Processing equipment
By introducing flipped components into the processing equipment, the travel direction of the loading tray is changed, thereby shortening the length of the processing component without increasing the number of loading trays, solving the problems of large area and inflexible layout of the traditional oven, achieving high efficiency The effect of utilizing the site and reducing energy consumption.
Patent Information
- Application Number
- CN202411287921.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-01-14
AI Technical Summary
The oven in the traditional assembly line covers a large area, which is difficult to meet the needs of efficient use of production sites, and the product transmission method is inflexible, making layout adjustments impossible.
A processing equipment including a loading tray, a processing assembly and a flip assembly is designed. By turning the assembly, the travel direction of the loading tray is changed from the length direction to the thickness direction, thereby shortening the processing assembly without changing the number of loading trays. length to improve the overall layout flexibility of the equipment.
It achieves the shortening of the length of the processing components without increasing the number of load trays, saving space, improving site utilization, reducing energy consumption, and improving equipment flexibility and production efficiency.
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Figure CN119305965A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of assembly, and in particular to a processing device. Background Art
[0002] In traditional assembly line production, the oven occupies a large area, which makes it difficult to meet the needs of efficient use of production space. At the same time, the product transmission method of traditional ovens has limitations and cannot achieve flexible layout adjustment. Summary of the invention
[0003] In view of this, the present application provides a processing equipment to solve the above technical problems.
[0004] A processing device comprises a material loading tray, a processing assembly and a flip assembly. The material loading tray is used to place materials to be processed, and the material loading tray has a thickness direction and a length direction. The processing assembly comprises a transport drive mechanism and a functional part, the transport drive mechanism is used to drive the material loading tray to move along a preset direction, and the functional part is used to process the materials to be processed. The flip assembly is arranged at one end of the processing assembly, and the flip assembly is used to flip the material loading tray so that the thickness direction of the material loading tray is parallel to the preset direction.
[0005] In some possible embodiments, the processing equipment further includes a feed assembly, which is disposed on one side of the processing assembly. The feed assembly includes a feed table and a feed drive mechanism disposed on the feed table, and the feed drive mechanism is used to drive the loading tray to move along the length direction.
[0006] In some possible implementations, the feed drive mechanism includes first driving members disposed at intervals and a plurality of first driven chains disposed at intervals, the first driving member is drivingly connected to the plurality of first driven chains, and the loading tray is disposed on the plurality of first driven chains.
[0007] In some possible embodiments, the flipping assembly is arranged between every two adjacent first driven chains, and the flipping assembly includes a flipping cylinder and a flipping plate, the output shaft of the flipping cylinder is rotatably connected to one end of the flipping plate, and the other end of the flipping plate is rotatably connected to the feeding table.
[0008] In some possible embodiments, the transport drive mechanism includes a transport bracket, a second drive member and a plurality of second driven chains, the second drive member is arranged on the transport bracket, the second drive member is transmission-connected to the plurality of second driven chains, and one end of the loading tray is detachably connected to the second driven chain.
[0009] In some possible embodiments, the transport drive mechanism also includes a plurality of levers, the transport bracket includes a guide rail arranged along the preset direction, the loading tray includes a main body and a rolling wheel arranged at one end of the main body, the lever is used to push the main body, and the guide rail is used for the rolling wheel to roll.
[0010] In some possible embodiments, the processing equipment also includes a discharge assembly, which is arranged on a side of the processing assembly away from the feeding assembly. The discharge assembly includes a discharge table and a curved rail and a discharge drive mechanism arranged on the discharge table. One end of the curved rail is connected to the guide rail, and the curved rail is used for the rolling wheel to roll. The discharge drive mechanism drives the other end of the loading tray to move away from the processing assembly.
[0011] In some possible embodiments, the discharging drive mechanism includes a third driving member and a plurality of third driven chains, the third driving member is transmission-connected to the plurality of third driven chains, the third driving member is disposed on the discharging platform, the plurality of third driven chains are spaced apart on the discharging platform, and the plurality of third driven chains extend along the preset direction.
[0012] In some possible implementations, the discharging assembly further includes a movable cover, and one side of the movable cover is rotatably connected to the discharging platform.
[0013] In some possible implementations, the functional component includes a heating component.
[0014] The processing equipment provided by the present application is provided with a flip assembly, which can flip the material tray during the process, thereby changing the travel direction of the material tray from the length direction to the thickness direction. When the size of the processing assembly remains unchanged, the processing assembly can accommodate more material trays at the same time, thereby processing more materials. In other words, when the number of material trays remains unchanged, the length of the processing assembly of the processing equipment provided by the present application in the preset direction can be shortened. In addition, by providing modular structures such as flip assemblies and processing assemblies, the flexibility of the overall layout of the processing equipment is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 An overall schematic diagram of a processing device provided in one embodiment of the present application.
[0016] Figure 2 for Figure 1 A schematic diagram of a feeding assembly, a turning assembly and some processing assemblies of the processing equipment shown.
[0017] Figure 3 for Figure 2 Schematic diagram of the feeding assembly and the turning assembly shown.
[0018] Figure 4 for Figure 2 A schematic diagram of part of the feed assembly and part of the processing assembly after the outer shell is removed is shown.
[0019] Figure 5 for Figure 2 A side view of the tooling assembly is shown.
[0020] Figure 6 for Figure 2 Schematic diagram of the loading tray and material shown.
[0021] Figure 7 for Figure 1 A schematic diagram of the discharge components and some processing components of the processing equipment shown.
[0022] Main component symbols
[0023] Processing equipment 100
[0024] Material 200
[0025] Loading tray 10
[0026] Body part 101
[0027] Scroll wheel 102
[0028] Flip assembly 20
[0029] Top-up cylinder 21
[0030] Flip board 22
[0031] Processing components 30
[0032] Transport drive mechanism 31
[0033] Transport bracket 311
[0034] Guide rail 311a
[0035] Second driving member 312
[0036] The second driven chain 313
[0037] Abutment 314
[0038] Hanger 315
[0039] Shell 316
[0040] Crossbar 317
[0041] Lever 318
[0042] Functional parts 32
[0043] Fan 33
[0044] Feed assembly 40
[0045] The first movable cover 401
[0046] Feeding station 41
[0047] Feed drive mechanism 42
[0048] The first driving member 421
[0049] First driven chain 422 DETAILED DESCRIPTION
[0050] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0051] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application.
[0052] In conjunction with the accompanying drawings, some embodiments of the present application are described in detail below. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.
[0053] See also Figure 1 and Figure 2 In one embodiment of the present application, a processing device 100 is provided for processing a material 200. Specifically, the processing device 100 is used to bake the glue to be cured in the assembled workpieces to achieve the bonding operation of the assembled workpieces. It can be understood that in other embodiments, the processing device 100 can be used to dry the undried paint, or heat and cure the uncured plastic, or sinter the metal powder to be formed.
[0054] See also Figure 2 , the processing equipment 100 includes a loading tray 10, a turning assembly 20 and a processing assembly 30. The loading tray 10 can be located in the turning assembly 20 or the processing assembly 30. The loading tray 10 is used to carry the material 200. When the loading tray 10 is located in the turning assembly 20, the turning assembly 20 can drive the loading tray 10 to turn over and change the posture of the loading tray 10 in space. When the loading tray 10 is in the processing assembly 30, the processing assembly 30 can drive the loading tray 10 to move, and the processing assembly 30 can process the material 200.
[0055] See also Figure 2 , Figure 5 and Figure 6 The material tray 10 has a thickness direction A and a length direction B, and the material 200 includes glue to be cured. The processing assembly 30 includes a transport drive mechanism 31 and a functional component 32. The transport drive mechanism 31 is used to drive the material tray 10 to move along a preset direction C. The functional component 32 is a heating component. The flip assembly 20 is disposed at one end of the processing assembly 30. The flip assembly 20 is used to flip the material tray 10 so that the thickness direction A of the material tray 10 is parallel to the preset direction C.
[0056] When using, see Figure 2 , the loading tray 10 moves along its length direction B to the vicinity of the flip assembly 20; see Figure 3 The flip assembly 20 flips the loading tray 10 so that the thickness direction A of the loading tray 10 is parallel to the preset direction C, that is, the loading tray 10 is in an upright position, and then the transport drive mechanism 31 connects the loading tray 10 and drives the loading tray 10 to move in an upright position. During the movement, the functional part 32 heats the glue to be cured so that the glue is cured.
[0057] The processing equipment 100 provided by the present application is provided with a flip assembly 20, which can flip the material tray 10 during the process, thereby changing the travel direction of the material tray 10 from the length direction B to the thickness direction A. When the size of the processing assembly 30 remains unchanged, the processing assembly 30 can accommodate more material trays 10 at the same time, thereby processing more materials 200. In other words, when the number of material trays 10 remains unchanged, the length of the processing assembly 30 of the processing equipment 100 provided by the present application in the preset direction C can be shortened. In addition, by providing modular structures such as the flip assembly 20 and the processing assembly 30, the overall layout flexibility of the processing equipment 100 is better.
[0058] See also Figure 2 and Figure 3 In this embodiment, the processing equipment 100 also includes a feed assembly 40, which is arranged on one side of the processing assembly 30. The feed assembly 40 includes a feed table 41 and a feed drive mechanism 42 arranged on the feed table 41. The feed drive mechanism 42 is used to drive the loading tray 10 to move along the length direction B. The feed drive mechanism 42 includes a first driving member 421 and a plurality of first driven chains 422 arranged at intervals. The first driving member 421 is transmission-connected to the plurality of first driven chains 422, and the plurality of first driven chains 422 are arranged on the feed table 41 along the length direction B. The plurality of first driven chains 422 are arranged side by side at intervals. The loading tray 10 is arranged on every two adjacent first driven chains 422. Specifically, the first driving member 421 is a servo motor, and the first driven chain 422 is a double-speed chain.
[0059] In this embodiment, the flip assembly 20 is arranged at one end of the feed table 41 close to the processing assembly 30. The flip assembly 20 is arranged between each two adjacent first driven chains 422. The flip assembly 20 includes a top-up cylinder 21 and a flip plate 22. The output shaft of the top-up cylinder 21 is rotatably connected to one end of the flip plate 22, and the other end of the flip plate 22 is rotatably connected to the feed table 41. The flip assembly 20 has a first state and a second state. Figure 2 , the first state includes: the flip cylinder 21 retracts its output shaft, and the flip plate 22 is located below the first driven chain 422. At this time, the first driven chain 422 can drive the loading tray 10 from a distance to the top of the flip plate 22 along the length direction B. That is, the length direction B of the loading tray 10 is roughly parallel to the preset direction C. See Figure 3 The second state includes: the flip cylinder 21 extends its output shaft, and one end of the flip plate 22 is pushed out by the output shaft until the flip plate 22 rotates approximately 90 degrees, so that the material carrier 10 located on the flip plate 22 is approximately upright. That is, the thickness direction A of the material carrier 10 is approximately parallel to the preset direction C. In this way, the flip assembly 20 realizes the upright flipping of the material carrier 10.
[0060] See also Figure 1 , Figure 4 and Figure 5 In this embodiment, the transport drive mechanism 31 includes a transport bracket 311, a second drive member 312 and a plurality of second driven chains 313. The second drive member 312 is disposed on the transport bracket 311, and the second drive member 312 is connected to the plurality of second driven chains 313 in a transmission manner, and one end of the loading tray 10 is detachably connected to the second driven chain 313. The extension direction of the plurality of second driven chains 313 is the preset direction C, and the plurality of second driven chains 313 are staggered with the plurality of first driven chains 422, and the staggered distance is approximately the length of one loading tray 10. In this way, the end of the upright loading tray 10 away from the first driven chain 422 has sufficient length to connect the second driven chain 313. Among them, the second drive member 312 is a servo motor, and the second driven chain 313 is a double-speed chain.
[0061] See also Figure 1 and Figure 5In this embodiment, the processing assembly 30 further includes a plurality of fans 33. The transport bracket 311 includes a base 314, a hanger 315, a shell 316 and a plurality of cross bars 317. The hanger 315 is arranged on the base 314, the cross bar 317 is arranged inside the hanger 315, and the shell 316 is detachably connected to the outside of the hanger 315. The second driving member 312 and the fan 33 are both arranged on the outside of the shell 316. The plurality of cross bars 317 are used to support the plurality of second driven chains 313, the heating element is arranged inside the hanger 315, and the base 314 is roughly flush with the feed table 41. The shell 316 is provided with a plurality of ventilation holes (not shown), and a fan 33 is arranged near one of the ventilation holes, and the fan 33 is used to blow air toward the heating element through the ventilation hole, thereby generating hot air, and the hot air can dry the uncured glue arranged on the carrier 10. The outer shell 316 can be used for heat insulation, thereby increasing the heating temperature of the uncured glue on the loading tray 10 .
[0062] See also Figure 4 , Figure 5 and Figure 6 In this embodiment, the transport driving mechanism 31 further includes a plurality of levers 318, and the plurality of levers 318 are arranged at intervals on the second driven chain 313. The transport bracket 311 includes a guide rail 311a arranged along a preset direction C, and the guide rail 311a is arranged in parallel with the second driven chain 313 at intervals. The loading tray 10 includes a body 101 and a rolling wheel 102 arranged at one end of the body 101, the lever 318 is used to push the body 101, and the guide rail 311a is used for the rolling wheel 102 to roll. Specifically, when the material tray 10 is brought to the upright state by the flip plate 22, the second driven chain 313 drives the lever 318 to move, the lever 318 hooks one end of the upright material tray 10 away from the first driven chain 422, and drives the material tray 10, so that the rolling wheel 102 of the material tray 10 enters the guide rail 311a, and as the lever 318 drives, the material tray 10 separates from the first driven chain 422 toward one end of the first driven chain 422, and the material tray 10 moves in an upright posture along the preset direction C. The length of each lever 318 is adjustable, so as to adapt to different material trays 10.
[0063] See 1 and Figure 7In this embodiment, the processing equipment 100 further includes a discharge assembly 50, which is arranged on the side of the processing assembly 30 away from the feeding assembly 40. The discharge assembly 50 includes a discharge platform 51, a curved rail 52 and a discharge drive mechanism 53 arranged on the discharge platform 51. One end of the curved rail 52 is connected to the guide rail 311a, and the other end is connected to the discharge drive mechanism 53. The curved rail 52 is protruding toward the base 314 and the discharge platform 51. The curved rail 52 is used for the rolling of the rolling wheel 102. The discharge drive mechanism 53 drives the other end of the loading tray 10 to move away from the processing assembly 30. During specific operation, the discharge drive mechanism 53 drives the end of the loading tray 10 away from the curved rail 52 to move first, and then the end of the loading tray 10 close to the curved rail 52 enters the curved rail 52 and the height gradually decreases until the two ends of the loading tray 10 are roughly flush. At this time, the length direction B of the loading tray 10 is parallel to the preset direction C again. That is, the loading tray 10 is discharged from the discharging assembly 50 in a lying posture.
[0064] In this embodiment, the discharge drive mechanism 53 includes a third drive member 531 and a plurality of third driven chains 532. The third drive member 531 is transmission-connected to the plurality of third driven chains 532, the third drive member 531 is disposed on the discharge platform 51, the plurality of third driven chains 532 are spaced apart on the discharge platform 51, and the plurality of third driven chains 532 extend along a preset direction C. The third drive member 531 is a servo motor, and the third driven chain 532 is a double-speed chain.
[0065] See also Figure 1 In this embodiment, the feed assembly 40 further includes a first movable cover 401, which is rotatably connected to the feed platform 41, and is used to movably cover one end of the shell 316, thereby reducing the speed of hot air loss in the shell 316. Similarly, the discharge assembly 50 further includes a second movable cover 501, which is rotatably connected to the discharge platform 51, and is used to movably cover the other end of the shell 316, thereby further reducing the speed of hot air loss in the shell 316.
[0066] In general, the processing equipment 100 provided in the present application realizes the posture change of the loading tray 10 by setting a flip component 20, so that more loading trays 10 can be accommodated while the size of the processing component 30 remains unchanged, or the length of the processing component 30 can be shortened while the number of loading trays 10 remains unchanged. It has the advantages of saving space, improving site utilization, and reducing energy consumption, thereby greatly reducing the occupied space and helping to improve site utilization.
[0067] The above description is only a preferred embodiment of the present application, and does not limit the patent scope of the present application. All equivalent structural changes made under the concept of the present application using the contents of the present application specification and drawings, or directly / indirectly used in other related technical fields are included in the patent protection scope of the present application.
Claims
1. A processing equipment, characterized in that: include: A material loading tray, the material loading tray is used to place materials to be processed, and the material loading tray has a thickness direction and a length direction; A processing assembly, the processing assembly comprising a transport drive mechanism and a functional part, the transport drive mechanism is used to drive the material loading tray to move along a preset direction, and the functional part is used to process the material to be processed; A flip assembly is arranged at one end of the processing assembly, and is used to flip the material loading tray so that the thickness direction of the material loading tray is parallel to the preset direction.
2. The processing equipment according to claim 1, characterized in that It also includes a feeding component, which is arranged on one side of the processing component. The feeding component includes a feeding table and a feeding drive mechanism arranged on the feeding table, and the feeding drive mechanism is used to drive the loading plate to move along the length direction.
3. The processing equipment according to claim 2, characterized in that The feed drive mechanism comprises first drive members arranged at intervals and a plurality of first driven chains arranged at intervals, the first drive member is transmission-connected to the plurality of first driven chains, and the material loading tray is arranged on the plurality of first driven chains.
4. The processing equipment according to claim 3, characterized in that The flipping assembly is arranged between every two adjacent first driven chains, and the flipping assembly includes a flipping cylinder and a flipping plate. The output shaft of the flipping cylinder is rotatably connected to one end of the flipping plate, and the other end of the flipping plate is rotatably connected to the feeding table.
5. The processing equipment according to claim 4, characterized in that The transport drive mechanism includes a transport bracket, a second drive member and a plurality of second driven chains. The second drive member is arranged on the transport bracket. The second drive member is drivingly connected to the plurality of second driven chains. One end of the loading tray is detachably connected to the second driven chain.
6. The processing equipment according to claim 5, characterized in that The transport drive mechanism also includes a plurality of levers, the transport bracket includes a guide rail arranged along the preset direction, the loading tray includes a main body and a rolling wheel arranged at one end of the main body, the lever is used to push the main body, and the guide rail is used for the rolling wheel to roll.
7. The processing equipment according to claim 6, characterized in that It also includes a discharging component, which is arranged on a side of the processing component away from the feeding component. The discharging component includes a discharging table and a curved track and a discharging drive mechanism arranged on the discharging table. One end of the curved track is connected to the guide rail, and the curved track is used for the rolling wheel to roll. The discharging drive mechanism drives the other end of the loading plate to move away from the processing component.
8. The processing equipment according to claim 7, characterized in that The discharging drive mechanism includes a third driving member and a plurality of third driven chains, the third driving member is transmission-connected to the plurality of third driven chains, the third driving member is arranged on the discharging platform, the plurality of third driven chains are arranged on the discharging platform at intervals, and the plurality of third driven chains extend along the preset direction.
9. The processing equipment according to claim 8, characterized in that The discharging assembly further comprises a movable cover, one side of which is rotatably connected to the discharging platform.
10. The processing equipment according to claim 1, characterized in that The functional part includes a heating element.