Product gluing and cover plate mounting equipment

Abstract

The invention discloses and provides product gluing and cover plate assembling equipment which can realize automatic gluing and assembling, improve the production efficiency and reduce the labor cost, can be flexibly configured and adjusted according to the production requirements of different products, and has the advantages of simplicity and convenience in operation, compact structure, good stability and the like. The device comprises a product conveying line module, a product gluing module, a product assembling module and a lifting cover plate taking module, the product gluing module is arranged on the product conveying line module in a limiting fit mode, product elements are matched with the product gluing module through the product conveying line module, and a trolley limiting assembly is arranged on the lifting cover plate taking module; the trolley limiting assembly is in limiting fit with the material trolley, a plurality of to-be-carried product cover plates are arranged on the material trolley in a limiting fit mode, and the product cover plates are matched with the glued product elements sequentially through the lifting cover plate taking module and the product assembling module. The device is applied to the field of product automation.

Description

Technical Field

[0001] The present invention is applied to the field of product automation, and particularly relates to a device for gluing and installing a cover plate on a product. Background Art

[0002] With the rapid development of modern manufacturing industry, automated production equipment plays an increasingly important role in improving production efficiency and ensuring product quality. In the product manufacturing process, gluing and assembly are two crucial links, which are directly related to the sealing, stability and service life of the product.

[0003] At present, most of the sealant is applied manually and automatically. Manual glue application requires manual glue gun to apply glue along the edge of the shell. On the one hand, the glue gun has a small volume and needs to be replaced frequently. On the other hand, the manual force cannot be well controlled, and the glue is uneven during glue application, resulting in some glue overflowing from the side when the cover and the box are installed together, requiring additional cleaning. Therefore, manual glue application is inefficient and difficult to ensure the quality of glue application, affecting the air tightness of the entire product. Automatic glue application can enable the glue application equipment to run according to the motion trajectory that has been taught, and control the glue valve to discharge glue at the same time. However, many automatic glue application equipment today have cumbersome teaching of glue application trajectories, and the glue is prone to breakage or the glue valve is not closed in time during the glue application process, resulting in glue being applied to places where it should not be applied, which is more troublesome to clean up later. In addition, the glue outlet of the equipment is exposed to the air for a long time, which will cause blockage, requiring additional cleaning or replacement of the glue outlet needle.

[0004] Therefore, based on the above problems, if a product gluing and cover installation equipment can be designed, the equipment can not only realize automated gluing and assembly, improve production efficiency, reduce labor costs, and ensure product quality, but also solve the problem that the glue outlet is exposed to the air for a long time and causes blockage, and it can be flexibly configured and adjusted according to the production needs of different products, and has the advantages of easy operation, compact structure, good stability, etc., which can well solve the above problems. Summary of the invention

[0005] The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and design a product gluing and cover plate installation equipment, which can not only realize automatic gluing and assembly, improve production efficiency, reduce labor costs, and ensure product quality, but also solve the problem that the glue outlet will be blocked due to long-term exposure to the air, and can be flexibly configured and adjusted according to the production needs of different products. The automatic gluing equipment has the advantages of easy operation, compact structure, good stability, etc., and can be widely used in automated production lines in the fields of electronics, automobiles, aerospace, etc.

[0006] The technical solution adopted by the present invention is: the present invention includes a product transportation line module, a product gluing module, a product assembly module and a lifting and removing cover plate module. The product gluing module is limited and matched on the product transportation line module. The product components are matched with the product gluing module through the product transportation line module. A trolley limiting assembly is provided on the lifting and removing cover plate module. The trolley limiting assembly is matched with the material trolley limiting assembly. The upper limit of the material trolley is matched with a number of product covers to be transported. The several product covers are matched with the product components that have been glued in turn through the lifting and removing cover plate module and the product assembly module. It can be seen that the product transport line module plays a role in transporting the product components, the product gluing module plays a role in applying sealant to the product components on the product transport line module, the material cart plays a role in transporting several product cover plates, the lifting and removing cover plate module plays a role in transporting and lifting several product cover plates limited on the material cart, and at the same time, the lifting and removing cover plate module plays a role in locking and limiting the material cart, and the product assembly module plays a role in grabbing and transporting the product cover plates, so that the product cover plates and the product components coated with sealant can complete the coordination function.

[0007] Furthermore, the product transport line module includes a support box, a plurality of support frames and a transport line assembly, wherein the plurality of support frames are fixedly fitted on the support box, and the transport line assembly is fixedly fitted on the support box through the plurality of support frames, and a gluing head processing platform and a product lifting assembly are provided on the top surface of the support box, and a stop block and a driving component are provided in the transport line assembly, and the driving component drives the product elements to cooperate with the product lifting assembly and the stop block in turn.

[0008] Furthermore, the product assembly module includes a machine support box, a robot module and a cover correction assembly. The robot module and the cover correction assembly are fixedly fitted on the machine support box. The cover correction assembly is limitedly matched with the product cover. A visual inspection module and a pick-and-place suction cup assembly are provided on the working end of the robot module. The visual inspection module and the pick-and-place suction cup assembly are respectively matched with the product cover.

[0009] Furthermore, the lifting cover plate module includes a material taking elevator and a material taking platform, the material taking platform is slidably matched on the material taking elevator, and the material taking platform is limitedly matched with the product cover plate on the material trolley.

[0010] Furthermore, a plurality of supporting foot cups and a plurality of rollers are provided at the bottom of the supporting box body, and the plurality of supporting foot cups and the plurality of rollers are respectively matched with the ground limiter.

[0011] Furthermore, the product gluing module includes a three-axis servo component and a gluing component, the gluing component is fixedly matched on the three-axis servo component, and the gluing component is respectively matched with the product component and the gluing head processing platform.

[0012] Furthermore, the cover correction assembly includes a cover correction platform, a cover side push assembly, and several cover positioning assemblies. Several cover limit blocks and several fixed columns are arranged at the upper and lower ends of the cover correction platform. The cover correction platform is fixedly fitted on the machine support box through the several fixed columns. The cover side push assembly, several cover positioning assemblies and several cover limit blocks are all fixedly fitted on the cover correction platform. The cover side push assembly and several cover positioning assemblies push the product cover to fit with the several cover limit blocks.

[0013] Furthermore, the trolley limiting assembly includes a trolley locking mechanism and a pair of trolley guide rails. The trolley locking mechanism is fixedly engaged with the side of the material reclaiming elevator, and the pair of trolley guide rails are limitedly engaged on the ground. The material trolley is limitedly engaged with the pair of trolley guide rails and the trolley locking mechanism in turn.

[0014] Furthermore, the glue coating head processing platform includes a component support frame, an electronic scale and a glue box, the electronic scale and the glue box are fixedly fitted on the component support frame, the component support frame is provided with a glue scraping position, a needle alignment position, a weighing position and an oil immersion position, the electronic scale is connected and cooperated with the weighing position, the glue box is cooperated with the glue scraping position, and the glue coating component is respectively cooperated with the glue scraping position, the needle alignment position, the weighing position and the oil immersion position.

[0015] Furthermore, a plurality of drag chains are arranged on the three-axis servo assembly, and the plurality of drag chains are limitedly matched with the cables and pipelines on the three-axis servo assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural view of the present invention; Figure 2 is a structural view of the support box; Figure 3 is a structural view of the transport line assembly; Figure 4 is a structural view of the product assembly module; Figure 5 This is a structural view of the lifting cover plate module; Figure 6 is a structural view of the material trolley; Figure 7 It is a structural view of the gluing module of the product; Figure 8is a structural view of the glue coating head processing platform; Fig. 9 is a structural view of the cover plate correction assembly; Fig.10 It is a structural view of the visual inspection module and the pick-and-place suction cup assembly. DETAILED DESCRIPTION

[0017] like Figures 1 to 6 As shown, in this embodiment, the present invention includes a product transportation line module 1, a product gluing module 2, a product assembly module 3 and a lifting cover plate module 4, the product gluing module 2 is limited and matched on the product transportation line module 1, the product components are matched with the product gluing module 2 through the product transportation line module 1, the lifting cover plate module 4 is provided with a trolley limiting assembly, the trolley limiting assembly is limited and matched with the material trolley 5, the upper limit of the material trolley 5 is matched with a number of product covers to be transported, and the several product covers are matched with the glued product components in turn through the lifting cover plate module 4 and the product assembly module 3. It can be seen that the product transport line module 1 plays a role in transporting the product components, the product gluing module 2 plays a role in applying sealant to the product components on the product transport line module 1, the material cart 5 plays a role in transporting several product cover plates, the lifting and removing cover plate module 4 plays a role in transporting and lifting several product cover plates limited on the material cart 5, and at the same time, the lifting and removing cover plate module 4 plays a role in locking and limiting the material cart 5, and the product assembly module 3 plays a role in grabbing and transporting the product cover plates, so that the product cover plates and the product components coated with sealant can complete the coordination function.

[0018] like Figure 2 and Figure 3As shown, in this embodiment, the product transportation line module 1 includes a support box 10, a plurality of support frames 11 and a transportation line assembly 12, the plurality of support frames 11 are fixedly fitted on the support box 10, the transportation line assembly 12 is fixedly fitted on the support box 10 through the plurality of support frames 11, the top surface of the support box 10 is provided with a glue coating head processing platform 13 and a product lifting assembly 14, the transportation line assembly 12 is provided with a stop block 15 and a driving component 16, the driving component 16 drives the product components to sequentially engage with the product lifting assembly 14 and the stop block 15 in a limited manner. It can be seen that the support box 10 supports and fixes the support frames 11, the glue head processing platform 13 and the product lifting assembly 14; the support frames 11 support and limit the transport line assembly 12; the glue head processing platform 13 handles the glue assembly 21; the product lifting assembly 14 lifts the product components on the transport line assembly 12 so that the product components are separated from the transport line assembly 12; the transport line assembly 12 carries the product components; at the same time, the transport line assembly 12 supports and fixes the stop block 15 and the driving component 16; the driving component 16 provides driving force to the transport line assembly 12; the stop block 15 stops the product components on the transport line assembly 12, so that the product lifting assembly 14 can lift the stopped product components.

[0019] like Figure 4 As shown, in this embodiment, the product assembly module 3 includes a machine support box 30, a robot module 31 and a cover correction component 32, the robot module 31 and the cover correction component 32 are both fixedly fitted on the machine support box 30, the cover correction component 32 is limitedly matched with the product cover, and a visual inspection module 33 and a pick-and-place suction cup assembly 34 are provided on the working end of the robot module 31, and the visual inspection module 33 and the pick-and-place suction cup assembly 34 are respectively matched with the product cover. It can be seen that the machine support box 30 supports and fixes the robot module 31 and the cover correction assembly 32, the robot module 31 carries the product cover, and the cover correction assembly 32 limits the position of the product cover, so that the corrected product cover can be accurately matched with the product component after gluing, so that the operation repeatability of the product gluing cover equipment is high, the robot module 31 supports and fixes the visual inspection module 33 and the pick-and-place suction cup assembly 34, the pick-and-place suction cup assembly 34 picks and places the product cover, and the visual inspection module 33 detects and alarms the matched product cover and product component.

[0020] like Figure 5 As shown, in this embodiment, the lifting cover plate module 4 includes a material taking elevator 40 and a material taking platform 41, the material taking platform 41 is slidably matched on the material taking elevator 40, and the material taking platform 41 is limitedly matched with the product cover plate on the material trolley 5. It can be seen that the material taking elevator 40 supports and limits the material taking platform 41, the material taking platform 41 plays the role of taking and placing the product cover plate, and the material taking elevator 40 drives the material taking platform 41 up and down to play the role of taking and placing the product cover plate on the material trolley 5.

[0021] like Figure 2 As shown, in this embodiment, a plurality of support foot cups 17 and a plurality of rollers 18 are provided at the bottom of the support box 10, and the plurality of support foot cups 17 and the plurality of rollers 18 are respectively matched with the ground limiter. It can be seen that the support box 10 supports and fixes the plurality of support foot cups 17 and the plurality of rollers 18, and the plurality of support foot cups 17 support the overall weight of the automatic welding equipment. At the same time, the support box 10 also has the functions of adapting to different site environments, adjusting the height and level of the equipment, dispersing the vibration generated during work, and avoiding fatigue, damage and failure of equipment parts due to vibration. The plurality of rollers 18 facilitate the movement of the product transport line module 1 to cooperate with different assembly lines or different equipment.

[0022] like Figure 7 As shown, in this embodiment, the product gluing module 2 includes a three-axis servo component 20 and a gluing component 21, and the gluing component 21 is fixedly matched with the three-axis servo component 20, and the gluing component 21 is respectively matched with the product component and the gluing head processing platform 13. It can be seen that the three-axis servo component 20 supports and fixes the gluing component 21, and the three-axis servo component 20 drives the gluing component 21 to move its position. The gluing component 21 cooperates to make the product component move along the set path to apply the sealant, and the gluing component 21 applies the sealant to the product component.

[0023] like Fig. 9As shown, in this embodiment, the cover correction component 32 includes a cover correction platform 310, a cover side push component 311, and a plurality of cover positioning components 312. The upper and lower ends of the cover correction platform 310 are provided with a plurality of cover limit blocks 313 and a plurality of fixed columns 314. The cover correction platform 310 is fixedly fitted on the machine support box 30 through the plurality of fixed columns 314. The cover side push component 311, the plurality of cover positioning components 312 and the plurality of cover limit blocks 313 are all fixedly fitted on the cover correction platform 310. The cover side push component 311 and the plurality of cover positioning components 312 push the product cover to limit and fit with the plurality of cover limit blocks 313. It can be seen that the cover correction platform 310 supports and fixes the cover side push assembly 311, several cover positioning assemblies 312, several cover limit blocks 313 and several fixed columns 314. Several fixed columns 314 fix and support the cover correction platform 310 on the machine support box 30. Several cover limit blocks 313 support and guide the product cover. The cover side push assembly 311 pushes the product cover laterally and cooperates with the cover limit blocks 313 to limit the product. Several cover positioning assemblies 312 position the product cover.

[0024] like Figure 5 and Figure 6 As shown, in this embodiment, the trolley limiting assembly includes a trolley locking mechanism 42 and a pair of trolley guide rails 43, the trolley locking mechanism 42 is fixedly matched on the side of the material reclaiming elevator 40, the pair of trolley guide rails 43 are limitedly matched on the ground, and the material trolley 5 is limitedly matched with the pair of trolley guide rails 43 and the trolley locking mechanism 42 in sequence. It can be seen that the material reclaiming elevator 40 supports and fixes the trolley locking mechanism 42, the pair of trolley guide rails 43 guide and limit the material trolley 5, and the trolley locking mechanism 42 locks and limits the material trolley 5.

[0025] like Figure 8As shown, in this embodiment, the glue coating head processing platform 13 includes a component support frame 120, an electronic scale 121 and a glue box 122, the electronic scale 121 and the glue box 122 are fixedly matched on the component support frame 120, and the component support frame 120 is provided with a glue scraping position 123, a needle alignment position 124, a weighing position 125 and an oil immersion position 126, the electronic scale 121 is connected and matched with the weighing position 125, the glue box 122 is matched with the glue scraping position 123, and the glue coating component 21 is respectively matched with the glue scraping position 123, the needle alignment position 124, the weighing position 125 and the oil immersion position 126. It can be seen that the component support frame 120 supports and fixes the electronic scale 121 and the glue box 122. The electronic scale 121 weighs the glue squeezed out of the glue coating component 21. The glue box 122 loads the excess glue squeezed out of the glue coating component 21 to prevent the glue coating component 21 from blocking the next glue squeeze out due to glue solidification. The component support frame 120 supports and fixes the glue scraping position 123, the needle alignment position 124, the weighing position 125 and the oil immersion position 126. The glue scraping position 123 is used to remove excess glue from the glue coating component 21 to prevent the glue coating component 21 from blocking the next glue extrusion due to glue solidification. The needle position 124 is used to adjust the position of the glue coating component 21 to ensure that the glue coating path of the glue coating component 21 on the product components is accurate. The weighing position 125 is used to detect the weight of the glue extruded by the glue coating component 21 at one time to ensure that the amount of glue extruded each time is consistent. The oil immersion position 126 is used to prevent the glue coating component 21 from being blocked by glue when it is not used for a long time.

[0026] like Figure 7 As shown, in this embodiment, the three-axis servo assembly 20 is provided with a plurality of drag chains 22, and the plurality of drag chains 22 cooperate with the cables and pipelines on the three-axis servo assembly 20. It can be seen that the three-axis servo assembly 20 supports and limits the plurality of drag chains 22, and the plurality of drag chains 22 protect and organize the cables and pipelines, thereby increasing the service life of the cables and improving the reliability of the equipment.

[0027] In this embodiment, the working principle of the present invention is as follows: like Figures 1 to 10 As shown, the glue coating component 21 is pre-set: The operator operates the equipment to calibrate and set the glue coating component 21 to the needle position 124 and the weighing position 125 on the glue coating head processing platform 13 respectively. If the set value is exceeded, the equipment alarms.

[0028] When the transport line component 12 does not have the product components flowing in, the glue coating component 21 is suspended, and the glue coating component 21 is touched with the oil immersion position 126, so that the glue coating component 21 is isolated from the air to prevent the sealant from solidifying and clogging the needle. When the transport line component 12 has the product components flowing in, the glue coating component 21 still has residual glue and some oil droplets, which are processed through the glue scraping position 123. like Figures 1 to 10 As shown, the working principle of gluing the product components is as follows: The product components flow into the product gluing and cover plate installation equipment through the transport line assembly 12, the stop block 15 stops and limits the inflowing product components, the product lifting assembly 14 lifts the stopped product components off the transport line assembly 12, the three-axis servo assembly 20 drives the gluing assembly 21 to apply sealant to the product components, and the product lifting assembly 14 stops lifting and flows into the next station to wait for cooperation with the product cover plate.

[0029] like Figures 1 to 10 As shown, the working principle of transporting the product cover is: The material trolley 5 transports several product covers to the product glue coating and cover installation equipment, and under the guidance of a pair of trolley guide rails 43, the material trolley 5 and the trolley locking mechanism 42 are locked and limited. The material picking elevator 40 transports the product covers on the material trolley 5 through the material picking platform 41. The robot module 31 absorbs the product covers on the material picking platform 41, and first places them on the cover correction component 32 to perform secondary precision positioning on the product covers. The robot module 31 then absorbs the product covers that have completed the secondary positioning, and cooperates with the product components coated with sealant. The visual inspection module 33 inspects the product components and the product covers. If the inspection is qualified, it will flow into the next workstation. If the inspection is unqualified, an alarm will be issued until the operator handles it.

[0030] Although the embodiments of the present invention are described with practical solutions, they do not constitute limitations on the meaning of the present invention. For those skilled in the art, it is obvious to modify the implementation scheme and combine it with other solutions based on this description.

Claims

1. A product glue coating and cover board equipment, characterized in that: It comprises a product transport line module (1), a product gluing module (2), a product assembly module (3) and a lifting cover plate taking module (4); the product gluing module (2) is limitedly matched on the product transport line module (1); the product components are matched with the product gluing module (2) through the product transport line module (1); the lifting cover plate taking module (4) is provided with a trolley limit assembly; the trolley limit assembly is limitedly matched with a material trolley (5); the upper limit of the material trolley (5) is matched with a plurality of product cover plates to be transported; the plurality of product cover plates are matched with the product components after gluing in sequence through the lifting cover plate taking module (4) and the product assembly module (3).

2. The product glue coating and cover board installation equipment according to claim 1 is characterized by: The product transport line module (1) comprises a support box (10), a plurality of support frames (11) and a transport line assembly (12); the plurality of support frames (11) are fixedly fitted on the support box (10); the transport line assembly (12) is fixedly fitted on the support box (10) through the plurality of support frames (11); a glue coating head processing platform (13) and a product lifting assembly (14) are arranged on the top surface of the support box (10); a stop block (15) and a driving component (16) are arranged inside the transport line assembly (12); the driving component (16) drives the product components to sequentially engage with the product lifting assembly (14) and the stop block (15) in a limited manner.

3. The product glue coating and cover board installation equipment according to claim 1 is characterized by: The product assembly module (3) comprises a machine support box (30), a robot module (31) and a cover correction component (32); the robot module (31) and the cover correction component (32) are both fixedly matched on the machine support box (30); the cover correction component (32) is limitedly matched with the product cover; a visual inspection module (33) and a pick-and-place suction cup component (34) are provided on the working end of the robot module (31); the visual inspection module (33) and the pick-and-place suction cup component (34) are respectively matched with the product cover.

4. The product glue coating and cover board installation equipment according to claim 1 is characterized in that: The lifting cover plate module (4) comprises a material taking elevator (40) and a material taking platform (41), wherein the material taking platform (41) is slidably engaged on the material taking elevator (40), and the material taking platform (41) is limitedly engaged with the product cover plate on the material trolley (5).

5. The product glue coating and cover board installation equipment according to claim 2 is characterized in that: A plurality of supporting foot cups (17) and a plurality of rollers (18) are arranged at the bottom of the supporting box body (10), and the plurality of supporting foot cups (17) and the plurality of rollers (18) are respectively matched with the ground for limiting position.

6. The product glue coating and cover board installation equipment according to claim 2 is characterized by: The product gluing module (2) comprises a three-axis servo component (20) and a gluing component (21), wherein the gluing component (21) is fixedly fitted on the three-axis servo component (20), and the gluing component (21) is respectively fitted with the product component and the gluing head processing platform (13).

7. The product glue coating and cover board installation equipment according to claim 3 is characterized by: The cover plate correction component (32) comprises a cover plate correction platform (310), a cover plate side push component (311), and a plurality of cover plate positioning components (312); a plurality of cover plate limit blocks (313) and a plurality of fixing columns (314) are provided at the upper and lower ends of the cover plate correction platform (310); the cover plate correction platform (310) is fixedly engaged with the machine support box (30) via the plurality of fixing columns (314); the cover plate side push component (311), the plurality of cover plate positioning components (312), and the plurality of cover plate limit blocks (313) are all fixedly engaged with the cover plate correction platform (310); the cover plate side push component (311) and the plurality of cover plate positioning components (312) push the product cover plate to limit engagement with the plurality of cover plate limit blocks (313).

8. The product glue coating and cover board installation equipment according to claim 4 is characterized by: The trolley limiting assembly comprises a trolley locking mechanism (42) and a pair of trolley guide rails (43). The trolley locking mechanism (42) is fixedly engaged with the side of the material taking elevator (40). The pair of trolley guide rails (43) are limitedly engaged on the ground. The material trolley is limitedly engaged with the pair of trolley guide rails (43) and the trolley locking mechanism (42) in turn.

9. The product glue coating and cover board installation equipment according to claim 6, characterized in that: The glue coating head processing platform (13) comprises a component support frame (120), an electronic scale (121) and a glue box (122); the electronic scale (121) and the glue box (122) are both fixedly matched on the component support frame (120); a glue scraping position (123), a needle alignment position (124), a weighing position (125) and an oil immersion position (126) are provided on the component support frame (120); the electronic scale (121) is connected and matched with the weighing position (125); the glue box (122) is matched with the glue scraping position (123); and the glue coating component (21) is respectively matched with the glue scraping position (123), the needle alignment position (124), the weighing position (125) and the oil immersion position (126).

10. The product glue coating and cover board installation equipment according to claim 6, characterized in that: A plurality of drag chains (22) are arranged on the three-axis servo assembly (20), and the plurality of drag chains (22) cooperate with the cables and pipelines on the three-axis servo assembly (20) in a limiting manner.

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