Energy-saving thermal insulation building block forming device

Abstract

The invention discloses an energy-saving thermal insulation building block forming device, and relates to the technical field of building block forming. Comprising a base, a working table is movably arranged on the base, a top plate is arranged above the base, and a forming mold is arranged on the working table in a matched mode and used for building block shaping; a pushing mechanism is arranged above the forming die, a discharging mechanism is arranged at one end of the top plate, and a maintaining mechanism is arranged at the other end of the top plate. The pushing mechanism comprises a pushing table, pushing pieces are arranged on the pushing table in an array mode, and each pushing piece comprises a pushing base arranged on the pushing table in a sliding mode. Therefore, the production efficiency is improved, and the cleaning device is used for cleaning the forming mold and the push rod.

Description

Technical Field

[0001] The invention relates to the technical field of block forming, and in particular to an energy-saving heat-insulating block forming device. Background Art

[0002] Energy-saving thermal insulation blocks are a new type of environmentally friendly product in modern building materials, mainly used for wall insulation and energy-saving buildings. It is characterized by integrated thermal insulation, heat insulation, fire prevention and other functions, which can effectively reduce building energy consumption, improve indoor comfort, and help reduce environmental pollution. The current block forming process generally involves putting the material into a mold, and then vibrating and compacting it, but the current forming equipment generally only has a separate compaction and vibration operation. For the forming of blocks, demoulding is an important step, and the demoulding agent plays a vital role in demoulding, which can make the blocks demould smoothly and ensure the demoulding quality; however, the demoulding agent generally needs to be added periodically, and the addition process is relatively cumbersome. Based on this, the present invention proposes a block forming device that can facilitate the addition of the demoulding agent and facilitate subsequent maintenance and processing. Summary of the invention

[0003] In view of the above technical problems, the addition of the release agent can be facilitated, and subsequent maintenance treatment can be facilitated; the tedious manual maintenance and the addition of the release agent are eliminated, thereby improving production efficiency.

[0004] The use scheme of the present invention is as follows: an energy-saving heat-insulating building block forming device comprises a base, a workbench is movably arranged on the base, a top plate is arranged above the base, a forming mold is arranged on the workbench for shaping the building blocks; a pushing mechanism is arranged above the forming mold, a discharging mechanism is arranged at one end of the top plate, and a maintenance mechanism is arranged at the other end of the top plate; the pushing mechanism comprises a pushing platform, a pushing member is arranged in an array on the pushing platform, the pushing member comprises a pushing seat slidably arranged on the pushing platform, each side of the pushing seat is arranged in an array with a demoulding agent hole, a sealing rod is slidably arranged inside the pushing seat, and a sleeve is arranged at the demoulding agent hole, and the sleeve and the sealing rod slide In coordination, a connecting box is arranged on the top of the push seat, a connecting box is connected with a connecting pipe, and the connecting pipe is connected with the sleeve; a connecting bracket is arranged on the top of the push platform, a fixed electric cylinder three is arranged on the side of the connecting bracket, and the fixed electric cylinder three is used to fix the forming mold to drive the forming mold to move; the discharging mechanism includes a discharging box slidably mounted on the top plate, a vibrating part is slidably mounted on the discharging box, and the vibrating part is composed of a screen falling part and a discharging part; the maintenance mechanism includes a turning frame slidably mounted on the top plate, a position frame is slidably mounted on the turning frame, a sliding seat is slidably mounted on the position frame, and a nozzle is arranged on the sliding seat for cleaning the forming mold and the push rod.

[0005] Furthermore, a movable belt structure is arranged on the base, and a workbench is attached to the movable belt structure for position adjustment, and a fixed electric cylinder is arranged on the workbench for fixing the molding mold.

[0006] Furthermore, the side of the forming mold is provided with a matching hole 1 and a matching hole 2, and the telescopic rod of the fixed electric cylinder 1 is matched through the matching hole 2 to fix the forming mold on the workbench; the matching hole 1 is matched with the fixed electric cylinder 3 on the pushing mechanism to perform lifting and lowering movement.

[0007] Furthermore, the pushing mechanism includes a guide rod and a screw rod 1 arranged on the base, the top of the guide rod is fixedly connected to the top plate, and a motor 1 is arranged on the top plate, and the motor 1 is used to drive the screw rod 1; a lifting slide is movably arranged on the guide rod and the screw rod 1, and the lifting slide and the screw rod 1 form a spiral pair; an angle motor is arranged on the lifting slide, and the output shaft of the angle motor is connected to the side of the connecting bracket to control the deflection of the connecting bracket; the matching hole 1 cooperates with the three telescopic rods of the fixed electric cylinder to fix the forming mold.

[0008] Furthermore, an ejection control electric cylinder is provided on the connecting bracket, and the ejection control electric cylinder is used to control the movement of the pushing member, and the pushing member includes a connecting plate connected between the pushing seats, and the connecting plate is connected to the telescopic rod of the ejection control electric cylinder; a release agent transmission box is provided on the side of the pushing platform, and the release agent transmission box is connected to the connecting box on the top of each pushing seat to transmit the release agent.

[0009] Furthermore, an electromagnetic push rod is arranged inside the push seat, a pushing bevel part 1 is arranged on the electromagnetic push rod, and a pushing bevel part 2 is arranged at one end of the sealing rod. The pushing bevel part 2 is pushed by the pushing bevel part 1 to move the sealing rod, and a pushing spring is connected between the pushing bevel part 2 and the inner wall of the push seat.

[0010] Furthermore, the discharging mechanism includes a motor three and a screw rod three arranged on the top plate, the motor three is used to drive the screw rod three; the top plate is slidably installed on the discharging slide, the discharging slide and the screw rod three form a spiral pair, the discharging slide is provided with a discharging lifting electric cylinder, the discharging lifting electric cylinder telescopic rod is fixedly connected to the discharging box, a pushing electric cylinder is provided on the side of the discharging box, a pushing rod is provided on the side of the vibrating part, and a spring is connected between the vibrating part and the discharging box, and the push rod is pushed by the pushing electric cylinder to make the vibrating part move back and forth.

[0011] Furthermore, the maintenance mechanism includes a cleaning transmission box arranged on the top plate, the cleaning transmission box is connected to the nozzle, a flipping motor is arranged on the top plate, the flipping motor is used to drive the flipping frame, a fixing hole is arranged at the bottom of the flipping frame, a fixed electric cylinder 2 is arranged at one end of the top plate, the telescopic rod of the fixed electric cylinder 2 cooperates with the fixed hole on the flipping frame to fix the flipping frame; a position belt is arranged on the flipping frame, the position belt is used to control the movement of the position frame, a motor 2 and a screw rod 2 are arranged on the position frame, the motor 2 is used to drive the screw rod 2, and the slide seat and the screw rod 2 form a spiral pair.

[0012] Compared with the prior art, the present invention has the following advantages: (1) after the push seat extends into the molding groove on the molding die and pushes out the building block, the mold release agent can be transmitted through the mold release agent transmission box, the mold release agent is transmitted to the connecting box, and then transmitted to the sleeve through the connecting pipe. At this time, the sleeve cooperates with the sealing rod, that is, the mold release agent is blocked by the sealing rod, and the electromagnetic push rod controls the movement of the first push bevel, the push bevel pair releases the push of the second push bevel, and the sealing rod contracts and moves inward under the elastic force of the push spring, thereby releasing the mold release agent from the sleeve; (2) the molding die and the push seat can be maintained and cleaned. Specifically, the push table can be turned over by the angle motor. Rotation, that is, the push table can carry the molding mold to rotate synchronously, or it can rotate alone and face the flip frame, transmit clean water through the cleaning transmission box, release it through the nozzle, and control the position frame to move through the position belt. Motor 2 works, screw 2 rotates, and the slide moves to adjust the cleaning position, and then clean the molding groove on the molding mold; (3) The flip motor can control the rotation of the flip frame to make it horizontal, and the telescopic rod of the fixed electric cylinder 2 cooperates with the fixing hole at the bottom of the flip frame to fix the flip frame. When it is used, the flip frame deflects and becomes vertical; by driving the molding mold to deflect by the push table, the cleaning process can be achieved synchronously. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0014] Figure 2 It is a schematic diagram of the installation structure of the molding die of the present invention.

[0015] Figure 3 This is a schematic diagram of the installation structure of the maintenance mechanism of the present invention.

[0016] Figure 4 It is a schematic diagram of the installation structure of the discharging mechanism of the present invention.

[0017] Figure 5 It is a schematic diagram of the structure of the vibration part of the present invention.

[0018] Figure 6 It is a schematic diagram of the side installation structure of the pushing mechanism of the present invention.

[0019] Figure 7 It is a schematic diagram of the structure of the driving mechanism of the present invention.

[0020] Figure 8 It is a schematic diagram of the installation structure of the pusher of the present invention.

[0021] Fig. 9 It is a schematic diagram of the push seat structure of the present invention.

[0022] Fig.10 It is a schematic diagram of the internal structure of the push seat of the present invention.

[0023] Fig.11It is a schematic diagram of the local internal structure of the push seat of the present invention.

[0024] Figure numerals: 1-base; 2-moving belt structure; 3-workbench; 4-molding mold; 401-matching hole one; 402-matching hole two; 5-guide rod; 6-screw rod one; 7-top plate; 8-fixed electric cylinder one; 9-cleaning transmission box; 10-turning motor; 11-fixed electric cylinder two; 12-turning frame; 13-position belt; 14-position frame; 15-motor two; 16-sprinkler; 17-slide seat; 18-screw rod two; 19-motor three; 20-screw rod three; 21-discharging slide seat; 22-discharging lifting electric cylinder; 23-discharging Box; 24-pushing electric cylinder; 25-screen falling part; 26-discharging part; 27-push rod; 28-spring; 29-motor one; 30-lifting slide; 31-angle motor; 32-connecting bracket; 33-push control electric cylinder; 34-fixed electric cylinder three; 35-push platform; 36-release agent transmission box; 37-push seat; 3701-release agent hole; 38-connecting box; 39-connecting plate; 40-electromagnetic push rod; 41-pushing inclined part one; 42-pushing inclined part two; 43-pushing spring; 44-sealing rod; 45-sleeve; 46-connecting pipe. DETAILED DESCRIPTION

[0025] Example: Figures 1 to 11 As shown, a workbench 3 is movably arranged on the base 1, a top plate 7 is arranged above the base 1, and a forming mold 4 is arranged on the workbench 3 for shaping the blocks; a pushing mechanism is arranged above the forming mold 4, a discharging mechanism is arranged at one end of the top plate 7, and a maintenance mechanism is arranged at the other end of the top plate 7; the pushing mechanism includes a pushing platform 35, and a pushing member is arranged in an array on the pushing platform 35, and the pushing member includes a pushing seat 37 slidably arranged on the pushing platform 35, and each side of the pushing seat 37 is provided with a release agent hole 3701 in an array, a sealing rod 44 is slidably arranged inside the pushing seat 37, and a sleeve 45 is arranged at the release agent hole 3701, and the sleeve 45 is slidably matched with the sealing rod 44, and a connecting box 38 is arranged on the top of the pushing seat 37. A connecting pipe 46 is connected to the connecting box 38, and the connecting pipe 46 is connected to the sleeve 45; a connecting bracket 32 ​​is arranged on the top of the push platform 35, and a fixed electric cylinder three 34 is arranged on the side of the connecting bracket 32, and the fixed electric cylinder three 34 is used to fix the molding mold 4 to drive the molding mold 4 to move; the discharging mechanism includes a discharging box 23 slidably mounted on the top plate 7, and a vibrating part is slidably mounted on the discharging box 23, and the vibrating part is composed of a screen falling part 25 and a discharging part 26; the maintenance mechanism includes a turning frame 12 slidably mounted on the top plate 7, a position frame 14 is slidably mounted on the turning frame 12, a slide seat 17 is slidably mounted on the position frame 14, and a nozzle 16 is arranged on the slide seat 17 for cleaning the molding mold 4 and the push rod 27.

[0026] A moving belt structure 2 is provided on the base 1, and a workbench 3 is attached to the moving belt structure 2 for position adjustment. A fixed electric cylinder 8 is provided on the workbench 3 for fixing the forming mold 4; a matching hole 1 401 and a matching hole 2 402 are provided on the side of the forming mold 4, and the telescopic rod of the fixed electric cylinder 8 cooperates with the matching hole 2 402 to fix the forming mold 4 on the workbench 3; the matching hole 1 401 cooperates with the fixed electric cylinder 3 34 on the pushing mechanism to perform lifting and movement; the pushing mechanism includes a guide rod 5 and a screw rod 6 provided on the base 1, the top of the guide rod 5 is fixedly connected to the top plate 7, and a motor 29 is provided on the top plate 7, and the motor 29 is used to drive the screw rod 6; a lifting slide 30 is movably provided on the guide rod 5 and the screw rod 6, and the lifting slide 30 and the screw rod 6 form a spiral pair; an angle motor 31 is provided on the lifting slide 30, and the output shaft of the angle motor 31 is connected to the The connecting bracket 32 ​​is connected at the side to control the deflection of the connecting bracket 32; the matching hole 1 401 cooperates with the telescopic rod of the fixed electric cylinder 34 to fix the molding mold 4; the connecting bracket 32 ​​is provided with an ejection control electric cylinder 33, and the ejection control electric cylinder 33 is used to control the movement of the pushing member, and the pushing member includes a connecting plate 39 connected between each pushing seat 37, and the connecting plate 39 is connected to the telescopic rod of the ejection control electric cylinder 33; a demoulding agent transmission box 36 is provided on the side of the pushing platform 35, and the demoulding agent transmission box 36 is connected to the connecting box 38 at the top of each pushing seat 37 to transmit the demoulding agent; an electromagnetic push rod 40 is provided inside the pushing seat 37, and a pushing bevel 1 41 is provided on the electromagnetic push rod 40, and a pushing bevel 2 42 is provided at one end of the sealing rod 44, and the pushing bevel 2 42 is pushed by the pushing bevel 1 41 to move the sealing rod 44, and a pushing spring 43 is connected between the pushing bevel 2 42 and the inner wall of the pushing seat 37.

[0027] The discharging mechanism includes a motor 3 19 and a screw rod 3 20 arranged on the top plate 7, and the motor 3 19 is used to drive the screw rod 3 20; a discharging slide 21 is slidably installed on the top plate 7, and the discharging slide 21 and the screw rod 3 20 form a spiral pair, and a discharging lifting electric cylinder 22 is arranged on the discharging slide 21. The telescopic rod of the discharging lifting electric cylinder 22 is fixedly connected with the discharging box 23, and a pushing electric cylinder 24 is arranged on the side of the discharging box 23, and a push rod 27 is arranged on the side of the vibrating part, and a spring 28 is connected between the vibrating part and the discharging box 23, and the push rod 27 is pushed by the pushing electric cylinder 24 to make the vibrating part move back and forth.

[0028] The maintenance mechanism includes a cleaning transmission box 9 arranged on the top plate 7, and the cleaning transmission box 9 is connected to the nozzle 16. A flip motor 10 is arranged on the top plate 7, and the flip motor 10 is used to drive the flip frame 12. A fixing hole is arranged at the bottom of the flip frame 12, and a fixed electric cylinder 11 is arranged at one end of the top plate 7. The telescopic rod of the fixed electric cylinder 11 cooperates with the fixed hole on the flip frame 12 to fix the flip frame 12; a position belt 13 is arranged on the flip frame 12, and the position belt 13 is used to control the movement of the position frame 14. A motor 15 and a screw rod 18 are arranged on the position frame 14. The motor 15 is used to drive the screw rod 18, and the slide 17 and the screw rod 18 form a spiral pair.

[0029] The principle of the present invention is as follows: put materials into the discharge box 23, and the motor 3 19 works, the screw 3 20 rotates, and the discharge slide 21 moves. Even if the discharge box 23 is located above the forming mold 4, the discharge box 23 is controlled to move by the discharge lifting electric cylinder 22, so that the discharge box 23 is fitted with the top of the forming mold 4, and the push rod 27 is reciprocated by the push electric cylinder 24 to make the sieve part 25 and the discharge part 26 move back and forth. The sieve part 25 screens the material, and the material falls onto the discharge part 26. Through vibration, the material falls from the discharge part 26 into the forming mold 4. The operator can set a vibration device at the bottom of the workbench 3 to vibrate the forming mold 4. The material is vibrated to make it dense; then the discharge box 23 is staggered with the forming mold 4, and the motor 29 and the screw 6 work to move the lifting slide 30, that is, the push table 35 moves toward the forming mold 4, and the push seat 37 cooperates with the forming groove on the forming mold 4. The push seat 37 is further controlled to move by pushing out the control electric cylinder 33 to compact the material. Finally, the telescopic rod of the fixed electric cylinder 34 cooperates with the matching hole 401 on the forming mold 4 to fix the forming mold 4. The fixed electric cylinder 8 releases the fixation of the forming mold 4, so that the forming mold 4 moves upward, that is, it is separated from the workbench 3, and the separation and molding of the block is completed.

[0030] Furthermore, after the push seat 37 extends into the molding groove on the molding mold 4 and pushes out the building block, the mold release agent can be transmitted through the mold release agent transmission box 36, and the mold release agent is transmitted to the connecting box 38, and then transmitted to the sleeve 45 through the connecting pipe 46. At this time, the sleeve 45 cooperates with the sealing rod 44, that is, the mold release agent is blocked by the sealing rod 44, and the electromagnetic push rod 40 controls the movement of the pushing inclined portion 1 41, and the pushing inclined portion 1 41 releases the push of the pushing inclined portion 2 42. The sealing rod 44 shrinks and moves inward under the elastic force of the pushing spring 43, and then the mold release agent is released from the sleeve 45, and then released from the mold release agent hole 3701 to the inner wall of the molding groove, completing the spraying of the mold release agent to facilitate the subsequent demolding of the building block.

[0031] Furthermore, the forming mold 4 and the push seat 37 can be maintained and cleaned. Specifically, the push table 35 is flipped by the angle motor 31, that is, the push table 35 can carry the forming mold 4 for synchronous rotation, or it can rotate alone and face the flip frame 12, and transmit clean water through the cleaning transmission box 9, release it through the nozzle 16, and control the position frame 14 to move through the position belt 13, the motor 15 works, the screw 18 rotates, and the slide seat 17 moves to adjust the cleaning position, and then the forming groove on the forming mold 4 is cleaned; the flipping motor 10 can control the rotation of the flip frame 12 to make it horizontal, and the telescopic rod of the fixed electric cylinder 11 cooperates with the fixing hole at the bottom of the flip frame 12 to fix the flip frame 12. When it is used, the flip frame 12 is deflected and becomes vertical; it should be noted that the deflection of the forming mold 4 by the push table 35 can be achieved synchronously.

Claims

1. An energy-saving heat-insulating block forming device, comprising a base (1), a workbench (3) movably arranged on the base (1), and a top plate (7) arranged above the base (1), characterized in that: A forming mold (4) is provided on the workbench (3) for shaping the blocks; a pushing mechanism is provided above the forming mold (4); a discharging mechanism is provided at one end of the top plate (7); and a maintenance mechanism is provided at the other end of the top plate (7); the pushing mechanism comprises a pushing platform (35); a pushing member is provided in an array on the pushing platform (35); the pushing member comprises a pushing seat (37) slidably provided on the pushing platform (35); each side of the pushing seat (37) is provided with a release agent hole (3701) in an array; a sealing rod (44) is slidably provided inside the pushing seat (37); a sleeve (45) is provided at the release agent hole (3701); the sleeve (45) and the sealing rod (44) are slidably matched; a connecting box (38) is provided on the top of the pushing seat (37); a connecting pipe (46) is connected to the connecting box (38); and the connecting pipe (46) is connected to the connecting box (38). 46) is connected to the sleeve (45); a connecting bracket (32) is arranged on the top of the push platform (35), and a fixed electric cylinder three (34) is arranged on the side of the connecting bracket (32), and the fixed electric cylinder three (34) is used to fix the molding die (4) to drive the molding die (4) to move; the discharge mechanism includes a discharge box (23) slidably mounted on the top plate (7), and a vibrating part is slidably mounted on the discharge box (23), and the vibrating part is composed of a sieve falling part (25) and a discharge part (26); the maintenance mechanism includes a turning frame (12) slidably mounted on the top plate (7), a position frame (14) is slidably mounted on the turning frame (12), a slide seat (17) is slidably mounted on the position frame (14), and a nozzle (16) is arranged on the slide seat (17) for cleaning the molding die (4) and the push rod (27).

2. The energy-saving thermal insulation block forming device according to claim 1, characterized in that: The base (1) is provided with a movable belt structure (2), the workbench (3) is attached to the movable belt structure (2) for position adjustment, and a fixed electric cylinder (8) is provided on the workbench (3) for fixing the molding die (4).

3. The energy-saving thermal insulation block forming device according to claim 2, characterized in that: The side of the molding die (4) is provided with a first mating hole (401) and a second mating hole (402); the telescopic rod of the fixed electric cylinder (8) is mated with the second mating hole (402) to fix the molding die (4) on the workbench (3); the mating hole (401) is mated with the third fixed electric cylinder (34) on the pushing mechanism to perform lifting and lowering movement.

4. The energy-saving thermal insulation block forming device according to claim 3 is characterized in that: The pushing mechanism comprises a guide rod (5) and a screw rod (6) arranged on a base (1); the top of the guide rod (5) is fixedly connected to a top plate (7); a motor (29) is arranged on the top plate (7); the motor (29) is used to drive the screw rod (6); a lifting slide (30) is movably arranged on the guide rod (5) and the screw rod (6); the lifting slide (30) and the screw rod (6) form a spiral pair; an angle motor (31) is arranged on the lifting slide (30); the output shaft of the angle motor (31) is connected to the side of the connecting bracket (32) to control the deflection of the connecting bracket (32); the matching hole (401) matches with the telescopic rod of the fixed electric cylinder (34) to fix the forming mold (4).

5. The energy-saving thermal insulation block forming device according to claim 4, characterized in that: The connecting bracket (32) is provided with an ejection control electric cylinder (33), which is used to control the movement of the pusher, and the pusher includes a connecting plate (39) connected between the push seats (37), and the connecting plate (39) is connected to the telescopic rod of the ejection control electric cylinder (33); a release agent transmission box (36) is provided on the side of the push platform (35), and the release agent transmission box (36) is connected to the connecting box (38) on the top of each push seat (37) to transmit the release agent.

6. The energy-saving thermal insulation block forming device according to claim 5, characterized in that: An electromagnetic push rod (40) is arranged inside the push seat (37), and a push bevel part 1 (41) is arranged on the electromagnetic push rod (40), and a push bevel part 2 (42) is arranged at one end of the sealing rod (44), and the push bevel part 2 (42) is pushed by the push bevel part 1 (41) to move the sealing rod (44), and a push spring (43) is connected between the push bevel part 2 (42) and the inner wall of the push seat (37).

7. The energy-saving thermal insulation block forming device according to claim 1, characterized in that: The discharging mechanism comprises a motor three (19) and a screw rod three (20) arranged on a top plate (7), wherein the motor three (19) is used to drive the screw rod three (20); a discharging slide (21) is slidably mounted on the top plate (7), the discharging slide (21) and the screw rod three (20) form a spiral pair, a discharging lifting electric cylinder (22) is arranged on the discharging slide (21), a telescopic rod of the discharging lifting electric cylinder (22) is fixedly connected to a discharging box (23), a pushing electric cylinder (24) is arranged on the side of the discharging box (23), a pushing rod (27) is arranged on the side of the vibrating part, and a spring (28) is connected between the vibrating part and the discharging box (23), and the pushing rod (27) is pushed by the pushing electric cylinder (24) to make the vibrating part move back and forth.

8. The energy-saving thermal insulation block forming device according to claim 1, characterized in that: The maintenance mechanism comprises a cleaning transmission box (9) arranged on the top plate (7), the cleaning transmission box (9) being connected to the nozzle (16), a flipping motor (10) being arranged on the top plate (7), the flipping motor (10) being used to drive the flipping frame (12), a fixing hole being arranged at the bottom of the flipping frame (12), a fixed electric cylinder 2 (11) being arranged at one end of the top plate (7), a telescopic rod of the fixed electric cylinder 2 (11) being matched with the fixing hole on the flipping frame (12) to fix the flipping frame (12); a position belt (13) being arranged on the flipping frame (12), the position belt (13) being used to control the movement of the position frame (14), a motor 2 (15) and a screw rod 2 (18) being arranged on the position frame (14), the motor 2 (15) being used to drive the screw rod 2 (18), the slide seat (17) and the screw rod 2 (18) forming a spiral pair.

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