Glass processing device and processing method
By designing a glass processing device, the welding and bonding actuators are used to automatically complete the welding of the antenna and glass and the bonding accessories, solving the problems of high labor intensity and uncontrollable quality in traditional technology, and improving production efficiency and processing quality.
Patent Information
- Application Number
- CN202411584744.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-01-14
AI Technical Summary
In traditional glass processing technology, the process of antenna welding and attachment bonding and fixing on vehicle glass depends on manpower, resulting in high labor intensity, uncontrollable quality stability and low production efficiency.
A glass processing device is designed, including a load bearing mechanism, a welding actuator and an adhesive actuator, which can automatically complete the welding assembly of antennas and glass and the bonding assembly of accessories and glass, through welding positioning blocks, bonding positioning blocks, and driving. Components such as parts and sensors enable precise alignment and fixation.
It significantly reduces the labor intensity of workers, ensures the stability and controllability of processing quality, improves glass production efficiency, and realizes automated production.
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Figure CN119304409A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of glass manufacturing, and in particular to a glass processing device and a processing method. Background Art
[0002] With the continuous development of technology, the requirements of automobiles for signals are getting higher and higher. Therefore, the glass of some cars (such as corner window glass) is designed to have antenna function, so that the car has the ability to receive AM / FM signals or other communication signals. In addition, other accessories are also bonded and installed on the glass to realize other additional functions of the glass.
[0003] In traditional technology, the processing of welding and fixing the antenna to the vehicle glass and gluing and fixing the accessories to the vehicle glass mainly relies on manual operation, which has the problems of high labor intensity, uncontrollable quality stability and low production efficiency. Summary of the invention
[0004] Based on this, it is necessary to provide a glass processing device and a processing method to address the problems of high labor intensity, uncontrollable processing quality stability, and low production efficiency.
[0005] In a first aspect of the present application, a glass processing device is provided, comprising:
[0006] A bearing mechanism, the bearing mechanism is used to load glass, and the glass has a welding part and a bonding part;
[0007] A welding actuator, the welding actuator is arranged in cooperation with the carrying mechanism, the welding actuator is used to position the antenna and can weld and fix the antenna to the welding position; and
[0008] A bonding actuator is arranged in cooperation with the bearing mechanism, and is used to position the accessory and can bond and fix the accessory to the bonding position.
[0009] The glass processing device of this scheme is used in production occasions where the antenna and accessories are welded and bonded to the glass respectively. During processing, the antenna and accessories are first placed and positioned in the welding actuator and the bonding actuator respectively, and then the glass is placed on the bearing mechanism. At this time, the welding part of the glass is aligned with the antenna joint of the antenna, and the bonding part of the glass is aligned with the accessory; then the welding actuator is started, and the welding actuator can weld and fix the antenna to the glass, and the bonding actuator is started, and the bonding actuator can bond and fix the accessory to the glass, so that the entire processing content is automatically completed. Compared with the prior art, the glass processing device of this scheme can automatically complete the welding assembly of the antenna and the glass and the bonding assembly of the accessories and the glass without human intervention, which not only significantly reduces the labor intensity of workers, but also the cooperation of the bearing mechanism, the welding actuator and the bonding actuator can ensure the stable and controllable processing quality and improve the glass production efficiency.
[0010] The technical solution of this application is further described below:
[0011] In one embodiment, the bearing mechanism includes a plurality of bearing brackets, the plurality of bearing brackets are arranged at intervals along a horizontal circumferential direction, and the plurality of bearing brackets are used to jointly load and support the glass.
[0012] In one embodiment, the top surface of each of the supporting brackets is inwardly recessed to form a contoured positioning groove, and the contoured positioning groove is used to accommodate the edge of the glass.
[0013] In one embodiment, the welding actuator includes a welding positioning block, the welding positioning block is provided with a welding positioning groove, and the welding positioning groove is used for clamping and positioning the antenna;
[0014] Alternatively, the welding actuator comprises a welding fixing jaw, and the welding fixing jaw is used to clamp and position the antenna.
[0015] In one embodiment, the welding actuator also includes a welding drive and a welding head, the telescopic shaft of the welding drive is connected to the welding head, and the welding drive is used to drive the welding head to extend toward the glass to weld and fix the antenna connector of the antenna to the welding position of the glass.
[0016] In one embodiment, the welding actuator further includes a constant force sensor, and the constant force sensor is connected between the telescopic shaft of the welding drive member and the welding head;
[0017] Alternatively, the welding actuator further comprises a constant force sensor, and the constant force sensor is arranged on a welding surface of the welding head for contacting the glass.
[0018] In one embodiment, the glass processing device further includes a shifting mechanism, and two welding actuators are provided, and the two welding actuators are arranged on the shifting mechanism at intervals.
[0019] In one embodiment, the shift mechanism includes a shift drive and a shift support, the shift drive is connected to the shift support, the two welding actuators are respectively arranged on the shift supports, and the shift drive is used to drive the shift support to reciprocate along a plane parallel to the plane where the glass is located, so that the two welding actuators can move and switch between the avoidance position and the welding position.
[0020] In one embodiment, the bonding actuator includes a bonding positioning block, the bonding positioning block is provided with a positioning hole, the opening of the positioning hole faces the bonding part of the glass, and the positioning hole is used to position the accessory.
[0021] In one embodiment, the bonding actuator further includes a bonding drive member, a telescopic shaft of the bonding drive member is connected to the bonding positioning block, and the bonding drive member is used to drive the bonding positioning block to extend toward the glass to bond and fix the accessory to the bonding position of the glass.
[0022] In one embodiment, the glass processing device further comprises a quick-change pallet, and the bearing mechanism, the welding actuator and the bonding actuator are respectively mounted on the quick-change pallet.
[0023] In one embodiment, the glass processing device further comprises a suction cup, which is disposed on the quick-change tray and is used to absorb and fix the glass;
[0024] Alternatively, the glass processing device further comprises a suction cup and a lifting drive, wherein the lifting drive is disposed on the quick-change tray, and a lifting shaft of the lifting drive is disposed toward the glass and connected to the suction cup.
[0025] In one of the embodiments, the glass processing device further comprises a clamping mechanism, which is disposed on the quick-change tray and is used to clamp and fix the glass on the supporting mechanism from above.
[0026] In one embodiment, the clamping mechanism includes a support block, a clamping arm and a clamping drive. The support block is arranged on the quick-change tray. One end of the clamping arm is rotatably connected to the support block. The telescopic shaft of the clamping drive is connected to the other end of the clamping arm. The clamping drive is used to drive the clamping arm to clamp or release the glass.
[0027] In one embodiment, the glass processing device further includes a material sensor, which is disposed on the quick-change tray and is used to detect whether the glass, the antenna, and the accessories are installed in place.
[0028] In a second aspect of the present application, there is also provided a processing method for mounting an antenna and accessories on glass using the glass processing device as described above, which comprises the following steps:
[0029] positioning an antenna with a wiring harness to the welding actuator;
[0030] positioning an attachment to the bonding actuator;
[0031] Placing the glass on the supporting mechanism, and aligning the welding part of the glass with the antenna and aligning the bonding part of the glass with the accessory;
[0032] The welding actuator is activated to weld and fix the antenna to the welding position; the bonding actuator is activated to bond and fix the accessory to the bonding position. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The drawings constituting a part of the present application are used to provide a further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application.
[0034] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0035] FIG. 1 is a schematic structural diagram of a glass processing device according to an embodiment of the present application.
[0036] FIG. 2 is a schematic diagram of a local enlarged structure of point A in FIG. 1 .
[0037] Figure 3 It is a schematic diagram of the local enlarged structure of point B in Figure 1.
[0038] Figure 4 The present invention is a flowchart of the steps of a processing method of a glass processing device according to an embodiment.
[0039] Description of reference numerals:
[0040] 100. Glass processing device; 10. Carrying mechanism; 11. Carrying bracket; 111. Profiling positioning groove; 20. Welding actuator; 21. Welding positioning block; 22. Welding drive member; 23. Welding head; 30. Adhesive actuator; 31. Adhesive positioning block; 311. Positioning hole; 32. Adhesive drive member; 40. Shifting mechanism; 41. Shifting drive member; 42. Shifting support; 50. Quick-change tray; 60. Suction cup; 70. Clamping mechanism; 71. Support block; 72. Pressing arm; 73. Clamping drive member; 80. Material sensor. DETAILED DESCRIPTION
[0041] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.
[0042] In addition, if the terms "first" or "second" appear, these terms are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of this application, if the term "plurality" appears, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0043] In this application, unless otherwise clearly specified and limited, if the terms "installed", "connected", "connected", "fixed" and the like appear, these terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.
[0044] It should be noted that if an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. If an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.
[0045] Referring to FIG. 1 , a glass processing device 100 is shown in an embodiment of the present application. The glass processing device 100 is applied in production situations where an antenna and accessories are respectively welded and bonded to glass.
[0046] Exemplarily, the glass processing device 100 includes a carrier 10, a welding actuator 20, and a bonding actuator 30. The carrier 10 is used to load glass, and the glass has a welding portion and a bonding portion; the welding actuator 20 is arranged in cooperation with the carrier 10, and is used to position the antenna and can weld and fix the antenna to the welding portion; the bonding actuator 30 is arranged in cooperation with the carrier 10, and is used to position the accessory and can bond and fix the accessory to the bonding portion.
[0047] In addition, the glass processing device 100 further includes a quick-change tray 50, on which the supporting mechanism 10, the welding actuator 20 and the bonding actuator 30 are respectively mounted. In actual processing, the specifications and sizes of the glass to be produced are often different, so the supporting mechanism 10, the welding actuator 20 and the bonding actuator 30 are integrated and mounted on the quick-change tray 50 to form a tooling module, so that different types of tooling modules can be quickly replaced as a whole on the production line, shortening the time for changing models, and helping to ensure the overall production efficiency of the production line.
[0048] For example, the quick-change tray 50 includes a tray body, and a plurality of handles are installed at intervals near the outer edge of the tray body to facilitate the lifting and moving of the tooling module. In addition, the tray body is also provided with a positioning hole 311 or a positioning column, which is convenient for plugging with the positioning column or positioning hole 311 on the production line to position the tooling module in the production line. Furthermore, a locking component or a limiting component is also provided on the tray body to install and fix the tooling module on the production line.
[0049] In summary, the implementation of the technical solution of this embodiment will have the following beneficial effects: during processing, firstly, the antenna and the accessories are placed and positioned in the welding actuator 20 and the bonding actuator 30 respectively, and then the glass is placed on the bearing mechanism 10, at which time the welding part of the glass is aligned with the antenna joint of the antenna, and the bonding part of the glass is aligned with the accessories; then the welding actuator 20 is started, and the welding actuator 20 can weld and fix the antenna to the glass, and the bonding actuator 30 is started, and the bonding actuator 30 can bond and fix the accessories to the glass, so that the entire processing content is automatically completed. Compared with the prior art, the glass processing device 100 of this solution can automatically complete the welding assembly of the antenna and the glass and the bonding assembly of the accessories and the glass without human intervention, which not only significantly reduces the labor intensity of the workers, but also the cooperation of the bearing mechanism 10, the welding actuator 20 and the bonding actuator 30 can ensure the stable and controllable processing quality and improve the glass production efficiency.
[0050] It should be noted that the antenna mentioned in this application is specifically an antenna with a harness, and after the antenna is welded to the glass, it can be electrically connected to other devices or equipment through the harness. For example, the antenna has an antenna connector, and the antenna connector is provided with solder, and the solder can be welded and fixed to the welding part of the glass after melting at high temperature and condensing.
[0051] The attachment mentioned in the present application can be but not limited to a nail post, the nail post is provided with 3M glue, and the 3M glue is covered with release paper. The nail post with the release paper removed is placed on the bonding actuator 30, and the 3M glue faces the bonding part of the glass, so that the nail post is easily bonded to the glass.
[0052] The glass mentioned in the present application can be any type of vehicle glass in the prior art, such as a front windshield, a corner window glass, a skylight glass, etc., which can be flexibly selected according to actual needs and is not specifically limited here. The glass is a concave glass. When the glass is placed on the supporting mechanism 10, the concave side of the glass faces downward, that is, toward the antenna and accessories, so that the antenna and accessories are installed on the concave side of the glass.
[0053] Please continue to refer to FIG. 1 . In one embodiment, the bearing mechanism 10 includes a plurality of bearing brackets 11 . The plurality of bearing brackets 11 are arranged at intervals along the horizontal circumferential direction. The plurality of bearing brackets 11 are used to load and support the glass together. The glass is placed on the plurality of bearing brackets 11 . The bearing brackets 11 in different directions are dedicated to supporting different parts of the glass, thereby forming multi-point support for the glass, thereby improving the placement stability of the glass.
[0054] For example, in this embodiment, three load-bearing brackets 11 are provided, and the three load-bearing brackets 11 are arranged in a triangular structure, which can form a stable and reliable three-point support for the glass.
[0055] The bearing bracket 11 is specifically composed of a pillar and a bearing block. The pillar is fixed on the quick-change tray 50, and the bearing block is installed on the top of the pillar.
[0056] Please continue to refer to Figure 1. Further, the top surface of each supporting bracket 11 is concavely formed with a contoured positioning groove 111, and the contoured positioning groove 111 is used to fit the edge of the glass. Specifically, the contoured positioning groove 111 is formed on the supporting block. Considering the concave glass, after the edge of the glass is placed in the contoured positioning groove 111, the groove bottom wall and the groove side wall of the contoured positioning groove 111 can respectively form a dual role of longitudinal support and lateral blocking and limiting for the glass at the same time, thereby better ensuring that the glass is placed firmly and is not easily displaced or even dropped.
[0057] Please continue to refer to Figure 1 and Figure 3In addition, in one embodiment, the welding actuator 20 includes a welding positioning block 21, and the welding positioning block 21 is provided with a welding positioning groove, and the welding positioning groove is used to clamp the positioning antenna. Alternatively, as an alternative to the above embodiment, the welding actuator 20 may also include a welding fixing clamp, and the welding fixing clamp is used to clamp the positioning antenna.
[0058] Whether the welding positioning block 21 or the welding fixing clamp is used, the antenna can be pre-positioned stably and reliably, ensuring accurate and reliable alignment of the welding portion between the antenna and the glass, facilitating subsequent welding operations, and improving welding quality and precision.
[0059] For example, the welding fixing clamp adopts a conventional two-claw arm or three-claw arm mechanical clamp structure, so it is not described here in detail.
[0060] Preferably, a welding positioning block 21 is used for antenna positioning in the present application because, compared with a welding fixing clamp, the implementation method of positioning the antenna by means of a welding positioning groove of the welding positioning block 21 is simpler, and the equipment complexity and cost are lower. Only manual labor or loading equipment is required to press the antenna into the welding positioning groove, which is convenient and labor-saving to operate.
[0061] It is easy to understand that the width of the welding positioning groove is approximately the same as the diameter of the antenna, so that the antenna can be fixed in the groove by a tight fit.
[0062] Please continue to refer to Figure 1 and Figure 3 Furthermore, based on the above embodiment, the welding actuator 20 also includes a welding drive 22 and a welding head 23. The telescopic shaft of the welding drive 22 is connected to the welding head 23. The welding drive 22 is used to drive the welding head 23 to extend toward the glass to weld and fix the antenna connector of the antenna to the welding position of the glass.
[0063] For example, the welding drive member 22 may be, but is not limited to, a cylinder. In the initial state, the welding head 23 remains in a retracted position to avoid collision and interference between the glass and the welding head 23 when the glass is placed. When the antenna is positioned and placed, the cylinder is controlled to drive the welding head 23 to extend, and the welding head 23 places the antenna connector of the antenna against the welding part of the glass, and then the welding head 23 is powered on, so that the antenna can be welded and fixed on the glass. The welding processing method is simple, the implementation efficiency is high, and the welding quality can be ensured.
[0064] Furthermore, the welding actuator 20 further includes a constant force sensor (not shown in the figure), which is connected between the telescopic shaft of the welding drive 22 and the welding head 23; or, the welding actuator 20 further includes a constant force sensor, which is arranged on the welding surface of the welding head 23 for contacting the glass. By providing a constant force sensor, it can be ensured that the contact force of pressing the antenna against the glass surface each time the welding head 23 is extended can be kept consistent. On the one hand, it can ensure the consistency of the quality of each welding, that is, it improves the controllability of the welding quality. On the other hand, it can also avoid the antenna and / or glass from being squeezed and damaged due to excessive contact force.
[0065] For example, the constant force sensor may be, but is not limited to, a pressure sensor, a distance sensor, and the like.
[0066] Please continue to refer to FIG. 1. In addition, based on any of the above embodiments, the glass processing device 100 further includes a shifting mechanism 40, and two welding actuators 20 are provided. The two welding actuators 20 are arranged on the shifting mechanism 40 at intervals. In the initial state, in order to avoid interference with the placement of the glass, the shifting mechanism 40 will move the welding actuator 20 to an avoidance position to ensure that when the glass is normally placed on the supporting mechanism 10, the glass will not contact the welding actuator 20. When the glass is placed, the shifting mechanism 40 will move the welding actuator 20 to the bottom of the glass so as to perform welding processing on the antenna.
[0067] Specifically, the shift mechanism 40 includes a shift drive 41 and a shift support 42. The shift drive 41 is connected to the shift support 42. The two welding actuators 20 are respectively arranged on the shift supports 42. The shift drive 41 is used to drive the shift support 42 to reciprocate along a plane parallel to the plane where the glass is located, so that the two welding actuators 20 can move and switch between the avoidance position and the welding position. On the one hand, the shift support 42 is driven to reciprocate by the shift drive 41, so that the welding actuator 20 can be driven to flexibly move and switch between the avoidance position and the welding position to meet the needs of avoiding interference and normal welding processing; on the other hand, the two welding actuators 20 can also weld different antennas for the same welding position in succession, or weld different antennas for different welding positions respectively, to meet different processing needs; furthermore, the two welding actuators 20 can also form alternating welding processing in succession, that is, when one of the welding actuators 20 moves to the bottom of the glass to perform antenna welding processing, the other welding actuator 20 happens to be outside the glass, which is convenient for antenna loading; after the current welding actuator 20 completes the antenna welding, it moves to the outside of the glass for feeding, and at the same time, the next welding actuator 20 takes over and moves to the bottom of the glass to perform welding operations on another antenna. In this way, this continuous loading and processing method is conducive to eliminating the time-consuming waiting intervals for processing, and greatly improves the processing efficiency.
[0068] For example, the shift drive 41 adopts but is not limited to a cylinder, the shift support 42 is set on the quick-change tray 50 through a guide rail, and the piston rod of the cylinder is connected to the shift support 42. Through the telescopic movement of the piston rod, the shift support 42 can be pushed or pulled to slide along the guide rail, thereby meeting the needs of the welding actuator 20 to switch the working position.
[0069] Please continue to refer to FIG. 1 and FIG. 2. In addition, in one embodiment, the bonding actuator 30 includes a bonding positioning block 31. The bonding positioning block 31 is provided with a positioning hole 311. The opening of the positioning hole 311 faces the bonding part of the glass. The positioning hole 311 is used to position the accessory. When placing the accessory (such as a nail post), the end of the nail post without adhesive can be directly inserted into the positioning hole 311, and at the same time, the end of the nail post with 3M adhesive that has been torn off the release paper is extended from the opening of the positioning hole 311 and exposed. At this time, the 3M adhesive is just facing the bonding part of the glass, so that it is convenient for the subsequent nail post to be bonded to the glass.
[0070] Furthermore, the bonding actuator 30 also includes a bonding driver 32, the telescopic shaft of the bonding driver 32 is connected to the bonding positioning block 31, and the bonding driver 32 is used to drive the bonding positioning block 31 to extend toward the glass to bond and fix the accessory to the bonding position of the glass. The bonding driver 32 pushes the bonding positioning block 31 to extend toward the glass, so that the 3M glue contacts and presses the glass, thereby achieving the bonding and fixing of the nail column to the bonding position, and the bonding method is simple and effective. Since most of the nail column is inserted into the positioning hole 311, it can not only prevent the nail column from accidentally falling out of the positioning hole 311 during the extension process, but also the nail column will not flip over and shift in the positioning hole 311, causing the 3M glue to be unable to effectively contact the glass, resulting in weak bonding or even failure of normal bonding.
[0071] For example, the bonding drive member 32 can be a cylinder but is not limited to it. The cylinder seat of the cylinder is vertically mounted on the quick-change tray 50 or indirectly mounted on the quick-change tray 50 through a bracket. The piston rod of the cylinder is set in a direction away from the quick-change tray 50. Therefore, the piston rod can be extended straight upward to press the accessory and bond it to the glass. The movement stroke is short and the bonding efficiency is high.
[0072] In addition, when the antenna is welded and the accessories are bonded, the glass will be subjected to the upward pushing force applied by the welding actuator 20 and the bonding actuator 30. When the pushing force is greater than the gravity of the glass itself, the glass will be pushed and displaced, thereby affecting the quality of antenna welding and accessory bonding. In view of this, on the basis of any of the above embodiments, the glass processing device 100 also includes a suction cup 60, which is arranged on the quick-change tray 50, and the suction cup 60 is used to absorb and fix the glass; or, the glass processing device 100 also includes a suction cup 60 and a lifting drive, which is arranged on the quick-change tray 50, and the lifting shaft of the lifting drive is arranged toward the glass and connected to the suction cup 60.
[0073] During processing, after the glass is placed on the supporting mechanism 10 and before starting the antenna welding and accessory bonding processing steps, the glass is fixed by adsorption by the suction cup 60. The adsorption force and the gravity of the glass are superimposed to overcome the upward pushing force, thereby improving the stability of the glass installation and preventing the glass from shifting.
[0074] Furthermore, in order to more reliably and stably install the glass, in another embodiment, the glass processing device 100 further includes a clamping mechanism 70 , which is disposed on the quick-change tray 50 , and is used to clamp and fix the glass on the supporting mechanism 10 from above.
[0075] Please continue to refer to FIG. 1 . Specifically, the clamping mechanism 70 in the above embodiment includes a support block 71, a clamping arm 72 and a clamping driver 73. The support block 71 is arranged on the quick-change tray 50. One end of the clamping arm 72 is rotatably connected to the support block 71. The telescopic shaft of the clamping driver 73 is connected to the other end of the clamping arm 72. The clamping driver 73 is used to drive the clamping arm 72 to clamp or release the glass. The clamping arm 72 further applies a downward clamping force to the glass, which can better limit the freedom of movement of the glass and ensure that the glass is always stable when the antenna is welded and the accessories are bonded, thereby helping to ensure the quality of the antenna welding and the quality of the accessories bonding.
[0076] Of course, in addition to the above-mentioned flipping movement of the pressing arm 72 to compress or release the glass, in other optional embodiments, the pressing arm 72 can also move in a linear sliding manner to achieve the same purpose of the invention, which is also within the protection scope of the present application.
[0077] In addition, in order to ensure that the processing is carried out smoothly and reliably, the glass processing device 100 further includes a material sensor 80 based on any of the above embodiments. The material sensor 80 is arranged on the quick-change tray 50. The material sensor 80 is used to detect whether the glass, antenna and accessories are installed in place.
[0078] Preferably, three material sensors 80 are provided, which are respectively arranged corresponding to the supporting mechanism 10, the welding actuator 20 and the bonding actuator 30, so as to respectively detect whether the glass, the antenna and the accessories are installed in place, avoid interference of the detection signal, and improve the detection accuracy.
[0079] Please continue reading Figure 4 In addition to the above, the present application also provides a processing method for installing an antenna and accessories on glass using the above glass processing device 100, which includes the following steps:
[0080] S10 : Positioning the antenna with the wiring harness to the welding actuator 20 .
[0081] S20 : Positioning the attachment to the bonding actuator 30 .
[0082] S30: placing the glass on the supporting mechanism 10, and aligning the welding part of the glass with the antenna and aligning the bonding part of the glass with the accessories.
[0083] S40: The welding actuator 20 is started to weld and fix the antenna to the welding position; the bonding actuator 30 is started to bond and fix the accessory to the bonding position.
[0084] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0085] The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be construed as limiting the scope of the patent application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent application shall be subject to the attached claims.
Claims
1. A glass processing device, characterized in that: include: A bearing mechanism, the bearing mechanism is used to load glass, and the glass has a welding part and a bonding part; A welding actuator, the welding actuator is arranged in cooperation with the carrying mechanism, and the welding actuator is used to position the antenna and can weld and fix the antenna to the welding position; as well as A bonding actuator is arranged in cooperation with the bearing mechanism, and is used to position an accessory and can bond and fix the accessory to the bonding position.
2. The glass processing device according to claim 1, characterized in that: The bearing mechanism comprises a plurality of bearing brackets, the plurality of bearing brackets are arranged at intervals along a horizontal circumferential direction, and the plurality of bearing brackets are used to jointly load and support the glass.
3. The glass processing device according to claim 2, characterized in that: The top surface of each of the supporting brackets is inwardly recessed to form a contoured positioning groove, and the contoured positioning groove is used to accommodate the edge of the glass.
4. The glass processing device according to claim 1, characterized in that: The welding actuator comprises a welding positioning block, the welding positioning block is provided with a welding positioning groove, and the welding positioning groove is used for clamping and positioning the antenna; Alternatively, the welding actuator comprises a welding fixing jaw, and the welding fixing jaw is used to clamp and position the antenna.
5. The glass processing device according to claim 4, characterized in that: The welding actuator also includes a welding drive and a welding head. The telescopic shaft of the welding drive is connected to the welding head. The welding drive is used to drive the welding head to extend toward the glass to weld and fix the antenna connector of the antenna to the welding position of the glass.
6. The glass processing device according to claim 5, characterized in that: The welding actuator further comprises a constant force sensor, which is connected between the telescopic shaft of the welding drive member and the welding head; Alternatively, the welding actuator further comprises a constant force sensor, and the constant force sensor is arranged on a welding surface of the welding head for contacting the glass.
7. The glass processing device according to claim 5, characterized in that: The glass processing device further comprises a shifting mechanism, and two welding actuators are provided, and the two welding actuators are arranged on the shifting mechanism at intervals.
8. The glass processing device according to claim 7, characterized in that: The shift mechanism includes a shift drive and a shift support, the shift drive is connected to the shift support, the two welding actuators are respectively arranged on the shift supports, and the shift drive is used to drive the shift support to reciprocate along a plane parallel to the plane where the glass is located, so that the two welding actuators can move and switch between the avoidance position and the welding position.
9. The glass processing device according to claim 1, characterized in that: The bonding actuator comprises a bonding positioning block, the bonding positioning block is provided with a positioning hole, the opening of the positioning hole faces the bonding part of the glass, and the positioning hole is used to position the accessory.
10. The glass processing device according to claim 9, characterized in that: The bonding actuator also includes a bonding driver, a telescopic shaft of which is connected to the bonding positioning block, and the bonding driver is used to drive the bonding positioning block to extend toward the glass to bond and fix the accessory to the bonding position of the glass.
11. The glass processing device according to claim 1, characterized in that: The glass processing device further comprises a quick-change pallet, and the bearing mechanism, the welding actuator and the bonding actuator are respectively mounted on the quick-change pallet.
12. The glass processing device according to claim 11, characterized in that: The glass processing device further comprises a suction cup, which is arranged on the quick-change tray and is used for adsorbing and fixing the glass; Alternatively, the glass processing device further comprises a suction cup and a lifting drive, wherein the lifting drive is disposed on the quick-change tray, and a lifting shaft of the lifting drive is disposed toward the glass and connected to the suction cup.
13. The glass processing device according to claim 11, characterized in that: The glass processing device further comprises a clamping mechanism, which is arranged on the quick-change tray and is used to clamp and fix the glass on the bearing mechanism from above.
14. The glass processing device according to claim 13, characterized in that: The clamping mechanism includes a support block, a clamping arm and a clamping drive. The support block is arranged on the quick-change tray. One end of the clamping arm is rotatably connected to the support block. The telescopic shaft of the clamping drive is connected to the other end of the clamping arm. The clamping drive is used to drive the clamping arm to clamp or release the glass.
15. The glass processing device according to claim 11, characterized in that: The glass processing device further comprises a material sensor, which is arranged on the quick-change tray and is used to detect whether the glass, the antenna and the accessories are installed in place.
16. A method for mounting an antenna and accessories on glass using the glass processing device according to any one of claims 1 to 15, characterized in that: The steps include: positioning an antenna with a wiring harness to the welding actuator; positioning an attachment to the bonding actuator; Placing the glass on the supporting mechanism, and aligning the welding part of the glass with the antenna and aligning the bonding part of the glass with the accessory; The welding actuator is started to weld and fix the antenna to the welding position; The bonding actuator is activated to bond and fix the accessory to the bonding position.
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Glass accessory mounting tool
CN121132269A
Glass accessory installation tool
CN121132269B