rod 25 is fixedly connected to the side wall of the pressure plate 23, and the slide rod 25 and the limit rail 24 are slidably connected.
[0031] The driving mechanism 2 can drive the knocking mechanism 3 and the marking mechanism 5 to operate in sequence. It first drives the knocking mechanism 3 to knock on the ceramic wall, and then analyzes the echo of the knocking through the sensor. If hollowness is found, the marking mechanism 5 is driven by the moving mechanism 4 to move to the bottom of the driving mechanism 2, and then the driving mechanism 2 drives the marking mechanism 5 to mark the hollow area.
[0032] The action process of the driving mechanism 2 is to first start the hydraulic cylinder 26, and the hydraulic cylinder 26 drives the rotating plate 21 connected to it to rotate, and then the rotating plate 21 drives one of the transmission rods 22 to move downward and squeeze the pressure plate 23 below, and the pressure plate 23 moves synchronously together with the push rod 27 and drives the knocking mechanism 3 below to move, and at the same time the other transmission rod 22 moves upward. With the reverse drive of the hydraulic cylinder 26, the rotation directions of the two transmission rods 22 are opposite, and the transmission rod 22 located above the moving mechanism 4 moves downward, and finally drives the marking mechanism 5 connected to the moving mechanism 4 to move until the marking mechanism 5 completes the marking.
[0033] See also Figure 3 As shown, the knocking mechanism 3 includes a slider 31, a positioning rail 32 is provided at the bottom of the installation box 1, the slider 31 is slidably connected in the positioning rail 32 and is fixedly connected to a connecting column 33, the top rod 27 and the slider 31 are movably connected, a first spring 34 is sleeved on the connecting column 33, and the connecting column 33 extends to the outside of the installation box 1 and is fixedly connected to a knocking block 35.
[0034] As the driving mechanism 2 moves, the push rod 27 descends and squeezes the slider 31. The slider 31 is squeezed and moves and squeezes the first spring 34. Since the slider 31, the connecting column 33 and the knocking block 35 are connected together, the knocking block 35 moves synchronously and finally completes the knocking action.
[0035] See also Figure 4-5 As shown, the moving mechanism 4 includes a moving plate 41, which is located below one of the top rods 27, and a slider 31 is located below the other top rod 27. A plurality of long rods 44 are fixedly connected to the surface of the moving plate 41. A positioning plate 45 is provided below the moving plate 41. The positioning plate 45 is fixedly connected to the installation box 1, and a strip groove 46 is provided on the positioning plate 45. The long rod 44 slides through the strip groove 46, and a second spring 43 is sleeved on the long rod 44.
[0036] See also Figure 4 , 5As shown in , 7, a fixed rail 47 is provided on the positioning plate 45, a moving frame 48 is slidably connected to the fixed rail 47, a limit frame 401 is fixedly connected to the moving frame 48, the limit frame 401 and the moving plate 41 are slidably connected, a first motor 42 is installed on the positioning plate 45, an incomplete gear 49 is fixedly connected to the output end of the first motor 42, a rack is provided on the moving frame 48, and the incomplete gear 49 is meshed with the rack.
[0037] The action process of the moving mechanism 4 is as follows: when a hollow drum is found, the first motor 42 is started, the first motor 42 drives the incomplete gear 49 to rotate, and the incomplete gear 49 drives the rack meshing therewith and the corresponding moving frame 48. As the moving frame 48 moves, the limit frame 401 is further driven to move, and the moving plate 41 slidingly connected to the limit frame 401 and the parts connected to the moving plate 41 move synchronously until they move to the bottom of the push rod 27, and then the push rod 27 can drive the moving mechanism 4 and the marking mechanism 5 to move.
[0038] See also Figure 6 As shown, the marking mechanism 5 includes a mounting plate 51, the mounting plate 51 and the long rod 44 are fixedly connected, a cutter 52 is fixedly connected to the mounting plate 51, a fixing frame 55 is fixedly connected to the mounting plate 51, a suction cup 53 is connected to the fixing frame 55, and the suction cup 53 extends to the bottom of the cutter 52. An outlet 54 is opened on the mounting box 1, and the outlet 54 corresponds to the cutter 52.
[0039] When the moving mechanism 4 drives the marking mechanism 5 to the bottom of the push rod 27, the push rod 27 pushes the moving plate 41 to move, and the moving plate 41 drives the long rod 44 connected thereto and the mounting plate 51 connected to the long rod 44 to move, and the cutter 52 and the suction cup 53 arranged on the mounting plate 51 move synchronously, and the suction cup 53 first absorbs the area to be cut off, and then the cutter 52 starts to contact and cut off the marking tape, and as the cutter 52 and the suction cup 53 continue to descend, the marking tape is attached to the hollow area.
[0040] See also Figure 1 As shown, a winding mechanism 6 is provided at the bottom of the installation box 1, and the winding mechanism 6 is used to wind the marking tape. Moving wheels 7 are provided at the four corners of one side of the installation box 1. The moving wheels 7 are in contact with the wall and are used to move the entire device.
[0041] See also Figure 3 As shown, the winding mechanism 6 includes two reels 62 , and a positioning frame 63 for mounting the reels 62 is disposed at the bottom of the mounting box 1 , wherein a second motor 61 is mounted on one of the positioning frames 63 , and an output end of the second motor 61 is fixedly connected to one of the reels 62 .
[0042] See also Figure 3As shown, a marking tape is wound between the two reels 62 , and the marking tape is located just below the cutter 52 .
[0043] The second motor 61 rotates to drive the reel 62 connected thereto to rotate, thereby pulling the marking tape wound on the reel 62 to move. After each cutting by the cutter 52, the second motor 61 is started to drive the marking tape to move a certain distance, and the cut area is removed from directly below the cutter 52.
[0044] When the present invention is in use, the entire device is driven by a mechanical arm, and then moved on the wall by the moving wheel 7, and then the driving mechanism 2 is started, and the driving mechanism 2 drives the knocking mechanism 3 and the marking mechanism 5 to move successively, which just coincides with the action process of knocking first and then marking, thereby achieving the continuity of knocking and marking, thereby improving work efficiency. When it is found that there is no hollow drum after knocking, the marking mechanism 5 is driven by the moving mechanism 4 to move to the outside of the driving mechanism 2, so that the driving mechanism 2 does not act on the marking mechanism 5.
[0045] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A hollow detection and marking device for paving a ceramic thin plate wall, comprising an installation box (1), characterized in that: The installation box (1) is provided with a driving mechanism (2), a knocking mechanism (3) and a marking mechanism (5) respectively, wherein the driving mechanism (2) is used to drive the knocking mechanism (3) and the marking mechanism (5) to move in sequence; The installation box (1) also has a moving mechanism (4) inside, and the moving mechanism (4) is used to drive the marking mechanism (5) to move; when the knocking mechanism (3) does not find a hollow drum, the moving mechanism (4) drives the marking mechanism (5) to deviate from the driving mechanism (2); when the knocking mechanism (3) finds a hollow drum, the moving mechanism (4) drives the marking mechanism (5) to move to the driving mechanism (2) to mark the position of the hollow drum.
2. A hollow detection and marking device for paving a ceramic thin plate wall according to claim 1, characterized in that: The driving mechanism (2) comprises a rotating plate (21), the rotating plate (21) is rotatably connected to the inside of the installation box (1), the two ends of the rotating plate (21) are fixedly connected to transmission rods (22), a pressure plate (23) is arranged below the transmission rod (22), two pressure plates (23) are arranged and correspond to the two transmission rods (22), the pressure plate (23) is slidably connected to the inside of the installation box (1), and a hydraulic cylinder (26) is installed inside the installation box (1), and the telescopic end of the hydraulic cylinder (26) is rotatably connected to one end of the rotating plate (21).
3. A hollow detection and marking device for paving a ceramic thin plate wall according to claim 2, characterized in that: A push rod (27) is fixedly connected to the surface of the pressing plate (23), and the push rod (27) corresponds to the knocking mechanism (3) and the marking mechanism (5) respectively. A plurality of limit rails (24) are fixedly connected to the inner wall of the installation box (1), and a sliding rod (25) is fixedly connected to the side wall of the pressing plate (23), and the sliding rod (25) and the limit rail (24) are slidably connected.
4. A ceramic thin plate wall paving hollow detection and marking device according to claim 1, characterized in that: The knocking mechanism (3) comprises a slider (31), a positioning rail (32) is provided at the bottom of the installation box (1), the slider (31) is slidably connected in the positioning rail (32) and is fixedly connected to a connecting column (33), the top rod (27) and the slider (31) are movably connected, a first spring (34) is sleeved on the connecting column (33), and the connecting column (33) extends to the outside of the installation box (1) and is fixedly connected to a knocking block (35).
5. A hollow detection and marking device for paving a ceramic thin plate wall according to claim 4, characterized in that: The moving mechanism (4) comprises a moving plate (41), the moving plate (41) being located below one of the top rods (27), a plurality of long rods (44) being fixedly connected to the surface of the moving plate (41), a positioning plate (45) being arranged below the moving plate (41), the positioning plate (45) being fixedly connected to the installation box (1), a strip groove (46) being provided on the positioning plate (45), the long rod (44) slidingly passing through the strip groove (46), and a second spring (43) being sleeved on the long rod (44).
6. A hollow detection and marking device for paving a ceramic thin plate wall according to claim 5, characterized in that: The positioning plate (45) is provided with a fixed rail (47), the fixed rail (47) is slidably connected to a moving frame (48), the moving frame (48) is fixedly connected to a limit frame (401), the limit frame (401) and the moving plate (41) are slidably connected, a first motor (42) is installed on the positioning plate (45), an output end of the first motor (42) is fixedly connected to an incomplete gear (49), a rack is provided on the moving frame (48), and the incomplete gear (49) is meshed with the rack.
7. A hollow detection and marking device for paving a ceramic thin plate wall according to claim 1, characterized in that: The marking mechanism (5) comprises a mounting plate (51), the mounting plate (51) and the long rod (44) are fixedly connected, a cutter (52) is fixedly connected to the mounting plate (51), a fixing frame (55) is fixedly connected to the mounting plate (51), a suction cup (53) is connected to the fixing frame (55), the suction cup (53) extends to the bottom of the cutter (52), and an outlet (54) is opened on the mounting box (1), and the outlet (54) corresponds to the cutter (52).
8. The hollow detection and marking device for paving a ceramic thin plate wall according to claim 1 is characterized in that: A winding mechanism (6) is arranged at the bottom of the installation box (1), and the winding mechanism (6) is used to wind the marking tape. Moving wheels (7) are arranged at the four corners of one side of the installation box (1).
9. A hollow detection and marking device for ceramic thin plate wall paving according to claim 8, characterized in that: The winding mechanism (6) comprises a reel (62), two reels (62) are provided, a positioning frame (63) for installing the reels (62) is provided at the bottom of the installation box (1), a second motor (61) is installed on one of the positioning frames (63), and an output end of the second motor (61) is fixedly connected to one of the reels (62).
10. A hollow detection and marking device for ceramic thin plate wall paving according to claim 8, characterized in that: A marking tape is wound between the two reels (62), and the marking tape is located directly below the cutter (52).