Closed metal storage container capable of monitoring environment and article change in real time

By integrating multiple sensors and controllers in closed metal storage containers, miniaturization, precise control and real-time monitoring are achieved, solving the problem that existing storage containers cannot monitor and control metal corrosion in real time, and ensuring the long-term storage quality of metal products .

CN119305866APending Publication Date: 2025-01-14THE 404 COMPANY LIMITED CHINA NAT NUCLEAR
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Patent Information

Application Number
CN202411514547.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-01-14

AI Technical Summary

Technical Problem

Existing closed storage containers cannot achieve miniaturization, precise control of internal temperature and atmosphere, and cannot monitor the corrosion status of metal products and changes in the storage environment in real time. They are especially suitable for solid metal storage designs that lack real-time monitoring and environmental control functions.

Method used

A closed metal storage container including oxygen sensor, hydrogen sensor, pressure sensor, absolute humidity sensor, temperature sensor, humidity controller and temperature control components is designed, equipped with a ceramic fiber weighing table and a polyimide electric heating film auxiliary heating cover , the temperature is uniformly distributed through liquid heat conducting medium and maze-type ceramic fiber insulation layer, and the humidity and atmosphere inside the storage container are accurately adjusted using a humidity controller and a circulation fan.

Benefits of technology

It realizes the miniaturization design of storage containers, accurately controls temperature and humidity, reduces metal corrosion, supports real-time monitoring of changes in metal products, and ensures long-term storage of metal quality.

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Abstract

A closed metal storage container capable of monitoring environment and article changes in real time comprises a storage container body, and a weighing unit is arranged at the bottom of the storage container body; the side wall of the storage container is provided with an interlayer in which a liquid heat-conducting medium is arranged; a tray is placed in an inner cavity of the storage container; an oxygen sensor, a hydrogen sensor, a pressure sensor, an absolute humidity sensor, a temperature sensor and a pressure gauge are connected and mounted on the storage container; the storage container is communicated with the storage container air inlet / outlet; the device further comprises a humidity controller. A temperature control assembly is further installed on the storage container and heats the liquid heat-conducting medium in the interlayer of the side wall of the storage container.
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Description

Technical Field

[0001] This patent relates to the technical field of closed storage containers, and specifically to a closed metal storage container that monitors environmental and object changes in real time. Background Art

[0002] Since metals or metal products are corroded during storage, resulting in a large amount of metal loss or the metal products losing their application effect, the corrosion of metal materials is generally controlled by adjusting the medium environment, but this method cannot achieve long-term storage and real-time monitoring of its state. At present, most of the closed storage containers cannot control the environment and temperature changes inside the container space after sealing, and cannot realize real-time monitoring, data recording and reading functions of the storage environment. In addition, most storage containers today are designed for liquid and gas storage, while there are few storage containers for solid metals. At the same time, most existing solid storage containers are a tank body. By injecting an inert gas with a density greater than that of air into the tank body, the inert gas squeezes out the air in the tank body to prevent the metal in the tank body from being oxidized. However, this type of storage container cannot achieve miniaturization design, real-time monitoring and environmental control of the atmosphere changes in the internal space of the storage container and the changes in the metal corrosion state.

[0003] Therefore, it is necessary to develop a storage container that can realize miniaturization and real-time monitoring of the changes of samples and atmosphere inside the storage container. The small sample storage device consists of a storage container system, a vacuum system, a detector system, a weighing system, a bottom moving mechanism, a mobile operating table, a data storage unit, etc. The storage container can realize miniaturization of the storage container, internal atmosphere control, internal temperature control, and centralized display of real-time measurement parameters. Summary of the invention

[0004] The purpose of the present invention is to design a miniaturized storage container that can realize long-term storage of metals or metal products and reduce their corrosion during storage, while having real-time monitoring of sample changes and precise control of the internal temperature, humidity and ambient atmosphere of the storage container, in view of the fact that storage containers cannot be miniaturized, the internal temperature and atmosphere cannot be precisely controlled, and the status of samples inside the container cannot be monitored in real time.

[0005] The technical solution of the present invention is as follows: a closed metal storage container for real-time monitoring of environmental and item changes, comprising a storage container, a weighing unit at the bottom of the storage container; a side wall of the storage container with an interlayer, and a liquid heat-conducting medium in the interlayer; and a tray is placed in the internal chamber of the storage container;

[0006] The storage container is equipped with an oxygen sensor, a hydrogen sensor, a pressure sensor, an absolute humidity sensor, a temperature sensor, and a pressure gauge;

[0007] The storage container is connected to the air inlet and outlet of the storage container;

[0008] A humidity controller is also included.

[0009] The storage container is also equipped with a temperature control component, which heats the liquid heat-conducting medium in the side wall interlayer of the storage container;

[0010] The storage container is topped with a glass sealing cover.

[0011] The tray consists of three layers: upper, middle and lower.

[0012] A backup sensor is provided for each absolute humidity sensor and temperature sensor.

[0013] The humidity controller comprises an air inlet, a circulating fan, a clamp and an air outlet. The humidity controller is connected with the air inlet and the air outlet of the storage container through the air inlet, and there is a saturated salt solution or a desiccant in the humidity controller.

[0014] The weighing unit comprises a ceramic fiber weighing platform and a weighing unit body, and the lower end of the weighing unit body is connected with a rubber shock absorber.

[0015] The side walls and bottom of the storage container are designed with a labyrinth-type ceramic fiber insulation layer.

[0016] The storage container also includes a polyimide electric heating film auxiliary heating cover.

[0017] Maintain the temperature in the storage container at 30°C.

[0018] The remarkable effects of the present invention are:

[0019] 1. The present invention can accurately control the temperature in the container. The bottom of the container is filled with heating liquid and the top is a heating cover. The above design can ensure that the temperature inside the container is evenly distributed, and there will be no temperature difference phenomenon that affects the application effect of the container.

[0020] 2. The storage device formed by the present invention can be designed to be miniaturized, so that the storage container occupies a small area, and multiple storage containers can be monitored centrally.

[0021] 3. The present invention can accurately control the humidity and atmosphere changes inside the storage container, thereby reducing the corrosion of the metal in the storage container and achieving long-term storage of the metal.

[0022] 4. The present invention can realize real-time monitoring of samples in storage containers and accurately understand the corrosion changes of metals. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Attached Figure 1 It is an overall schematic diagram of the present invention;

[0024] Figure 2 Schematic diagram of the structure of humidity controller 8

[0025] Figure 3 Schematic diagram of temperature control components

[0026] Figure 4 Weighing unit diagram

[0027] In the figure: 1 oxygen sensor, 2 hydrogen sensor, 3 pressure sensor, 4 absolute humidity sensor, 5 temperature sensor, 6 tray, 7 storage container, 8 humidity controller, 9 rubber shock absorber, 10 weighing unit, 11 storage container inlet and outlet, 12 pressure gauge, 13 temperature control component, 14 interlayer

[0028] Air inlet 8-1, circulating fan 8-2, clamp 8-3, air outlet 8-4.

[0029] Ceramic fiber weighing platform 10-1, weighing unit body 10-2. DETAILED DESCRIPTION

[0030] Many specific details are described in the following description to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways than those described herein, and those skilled in the art can make similar generalizations without violating the connotation of the present application, so the present application is not limited by the specific implementation disclosed below.

[0031] The terms used in one or more embodiments of the present application are only for the purpose of describing specific embodiments, and are not intended to limit one or more embodiments of the present application. The singular forms of "a", "said" and "the" used in one or more embodiments of the present application and the appended claims are also intended to include plural forms, unless the context clearly indicates other meanings. It should also be understood that the term "and / or" used in one or more embodiments of the present application refers to and includes any or all possible combinations of one or more associated listed items.

[0032] It should be understood that, although the terms first, second, etc. may be used to describe various information in one or more embodiments of the present application, such information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of one or more embodiments of the present application, the first may also be referred to as the second, and similarly, the second may also be referred to as the first.

[0033] A sealed metal storage container that monitors changes in the environment and items in real time, such as Figure 1As shown, it includes a storage container 7, the bottom of the storage container 7 is a weighing unit 10, the top is provided with a glass sealing cover, and a polyimide electric heating film auxiliary heating cover is added to ensure uniform temperature distribution; the side wall of the storage container 7 is provided with an interlayer 14, and the interlayer contains a liquid heat-conducting medium, and the heat-conducting medium can be heated or cooled, so as to control the temperature in the storage container 7; and a tray 6 is placed in the internal cavity of the storage container 7, and the tray 6 includes three layers of upper, middle and lower layers, which are used to place the stored metal products;

[0034] The storage container 7 is connected with an oxygen sensor 1 and a hydrogen sensor 2 to monitor the hydrogen and oxygen content inside the storage container 7;

[0035] An absolute humidity sensor 4 is installed on the storage container 7 to monitor the humidity inside the storage container 7;

[0036] A temperature sensor 5 is installed on the storage container 7 to monitor the temperature inside the storage container 7;

[0037] The absolute humidity sensor 4 and the temperature sensor 5 are each provided with a backup sensor;

[0038] The storage container 7 is equipped with a pressure sensor 3 and a pressure gauge 12 to monitor the pressure inside the storage container 7;

[0039] The storage container 7 is connected to the storage container gas inlet and outlet 11, and gas can be filled into or extracted from the storage container 7 through the storage container gas inlet and outlet 11;

[0040] The device also includes a humidity controller 8, such as Figure 2 As shown, the humidity controller 8 includes an air inlet 8-1, a circulating fan 8-2, a clamp 8-3, and an air outlet 8-4. The humidity controller 8 is connected to the air inlet and outlet 11 of the storage container through the air inlet 8-1, and there is a saturated salt solution or a desiccant in the humidity controller 8. According to the monitoring condition of the humidity in the storage container 7 by the absolute humidity sensor 4, the humidity controller 8 selects a saturated salt solution or a desiccant, and blows the wet or dry gas into the storage container 7 through the circulating fan 8-2, thereby controlling the humidity in the storage container 7;

[0041] The storage container 7 is also provided with a temperature control assembly 13, such as Figure 3 As shown, the temperature control component 13 heats the liquid heat-conducting medium in the side wall interlayer 14 of the storage container 7, thereby controlling the temperature inside the storage container 7;

[0042] The bottom of the storage container 7 includes a weighing unit 10, such as Figure 4 As shown, the weighing unit 10 includes a ceramic fiber weighing platform 10-1 and a weighing unit body 10-2. The lower end of the weighing unit body 10-2 is connected to a rubber shock absorber 9. The rubber shock absorber 9 makes the upper and lower pressures of the storage container 7 consistent to avoid vibration.

[0043] The side walls and bottom of the storage container 7 are designed with a labyrinth-type ceramic fiber insulation layer to prevent temperature.

[0044] The specific steps taken by the present invention are as follows:

[0045] (1) Turn on the power switch on the electric control cabinet of the mobile operating table and start the test after the industrial integrated machine is turned on and preheated.

[0046] (2) Open the software and wait for the cooling fan to automatically start, then set the temperature to 30°C.

[0047] (3) The temperature control component starts running, and the relevant measurement data can be observed on the main interface of the device, including relative humidity, absolute humidity, temperature, and hydrogen concentration.

[0048] (4) Place the sample on the material platform bracket, cover it with the sealing cover and tighten the sealing clamp.

[0049] (5) Place the prepared saturated salt solution or desiccant into the humidity controller, connect the power supply and turn on the exhaust fan to circulate the air in the sealed chamber to accelerate the humidity to reach equilibrium.

[0050] (6) After the temperature and humidity of the small sample storage device reach the test conditions, the weight, hydrogen, pressure and other parameters are collected in real time.

[0051] (7) After the test is completed, check whether the data is saved. After confirming that the data is complete, exit the measurement software and turn off the industrial integrated machine, slowly open the needle valve, close the needle valve after the container returns to normal environment, and finally turn off the electrical switch of the mobile operating table.

[0052] The present invention is a storage container suitable for real-time monitoring and environmental control of all metals (including special metals). The overall space is small, and changes in the surface morphology, storage environment, weight, etc. of the sample during the entire storage process can be simply and efficiently observed and recorded; the humidity, temperature and pressure in the chamber of the storage container can be controlled in real time; the environment in the chamber can be regulated without moving the sample during the entire storage process, which greatly reduces the error of data collection during the entire storage process.

[0053] The above description is only a preferred embodiment of this patent and is not intended to limit this patent. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of this patent should be included in the scope of protection of this patent.

[0054] It should be noted that, for the above-mentioned method embodiments, for the sake of simplicity of description, they are all expressed as a series of action combinations, but those skilled in the art should be aware that the present application is not limited by the described action sequence, because according to the present application, certain steps can be performed in other sequences or simultaneously. Secondly, those skilled in the art should also be aware that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the present application.

[0055] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0056] The preferred embodiments of the present application disclosed above are only used to help explain the present application. The optional embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of the present application. The present application selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present application, so that those skilled in the art can understand and use the present application well.

Claims

1. A closed metal storage container for real-time monitoring of environmental and item changes, characterized in that: The storage container (7) comprises a weighing unit (10) at the bottom of the storage container (7); a side wall of the storage container (7) is provided with an interlayer (14), and a liquid heat-conducting medium is contained in the interlayer (14); and a tray (6) is placed in the inner chamber of the storage container 7; The storage container (7) is connected and installed with an oxygen sensor (1), a hydrogen sensor (2), a pressure sensor (3), an absolute humidity sensor (4), a temperature sensor (5), and a pressure gauge (12); The storage container (7) is connected to the storage container air inlet and outlet (11); Also includes a humidity controller (8); A temperature control component (13) is also installed on the storage container (7), and the temperature control component (13) heats the liquid heat-conducting medium in the side wall interlayer (14) of the storage container (7).

2. A closed metal storage container for real-time monitoring of environmental and item changes according to claim 1, characterized in that: A glass sealing cover is provided on the top of the storage container (7).

3. A closed metal storage container for real-time monitoring of environmental and item changes according to claim 1, characterized in that: The tray (6) comprises three layers: upper, middle and lower.

4. A closed metal storage container for real-time monitoring of environmental and item changes according to claim 1, characterized in that: The absolute humidity sensor (4) and the temperature sensor (5) are each provided with a backup sensor.

5. A closed metal storage container for real-time monitoring of environmental and article changes according to claim 1, characterized in that: The humidity controller (8) comprises an air inlet (8-1), a circulating fan (8-2), a clamp (8-3), and an air outlet (8-4). The humidity controller (8) is connected to an air inlet and outlet (11) of a storage container via the air inlet (8-1), and a saturated salt solution or a desiccant is contained in the humidity controller (8).

6. A closed metal storage container for real-time monitoring of environmental and article changes according to claim 1, characterized in that: The weighing unit (10) comprises a ceramic fiber weighing platform (10-1) and a weighing unit body (10-2), and the lower end of the weighing unit body (10-2) is connected to a rubber shock absorber (9).

7. A closed metal storage container for real-time monitoring of environmental and article changes according to claim 1, characterized in that: The side walls and bottom surface of the storage container (7) are designed with a labyrinth-shaped ceramic fiber heat insulation layer.

8. A closed metal storage container for real-time monitoring of environmental and article changes according to claim 1, characterized in that: The storage container (7) also includes a polyimide electric heating film auxiliary heating cover.

9. The closed metal storage container for real-time monitoring of environmental and article changes according to claim 1, characterized in that: The temperature in the storage container (7) was maintained at 30°C.

Citation Information

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