Rapid numerical control cutting equipment capable of collecting sweeps and using method of rapid numerical control cutting equipment
By designing the waste chip collection equipment linked and coordinated, the problems of waste water resources and inconvenient cleaning of filter impurities in the cutting cooling chip exhaust device are solved, automatic waste chip separation and filter plate cleaning are realized, and production efficiency is improved.
Patent Information
- Application Number
- CN202411763399.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-01-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing cutting cooling chip exhaust device has problems such as wasting water resources and inconvenient cleaning of filter impurities during long-term work, which reduces production efficiency.
设计了一种废屑收集的快速数控切削设备,通过各部件之间的联动配合,带动刮除部对过滤板进行清理,吸附在过滤板侧面的小颗粒杂质被刮除落到废屑收集盒中,实现自动清理,避免了不停机操作。
It realizes automatic separation of waste chips and cutting fluid and efficient cleaning of filter plates, improves work efficiency and reduces waste of water resources.
Smart Images

Figure CN119304686A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of CNC horizontal milling and boring machine tools, and more specifically, to a fast CNC cutting device for collecting waste chips and a use method thereof. Background Art
[0002] CNC horizontal boring and milling machines are universal machines with a high degree of automation. After major improvements, they have advanced structures and superior performance. CNC horizontal boring and milling machines are usually equipped with cutting cooling and chip removal devices to ensure the stability of the cutting process and the surface quality of the workpiece. The main function of the cutting cooling and chip removal device is to cool the cutting area, reduce the cutting temperature, extend the life of the cutting tool, and effectively remove the chips generated during the processing.
[0003] Existing cutting cooling and chip removal devices generally adopt oil spray cooling, gas cooling and water-cooled cutting flushing. Among them, water-cooled cutting flushing is to spray cold water into the cutting area through a nozzle to reduce the temperature of the cutting area and flush away the chips. However, when the milling and boring machine works for a long time, a large amount of cold water is sprayed, and there is a problem of water resource waste. The coolant can be reused by purifying the water source on the market, but the filtered debris and impurities in the cutting process are not convenient to clean, and frequent shutdowns are required to clean the filter element or filter screen, which reduces production efficiency. Summary of the invention
[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a rapid CNC cutting equipment for collecting waste chips and a method of use. Through the linkage between the various components, the scraping part is driven to scrape and clean the two sides of the corresponding filter plate. The small particles of impurities adsorbed on the sides of the filter plate are scraped off and fall into the waste chip collection box to be collected, so that the filter plate can be automatically cleaned without stopping the machine, thereby further improving work efficiency.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A fast CNC cutting device for collecting waste chips, comprising a frame and a chip cutting machine tool slidably arranged on the frame; a support plate is fixedly installed on the surface of the frame; a cutting knife is slidably arranged on the side of the support plate; a cutting fluid nozzle is symmetrically fixed on the top of the cutting knife; a sliding frame is slidably arranged on the surface of the cutting machine tool; a workbench is fixed between the inner walls of the sliding frame; a separation component is fixedly installed on the side of the frame; the separation component comprises an L-shaped table with a hollow structure inside; a first fixing ring is fixedly installed on the side of the L-shaped table; a fixing pipe is fixed on the side of the first fixing ring ; A second fixing ring is fixed to the end of the fixed tube; a filter part that is rotatably arranged between the first fixing ring and the second fixing ring and that is rotatably matched with the fixed tube; the filter part includes a rotating ring; a number of filter plates are evenly fixed between the inner walls of the rotating ring; the bottom of the filter plate is rotatably matched with the outer peripheral side of the fixed tube; a discharge port is provided at the top of the outer peripheral side of the fixed tube; an L-shaped plate is symmetrically fixed to the bottom surface of the first fixing ring; a limiting groove is provided on the surface of the L-shaped plate; a lifting frame is slidably arranged between the two limiting grooves; a scraping part is symmetrically slidably arranged on the inner wall of the lifting frame.
[0007] The present invention is further configured as follows: a first sliding groove is provided on the surface of the frame and is slidably matched with the bottom of the cutting machine tool; a first motor is installed on the side of the frame; a first screw rod is rotatably provided between the inner walls of the first sliding groove and is rotatably matched with the bottom thread of the cutting machine tool; the output end of the first motor is fixedly connected to one end of the first screw rod; a second sliding groove is provided on the surface of the cutting machine tool and is slidably matched with the bottom surface of the sliding frame; a second screw rod is rotatably provided between the inner walls of the second sliding groove; a second motor is installed on the side of the cutting machine tool; the output end of the second motor is fixedly connected to one end of the second screw rod.
[0008] The present invention is further configured as follows: a baffle is fixed between the inner walls of the sliding frame; the workbench is fixedly installed on the surface of the baffle; a filter box is slidably arranged on the side of the sliding frame; a third slide groove is opened on the side of the support plate; a third screw rod is rotatably arranged between the inner walls of the third slide groove; a third motor is installed on the top of the support plate; the output end of the third motor is fixedly connected to the top of the third screw rod; a lifting seat is slidably arranged between the inner walls of the third slide groove and rotated with the third screw rod thread; the cutting tool is fixedly installed on the side of the lifting seat; the cutting fluid nozzle is fixedly installed on the top of the lifting seat.
[0009] The present invention is further configured as follows: a liquid pump is provided on the side of the sliding frame near its bottom; a liquid collecting box is provided at the output end of the liquid pump; a plurality of branch pipes are provided on the side of the liquid collecting box; a flow guide box is provided on the side of the first fixed ring near its bottom; a plurality of liquid inlet pipes are evenly provided on the side of the flow guide box; the liquid inlet pipes are connected to the corresponding branch pipes through a hose; an L-shaped liquid outlet pipe is symmetrically provided on the side of the first fixed ring above the flow guide box; a waste collection box is slidably provided on the inner wall of the fixed pipe.
[0010] The present invention is further configured as follows: a gear ring is fixed to the outer peripheral side of the rotating ring; an ear plate is fixed to the side of the L-shaped table; a servo motor is fixed to the surface of the ear plate; a fixed plate is fixed to the output end of the servo motor; a toggle portion adapted to the gear ring is fixed to the fixed plate; the toggle portion includes a fixed shaft; a mounting seat is fixed to the bottom end of the fixed shaft; the mounting seat is fixedly installed on the surface of the fixed plate; a first turntable and a second turntable coaxially are fixed to the peripheral side of the fixed shaft in sequence from top to bottom; avoidance grooves are provided on the surfaces of the first turntable and the second turntable; a curved guide plate is connected between the avoidance groove on the first turntable and the avoidance groove on the second turntable; the first turntable, the second turntable and the curved guide plate can be slidably arranged between two adjacent teeth on the gear ring.
[0011] The present invention is further configured as follows: the lifting frame includes a T-shaped seat; a screw hole is provided on the surface of the T-shaped seat; a screw rod is rotatably provided on the top of the guide box and is rotatably matched with the screw hole thread; vertical plates are symmetrically fixed on the side of the T-shaped seat; a first piston cylinder is fixed through the side of the vertical plate; guide rods are symmetrically fixed on the inner wall of the vertical plate on both sides of the first piston cylinder; the scraping part includes a scraper; guide holes that are symmetrically fixed on the side of the scraper and are slidably matched with the guide rods; a connecting rod is fixed on the side of the scraper; a first piston plate that is slidably matched with the first piston cylinder is fixed on the end of the connecting rod; a reset spring is fixedly connected between the first piston plate and the first piston cylinder.
[0012] The present invention is further configured as follows: a first sleeve and a second sleeve are fixed to the side surface of the first fixing ring in order from top to bottom; an ear seat is fixed to the side surface of the first fixing ring; a second piston cylinder coaxial with the first sleeve is fixed to the side surface of the ear seat; a gear is fixed to the top of the screw rod; a piston part slidingly matched with the second piston cylinder is slidably provided inside the first sleeve; a sliding part meshing with the gear is slidably provided inside the second sleeve
[0013] The present invention is further configured as follows: the piston part includes a connecting rod; a second piston plate that is fixed at one end of the connecting rod and slides with the inner wall of the second piston cylinder; a first extrusion spring is fixedly connected between the second piston plate and the second piston cylinder; an air pipe is connected to the side surface of the second piston cylinder near the ear seat; a hose is connected between the end of the air pipe and the two ends of the first piston cylinder; the sliding part includes a side plate that slides with the side surface of the first fixed ring; a tooth plate that meshes with the gear is fixed on the side surface of the side plate; an extension rod that slides with the second sleeve is fixed on the end of the tooth plate; a second extrusion spring that is sleeved on the extension rod is fixedly connected between the tooth plate and the second sleeve; a first annular plate and a second annular plate are fixed to the side surface of the fixed shaft from top to bottom in sequence; a first curved guide plate and a second curved guide plate are fixed to the outer peripheral sides of the first annular plate and the second annular plate respectively; a first ball head and a second ball head that are compatible with the first curved guide plate and the second curved guide plate are fixed to the ends of the connecting rod and the extension rod respectively.
[0014] The advantages of the present invention are:
[0015] 1. In the present invention, large-particle cutting impurities are intercepted in the filter box, and the cutting fluid containing small-particle impurities is pumped into the rotating filter part through the liquid pump. The small-particle impurities are filtered by the corresponding filter plate, and the filtered cutting fluid flows into the L-shaped table through the L-shaped pipe to be collected, thereby completing the separation of waste chips and cutting fluid and improving work efficiency.
[0016] 2. The present invention drives the scraping part to scrape and clean the two sides of the corresponding filter plate through the linkage between the various components. The small particles of impurities adsorbed on the sides of the filter plate are scraped off and fall into the waste collection box to be collected, so that the filter plate can be automatically cleaned without stopping the machine, further improving the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The present invention is a schematic structural diagram of a rapid CNC cutting device for collecting waste chips.
[0018] Figure 2 For the present invention Figure 1 Schematic diagram of the structure from a frontal perspective.
[0019] Figure 3 For the present invention Figure 2 A magnified image of area A.
[0020] Figure 4 For the present invention Figure 1 A schematic diagram of the structure from another angle.
[0021] Figure 5 It is a structural schematic diagram of the frame and the cutting machine tool of the present invention.
[0022] Figure 6 For the present invention Figure 4 A magnified view of area B.
[0023] Figure 7 It is a schematic structural diagram of the separation component of the present invention.
[0024] Figure 8 For the present invention Figure 7 A schematic diagram of the structure from another angle.
[0025] Fig. 9 It is a schematic structural diagram of the filter unit of the present invention.
[0026] Fig.10 For the present invention Fig. 9 Schematic diagram of the structure from a frontal perspective.
[0027] Fig.11 It is a structural schematic diagram of the toggle part of the present invention.
[0028] Fig.12 For the present invention Fig.11 Schematic diagram of the structure from a frontal perspective.
[0029] Fig.13 For the present invention Fig.11 Schematic diagram of the structure from a top-down perspective.
[0030] Fig.14 It is a structural schematic diagram of the lifting frame of the present invention.
[0031] Fig.15 It is a schematic structural diagram of the scraping part of the present invention.
[0032] Fig.16 It is a schematic structural diagram of the piston part of the present invention.
[0033] Fig.17 It is a schematic structural diagram of the sliding part of the present invention.
[0034] In the figure: 1, frame; 2, chip cutting machine; 3, support plate; 4, cutting knife; 5, cutting fluid nozzle; 6, sliding frame; 7, workbench; 8, separation assembly; 9, L-shaped table; 10, first fixed ring; 11, fixed pipe; 12, second fixed ring; 13, filter; 14, rotating ring; 15, filter plate; 16, discharge port; 17, L-shaped plate; 18, lifting frame; 19, limit slot; 20, first slide slot; 21, first motor; 2 2. First screw rod; 23. Second slide; 24. Second screw rod; 25. Second motor; 26. Baffle; 27. Filter box; 28. Third slide; 29. Third screw rod; 30. Third motor; 31. Lifting seat; 32. Liquid pump; 33. Liquid collecting box; 34. Branch pipe; 35. Guide box; 36. Liquid inlet pipe; 37. L-shaped liquid outlet pipe; 38. Waste collecting box; 39. Gear ring; 40. Ear plate; 41. Servo motor; 42. Solid Fixed plate; 43, toggle part; 44, fixed shaft; 45, mounting seat; 46, first rotating disk; 47, second rotating disk; 48, avoidance groove; 49, curved guide plate; 50, T-shaped seat; 51, screw hole; 52, screw rod; 53, vertical plate; 54, first piston cylinder; 55, guide rod; 56, scraper; 57, guide hole; 58, connecting rod; 59, first piston plate; 60, return spring; 61, first sleeve; 62, second sleeve; 63 , ear seat; 64, second piston cylinder; 65, gear; 66, piston part; 67, sliding part; 68, connecting rod; 69, second piston plate; 70, first extrusion spring; 71, air pipe; 72, side plate; 73, tooth plate; 74, extension rod; 75, second extrusion spring; 76, first annular plate; 77, second annular plate; 78, first curved guide plate; 79, second curved guide plate; 80, ball head; 81, scraping part; 82, second ball head. DETAILED DESCRIPTION
[0035] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0036] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0037] In the present invention, unless otherwise specified, the directions used, such as "up" and "down", usually refer to the directions shown in the drawings, or to the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0038] For example, see Figure 1-17, the present invention provides the following technical solutions:
[0039] A fast CNC cutting device for collecting waste chips, specifically, comprises a frame 1 and a chip cutting machine 2 slidably arranged on the frame 1; a support plate 3 is fixedly installed on the surface of the frame 1; a cutting knife 4 is slidably arranged on the side of the support plate 3; a cutting fluid nozzle 5 is symmetrically fixed on the top of the cutting knife 4; a sliding frame 6 is slidably arranged on the surface of the cutting machine 2; a workbench 7 is fixed between the inner walls of the sliding frame 6; a separation component 8 is fixedly installed on the side of the frame 1; the separation component 8 comprises an L-shaped table 9 with a hollow structure inside; a first fixing ring 10 is fixedly installed on the side of the L-shaped table 9; a fixing pipe 11 is fixed on the side of the first fixing ring 10; an end of the fixing pipe 11 A second fixing ring 12 is fixed; a filtering portion 13 is rotatably arranged between the first fixing ring 10 and the second fixing ring 12 and is rotatably matched with the fixing tube 11; the filtering portion 13 includes a rotating ring 14; a number of filtering plates 15 are evenly fixed between the inner walls of the rotating ring 14; the bottom of the filtering plate 15 is rotatably matched with the outer peripheral side surface of the fixing tube 11; a discharge port 16 is provided at the top of the outer peripheral side surface of the fixing tube 11; an L-shaped plate 17 is symmetrically fixed to the bottom surface of the first fixing ring 10; a limiting groove 19 is provided on the surface of the L-shaped plate 17; a lifting frame 18 is slidably arranged between the two limiting grooves 19; a scraping portion 81 is symmetrically slidably arranged on the inner wall of the lifting frame 18.
[0040] Working principle of the first embodiment:
[0041] Large particles of cutting impurities are intercepted in the filter box 27, and the cutting fluid containing small particles of impurities is pumped into the rotating filter part 13 through the liquid pump 32. The small particles of impurities are filtered by the corresponding filter plate 15. The filtered cutting fluid flows into the L-shaped table 9 through the L-shaped tube 37 and is collected, completing the separation of waste chips and cutting fluid, thereby improving work efficiency.
[0042] Through the linkage between the various components, the scraping part 81 is driven to scrape and clean the two sides of the corresponding filter plate 15. The small particles of impurities adsorbed on the sides of the filter plate 15 are scraped off and fall into the waste collection box 38 to be collected, so that the filter plate can be automatically cleaned without stopping the machine, further improving the work efficiency.
[0043] For example 2, please refer to Figure 1-17, this embodiment 2 makes the following improvements on the basis of embodiment 1. Specifically, a first slide groove 20 is provided on the surface of the frame 1 to slide with the bottom of the cutting machine tool 2; a first motor 21 is installed on the side of the frame 1; a first screw rod 22 is rotatably provided between the inner walls of the first slide groove 20 to rotate with the bottom thread of the chip cutting machine tool 2; the output end of the first motor 21 is fixedly connected to one end of the first screw rod 22; a second slide groove 23 is provided on the surface of the cutting machine tool 2 to slide with the bottom surface of the sliding frame 6; a second screw rod 24 is rotatably provided between the inner walls of the second slide groove 23; a second motor 25 is installed on the side of the cutting machine tool 2; the output end of the second motor 25 is fixedly connected to one end of the second screw rod 24.
[0044] A baffle 26 is fixed between the inner walls of the sliding frame 6; the workbench 7 is fixedly installed on the surface of the baffle 26; a filter box 27 is slidably arranged on the side of the sliding frame 6; a third slide groove 28 is opened on the side of the support plate 3; a third screw rod 29 is rotatably arranged between the inner walls of the third slide groove 28; a third motor 30 is installed on the top of the support plate 3; the output end of the third motor 30 is fixedly connected to the top of the third screw rod 29; a lifting seat 31 is slidably arranged between the inner walls of the third slide groove 28 and is threadably matched with the third screw rod 29; the cutting tool 4 is fixedly installed on the side of the lifting seat 31; and the cutting fluid nozzle 5 is fixedly installed on the top of the lifting seat 31.
[0045] A liquid pump 32 is provided on the side of the sliding frame 6 near the bottom thereof; a liquid collecting box 33 is provided at the output end thereof; a plurality of branch pipes 34 are provided on the side of the liquid collecting box 33; a flow guide box 35 is provided on the side of the first fixed ring 10 near the bottom thereof; a plurality of liquid inlet pipes 36 are evenly provided on the side of the flow guide box 35; the liquid inlet pipes 36 are connected to the corresponding branch pipes 34 through a hose; an L-shaped liquid outlet pipe 37 is symmetrically provided on the side of the first fixed ring 10 above the flow guide box 35; a waste collection box 38 is slidably provided on the inner wall of the fixed tube 11.
[0046] Working principle of the second embodiment:
[0047] The cutting fluid nozzle 5 is connected to the external cutting fluid delivery pipe, and the workpiece to be processed is placed on the workbench 7, and is clamped and fixed by a clamping device adapted to the workpiece to be processed. The clamping device adopts an electric clamp but is not limited to a hydraulic clamp. The electric clamp here is a clamping plate fixed at the telescopic end of the electric push rod. Two sets of electric clamps clamp the two ends of the workpiece to be processed on the workbench 7.
[0048] The first motor 21 is controlled to start and drive the first screw rod 20 to rotate, thereby driving the cutting machine 2 to slide, the second motor 25 is controlled to start and drive the second screw rod 24 to rotate, thereby driving the sliding frame 6 to slide, and the third motor 30 is controlled to start and drive the cutting tool 4 and the cutting fluid nozzle 5 on the lifting seat 31 to perform lifting and lowering movements, thereby realizing chip cutting operations at different positions of the workpiece to be processed; the cutting fluid nozzle 5 is connected to an external cutting fluid delivery pipe, and the cutting fluid is sprayed onto the workbench 7 and the workpiece to be processed through the cutting fluid nozzle 5, so that the debris in the chip cutting process is washed away from the workpiece to be processed and the workbench 7, and larger debris falls onto the workpiece. The small particles of debris are intercepted on the filter frame 27, and are sent into the filter chamber along with the cutting fluid by the liquid pump 32 through the corresponding branch pipe 34, the hose, and the liquid inlet pipe 36 in sequence (the filter chamber is the space formed between the inner walls of the first fixed ring 10 and the second fixed ring 12, the outer peripheral side of the fixed pipe 11 and the inner peripheral side of the rotating ring 14). The small particles of debris are filtered and intercepted by the filter plate 15 corresponding to the inner wall of the rotating ring 14. As the cutting fluid in the filter chamber gradually rises, a filter screen is provided at one end of the L-shaped liquid outlet pipe 37 located inside the filter chamber, and finally flows into the L-shaped table 9 through the L-shaped liquid outlet pipe 37 to be collected, thereby completing the automatic separation of the cutting fluid and the waste chips.
[0049] For example 3, please refer to Figure 1-17 , the third embodiment makes the following improvements on the basis of the second embodiment. Specifically, a gear ring 39 is fixed to the outer peripheral side of the rotating ring 14; an ear plate 40 is fixed to the side of the L-shaped platform 9; a servo motor 41 is fixed to the surface of the ear plate 40; a fixed plate 42 is fixed to the output end of the servo motor 41; a toggle portion 43 adapted to the gear ring 39 is fixed on the fixed plate 42; the toggle portion 43 includes a fixed shaft 44; a mounting seat 45 is fixed to the bottom end of the fixed shaft 44; the mounting seat 45 is fixedly mounted on the surface of the fixed plate 42; a first rotating disk 46 and a second rotating disk 47 with the same axis are fixed to the peripheral side of the fixed shaft 44 in sequence from top to bottom; avoidance grooves 48 are provided on the surfaces of the first rotating disk 46 and the second rotating disk 47; a curved guide plate 49 is connected between the avoidance groove 48 on the first rotating disk 46 and the avoidance groove 48 on the second rotating disk 47; the first rotating disk 46, the second rotating disk 47 and the curved guide plate 49 can be slidably arranged between two adjacent teeth on the gear ring 39.
[0050] The lifting frame 18 includes a T-shaped seat 50; a screw hole 51 is opened on the surface of the T-shaped seat 50; a screw rod 52 that is rotatably arranged on the top of the guide box 35 and is threadedly matched with the screw hole 51; a vertical plate 53 is symmetrically fixed to the side of the T-shaped seat 50; a first piston cylinder 54 is fixed through the side of the vertical plate 53; guide rods 55 are symmetrically fixed to the inner wall of the vertical plate 53 on both sides of the first piston cylinder 54; the scraping part 81 includes a scraper 56; guide holes 57 that are slidably matched with the guide rod 55 are symmetrically fixed to the side of the scraper 56; a connecting rod 58 is fixed to the side of the scraper 56; a first piston plate 59 that is slidably matched with the first piston cylinder 54 is fixed to the end of the connecting rod 58; a reset spring 60 is fixedly connected between the first piston plate 59 and the first piston cylinder 54.
[0051] The first sleeve 61 and the second sleeve 62 are fixed to the side of the first fixing ring 10 in sequence from top to bottom; an ear seat 63 is fixed to the side of the first fixing ring 10; a second piston cylinder 64 coaxial with the first sleeve 61 is fixed to the side of the ear seat 63; a gear 65 is fixed to the top of the screw rod 52; a piston part 66 slidingly arranged inside the first sleeve 61 and slidingly cooperating with the second piston cylinder 64; a sliding part 67 slidingly arranged inside the second sleeve 62 and meshing with the gear 65.
[0052] The piston part 66 includes a connecting rod 68; a second piston plate 69 that is slidably matched with the inner wall of the second piston cylinder 64 is fixed at one end of the connecting rod 68; a first extrusion spring 70 is fixedly connected between the second piston plate 69 and the second piston cylinder 64; an air pipe 71 is connected to the side surface of the second piston cylinder 64 near the ear seat 63; a hose is connected between the end of the air pipe 71 and the ends of the two first piston cylinders 54; the sliding part 67 includes a side plate 72 that is slidably matched with the side surface of the first fixing ring 10; a tooth plate 73 that meshes with the gear 65 is fixed to the side surface of the side plate 72; the end of the tooth plate 73 An extension rod 74 is fixedly provided which is slidably matched with the second sleeve 62; a second extrusion spring 75 which is sleeved on the extension rod 74 is fixedly connected between the tooth plate 73 and the second sleeve 62; a first annular plate 76 and a second annular plate 77 are fixedly provided on the peripheral side of the fixed shaft 44 from top to bottom; a first curved guide plate 78 and a second curved guide plate 79 are fixedly provided on the outer peripheral side of the first annular plate 76 and the second annular plate 77 respectively; a first ball head 80 and a second ball head 82 which are matched with the first curved guide plate 78 and the second curved guide plate 79 are fixedly provided on the ends of the connecting rod 68 and the extension rod 74 respectively.
[0053] Working principle of the third embodiment:
[0054] like Figure 4As shown, by controlling and starting the servo motor 41, the transmission end of the servo motor 41 is connected to a reducer, driving the toggle part 43 to rotate slowly counterclockwise. During this process, the curved guide plate 49 is slidably placed between two adjacent teeth of the gear ring 39, and the toggle part 43 rotates slowly counterclockwise to drive the gear ring 39 and the filter part 13 to rotate slowly counterclockwise. When the toggle part 43 rotates until the curved guide plate 49 is separated from the two adjacent teeth, the filter part 13 rotates counterclockwise to rotate the next adjacent group of teeth to between the first rotating disk 46 and the second rotating disk 47. This process is recorded as process 1; the toggle part 43 rotates until the curved guide plate 49 is separated from the two adjacent teeth, and the filter part 13 rotates counterclockwise to rotate the next adjacent group of teeth to between the first rotating disk 46 and the second rotating disk 47. 3 continues to rotate slowly counterclockwise. During this process, the teeth placed in the first rotating disk 46 and the second rotating disk 47 do not rotate, that is, during this process, the toggle part 43 rotates without driving the filter part 13 to rotate. During this process, the curved guide plate 49 slides and is placed between two adjacent teeth of the gear ring 39, which is process 2; when the toggle part 43 continues to rotate slowly counterclockwise, the curved guide plate 49 rotates to between two adjacent teeth. During this process, the curved guide plate 49 slides and is placed between two adjacent teeth of the gear ring 39, that is, the filter part 13 rotates slowly counterclockwise synchronously. This process is recorded as process 3.
[0055] The second ball head 82 in process 1 slides from the second annular plate 77 through the side of the second curved guide plate 79 to the outer peripheral side of the second curved guide plate. The second curved baffle plate 79 rotates slowly counterclockwise to squeeze the second ball head 82, and the second squeezing spring 75 is stretched, thereby driving the gear 65 to rotate clockwise through the tooth plate 73, thereby driving the lifting frame 18 to rise. When the toggle part 43 slowly rotates into process 2 and then continues to rotate slowly, the second ball head 82 slides from the side of the second curved guide plate 79 into the outer peripheral side of the second curved guide plate 79. Thereafter, the second ball head 82 is not squeezed, and the lifting frame 18 stops rising, so that the two sets of scraping parts 81 are placed between the filter plates 15 at the top of the rotating ring 14. That is, in this process, the filter part 13 does not rotate first, and the lifting frame 18 stops rising. 8 After the filter portion 13 stops rotating, it continues to rise for a distance and then stops rising to avoid collision and obstruction with the rotating filter plate 15; when the second ball head 82 slides to the outer peripheral side of the second curved guide plate 79, the first ball head 80 slides from the outer peripheral side of the first annular plate 76 to the outer peripheral side of the first curved baffle plate 78. During this process, the first ball head 80 is squeezed, driving the second piston plate 69 to slide toward the inside of the second piston cylinder 64, the first squeezing spring 70 is compressed, and the air in the second piston cylinder 64 is pressed into the corresponding first piston cylinder 54 through the air pipe 71, thereby driving the corresponding first piston plate 59 to slide outward along the inner wall of the first piston cylinder 54, so that the two sets of scrapers 56 press the corresponding filter plate 15, and the corresponding return spring 60 is stretched.
[0056] The second ball head 82 in the subsequent process 2 is disengaged from the outer peripheral side of the second curved guide plate 79 until it is tightly pressed against the outer peripheral side of the second annular plate 77. During this process, under the elastic force of the second extrusion spring 75, the toothed plate 73 is driven to slide in the opposite direction until it is reset, and the gear 65 is driven to rotate counterclockwise to reset, thereby driving the lifting frame 18 and the scraper 56 close to each other to synchronously descend, and the small particles of impurities adsorbed on the two opposite sides of the filter plate 15 are scraped off. The scraped small particles of impurities fall into the waste collection box 38 through the discharge port 16 and are collected. During this process, the first ball head 80 is always pressed against the first curved guide plate 79. The outer peripheral side of the plate 78 ensures that the two groups of scrapers 56 always remain close to each other during the descent process; in process 1, the lifting frame 18 rises one end distance and then the first ball head 80 slides from the first curved guide plate 78 to the first annular plate 76. During this process, the second piston plate 69 slides outward along the inside of the second piston cylinder 64 under the elastic return force of the first extrusion spring 70, and the air in the first piston cylinder 54 is drawn back through the tube 71. Under the elastic return force of the return spring 60, the first piston 59 is driven to slide outward along the corresponding inside of the first piston cylinder 54 and return to its original position, so that the two groups of scrapers 56 are separated from each other.
[0057] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0058] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0059] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0060] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
[0061] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A high-speed CNC cutting device for collecting waste chips, comprising a frame (1) and a chip cutting machine (2) slidably arranged on the frame (1); characterized in that: A support plate (3) is fixedly mounted on the surface of the frame (1); a cutting blade (4) is slidably mounted on the side of the support plate (3); a cutting fluid nozzle (5) is symmetrically fixed on the top of the cutting blade (4); a sliding frame (6) is slidably mounted on the surface of the cutting machine tool (2); a workbench (7) is fixed between the inner walls of the sliding frame (6); a separation assembly (8) is fixedly mounted on the side of the frame (1); The separation assembly (8) comprises an L-shaped platform (9) with a hollow structure inside; a first fixing ring (10) is fixedly mounted on the side of the L-shaped platform (9); a fixing tube (11) is fixed on the side of the first fixing ring (10); a second fixing ring (12) is fixed on the end of the fixing tube (11); a filtering portion (13) is rotatably arranged between the first fixing ring (10) and the second fixing ring (12) and is rotatably matched with the fixing tube (11); The filtering part (13) comprises a rotating ring (14); a plurality of filter plates (15) are evenly fixed between the inner walls of the rotating ring (14); the bottom of the filter plate (15) is rotatably matched with the outer peripheral side surface of the fixed tube (11); the outer peripheral side surface of the fixed tube (11) is provided with a discharge port (16) at its top; an L-shaped plate (17) is symmetrically fixed to the bottom surface of the first fixed ring (10); a limiting groove (19) is provided on the surface of the L-shaped plate (17); a lifting frame (18) is slidably arranged between the two limiting grooves (19); and a scraping part (81) is symmetrically slidably arranged on the inner wall of the lifting frame (18).
2. The rapid CNC cutting equipment for chip collection according to claim 1, characterized in that: The frame (1) is provided with a first slide groove (20) on its surface for slidingly cooperating with the bottom of the cutting machine tool (2); a first motor (21) is installed on the side of the frame (1); a first screw rod (22) is rotatably arranged through the inner wall of the first slide groove (20) for rotatingly cooperating with the thread at the bottom of the cutting machine tool (2); the output end of the first motor (21) is fixedly connected to one end of the first screw rod (22); The surface of the cutting machine (2) is provided with a second slide groove (23) which is slidably matched with the bottom surface of the sliding frame (6); a second screw rod (24) is rotatably arranged between the inner walls of the second slide groove (23); a second motor (25) is installed on the side of the cutting machine (2); and the output end of the second motor (25) is fixedly connected to one end of the second screw rod (24).
3. The rapid CNC cutting equipment for chip collection according to claim 2, characterized in that: A baffle (26) is fixed between the inner walls of the sliding frame (6); the workbench (7) is fixedly mounted on the surface of the baffle (26); a filter box (27) is slidably disposed through the side of the sliding frame (6); A third slide groove (28) is provided on the side of the support plate (3); a third screw rod (29) is rotatably provided through the inner wall of the third slide groove (28); a third motor (30) is installed on the top of the support plate (3); an output end of the third motor (30) is fixedly connected to the top end of the third screw rod (29); A lifting seat (31) is slidably arranged between the inner walls of the third slide groove (28) and is threadably matched with the third screw rod (29); the cutting tool (4) is fixedly mounted on the side of the lifting seat (31); and the cutting fluid nozzle (5) is fixedly mounted on the top of the lifting seat (31).
4. The rapid CNC cutting equipment for collecting waste chips according to claim 3, characterized in that: A liquid pump (32) is provided on the side of the sliding frame (6) near the bottom thereof; a liquid collecting box (33) is provided at the output end of the liquid pump (32); and a plurality of branch pipes (34) are provided on the side of the liquid collecting box (33); A flow guide box (35) is provided on the side of the first fixed ring (10) near the bottom thereof and penetrates through the side; a plurality of liquid inlet pipes (36) are evenly connected to the side of the flow guide box (35); the liquid inlet pipes (36) are connected to the corresponding branch pipes (34) through a hose; an L-shaped liquid outlet pipe (37) is symmetrically connected to the side of the first fixed ring (10) above the flow guide box (35); and a waste chip collection box (38) is slidably provided on the inner wall of the fixed pipe (11).
5. The rapid CNC cutting equipment for collecting waste chips according to claim 4, characterized in that: A gear ring (39) is fixed to the outer peripheral side of the rotating ring (14); an ear plate (40) is fixed to the side of the L-shaped platform (9); a servo motor (41) is fixed to the surface of the ear plate (40); a fixing plate (42) is fixed to the output end of the servo motor (41); a toggle portion (43) adapted to the gear ring (39) is fixed to the fixing plate (42); The toggle portion (43) comprises a fixed shaft (44); a mounting seat (45) is fixed at the bottom end of the fixed shaft (44); the mounting seat (45) is fixedly mounted on the surface of the fixed plate (42); a first rotating disk (46) and a second rotating disk (47) are fixed coaxially in sequence from top to bottom on the peripheral side surface of the fixed shaft (44); a avoidance groove (48) is provided on the surface of the first rotating disk (46) and the second rotating disk (47); a curved guide plate (49) is connected between the avoidance groove (48) on the first rotating disk (46) and the avoidance groove (48) on the second rotating disk (47); the first rotating disk (46), the second rotating disk (47) and the curved guide plate (49) can all be slidably arranged between two adjacent teeth on the gear ring (39).
6. The rapid CNC cutting equipment for collecting waste chips according to claim 5, characterized in that: The lifting frame (18) comprises a T-shaped seat (50); a screw hole (51) is provided on the surface of the T-shaped seat (50); a screw rod (52) is rotatably provided on the top of the deflector box (35) and is threadably matched with the screw hole (51); A vertical plate (53) is symmetrically fixed to the side of the T-shaped seat (50); a first piston cylinder (54) is fixed through the side of the vertical plate (53); guide rods (55) are symmetrically fixed to the inner wall of the vertical plate (53) on both sides of the first piston cylinder (54); the scraping portion (81) includes a scraper (56); guide holes (57) that are slidably matched with the guide rods (55) are symmetrically fixed to the side of the scraper (56); a connecting rod (58) is fixed to the side of the scraper (56); a first piston plate (59) that is slidably matched with the first piston cylinder (54) is fixed to the end of the connecting rod (58); a return spring (60) is fixedly connected between the first piston plate (59) and the first piston cylinder (54).
7. The rapid CNC cutting equipment for collecting waste chips according to claim 6, characterized in that: A first sleeve (61) and a second sleeve (62) are fixed to the side of the first fixing ring (10) in order from top to bottom; an ear seat (63) is fixed to the side of the first fixing ring (10); a second piston cylinder (64) coaxial with the first sleeve (61) is fixed to the side of the ear seat (63); a gear (65) is fixed to the top of the screw rod (52); A piston portion (66) is slidably disposed inside the first sleeve (61) and is slidably matched with the second piston cylinder (64); a sliding portion (67) is slidably disposed inside the second sleeve (62) and is meshed with the gear (65).
8. The rapid CNC cutting equipment for collecting waste chips according to claim 7, characterized in that: The piston part (66) comprises a connecting rod (68); a second piston plate (69) is fixed at one end of the connecting rod (68) and is slidably matched with the inner wall of the second piston cylinder (64); a first extrusion spring (70) is fixedly connected between the second piston plate (69) and the second piston cylinder (64); an air pipe (71) is provided on the peripheral side surface of the second piston cylinder (64) near the ear seat (63); and a hose is provided between the end of the air pipe (71) and the ends of the two first piston cylinders (54); The sliding portion (67) comprises a side plate (72) that is slidably matched with the side surface of the first fixing ring (10); a tooth plate (73) that meshes with the gear (65) is fixed to the side surface of the side plate (72); an extension rod (74) that is slidably matched with the second sleeve (62) is fixed to the end of the tooth plate (73); a second extrusion spring (75) that is sleeved on the extension rod (74) is fixedly connected between the tooth plate (73) and the second sleeve (62); The first annular plate (76) and the second annular plate (77) are fixed to the peripheral side surface of the fixed shaft (44) in sequence from top to bottom; the first annular plate (76) and the second annular plate (77) are fixed to the outer peripheral side surfaces respectively; the first curved surface guide plate (78) and the second curved surface guide plate (79) are fixed to the ends of the connecting rod (68) and the extension rod (74) respectively. The first ball head (80) and the second ball head (82) adapted to the first curved surface guide plate (78) and the second curved surface guide plate (79) are fixed.
9. The method for using a rapid CNC cutting device for collecting waste chips according to claim 8, characterized in that: The following steps are involved: T1, placing the workpiece to be processed on a workbench (7) and fixing it, and realizing cutting processing at different positions of the workpiece to be processed by controlling and adjusting the positions of the cutting machine (2), the cutting tool (4) and the sliding frame (6), and flushing the processing position by a cutting fluid nozzle (5); T2, large particles of cutting impurities are intercepted in the filter box (27), and the cutting fluid containing small particles of impurities is pumped into the rotating filter part (13) through the liquid pump (32), and the small particles of impurities are filtered by the corresponding filter plate (15). The filtered cutting fluid flows into the L-shaped table (9) through the L-shaped tube (37) and is collected; T3. Through the linkage between the various components, the scraping part (81) is driven to scrape and clean the two sides of the corresponding filter plate (15), and the small particles of impurities adsorbed on the sides of the filter plate (15) are scraped off and fall into the waste collection box (38) to be collected.