Mechanism for assembling diamond and diamond support and control method
By designing a fully automatic diamond inlay mechanism and control method, using a rotating electric machine, a vibrating disc, a flip mechanism and a stamping device, the problem of diamond inlay consumption and low efficiency in the existing technology is solved, and efficient and accurate diamond inlay is achieved. Improves production efficiency and product consistency.
Patent Information
- Application Number
- CN202411540234.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2044-10-31
AI Technical Summary
The inlaying process of existing diamond stud earrings takes a long time and are uneven, resulting in low production efficiency and cannot meet the needs of a large number of product orders.
A assembly mechanism and control method including a rotating electric machine, a turntable, a vibrating disk, a flip mechanism, a grabber device and a stamping device are designed to realize fully automatic and precise inlaid diamonds on the diamond support, and the diamond is carried out through mechanical means driven by vacuum pumps and cylinders. flip, feed and buckle operation.
The fully automated diamond inlay process is realized, which improves production efficiency, and ensures product quality through consistent actions, improving processing efficiency and product consistency.
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Figure CN119304594A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of diamond ear stud assembly, and in particular to a mechanism for assembling diamonds and diamond holders and a control method. Background Art
[0002] Diamond is a very precious gemstone and has always been considered a valuable and value-preserving investment option in the market. Due to the stability and extraordinary beauty of diamonds themselves, diamond earrings have always been one of the popular choices in the jewelry market.
[0003] Diamond earrings are mainly composed of ear pins, diamond holders and diamonds. During the production process, the current diamond setting process of diamond earrings still requires staff to manually place the diamonds on the diamond holders, and then use pliers to bend the buckle ears of the diamond holders to set the diamonds on the diamond holders. This method is not only time-consuming, but also has uneven processing technology, resulting in low processing and production efficiency. A large number of product orders cannot be supplied in a timely manner and production needs cannot be met. Summary of the invention
[0004] The technical problem to be solved by the present invention is to provide a mechanism and a control method for assembling diamonds and diamond holders in view of the above-mentioned deficiencies in the prior art, which can fully automatically and accurately inlay diamonds on diamond holders, effectively improve production efficiency while maintaining product consistency, and has the characteristics of wide application range and strong practicality.
[0005] The technical solution adopted by the present invention is: a mechanism for assembling diamonds and diamond holders, comprising a workbench, a rotating motor is arranged on the workbench, a turntable is arranged at the output end of the rotating motor, a plurality of positioning blocks for placing the diamond holder are arranged on the turntable, a vibration plate for holding diamonds is arranged on the workbench, a discharge chute is arranged at the outlet end of the vibration plate, a flip mechanism for flipping diamonds is arranged on one side of the discharge chute, a column is arranged on the workbench, a grabbing device for grabbing diamonds and placing them in the diamond holder is arranged on the column, and a punching device for bending the buckle ears of the diamond holder is arranged on the workbench on one side of the grabbing device.
[0006] As a further improvement, the flipping mechanism includes a mounting seat, a first slide cylinder, a mounting plate, a rotating and swinging cylinder and a drill retrieval device. The mounting seat is installed on the workbench, the first slide cylinder is installed on the mounting seat, the mounting plate is connected to the movable end of the first slide cylinder, the rotating and swinging cylinder is installed on the mounting plate, and the output end of the rotating and swinging cylinder is connected to the drill retrieval device.
[0007] Furthermore, the drill removal device includes a connecting sleeve and a suction pipe, one end of the connecting sleeve is connected to the output end of the rotary swing cylinder, the other end of the connecting sleeve is connected to the vacuum pump, the suction pipe is vertically installed on the connecting sleeve, and the suction pipe is connected to the vacuum pump through the connecting sleeve.
[0008] Furthermore, the grabbing device includes an electric slide rail, a second slide cylinder, a mounting block and a material picking pipe, the electric slide rail is mounted on a column, the second slide cylinder is mounted on a slider of the electric slide rail, the mounting block is connected to the output end of the second slide cylinder, the material picking pipe is mounted on the mounting block, and the upper end of the material picking pipe is connected to a vacuum pump through an air pipe.
[0009] Furthermore, the stamping device includes a mounting frame, a stamping cylinder and a stamping head, the mounting frame is arranged on a workbench, the stamping cylinder is installed above the mounting frame, and the output end of the stamping cylinder is connected to the stamping head.
[0010] Furthermore, a lifting sleeve for lifting the diamond holder is slidably inserted between the positioning block and the turntable, and a lifting device is provided below the lifting sleeve.
[0011] Furthermore, the lifting device comprises a lifting cylinder, and an output end of the lifting cylinder is connected to a push rod.
[0012] A method for controlling a mechanism for assembling a diamond and a diamond setting. According to the mechanism for assembling a diamond and a diamond setting, the specific control steps are as follows:
[0013] a. Diamond arrangement and loading: The diamonds are transported to the discharge chute in an orderly manner through the vibration plate, and the larger end of the diamonds is arranged downward during the transportation process;
[0014] b. Diamond flipping: Use the first slide cylinder to lower the mounting plate, and at the same time, rotate the swing cylinder to rotate the connecting sleeve, so that the suction tube is downward and located above the diamond. Through the operation of the vacuum pump, the suction tube absorbs a diamond. Then, after the first slide cylinder rises, the swing cylinder rotates 180°, so that the suction tube and the diamond are upward, waiting to be grabbed by the grabbing device;
[0015] c. Loading diamonds to the diamond holder: The electric slide rail controls the slider to reach the top of the suction tube, and the output end of the second slide cylinder moves downward, driving the feeding tube to move downward. When the feeding tube contacts the diamond, the vacuum pump starts to work and vacuumize, so that the feeding tube absorbs the diamond, and then the diamond is installed on the diamond holder under the control of the electric slide rail;
[0016] d. Fasten the diamond to the diamond holder: first, push the lifting sleeve by lifting the cylinder upward, and the lifting sleeve rises to hold the diamond holder. Then, the punching cylinder works downward, driving the punching head to squeeze the buckle ears of the diamond holder downward, so that the buckle ears bend inward to fasten the diamond, thereby firmly assembling the diamond on the diamond holder.
[0017] Beneficial Effects
[0018] Compared with the prior art, the present invention has the following advantages:
[0019] The present invention provides a mechanism and control method for assembling diamonds and diamond holders. First, diamonds are transported to a discharging chute in an orderly manner through a vibration plate. During the transportation process, the larger end of the diamond is arranged downward. Then, the first slide cylinder is used to lower the mounting plate. At the same time, the rotary swing cylinder rotates the connecting sleeve, so that the suction pipe is downward and located above the diamond. The vacuum pump works to make the suction pipe absorb a diamond. After the first slide cylinder rises, the rotary swing cylinder rotates 180 degrees, so that the suction pipe and the diamond are upward, waiting to be grabbed by a grabbing device. Then, the slider is controlled by an electric slide rail to reach the top of the suction pipe. The output end of the second slide cylinder moves downward, driving the material taking pipe to move downward. When the material taking pipe contacts the diamond, the vacuum pump starts to work and draws a vacuum, so that the taking pipe can be taken out. The material tube adsorbs the diamond, and then under the control of the electric slide rail, the diamond is installed on the diamond holder, and finally the lifting cylinder is raised to push the lifting sleeve, the lifting sleeve rises and supports the diamond holder, and then the punching cylinder works downward, driving the punching head to squeeze the buckle ears of the diamond holder downward, so that the buckle ears are bent inward to buckle the diamond, so that the diamond is firmly assembled on the diamond holder. The whole process automatically loads and squeezes and bends the buckle ears of the diamond holder, which effectively improves production efficiency. In the process of bending the diamond holder with the punching head, the diamond holder is first raised and then squeezed downward to achieve the mosaic of the diamond holder and the diamond, which can basically ensure the consistency of the action, effectively ensure the consistency of the product, and is conducive to improving the quality of the product. It has the characteristics of strong practicality and wide application range. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the top view of the structure of the present invention;
[0021] Figure 2 for Figure 1 A schematic diagram of the structure enlargement at the center A;
[0022] Figure 3 It is a side view structural schematic diagram of the grabbing device in the present invention;
[0023] Figure 4 for Figure 3 A schematic diagram of the structure enlarged at B in the middle;
[0024] Figure 5It is a schematic diagram of the side structure of the punching device in the present invention.
[0025] Among them: 1-workbench, 2-turning mechanism, 3-grabbing device, 4-punching device, 5-turntable, 6-positioning block, 7-vibrating plate, 8-discharging chute, 9-column, 10-rotating motor, 11-lifting sleeve, 12-jack, 13-lifting cylinder, 14-diamond, 15-diamond holder, 16-buckle ear, 17-turntable, 21-mounting seat, 22-first slide cylinder, 23-mounting plate, 24-rotating swing cylinder, 31-slider, 32-electric slide rail, 33-second slide cylinder, 34-mounting block, 35-feeding pipe, 41-punching cylinder, 42-punching head, 43-mounting frame, 51-connecting sleeve, 52-suction pipe. DETAILED DESCRIPTION
[0026] The present invention will be further described below with reference to the specific embodiments in the accompanying drawings.
[0027] See also Figure 1-5As shown, a mechanism for assembling diamonds and diamond holders of the present invention comprises a workbench 1, on which a rotating motor 10 is provided, a turntable 17 is provided at the output end of the rotating motor 10, a plurality of positioning blocks 6 for placing a diamond holder 15 are provided on the turntable 17, a vibration plate 7 for holding diamonds 14 is provided on the workbench 1, a discharge chute 8 is provided at the outlet end of the vibration plate 7, a flip mechanism 2 for flipping the diamonds 14 is provided on one side of the discharge chute 8, a column 9 is provided on the workbench 1, and a positioning block 6 for grabbing the diamonds 14 and placing them in the diamond holder 15 is provided on the column 9. The grabbing device 3 is provided with a punching device 4 for bending the buckle ear 16 of the diamond holder 15 on the workbench 1 on one side of the grabbing device 3. The diamonds 14 are firstly transported to the discharge chute 8 in an orderly manner through the vibration plate 7. During the transportation process, the larger end of the diamond 14 is arranged downward, which is conducive to stable transportation. Then, the first slide cylinder 22 is used to lower the mounting plate 23. At the same time, the rotating swing cylinder 24 rotates the connecting sleeve 51, so that the suction pipe 52 is downward and located above the diamond 14. The vacuum pump works to make the suction pipe 52 absorb a diamond 14. Then, after the first slide cylinder 22 rises, the rotating swing cylinder 24 rotates the connecting sleeve 51. The moving cylinder 24 rotates 180°, so that the suction tube 52 and the diamond 14 are upward, waiting to be grabbed by the grabbing device 3, and then the slider 31 is controlled by the electric slide rail 32 to reach the top of the suction tube 52, and the output end of the second slide cylinder 33 moves downward, driving the material taking tube 35 to move downward. When the material taking tube 35 contacts the diamond 14, the vacuum pump starts to work and vacuumize, so that the material taking tube 35 absorbs the diamond 14, and then under the control of the electric slide rail 32, the diamond 14 is installed on the diamond holder 15, and finally the lifting cylinder 13 is lifted to push the lifting sleeve 11, and the lifting sleeve 11 rises to support the diamond holder 15 Then, the punching cylinder 41 works downward, driving the punching head 42 to squeeze the ear buckle 16 of the diamond holder 15 downward, so that the buckle ear 16 is bent inward and fastened to the diamond 14, so that the diamond 14 is firmly assembled on the diamond holder 15. The whole process is fully automatic in loading and squeezing and bending the ear buckle 16 of the diamond holder 15, which effectively improves the production efficiency. In the process of bending the diamond holder 15 by using the punching head 42, the diamond holder 15 is first raised and then squeezed downward to achieve the engagement of the diamond holder 15 and the diamond 14, which can basically ensure the consistency of the action, effectively ensure the consistency of the product, and is conducive to improving the quality of the product.
[0028] Specifically, the flip mechanism 2 includes a mounting seat 21, a first slide cylinder 22, a mounting plate 23, a rotary swing cylinder 24 and a drill removal device 5, wherein the mounting seat 21 is mounted on the workbench 1, the first slide cylinder 22 is mounted on the mounting seat 21, the mounting plate 23 is connected to the movable end of the first slide cylinder 22, the rotary swing cylinder 24 is mounted on the mounting plate 23, the output end of the rotary swing cylinder 24 is connected to the drill removal device 5, the drill removal device 5 includes a connecting sleeve 51 and a suction pipe 52, one end of the connecting sleeve 51 is connected to the output end of the rotary swing cylinder 24, the other end of the connecting sleeve 51 is connected to the vacuum pump, and the The suction pipe 52 is vertically mounted on the connecting sleeve 51, and the suction pipe 52 is connected to the vacuum pump through the connecting sleeve 51. The first slide cylinder 22 is used to lower the mounting plate 23. At the same time, the rotating swing cylinder 24 rotates the connecting sleeve 51, so that the suction pipe 52 is downward and located above the diamond 14. The vacuum pump works to make the suction pipe 52 absorb a diamond 14. Then, after the first slide cylinder 22 rises, the rotating swing cylinder 24 rotates 180°, so that the suction pipe 52 and the diamond 14 are upward, waiting to be grabbed by the grabbing device 3, thereby realizing the flipping of the diamond 14, so that the diamond 14 can be embedded in the diamond holder 15 with the smaller end facing downward, thereby meeting the process requirements.
[0029] Furthermore, the grabbing device 3 includes an electric slide rail 32, a second slide cylinder 33, a mounting block 34 and a feeding pipe 35. The electric slide rail 32 is mounted on the column 9, the second slide cylinder 33 is mounted on the slider 31 of the electric slide rail 32, the mounting block 34 is connected to the output end of the second slide cylinder 33, the feeding pipe 35 is mounted on the mounting block 34, the upper end of the feeding pipe 35 is connected to the vacuum pump through an air pipe, the slider 31 is controlled by the electric slide rail 32 to reach above the suction pipe 52, the output end of the second slide cylinder 33 moves downward, driving the feeding pipe 35 to move downward, when the feeding pipe 35 contacts the diamond 14, the vacuum pump starts to work and draws vacuum, so that the feeding pipe 35 adsorbs the diamond 14, and then under the control of the electric slide rail 32, the diamond 14 is mounted on the diamond holder 15, thereby realizing automatic and accurate loading of the diamond 14.
[0030] Furthermore, the punching device 4 includes a mounting frame 43, a punching cylinder 41 and a punching head 42. The mounting frame 43 is arranged on the workbench 1, and the punching cylinder 41 is installed above the mounting frame 43. The output end of the punching cylinder 41 is connected to the punching head 42. After the diamond 14 is installed on the diamond holder 15, the turntable 17 rotates to the next workstation, and the lifting cylinder 13 rises to push the lifting sleeve 11, and the lifting sleeve 11 rises to support the diamond holder 15. Then the punching cylinder 41 works downward, driving the punching head 42 to squeeze the buckle 16 of the diamond holder 15 downward, so that the buckle ear 16 is bent inward and buckled with the diamond 1. In this process, the diamond holder 15 is supported by the up and down lifting coordination, so that the subsequent punching head 42 can squeeze the ear buckle 16.
[0031] Furthermore, a lifting sleeve 11 for lifting the diamond holder 15 is slidably inserted between the positioning block 6 and the turntable 5 , and a lifting device is provided below the lifting sleeve 11 , which effectively avoids the ear needle and plays a role in protecting the ear needle, while also lifting the diamond holder 15 .
[0032] Furthermore, the lifting device includes a lifting cylinder 13, the output end of the lifting cylinder 13 is connected to a push rod 12, and a lifting block is provided at the upper end of the push rod 12. The outer diameter of the lifting block is larger than that of the lifting sleeve 11, so that the lifting process is more stable.
[0033] A method for controlling a mechanism for assembling a diamond and a diamond setting. According to the mechanism for assembling a diamond and a diamond setting, the specific control steps are as follows:
[0034] a. Arrangement and loading of diamonds 14: The diamonds 14 are orderly arranged and transported to the discharging chute 8 through the vibration plate 7, and the larger end of the diamonds 14 is arranged downward during the transportation process;
[0035] b. Turning over the diamond 14: Use the first slide cylinder 22 to lower the mounting plate 23, and at the same time, the rotary swing cylinder 24 rotates the connecting sleeve 51, so that the suction pipe 52 is downward and located above the diamond 14. Through the operation of the vacuum pump, the suction pipe 52 absorbs a diamond 14. Then, after the first slide cylinder 22 rises, the rotary swing cylinder 24 rotates 180°, so that the suction pipe 52 and the diamond 14 are upward, waiting to be grabbed by the grabbing device 3;
[0036] c. Loading diamond 14 to diamond holder 15: The electric slide rail 32 controls the slide block to reach above the suction tube 52, and the output end of the second slide cylinder 33 moves downward, driving the feeding tube 35 to move downward. When the feeding tube 35 contacts the diamond 14, the vacuum pump starts to work and vacuumize, so that the feeding tube 35 absorbs the diamond, and then the diamond 14 is installed on the diamond holder 15 under the control of the electric slide rail 32;
[0037] d. Fasten the diamond 14 to the diamond holder 15: first, the lifting cylinder 13 is raised to push the lifting sleeve 11, and the lifting sleeve 11 rises to support the diamond holder 15, and then the punching cylinder 41 works downward to drive the punching head 42 to squeeze the buckle ear 16 of the diamond holder 15 downward, so that the buckle ear 16 bends inward to fasten the diamond 14, so that the diamond 14 is firmly assembled on the diamond holder 15.
[0038] The above is only a preferred embodiment of the present invention. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the structure of the present invention, which will not affect the effect of the implementation of the present invention and the practicality of the patent.
Claims
1. A mechanism for assembling diamonds and diamond holders, comprising a workbench (1), a rotating motor (10) being arranged on the workbench (1), a turntable (17) being arranged at the output end of the rotating motor (10), a plurality of positioning blocks (6) for placing diamond holders (15) being arranged on the turntable (17), characterized in that: The workbench (1) is provided with a vibration plate (7) for holding diamonds (14), the outlet end of the vibration plate (7) is provided with a discharge chute (8), one side of the discharge chute (8) is provided with a flipping mechanism (2) for flipping the diamonds (14), the workbench (1) is provided with a column (9), the column (9) is provided with a grabbing device (3) for grabbing the diamonds (14) and placing them in a diamond holder (15), and the workbench (1) on one side of the grabbing device (3) is provided with a punching device (4) for bending the buckle ear (16) of the diamond holder (15).
2. A mechanism for assembling a diamond and a diamond setting according to claim 1, characterized in that: The turning mechanism (2) comprises a mounting seat (21), a first slide cylinder (22), a mounting plate (23), a rotating swing cylinder (24) and a drill retrieval device (5); the mounting seat (21) is mounted on the workbench (1); the first slide cylinder (22) is mounted on the mounting seat (21); the mounting plate (23) is connected to the movable end of the first slide cylinder (22); the rotating swing cylinder (24) is mounted on the mounting plate (23); and the output end of the rotating swing cylinder (24) is connected to the drill retrieval device (5).
3. A mechanism for assembling a diamond and a diamond setting according to claim 2, characterized in that: The drilling device (5) comprises a connecting sleeve (51) and a suction pipe (52), one end of the connecting sleeve (51) is connected to the output end of the rotary swing cylinder (24), the other end of the connecting sleeve (51) is connected to the vacuum pump, the suction pipe (52) is vertically mounted on the connecting sleeve (51), and the suction pipe (52) is connected to the vacuum pump through the connecting sleeve (51).
4. A mechanism for assembling a diamond and a diamond setting according to claim 1, characterized in that: The grabbing device (3) comprises an electric slide rail (32), a second slide cylinder (33), a mounting block (34) and a feeding pipe (35); the electric slide rail (32) is mounted on a column (9); the second slide cylinder (33) is mounted on a slider (31) of the electric slide rail (32); the mounting block (34) is connected to an output end of the second slide cylinder (33); the feeding pipe (35) is mounted on the mounting block (34); and the upper end of the feeding pipe (35) is connected to a vacuum pump via an air pipe.
5. The mechanism for assembling a diamond and a diamond setting according to claim 1, characterized in that: The punching device (4) comprises a mounting frame (43), a punching cylinder (41) and a punching head (42); the mounting frame (43) is arranged on the workbench (1); the punching cylinder (41) is installed above the mounting frame (43); and the output end of the punching cylinder (41) is connected to the punching head (42).
6. A mechanism for assembling a diamond and a diamond setting according to claim 5, characterized in that: A lifting sleeve (11) for lifting the diamond holder (15) is slidably inserted between the positioning block (6) and the turntable (5), and a lifting device is provided below the lifting sleeve (11).
7. A mechanism for assembling a diamond and a diamond setting according to claim 6, characterized in that: The lifting device comprises a lifting cylinder (13), and the output end of the lifting cylinder (13) is connected to a push rod (12).
8. A method for controlling a mechanism for assembling a diamond and a diamond holder, characterized in that: According to the mechanism for assembling a diamond and a diamond setting according to claim 1, the specific control steps are as follows: a. Diamond (14) arrangement loading: The diamonds (14) are orderly arranged and transported to the discharge chute (8) through the vibration plate (7), and the larger end of the diamonds (14) is arranged downward during the transportation process; b. Diamond (14) flipping: The mounting plate (23) is lowered by the first slide cylinder (22), and at the same time, the rotary swing cylinder (24) rotates the connecting sleeve (51), so that the suction pipe (52) is downward and located above the diamond (14). The vacuum pump works to make the suction pipe (52) absorb a diamond (14). Then, after the first slide cylinder (22) rises, the rotary swing cylinder (24) rotates 180°, so that the suction pipe (52) and the diamond (14) are upward, waiting to be grabbed by the grabbing device (3); c. Loading the diamond (14) to the diamond holder (15): The slider (31) is controlled by the electric slide rail (32) to reach the top of the suction tube (52), and the output end of the second slide cylinder (33) moves downward, driving the feeding tube (35) to move downward. When the feeding tube (35) contacts the diamond (14), the vacuum pump starts to work to draw a vacuum, so that the feeding tube (35) absorbs the diamond, and then the diamond (14) is installed on the diamond holder (15) under the control of the electric slide rail (32); d. Fasten the diamond (14) to the diamond holder (15): first, the lifting cylinder (13) is raised to push the lifting sleeve (11), and the lifting sleeve (11) rises to support the diamond holder (15), and then the punching cylinder (41) works downward to drive the punching head (42) to press the buckle ear (16) of the diamond holder (15) downward, so that the buckle ear (16) is bent inward to fasten the diamond (14), so that the diamond (14) is firmly assembled on the diamond holder (15).
Citation Information
Patent Citations
Diamond loading device
CN109480414A
A diamond setting auxiliary device
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Automatic mounting apparatus of rhinestone
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