Box girder anchor sealing device and anchor sealing construction method
By designing a box girder anchor sealing device that integrates anchor sealing mechanism, adjustment mechanism and lifting hoist mechanism, the problem of dispersed structures and inability to adapt to anchor holes of different diameters in the prior art is solved, and efficient and safe anchor sealing operations and continuous concrete material transport is achieved.
Patent Information
- Application Number
- CN202411856024.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-12-17
AI Technical Summary
The existing box girder anchor sealing device has a scattered structure and cannot effectively adapt to the sealing of anchor holes of different diameters. It also has problems such as high labor intensity, low operating efficiency and safety hazards.
A box girder anchor sealing device integrating anchor sealing mechanism, adjustment mechanism and lifting hoist mechanism is designed. The lifting, lateral and longitudinal movement of the anchor conveyor is achieved through the lifting frame and lifting chain, adapting to the sealing holes of different positions and diameters, and the transport of concrete materials is realized through the lifting hoist mechanism.
It improves anchor sealing efficiency and adaptability, reduces labor intensity, reduces safety hazards, achieves efficient sealing of anchor holes of different diameters, and supports continuous sealing needs.
Smart Images

Figure CN119305012B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of box girder anchor sealing, and in particular relates to a box girder anchor sealing device and an anchor sealing construction method. Background Art
[0002] In the manufacture of railway prefabricated box girders, after the concrete is poured and demoulded, it is necessary to go through processes such as strand threading, tensioning, grouting, strand cutting, anchor hole roughening and anchor hole sealing. Among them, after the anchor hole is sealed, that is, after the strand cutting is completed, the anchor hole needs to be sealed. At present, the anchor sealing is achieved by manual filling, which has safety hazards such as high labor intensity, low working efficiency and high-altitude operation. Therefore, a box girder anchor hole sealing device is needed to solve the anchor sealing construction, but the current anchor sealing device structure is relatively scattered; in addition, the box girder has two anchor holes with different diameters, namely large anchor holes and small anchor holes, and it is impossible to effectively adapt to the sealing of anchor holes with different diameters.
[0003] Therefore, a reasonably designed box girder anchor sealing device is needed nowadays, which integrates the anchor sealing mechanism, the adjustment mechanism and the lifting hoist mechanism, is compact as a whole, realizes the lifting and lowering, lateral and longitudinal movement of the anchor sealing conveying parts, adapts to the sealing of anchor holes at different positions, and adapts to the sealing of anchor holes of different diameters through two anchor sealing conveying parts, thereby improving the anchor sealing efficiency and adaptability, and realizes the transfer of concrete materials through the lifting hoist mechanism to meet the continuous sealing needs. Summary of the invention
[0004] The technical problem to be solved by the present invention is to provide a box girder anchor sealing device in view of the deficiencies in the above-mentioned prior art. The device has a reasonable design and integrates an anchor sealing mechanism, an adjustment mechanism and a lifting hoist mechanism. The device is compact as a whole and can realize the lifting, lateral and longitudinal movement of the anchor sealing conveying member, so as to adapt to the sealing of anchor holes at different positions. The two anchor sealing conveying members can adapt to the sealing of anchor holes of different diameters, thereby improving the anchor sealing efficiency and adaptability. The lifting hoist mechanism can be used to realize the transfer of concrete materials and meet the continuous sealing requirements.
[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: a box girder anchoring device, comprising a movable car body, two groups of liftable frames arranged on the movable car body, two groups of support legs arranged at the bottom of the liftable frames, a bearing frame arranged in the two groups of liftable frames and lifted synchronously, an anchoring mechanism arranged on the bearing frame, and a lifting hoist mechanism arranged on the top of the liftable frames;
[0006] The liftable frame drives the load-bearing frame and the anchoring mechanism to rise and fall through a lifting chain;
[0007] The sealing and anchoring mechanism comprises an upper material bin inserted on the carrying frame, an upper screw conveyor located at the bottom of the upper material bin, a material distributor arranged at the outlet end of the upper screw conveyor, and a sealing and anchoring member arranged below the upper screw conveyor, and a lateral adjustment mechanism for driving the sealing and anchoring member to move lateraly relative to the upper screw conveyor;
[0008] The anchor sealing member comprises two groups of anchor sealing screw conveyors arranged at the lower part of the distributor and an intermediate protective connecting plate connected between the two groups of the anchor sealing screw conveyors, and each group of the anchor sealing screw conveyors comprises an anchor sealing conveyor member arranged in a bearing frame and a longitudinal adjustment mechanism for driving the anchor sealing conveyor member to move longitudinally relative to the upper screw conveyor;
[0009] The two anchor sealing and conveying members are respectively recorded as a first anchor sealing and conveying member and a second anchor sealing and conveying member, and the cylinder diameter of the first anchor sealing and conveying member is greater than the cylinder diameter of the second anchor sealing and conveying member.
[0010] The above-mentioned box girder anchoring device, each group of the supporting legs includes a first hydraulic leg, a second hydraulic leg, an outer square steel sleeve connected to the first hydraulic leg, an inner square steel connected to the second hydraulic leg and extending into the outer square steel sleeve, and a lower telescopic hydraulic cylinder connecting the outer square steel sleeve and the inner square steel, and the sides of the two outer square steel sleeves close to each other are connected to the liftable frame;
[0011] The first hydraulic leg and the second hydraulic leg both include a leg square steel, a leg hydraulic cylinder extending into the leg square steel and connected to the bottom of the leg square steel, and a leg arranged at the bottom end of a piston rod of the leg hydraulic cylinder.
[0012] The above-mentioned box beam anchoring device, each group of the liftable frame comprises two U-shaped columns symmetrically arranged on the movable body, a crossbeam slidably connected to the two U-shaped columns, and a lifting hydraulic cylinder arranged between the movable body and the crossbeam and driving the crossbeam to rise and fall, a linear slide rail is arranged in the U-shaped column, and an upper slide block connected to both ends of the crossbeam is arranged on the linear slide rail;
[0013] Two limiting sprockets are arranged on the crossbeam, one end of the lifting chain is fixedly arranged on the movable vehicle body, and the other end of the lifting chain is connected to the bearing frame after passing around the limiting sprocket;
[0014] The linear slide rail is provided with a side sliding block connected to the side of the bearing frame.
[0015] The above-mentioned box beam anchoring device, the upper bin member includes an upper bin frame plugged into the top of the load-bearing frame, an upper bin body arranged in the upper bin frame, and lifting ears arranged at the four corners of the top of the upper bin frame, and the inlet of the upper screw conveyor is connected to the bottom outlet of the upper bin body;
[0016] The output shaft of the reducer in the upper screw conveyor is drivingly connected to the upper screw shaft in the upper screw conveyor, the input shaft of the reducer is drivingly connected to the upper hydraulic motor, the input shaft of the reducer and the output shaft of the reducer are arranged vertically, and the distributor is located at the outlet of the upper screw conveyor.
[0017] The above-mentioned box girder anchoring device, the first anchoring conveying member and the second anchoring conveying member both include a conveying cylinder connected to the longitudinal adjustment mechanism, a spiral conveying shaft passing through the conveying cylinder, a feed bin arranged on the upper part of the conveying cylinder, and a power mechanism for driving the spiral conveying shaft to rotate and convey concrete, and the outlet end of the conveying cylinder of the second anchoring conveying member is provided with two baffle plates symmetrically arranged with respect to the feed bin;
[0018] The power mechanism comprises a lower hydraulic motor, a driving sprocket arranged at the output end of the lower hydraulic motor, a driven sprocket arranged at the rear end of the spiral conveying shaft extending out of the conveying cylinder, and a transmission chain connecting the driving sprocket and the driven sprocket.
[0019] The above-mentioned box girder anchor sealing device, the longitudinal adjustment mechanism includes two U-shaped channel steels arranged back to back, longitudinal slide rails arranged in the two U-shaped channel steels, trapezoidal connecting rods arranged at the ends of the two U-shaped channel steels and longitudinal sliders arranged on the longitudinal slide rails, as well as a transition bracket connected to the longitudinal slider and for the anchor sealing conveying member to be installed, and a longitudinal hydraulic cylinder arranged between the trapezoidal connecting rod and the transition bracket, wherein the longitudinal hydraulic cylinder drives the anchor sealing conveying member to move along the longitudinal slide rails;
[0020] An intermediate channel steel is arranged between the two U-shaped channel steels.
[0021] In the above-mentioned box girder anchoring device, the transition bracket comprises an L-shaped connecting plate connected to the longitudinal slider, a supporting block connected to the L-shaped connecting plate, and a connecting seat plate connecting the two supporting blocks;
[0022] The two support blocks are connected to the outer side wall of the conveying cylinder, the spiral conveying shaft passes through the protruding end of the rear side wall of the conveying cylinder and is rotatably connected to the connecting seat plate, and the lower hydraulic motor is arranged on the connecting seat plate through a motor mounting seat;
[0023] The fixed end of the longitudinal hydraulic cylinder is arranged on the trapezoidal connecting rod, and the telescopic end of the longitudinal hydraulic cylinder is arranged on the connecting seat plate.
[0024] In the above-mentioned box girder anchoring device, the lateral adjustment mechanism comprises a rack arranged on the first support beam in the load-bearing frame, a sliding limiter connected to the middle channel steel, and a lateral gear member capable of rotating and moving along the rack;
[0025] The sliding limiter comprises a sliding base connected to two middle channel steels, two upper limit connection plates arranged on the sliding base, two transverse sliding blocks connected to the side portions of the upper limit connection plates, and a transverse sliding rail arranged on a U-shaped sliding groove in the load-bearing frame, and the transverse sliding block is cooperatively mounted on the transverse sliding rail;
[0026] The transverse shift gear component includes a transverse shift motor arranged on a sliding base, a transverse shift reducer arranged on the sliding base and transmission-connected to the output shaft of the transverse shift motor, and a transverse shift gear arranged on the output shaft of the transverse shift reducer. The transverse shift gear is meshed with the rack, and the transverse shift gear moves through the sliding base to drive the longitudinal adjustment mechanism and the first and second anchor sealing conveying components to move transversely relative to the rack.
[0027] The above-mentioned box beam anchoring device, the material distributor comprises a fixed shaft arranged at the bottom of the upper screw conveyor outlet, a baffle sleeved on the fixed shaft and a material transfer plate connected between the two baffles, and an adjusting member arranged on the outer baffle;
[0028] The adjusting member comprises an arc-shaped U-shaped member arranged on the outer baffle plate and a gravity ball inserted in the arc-shaped U-shaped member and capable of sliding along the arc-shaped U-shaped member, the arc-shaped U-shaped member is provided with an arc-shaped slide groove, the gravity ball is provided with a screw rod, and the screw rod passes through the arc-shaped slide groove;
[0029] The lifting hoist mechanism includes a lifting frame arranged on the top of a U-shaped column in a liftable frame body, an extension frame integrally formed with the lifting frame, a track arranged at the bottom of the top surface of the lifting frame and the extension frame, and an electric hoist arranged on the track.
[0030] At the same time, a box girder anchor sealing construction method is provided, which comprises the following steps:
[0031] Step 1: Move the box girder anchoring device to the position through the movable vehicle body, and operate the supporting legs to support the ground;
[0032] Step 2: operate the lifting frame to drive the load-bearing frame and the sealing and anchoring mechanism to descend by lifting the chain until the bottom of the sealing and anchoring mechanism is in contact with the movable vehicle body;
[0033] Step 3: Fill the loading bin with concrete;
[0034] Step 4: operate the lifting frame to drive the load-bearing frame and the anchoring mechanism to rise by lifting the chain until the anchoring requirement is met;
[0035] Step 5: When the large anchor hole on the box girder needs to be blocked, the first anchor sealing conveying member is driven to move by the transverse adjustment mechanism and the longitudinal adjustment mechanism until the outlet end face of the first anchor sealing conveying member is aligned with the large anchor hole, and then the upper screw conveyor is operated to allow the concrete in the upper bin to enter the first anchor sealing conveying member through the distributor, and the first anchor sealing conveying member works to transport the concrete to the large anchor hole for blocking;
[0036] When it is necessary to seal the small anchor holes on the box girder, the second anchor sealing conveying member is driven to move by the lateral adjustment mechanism and the longitudinal adjustment mechanism until the outlet end face of the second anchor sealing conveying member is aligned and fits with the small anchor hole, and the upper screw conveyor is operated to allow the concrete in the upper bin to enter the second anchor sealing conveying member through the distributor, and the second anchor sealing conveying member works to transport the concrete to the small anchor holes for sealing; wherein, when multiple connected small anchor holes are to be sealed, the material baffle plate fits with the end face of the box girder or the small anchor holes.
[0037] Compared with the prior art, the present invention has the following advantages:
[0038] 1. The present invention is provided with a lifting frame that drives the load-bearing frame and the anchor sealing mechanism to lift and lower through a lifting chain, thereby realizing height adjustment of the first anchor sealing conveying member and the second anchor sealing conveying member, thereby meeting the needs of sealing anchor holes at different heights and facilitating the loading of initial concrete during construction.
[0039] 2. The present invention is provided with a lateral adjustment mechanism to drive the two anchor sealing conveying members to move laterally relative to the upper screw conveyor, so as to achieve fine adjustment of the movement of the two anchor sealing conveying members relative to the supporting frame, so that the outlet end face of the first anchor sealing conveying member is aligned with the large anchor hole or the outlet end face of the second anchor sealing conveying member is aligned with the small anchor hole.
[0040] 3. The present invention is provided with a longitudinal adjustment mechanism to drive the longitudinal movement of the sealing and anchoring conveying member relative to the axial direction of the upper screw conveyor, thereby adjusting the outlet end of the sealing and anchoring conveying member to fit the anchor hole, facilitating subsequent plugging, avoiding concrete scattering during plugging, and improving the plugging accuracy.
[0041] 4. The present invention arranges the cylinder diameter of the first anchor sealing and conveying member to be larger than the cylinder diameter of the second anchor sealing and conveying member so that the first anchor sealing and conveying member can adapt to the sealing of large anchor holes of the box girder, and the second anchor sealing and conveying member can adapt to the sealing of small anchor holes of the box girder. By configuring anchor sealing and conveying members of different sizes, anchor sealing operations can be performed on anchor holes of different diameters, thereby improving the adaptability range.
[0042] 5. The present invention arranges a loading bin to be plugged into the top of the supporting frame, so that the loading bin can be detachably installed, and further, when the concrete is insufficient in the subsequent plugging process, the concrete material can be transferred, thereby meeting the continuous plugging requirements.
[0043] To sum up, the present invention is reasonably designed, integrating the anchor sealing mechanism, the adjustment mechanism and the lifting hoist mechanism, and is compact as a whole. It can realize the lifting and lowering, lateral and longitudinal movement of the anchor sealing conveying parts, and can adapt to the sealing of anchor holes at different positions. The two anchor sealing conveying parts can adapt to the sealing of anchor holes of different diameters, thereby improving the anchor sealing efficiency and adaptability. The lifting hoist mechanism can be used to realize the transfer of concrete materials and meet the continuous sealing requirements.
[0044] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0045] Figure 1 It is a structural schematic diagram of the box girder anchor sealing device of the present invention.
[0046] Figure 2 It is a schematic structural diagram of the support legs and movable body of the box girder anchor sealing device of the present invention.
[0047] Figure 3 It is a structural schematic diagram of the lifting frame of the box girder anchor sealing device of the present invention.
[0048] Figure 4 It is a structural schematic diagram of the anchor sealing mechanism of the box girder anchor sealing device of the present invention.
[0049] Figure 5 It is a structural schematic diagram of the longitudinal adjustment mechanism of the box girder anchor sealing device of the present invention.
[0050] Figure 6 It is a structural schematic diagram of the anchor sealing mechanism of the box girder anchor sealing device of the present invention after the loading bin component is removed.
[0051] Figure 7 It is a partial schematic diagram of the longitudinal adjustment mechanism of the box girder sealing and anchoring device of the present invention.
[0052] Figure 8 It is a structural schematic diagram of the U-shaped channel steel, the middle channel steel and the trapezoidal connecting rod of the box girder anchor sealing device of the present invention.
[0053] Fig. 9 It is a structural schematic diagram of the sliding base of the box girder anchor sealing device of the present invention.
[0054] Fig.10 for Figure 1 Enlarged view of point A in .
[0055] Fig.11 for Figure 1 Enlarged view of point B in .
[0056] Fig.12 It is a structural schematic diagram of the sliding base and the bearing frame of the box girder sealing and anchoring device of the present invention.
[0057] Fig.13It is a schematic structural diagram of the transverse sliding rail and the transverse sliding block of the box girder anchor sealing device of the present invention.
[0058] Description of reference numerals:
[0059] 1—movable vehicle body; 2—support leg; 21—first hydraulic leg;
[0060] 211—outrigger square steel; 212—outrigger hydraulic cylinder; 213—outrigger foot;
[0061] 22—second hydraulic leg; 23—outer square steel sleeve; 24—inner square steel;
[0062] 25—lower telescopic hydraulic cylinder; 26—second connecting ear; 27—lower mounting seat;
[0063] 28—first connecting ear; 29—stiffening L-shaped rod; 3—control cabinet;
[0064] 4—lifting frame; 41—U-shaped column; 411—linear slide rail;
[0065] 412—base plate; 413—side slider; 414—upper slider;
[0066] 42—lifting hydraulic cylinder; 43—diagonal support rod; 44—telescopic steel pipe;
[0067] 45—crossbeam; 451—limiting sprocket; 452—lifting chain;
[0068] 46—reinforcement cross bar; 5—upper bin component; 51—upper bin body;
[0069] 52—upper silo rack; 53—lifting lug; 6—upper screw conveyor;
[0070] 61—upper screw shaft; 62—reducer; 63—measuring plate;
[0071] 64—Z-shaped piece; 65—upper motor mounting plate; 66—bearing with seat;
[0072] 67—upper hydraulic motor; 68—transmission shaft;
[0073] 7—feeder; 71—feeder plate; 72—baffle;
[0074] 73—fixed shaft; 74—arc-shaped U-shaped member; 75—arc-shaped slide groove;
[0075] 76—gravity ball; 77—screw rod; 8—sealing and anchoring conveying member;
[0076] 81 - first sealing and anchoring conveying member; 82 - second sealing and anchoring conveying member; 83 - spiral conveying shaft;
[0077] 84—feeding bin; 85—blocking plate; 86—conveying cylinder;
[0078] 91—L-shaped protective cover; 92—U-shaped channel steel;
[0079] 93—L-shaped connecting plate; 94—support block; 95—trapezoidal connecting rod;
[0080] 96—longitudinal slide rail; 961—longitudinal slide block; 97—connecting seat plate;
[0081] 99—stiffener; 9A—middle channel steel; 10—longitudinal hydraulic cylinder;
[0082] 111—lower hydraulic motor; 112—transmission chain; 113—driven sprocket;
[0083] 114—motor mounting seat; 12—carrying frame; 121—U-shaped slideway;
[0084] 122—first support beam; 123—cone plug rod; 131—transverse motor;
[0085] 132—transverse shift reducer; 133—transverse shift gear; 134—shielding plate;
[0086] 135—rack; 136—transverse sliding block; 137—transverse sliding rail;
[0087] 14—sliding base; 141—upper limit connecting plate;
[0088] 142—support plate; 143—square steel; 144—middle lower connecting plate;
[0089] 15—middle protection connecting plate; 16—electric hoist; 161—elevation frame;
[0090] 17—Extension frame; 18—Track. DETAILED DESCRIPTION
[0091] like Figures 1 to 13 As shown, a box girder sealing and anchoring device of the present invention comprises a movable vehicle body 1, two groups of liftable frames 4 arranged on the movable vehicle body 1, two groups of support legs 2 arranged at the bottom of the liftable frames 4, a bearing frame 12 arranged in the two groups of liftable frames 4 and lifted synchronously, a sealing and anchoring mechanism arranged on the bearing frame 12, and a lifting hoist mechanism arranged on the top of the liftable frames 4;
[0092] The liftable frame 4 drives the load-bearing frame 12 and the anchoring mechanism to rise and fall through the lifting chain 452;
[0093] The sealing and anchoring mechanism comprises an upper material bin 5 plugged into the supporting frame 12, an upper screw conveyor 6 located at the bottom of the upper material bin 5, a distributor 7 arranged at the outlet end of the upper screw conveyor 6, and a sealing and anchoring member arranged below the upper screw conveyor 6, and a lateral adjustment mechanism for driving the sealing and anchoring member to move laterally relative to the upper screw conveyor 6;
[0094] The anchor sealing member comprises two groups of anchor sealing screw conveyors arranged at the lower part of the distributor 7 and an intermediate protective connecting plate 15 connected between the two groups of the anchor sealing screw conveyors. Each group of the anchor sealing screw conveyors comprises an anchor sealing conveyor 8 arranged in the supporting frame 12 and a longitudinal adjustment mechanism for driving the anchor sealing conveyor 8 to move longitudinally relative to the upper screw conveyor 6.
[0095] The two anchor sealing and conveying members 8 are respectively recorded as a first anchor sealing and conveying member 81 and a second anchor sealing and conveying member 82 . The diameter of the first anchor sealing and conveying member 81 is greater than the diameter of the second anchor sealing and conveying member 82 .
[0096] In this embodiment, each group of the supporting legs 2 includes a first hydraulic leg 21, a second hydraulic leg 22, an outer steel sleeve 23 connected to the first hydraulic leg 21, an inner steel sleeve 24 connected to the second hydraulic leg 22 and extending into the outer steel sleeve 23, and a lower telescopic hydraulic cylinder 25 connecting the outer steel sleeve 23 and the inner steel sleeve 24. The sides of the two outer steel sleeves 23 that are close to each other are connected to the liftable frame 4.
[0097] The first hydraulic leg 21 and the second hydraulic leg 22 each include a leg square steel 211 , a leg hydraulic cylinder 212 extending into the leg square steel 211 and connected to the bottom of the leg square steel 211 , and a leg 213 arranged at the bottom end of the piston rod of the leg hydraulic cylinder 212 .
[0098] In this embodiment, each group of the liftable frame 4 includes two U-shaped columns 41 symmetrically arranged on the movable body 1, a crossbeam 45 slidably connected to the two U-shaped columns 41, and a lifting hydraulic cylinder 42 arranged between the movable body 1 and the crossbeam 45 and driving the crossbeam 45 to rise and fall. A linear slide rail 411 is arranged in the U-shaped column 41, and an upper slider 414 connected to both ends of the crossbeam 45 is arranged on the linear slide rail 411;
[0099] Two limiting sprockets 451 are arranged on the crossbeam 45, one end of the lifting chain 452 is fixedly arranged on the movable vehicle body 1, and the other end of the lifting chain 452 is connected to the supporting frame 12 after passing the limiting sprocket 451;
[0100] The linear slide rail 411 is provided with a side sliding block 413 connected to the side of the supporting frame 12 .
[0101] In this embodiment, the upper bin member 5 includes an upper bin frame 52 plugged into the top of the carrying frame 12, an upper bin body 51 disposed in the upper bin frame 52, and hanging ears 53 disposed at the four corners of the top of the upper bin frame 52. The inlet of the upper screw conveyor 6 is connected to the bottom outlet of the upper bin body 51.
[0102] The output shaft of the reducer 62 in the upper screw conveyor 6 is transmission connected to the upper screw shaft 61 in the upper screw conveyor 6, the input shaft of the reducer 62 is transmission connected to the upper hydraulic motor 67, the input shaft of the reducer 62 and the output shaft of the reducer 62 are arranged vertically, and the distributor 7 is located at the outlet of the upper screw conveyor 6.
[0103] In this embodiment, the first anchor seal conveying member 81 and the second anchor seal conveying member 82 both include a conveying cylinder 86 connected to the longitudinal adjustment mechanism, a screw conveying shaft 83 passing through the conveying cylinder 86, a feeding bin 84 arranged on the upper part of the conveying cylinder 86, and a power mechanism for driving the screw conveying shaft 83 to rotate and convey concrete. The outlet end of the conveying cylinder 86 of the second anchor seal conveying member 82 is provided with two baffle plates 85 arranged symmetrically with respect to the feeding bin 84.
[0104] The power mechanism includes a lower hydraulic motor 111, a driving sprocket arranged at the output end of the lower hydraulic motor 111, a driven sprocket 113 arranged at the rear end of the spiral conveying shaft 83 extending out of the conveying cylinder 86, and a transmission chain 112 that transmits and connects the driving sprocket and the driven sprocket 113.
[0105] In this embodiment, the longitudinal adjustment mechanism includes two U-shaped channel steels 92 arranged back to back, a longitudinal slide rail 96 arranged in the two U-shaped channel steels 92, a trapezoidal connecting rod 95 arranged at the ends of the two U-shaped channel steels 92, and a longitudinal slider 961 arranged on the longitudinal slide rail 96, as well as a transition bracket connected to the longitudinal slider 961 and for the anchor sealing conveying member to be installed, and a longitudinal hydraulic cylinder 10 arranged between the trapezoidal connecting rod 95 and the transition bracket, and the longitudinal hydraulic cylinder 10 drives the anchor sealing conveying member to move along the longitudinal slide rail 96;
[0106] An intermediate channel steel 9A is disposed between the two U-shaped channel steels 92 .
[0107] In this embodiment, the transition bracket includes an L-shaped connecting plate 93 connected to the longitudinal slider 961, a support block 94 connected to the L-shaped connecting plate 93, and a connecting seat plate 97 connecting the two support blocks 94;
[0108] The two support blocks 94 are connected to the outer side wall of the conveying cylinder 86, the screw conveying shaft 83 passes through the protruding end of the rear side wall of the conveying cylinder 86 and is rotatably connected to the connecting seat plate 97, and the lower hydraulic motor 111 is arranged on the connecting seat plate 97 through a motor mounting seat 114;
[0109] The fixed end of the longitudinal hydraulic cylinder 10 is arranged on the trapezoidal connecting rod 95 , and the telescopic end of the longitudinal hydraulic cylinder 10 is arranged on the connecting seat plate 97 .
[0110] In this embodiment, the lateral adjustment mechanism includes a rack 135 disposed on the first support beam 122 in the load-bearing frame 12, a sliding limiter connected to the middle channel steel 9A, and a lateral gear member capable of rotating and moving along the rack 135;
[0111] The sliding limiter comprises a sliding base 14 connected to two middle channel steels 9A, two upper limit connection plates 141 arranged on the sliding base 14, two transverse sliding blocks 136 connected to the side of the upper limit connection plates 141, and a transverse sliding rail 137 arranged on the U-shaped sliding groove 121 in the load-bearing frame 12, and the transverse sliding block 136 is mounted on the transverse sliding rail 137;
[0112] The transverse gear component includes a transverse motor 131 arranged on the sliding base 14, a transverse reducer 132 arranged on the sliding base 14 and connected to the output shaft of the transverse motor 131, and a transverse gear 133 arranged on the output shaft of the transverse reducer 132. The transverse gear 133 is meshed with the rack 135, and the transverse gear 133 moves through the sliding base 14 to drive the longitudinal adjustment mechanism and the first and second anchor sealing conveying components 81 and 82 to move transversely relative to the rack 135.
[0113] In this embodiment, the distributor 7 includes a fixed shaft 73 disposed at the bottom of the outlet of the upper screw conveyor 6, a baffle 72 sleeved on the fixed shaft 73, a feed plate 71 connected between the two baffles 72, and an adjusting member disposed on the outer baffle 72;
[0114] The adjusting member includes an arc-shaped U-shaped member 74 disposed on the outer baffle 72 and a gravity ball 76 inserted in the arc-shaped U-shaped member 74 and capable of sliding along the arc-shaped U-shaped member 74. The arc-shaped U-shaped member 74 is provided with an arc-shaped slide groove 75. The gravity ball 76 is provided with a screw 77, and the screw 77 passes through the arc-shaped slide groove 75.
[0115] The lifting hoist mechanism includes a lifting frame 161 arranged on the top of the U-shaped column 41 in the lifting frame body 4, an extension frame 17 integrally formed with the lifting frame 161, and a track 18 arranged at the bottom of the top surface of the lifting frame 161 and the extension frame 17, and an electric hoist 16 arranged on the track 18.
[0116] In this embodiment, during the specific implementation, a control cabinet 3 is provided on the movable body 1, and a controller for controlling the lower telescopic hydraulic cylinder 25, the outrigger hydraulic cylinder 212, the upper hydraulic motor 67, the lower hydraulic motor 111, the longitudinal hydraulic cylinder 10 and the transverse motor 131 is provided in the control cabinet 3, thereby improving automation; the control operations of the lower telescopic hydraulic cylinder 25, the outrigger hydraulic cylinder 212, the upper hydraulic motor 67, the lower hydraulic motor 111, the longitudinal hydraulic cylinder 10 and the transverse motor 131 can be carried out in a conventional manner.
[0117] In this embodiment, during specific implementation, a first connecting ear 28 is provided at the top of the outer square steel sleeve 23, a second connecting ear 26 is provided at the connection between the protruding end of the inner square steel 24 and the support leg square steel 211, the cylinder body end of the lower telescopic hydraulic cylinder 25 is hinged to the first connecting ear 28, and the piston rod end of the lower telescopic hydraulic cylinder 25 is hinged to the second connecting ear 26.
[0118] In this embodiment, during specific implementation, one end of the outer square steel sleeve 23 is connected to the outer side wall of the leg square steel 211 of the first hydraulic leg 21 , and the extended end of the inner square steel 24 is connected to the outer side wall of the leg square steel 211 of the second hydraulic leg 22 .
[0119] In this embodiment, during specific implementation, a lower mounting seat 27 is provided on the side of the protruding end of the inner square steel 24 .
[0120] In this embodiment, during specific implementation, a reinforcing L-shaped rod 29 is provided between the bottom of the extended end of the inner square steel 24 and the outer side wall of the leg square steel 211 of the second hydraulic leg 22 .
[0121] In this embodiment, during specific implementation, the side surfaces of the two outer square steel sleeves 23 that are close to each other are both connected to the U-shaped column 41 .
[0122] In this embodiment, during specific implementation, the openings of the four U-shaped columns 41 are all arranged toward the sealing and anchoring mechanism, so as to facilitate the arrangement of the linear slide rail 411 .
[0123] In this embodiment, during specific implementation, the outer surfaces of the two U-shaped columns 41 are provided with a plurality of reinforcing cross bars 46 arranged along the height direction thereof.
[0124] In this embodiment, during specific implementation, a bottom substrate 412 mounted on the movable vehicle body 1 is provided at the bottom of the two U-shaped pillars 41 .
[0125] In this embodiment, during specific implementation, a lifting ring is provided on the top of the supporting frame 12 to cooperate with the lifting chain 452 , which is not shown in the figure.
[0126] In this embodiment, during specific implementation, a telescopic steel tube 44 is provided on the U-shaped column 41, and the fixed end of the telescopic steel tube 44 is hinged to the lower mounting seat 27. An upper mounting seat is provided on the U-shaped column 41, and the telescopic end of the telescopic steel tube 44 is hinged to the upper mounting seat.
[0127] In this embodiment, during specific implementation, the outer sleeve and the inner steel tube of the telescopic steel tube 44 are locked by an inserted pin shaft.
[0128] In this embodiment, during specific implementation, the movable vehicle body 1 is provided with an oblique support rod 43 connected to the U-shaped column 41 .
[0129] In this embodiment, during specific implementation, a transmission shaft 68 is provided between the input shaft of the reducer 62 and the upper hydraulic motor 67, a measuring plate 63 is provided on the transmission shaft 68, an upper motor mounting plate 65 for mounting the upper hydraulic motor 67 is provided in the top of the supporting frame 12, and the upper hydraulic motor 67 is installed at the bottom of the upper motor mounting plate 65. A seat bearing 66 for the transmission shaft 68 to pass through and rotatably install is provided in the upper motor mounting plate 65, a Z-shaped sheet 64 is provided on the upper motor mounting plate 65, and a switch sensor is provided on the Z-shaped sheet 64.
[0130] In this embodiment, during specific implementation, the switch sensor and the measuring plate 63 cooperate to detect the rotation speed of the upper hydraulic motor 67, and then the rotation speed of the upper screw conveyor 6 is detected.
[0131] In this embodiment, during specific implementation, the bottom of the four legs of the loading bin frame 52 is provided with insertion holes, and the top of the supporting frame 12 is provided with a frustum plug rod 123 that matches the insertion holes.
[0132] In this embodiment, during implementation, the tops of the two inner U-shaped channel steels 92 are connected to the bottoms of the two side plates of the middle protective connecting plate 15, and the openings of the two outer U-shaped channel steels 92 are provided with L-shaped protective covers 91 connected to the tops of the U-shaped channel steels 92.
[0133] In this embodiment, during specific implementation, a first lower connecting ear for hinged connection of the fixed end of the longitudinal hydraulic cylinder 10 is provided at the bottom of the trapezoidal connecting rod 95, and a second lower connecting ear for hinged connection of the telescopic end of the longitudinal hydraulic cylinder 10 is provided on the connecting seat plate 97.
[0134] In this embodiment, during specific implementation, a stiffening rod 99 is provided between the two trapezoidal connecting rods 95 .
[0135] In this embodiment, during specific implementation, two longitudinal sliding blocks 961 are provided on each of the longitudinal sliding rails 96 .
[0136] In this embodiment, during implementation, the first support beam 122 is integrally formed with a U-shaped slide groove 121, and a baffle plate 134 is provided on the first support beam 122 to protect the rack 135, so as to prevent falling objects from the top from falling onto the rack 135 and affecting the meshing effect of the rack 135 and the transverse gear 133.
[0137] In this embodiment, during the specific implementation, the transverse motor 131 drives the transverse gear 133 to rotate through the transverse reducer 132. When the rack 135 is fixedly installed, the transverse gear 133 rotates and moves along the rack 135, and the synchronous transverse slider 136 moves on the transverse slide rail 137. In this way, the transverse gear 133 drives the transverse gear part and the transverse slider 136 to drive the sealing anchor part to move horizontally and fine-tune along the supporting frame 12 through the upper limit connecting plate 141.
[0138] In this embodiment, during specific implementation, when the two sealing and anchoring conveying members move laterally or longitudinally relative to the upper screw conveyor 6 , it is ensured that the distributor 7 can distribute the concrete at the outlet of the upper screw conveyor 6 to the sealing and anchoring conveying members 8 .
[0139] In this embodiment, during specific implementation, the sliding base 14 includes two symmetrically arranged square steels 143, a middle lower connecting plate 144 connected between the two square steels 143, and a support plate 142 arranged between the two square steels 143. The upper limit connecting plate 141 is connected between the two square steels 143. The bottom of the upper limit connecting plate 141 is connected to the top surface of the middle lower connecting plate 144 and is arranged vertically. The top of the upper limit connecting plate 141 extends out of the top of the transverse sliding rail 137.
[0140] The support plate 142 is fitted with or arranged integrally with the middle lower connecting plate 144 close thereto, and the two middle lower connecting plates 144 and the two middle channel steels 9A are connected as a whole by bolts, and the transverse speed reducer 132 and the transverse motor 131 are installed on the support plate 142 .
[0141] The present invention provides a box girder anchor sealing construction method, comprising the following steps:
[0142] Step 1: Move the box girder anchoring device to the position through the movable vehicle body 1, and operate the supporting legs 2 to support the ground;
[0143] Step 2: operate the elevating frame 4 to drive the carrying frame 12 and the sealing and anchoring mechanism to descend by lifting the chain 452 until the bottom of the sealing and anchoring mechanism is in contact with the movable vehicle body 1;
[0144] Step 3, filling the loading bin 5 with concrete;
[0145] Step 4: operate the lifting frame 4 to drive the carrying frame 12 and the anchoring mechanism to rise by lifting the chain 452 until the anchoring requirement is met;
[0146] Step 5: When the large anchor hole on the box girder needs to be blocked, the first anchor sealing conveying member 81 is driven to move by the transverse adjustment mechanism and the longitudinal adjustment mechanism until the outlet end face of the first anchor sealing conveying member 81 is aligned with the large anchor hole, and then the upper screw conveyor 6 is operated to make the concrete in the upper bin member 5 enter the first anchor sealing conveying member 81 through the distributor 7, and the first anchor sealing conveying member 81 works to transport the concrete to the large anchor hole for blocking;
[0147] When it is necessary to seal the small anchor holes on the box girder, the second anchor sealing conveying member 82 is driven to move by the lateral adjustment mechanism and the longitudinal adjustment mechanism until the outlet end face of the second anchor sealing conveying member 82 is aligned and fits with the small anchor hole, and then the upper screw conveyor 6 is operated to allow the concrete in the upper bin member 5 to enter the second anchor sealing conveying member 82 through the distributor 7, and the second anchor sealing conveying member 82 works to transport the concrete to the small anchor holes for sealing; wherein, when multiple connected small anchor holes are sealed, the material blocking plate 85 fits with the end face of the box girder or the small anchor hole.
[0148] In this embodiment, step 1 is to operate the supporting leg 2 to support the ground, and the specific process is as follows:
[0149] Remove the pin to release the locking of the telescopic steel tube 44, operate the piston rod of the lower telescopic hydraulic cylinder 25 to extend, drive the inner square steel 24 to extend along the outer square steel sleeve 23, and at the same time, the inner steel tube of the telescopic steel tube 44 extends along the outer sleeve until the distance between the first hydraulic leg 21 and the second hydraulic leg 22 meets the construction requirements, and install the pin to lock the telescopic steel tube 44;
[0150] Then, the piston rod of the outrigger hydraulic cylinder 212 is operated to extend, and the extension of the piston rod of the outrigger hydraulic cylinder 212 drives the outrigger 213 to approach the ground until the outrigger 213 is in close contact with the ground.
[0151] In this embodiment, step 2, the specific process is as follows:
[0152] The lifting hydraulic cylinder 42 in the lifting frame 4 contracts and drives the cross beam 45 to descend in the height direction of the linear slide rail 411 through the upper slider 414 connected to it. At the same time, during the descent of the cross beam 45, when one end of the lifting chain 452 is fixed on the movable body 1, the other end of the lifting chain 452 descends, driving the supporting frame 12 and the anchoring mechanism to descend synchronously with the cross beam 45; wherein, the supporting frame 12 descends along the linear slide rail 411 through the side slider 413.
[0153] In this embodiment, step 4, the specific process is as follows:
[0154] The lifting hydraulic cylinder 42 in the lifting frame 4 is extended by operation, and the lifting hydraulic cylinder 42 extends to push the crossbeam 45 to rise; wherein, the upper slide block 414 connected to the crossbeam 45 rises along the linear slide rail 411;
[0155] During the rising process of the crossbeam 45 , when one end of the lifting chain 452 is fixedly arranged on the movable vehicle body 1 , the other end of the lifting chain 452 drives the supporting frame 12 and the anchor sealing mechanism to rise along the linear slide rail 411 .
[0156] In this embodiment, in step five, the first anchor seal conveying member 81 is driven to move by the transverse adjustment mechanism and the longitudinal adjustment mechanism, or the second anchor seal conveying member 82 is driven to move by the transverse adjustment mechanism and the longitudinal adjustment mechanism. The specific process is as follows:
[0157] The transverse motor 131 drives the transverse gear 133 to rotate through the transverse reducer 132. When the rack 135 is fixedly installed, the transverse gear 133 rotates and moves along the rack 135, and the synchronous transverse slider 136 moves along the transverse slide rail 137. The transverse gear 133 drives the transverse gear member and the transverse slider 136 to drive the first sealing anchor conveying member 81 and the first sealing anchor conveying member 82 to move transversely along the inside of the supporting frame 12 through the upper limit connecting plate 141 until the outlet end face of the first sealing anchor conveying member 81 is aligned with the large anchor hole or the outlet end face of the second sealing anchor conveying member 82 is aligned with the small anchor hole;
[0158] Next, operate the longitudinal hydraulic cylinder 10 to extend, and the longitudinal hydraulic cylinder 10 extends to drive the first anchor sealing conveying member 81 or the second anchor sealing conveying member 82 to move along the longitudinal slide rail 96 through the connecting seat plate 97 through the support block 94, the L-shaped connecting plate 93 and the longitudinal slider 961 until the outlet end face of the first anchor sealing conveying member 81 and the large anchor hole are aligned and fit together, or the outlet end face of the second anchor sealing conveying member 82 and the small anchor hole are aligned and fit together.
[0159] In this embodiment, it should be noted that the movable vehicle body 1 cooperates with the lateral adjustment mechanism and the longitudinal adjustment mechanism to meet the construction needs at different positions.
[0160] In this embodiment, it should be noted that a buffer ring is arranged around the outlet ends of the first sealing and anchoring conveying member 81 and the second sealing and anchoring conveying member 82, and fits with the end surface of the box beam for protection and buffering.
[0161] In this embodiment, when it is implemented, the gravity ball 76 is adjusted to slide along the arc-shaped slide groove 75 through the screw rod 77, thereby driving the feeding plate 71 to swing around the fixed shaft 73 through the baffle plate 72, until the lower end of the feeding plate 71 is close to the feeding bin 84 in the first sealing and anchoring conveying member 81, and the distributor 7 is connected with the first sealing and anchoring conveying member 81;
[0162] Alternatively, the adjusting gravity ball 76 is adjusted to slide in the opposite direction along the arc-shaped slide groove 75 through the screw 77, thereby driving the feeding plate 71 to swing in the opposite direction around the fixed axis 73 through the baffle 72 until the lower end of the feeding plate 71 is close to the feeding bin 84 in the second sealing anchor conveying member 82, thereby connecting the distributor 7 with the second sealing anchor conveying member 82.
[0163] In this embodiment, during the specific implementation, in step 5, the first anchor sealing conveying member 81 works to convey concrete to the large anchor hole for plugging, or the second anchor sealing conveying member 82 works to convey concrete to the small anchor hole for plugging. The specific process is as follows:
[0164] The lower hydraulic motor 111 drives the active sprocket to rotate, and the rotation of the active sprocket drives the driven sprocket 113 to rotate through the transmission chain 112, and the rotation of the driven sprocket 113 drives the screw conveying shaft 83 to rotate, thereby conveying the concrete entering through the feed bin 84 to the port of the conveying cylinder 86 to enter the large anchor hole for sealing or the small anchor hole for sealing.
[0165] In this embodiment, during implementation, the upper hydraulic motor 67 rotates through the transmission shaft 68 to drive the input shaft of the reducer 62 to rotate, and the input shaft of the reducer 62 rotates through the output shaft of the reducer 62 to drive the upper screw shaft 61 to rotate, and the upper screw conveyor 6 will transport the concrete entering the upper screw conveyor 6 through the outlet of the upper bin body 51 to the outlet end of the upper screw conveyor 6, and enter the feed bin 84 through the feed plate 71.
[0166] During the rotation of the upper hydraulic motor 67 , the rotation speed of the upper screw conveyor 6 is detected by the cooperation of the switch sensor and the measuring plate 63 .
[0167] In this embodiment, when anchoring is being performed, when it is necessary to add concrete to the upper bin 5, the hook of the wire rope in the electric hoist 16 hooks the lifting lug 53, and drives the bin 5 to separate from the top of the supporting frame 12; the electric hoist 16 is operated to move along the track 18 to the bottom of the extension frame 17 until the bin 5 is located outside the lifting frame 4; the wire rope in the electric hoist 16 is operated to descend, which drives the bin 5 to descend to the ground, and the upper bin 5 is filled with concrete;
[0168] Next, operate the steel wire rope in the electric hoist 16 to drive the upper bin component 5 to rise, and move along the track 18 to the bottom of the lifting frame 161 until the bottom of the bin component 5 is aligned with the top of the supporting frame 12, then operate the steel wire rope in the electric hoist 16 to drive the upper bin component 5 to descend until the upper bin component 5 is installed on the top of the supporting frame 12.
[0169] To sum up, the present invention is reasonably designed, integrating the anchor sealing mechanism, the adjustment mechanism and the lifting hoist mechanism, and is compact as a whole. It can realize the lifting and lowering, lateral and longitudinal movement of the anchor sealing conveying parts, and can adapt to the sealing of anchor holes at different positions. The two anchor sealing conveying parts can adapt to the sealing of anchor holes of different diameters, thereby improving the anchor sealing efficiency and adaptability. The lifting hoist mechanism can be used to realize the transfer of concrete materials and meet the continuous sealing requirements.
[0170] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any way. Any simple modification, change and equivalent structural change made to the above embodiment based on the technical essence of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A box girder anchor sealing device, characterized in that: It comprises a movable vehicle body (1), two groups of liftable frames (4) arranged on the movable vehicle body (1), two groups of support legs (2) arranged at the bottom of the liftable frames (4), a bearing frame (12) arranged in the two groups of liftable frames (4) and lifted synchronously, a sealing and anchoring mechanism arranged on the bearing frame (12), and a lifting hoist mechanism arranged on the top of the liftable frames (4); The liftable frame (4) drives the load-bearing frame (12) and the anchoring mechanism to rise and fall via a lifting chain (452); The sealing and anchoring mechanism comprises an upper material bin (5) plugged into a supporting frame (12), an upper screw conveyor (6) located at the bottom of the upper material bin (5), a material distributor (7) arranged at the outlet end of the upper screw conveyor (6), and a sealing and anchoring member arranged below the upper screw conveyor (6), and a lateral adjustment mechanism for driving the sealing and anchoring member to move lateraly relative to the upper screw conveyor (6); The anchor sealing member comprises two groups of anchor sealing screw conveyors arranged at the bottom of the distributor (7) and an intermediate protective connecting plate (15) connected between the two groups of the anchor sealing screw conveyors, each group of the anchor sealing screw conveyors comprises an anchor sealing conveyor (8) arranged in a supporting frame (12) and a longitudinal adjustment mechanism for driving the anchor sealing conveyor (8) to move longitudinally relative to the upper screw conveyor (6); The two anchor sealing and conveying members (8) are respectively referred to as a first anchor sealing and conveying member (81) and a second anchor sealing and conveying member (82), and the cylinder diameter of the first anchor sealing and conveying member (81) is greater than the cylinder diameter of the second anchor sealing and conveying member (82).
2. A box girder anchor sealing device according to claim 1, characterized in that: Each group of the supporting legs (2) comprises a first hydraulic leg (21), a second hydraulic leg (22), an outer steel sleeve (23) connected to the first hydraulic leg (21), an inner steel sleeve (24) connected to the second hydraulic leg (22) and extending into the outer steel sleeve (23), and a lower telescopic hydraulic cylinder (25) connecting the outer steel sleeve (23) and the inner steel sleeve (24), and the sides of the two outer steel sleeves (23) close to each other are connected to the liftable frame (4); The first hydraulic leg (21) and the second hydraulic leg (22) both comprise a leg square steel (211), a leg hydraulic cylinder (212) extending into the leg square steel (211) and connected to the bottom of the leg square steel (211), and a leg foot (213) arranged at the bottom end of the piston rod of the leg hydraulic cylinder (212).
3. A box girder anchor sealing device according to claim 1, characterized in that: Each group of the liftable frames (4) comprises two U-shaped columns (41) symmetrically arranged on the movable vehicle body (1), a crossbeam (45) slidably connected to the two U-shaped columns (41), and a lifting hydraulic cylinder (42) arranged between the movable vehicle body (1) and the crossbeam (45) and driving the crossbeam (45) to lift and lower, a linear slide rail (411) being arranged in the U-shaped column (41), and an upper slide block (414) connected to both ends of the crossbeam (45) being arranged on the linear slide rail (411); Two limiting sprockets (451) are arranged on the crossbeam (45), one end of the lifting chain (452) is fixedly arranged on the movable vehicle body (1), and the other end of the lifting chain (452) passes around the limiting sprocket (451) and is connected to the supporting frame (12); The linear slide rail (411) is provided with a side sliding block (413) connected to the side of the supporting frame (12).
4. A box girder anchor sealing device according to claim 1, characterized in that: The loading bin member (5) comprises a loading bin frame (52) plugged into the top of the supporting frame (12), an upper bin body (51) arranged in the loading bin frame (52), and hanging ears (53) arranged at four corners of the top of the loading bin frame (52); the inlet of the upper screw conveyor (6) is connected to the bottom outlet of the upper bin body (51); The output shaft of the reducer (62) in the upper screw conveyor (6) is in transmission connection with the upper screw shaft (61) in the upper screw conveyor (6), the input shaft of the reducer (62) is in transmission connection with the upper hydraulic motor (67), the input shaft of the reducer (62) and the output shaft of the reducer (62) are arranged vertically, and the distributor (7) is located at the outlet of the upper screw conveyor (6).
5. A box girder anchor sealing device according to claim 1, characterized in that: The first anchor sealing conveying member (81) and the second anchor sealing conveying member (82) both comprise a conveying cylinder (86) connected to the longitudinal adjustment mechanism, a screw conveying shaft (83) passing through the conveying cylinder (86), a feed bin (84) arranged on the upper part of the conveying cylinder (86), and a power mechanism for driving the screw conveying shaft (83) to rotate and convey concrete, and the outlet end of the conveying cylinder (86) of the second anchor sealing conveying member (82) is provided with two baffle plates (85) arranged symmetrically with respect to the feed bin (84); The power mechanism comprises a lower hydraulic motor (111), a driving sprocket arranged at the output end of the lower hydraulic motor (111), a driven sprocket (113) arranged at the rear end of the spiral conveying shaft (83) extending out of the conveying cylinder (86), and a transmission chain (112) for transmission connection between the driving sprocket and the driven sprocket (113).
6. A box girder anchor sealing device according to claim 5, characterized in that: The longitudinal adjustment mechanism comprises two U-shaped channel steels (92) arranged back to back, a longitudinal slide rail (96) arranged in the two U-shaped channel steels (92), a trapezoidal connecting rod (95) arranged at the ends of the two U-shaped channel steels (92), and a longitudinal sliding block (961) arranged on the longitudinal slide rail (96), as well as a transition bracket connected to the longitudinal sliding block (961) and for mounting the sealing and anchoring conveying member, and a longitudinal hydraulic cylinder (10) arranged between the trapezoidal connecting rod (95) and the transition bracket, wherein the longitudinal hydraulic cylinder (10) drives the sealing and anchoring conveying member to move along the longitudinal slide rail (96); An intermediate channel steel (9A) is provided between the two U-shaped channel steels (92).
7. A box girder anchor sealing device according to claim 6, characterized in that: The transition bracket comprises an L-shaped connecting plate (93) connected to the longitudinal sliding block (961), a supporting block (94) connected to the L-shaped connecting plate (93), and a connecting seat plate (97) connecting the two supporting blocks (94); The two support blocks (94) are connected to the outer side wall of the conveying cylinder (86); the spiral conveying shaft (83) passes through the protruding end of the rear side wall of the conveying cylinder (86) and is rotatably connected to the connecting seat plate (97); and the lower hydraulic motor (111) is arranged on the connecting seat plate (97) via a motor mounting seat (114); The fixed end of the longitudinal hydraulic cylinder (10) is arranged on the trapezoidal connecting rod (95), and the telescopic end of the longitudinal hydraulic cylinder (10) is arranged on the connecting seat plate (97).
8. A box girder anchor sealing device according to claim 6, characterized in that: The lateral adjustment mechanism comprises a rack (135) arranged on a first support beam (122) in the load-bearing frame (12), a sliding limiter connected to the middle channel steel (9A), and a lateral gear member capable of rotating and moving along the rack (135); The sliding limiter comprises a sliding base (14) connected to two middle channel steels (9A), two upper limit connection plates (141) arranged on the sliding base (14), two transverse sliding blocks (136) connected to the side of the upper limit connection plates (141), and a transverse sliding rail (137) arranged on a U-shaped sliding groove (121) in the load-bearing frame (12), wherein the transverse sliding block (136) is mounted on the transverse sliding rail (137); The transverse gear member comprises a transverse motor (131) arranged on a sliding base (14), a transverse reducer (132) arranged on the sliding base (14) and drivingly connected to an output shaft of the transverse motor (131), and a transverse gear (133) arranged on an output shaft of the transverse reducer (132); the transverse gear (133) is meshed with a rack (135), and the transverse gear (133) moves through the sliding base (14) to drive the longitudinal adjustment mechanism and the first anchor sealing conveying member (81) and the second anchor sealing conveying member (82) to move transversely relative to the rack (135).
9. A box girder anchor sealing device according to claim 1, characterized in that: The material distributor (7) comprises a fixed shaft (73) arranged at the bottom of the outlet of the upper screw conveyor (6), a baffle (72) sleeved on the fixed shaft (73), a material transfer plate (71) connected between the two baffles (72), and an adjusting member arranged on the outer baffle (72); The adjusting member comprises an arc-shaped U-shaped member (74) arranged on the outer baffle (72) and a gravity ball (76) inserted in the arc-shaped U-shaped member (74) and capable of sliding along the arc-shaped U-shaped member (74); the arc-shaped U-shaped member (74) is provided with an arc-shaped sliding groove (75); the gravity ball (76) is provided with a screw rod (77); and the screw rod (77) passes through the arc-shaped sliding groove (75); The lifting hoist mechanism comprises a lifting frame (161) arranged on the top of a U-shaped column (41) in a liftable frame body (4), an extension frame (17) integrally formed with the lifting frame (161), a track (18) arranged at the bottom of the top surface of the lifting frame (161) and the extension frame (17), and an electric hoist (16) arranged on the track (18).
10. A construction method for anchoring using the box girder anchoring device according to claim 1, characterized in that: The method comprises the following steps: Step 1: Move the box girder anchoring device to a position by means of the movable vehicle body (1), and operate the supporting legs (2) to support the ground; Step 2: operate the elevating frame (4) to drive the supporting frame (12) and the sealing and anchoring mechanism to descend via the lifting chain (452) until the bottom of the sealing and anchoring mechanism is in contact with the movable vehicle body (1); Step 3, filling the loading bin (5) with concrete; Step 4: operate the elevating frame (4) to drive the carrying frame (12) and the anchoring mechanism to rise via the lifting chain (452) until the anchoring requirement is met; Step 5: When the large anchor hole on the box girder needs to be sealed, the first anchor sealing conveying member (81) is driven to move by the transverse adjustment mechanism and the longitudinal adjustment mechanism until the outlet end surface of the first anchor sealing conveying member (81) is aligned and fits with the large anchor hole, and then the upper screw conveyor (6) is operated to allow the concrete in the upper bin member (5) to enter the first anchor sealing conveying member (81) through the distributor (7), and the first anchor sealing conveying member (81) operates to transport the concrete to the large anchor hole for sealing; When it is necessary to seal the small anchor holes on the box girder, the second anchor sealing conveying member (82) is driven to move by the transverse adjustment mechanism and the longitudinal adjustment mechanism until the outlet end face of the second anchor sealing conveying member (82) and the small anchor hole are aligned and fit together, then the upper screw conveyor (6) is operated to allow the concrete in the upper bin member (5) to enter the second anchor sealing conveying member (82) through the distributor (7), and the second anchor sealing conveying member (82) operates to transport the concrete to the small anchor hole for sealing; wherein, when sealing a plurality of connected small anchor holes, the material blocking plate (85) fits the end face of the box girder or the small anchor hole.
Citation Information
Patent Citations
Anchor sealing device for box girder anchor recess
CN116623537A
Quick anchor sealing device for prefabricated box girder
CN117051704A
Cited By
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