Self-inductive constant pressure mining material remote pneumatic conveying system
By using self-induction constant pressure technology and a booster mechanism in the pneumatic conveying system, the problem of material blockage during long-distance transportation is solved, and stable and efficient material transportation is achieved.
Patent Information
- Application Number
- CN202411845535.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2044-12-16
AI Technical Summary
During long-distance transportation, existing pneumatic conveying systems are prone to blockage of materials at the pipeline elbow, which slows down the conveying speed and damages the system pipeline.
A self-induced constant pressure mining material remote pneumatic conveying system is adopted, which includes a silo, a control host, an air compressor, a shell and a high-pressure gas storage tank. The continuous conveying of materials and the pressurization of air flow are achieved through the feeding mechanism and the boosting mechanism to avoid material blockage.
It can avoid pipeline blockage when transporting materials at long distances, ensuring the stability of conveying speed and the safety of system pipelines.
Smart Images

Figure CN119306014B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pneumatic conveying, in particular to a self-inductive constant-pressure mining material remote pneumatic conveying system. Background Art
[0002] Pneumatic conveying is a specific application of fluidization technology that uses the energy of airflow to convey powdered materials along the airflow direction in a closed pipeline. The pneumatic conveying system has a simple structure, convenient operation, low maintenance cost, low layout restrictions, can be used for horizontal, vertical or inclined conveying, and has a long conveying distance. It can be loaded in one place and unloaded in multiple places. It is currently widely used in power, chemical, tire, pharmaceutical, food processing, mining and other industries. According to the conveying type of the pneumatic conveying system, it can be divided into dilute phase suspension pneumatic conveying and dense phase pneumatic conveying. The research and application of pneumatic conveying systems have been on dilute phase suspension pneumatic conveying for quite some time. At present, the low-speed dense phase pneumatic conveying technology is becoming more and more mature. With computer control, the pneumatic conveying system has a leap-forward development. In addition, the pneumatic conveying device has a simple structure and is easy to operate. It can be used for horizontal, vertical or inclined conveying. During the conveying process, physical operations such as heating, cooling, drying and airflow classification of materials or certain chemical operations can also be carried out simultaneously.
[0003] At present, the pneumatic conveying system is affected by the air flow velocity and material particle size. It is easy to cause blockage at the pipe elbow during long-distance transportation. After blockage, the system can only be shut down and the pipeline can be dismantled for cleaning, or the air pressure and air flow can be continuously increased for forced pressurization and dredging. This not only affects the speed of conveying materials, but also affects the pipeline of the pneumatic conveying system. Summary of the invention
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the present invention provides a self-sensing constant-pressure long-distance pneumatic conveying system for mining materials, which solves the problem that materials are easily blocked at the elbows of the pipeline during long-distance transportation, and after blockage, the machine can only be shut down and the pipeline can be dismantled for cleaning, or the air pressure and airflow can be continuously increased for forced pressurization and dredging, which not only affects the speed of conveying materials, but also affects the pipelines of the pneumatic conveying system.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a self-inductive constant-pressure mining material remote pneumatic conveying system, comprising a silo, a control host, an air compressor, a shell and a plurality of high-pressure gas storage tanks, wherein the lower end of the silo is provided with a cone bottom, the lower end of the cone bottom is provided with a discharge nozzle, the upper end of the shell is provided with a feed nozzle, a feed mechanism is installed between the feed nozzle and the discharge nozzle, and the feed mechanism uses the compressed gas in the high-pressure gas storage tank as power to continuously convey the material in the silo to the shell;
[0008] A sealing plate is installed at one end of the shell, a conveying mechanism is installed in the shell, and the feeding mechanism discharges the discharged compressed gas into the shell through a conduit to assist the material to move quickly in the shell;
[0009] One end of the sealing plate is fixedly connected to the main air duct, one end of the main air duct is fixedly connected to the Roots blower, one end of the shell is installed with an intermediate pipe, a casing is installed on the pipe wall of the intermediate pipe, a booster mechanism is installed in the casing, the booster mechanism is used to increase the conveying air pressure in the conveying pipe in the intermediate pipe, and can push the deposited materials into the airflow in the conveying pipe, a discharge pipe is installed on the pipe wall of the intermediate pipe, and a retention component is installed in the discharge pipe;
[0010] The interception component is used to block the outflow speed of the material from the middle pipe during the discharge, so that the material is deposited in the middle pipe and discharged from the discharge pipe.
[0011] Preferably, the feeding mechanism comprises a circular ring, the side wall of the circular ring is sleeved with a shell, one side of the shell is obliquely fixedly connected with a high-pressure pipe, the first solenoid valve is installed on the pipe wall of the high-pressure pipe, one side of the shell is fixedly connected with an air outlet nozzle, one end of the air outlet nozzle is fixedly connected to the pipe orifice of the conduit, the side wall of the circular ring is provided with a first annular groove, and one side of the shell is provided with a second annular groove, the first annular groove and the second annular groove together constitute a boosting channel, a plurality of evenly distributed blades are fixedly connected in the first annular groove, a sleeve is fixedly connected in the circular ring, the upper end pipe orifice of the sleeve is rotatably connected to the discharge nozzle through a first sealing bearing, and the outer edge of the lower end pipe orifice of the sleeve is rotatably connected to the feed nozzle through a second sealing bearing, the upper end of the shell is fixedly connected with a pressure ring, the pressure ring is fixed to the lower end of the discharge nozzle by bolts, and a plurality of spoiler teeth are fixedly connected at the edge of the lower end pipe orifice of the sleeve, and the plurality of spoiler teeth all extend into the shell.
[0012] Preferably, two first electric push rods are fixedly connected to the side wall of the cone bottom, and the output ends of the two first electric push rods are both sleeved with dust covers, and the dust covers are fixed to the side wall of the cone bottom; a rectangular tube is transversely fixedly connected in the silo, and the output end of the first electric push rod passes through the dust cover and is fixed on the tube wall of the rectangular tube; a vertical pipe is fixedly connected at the center of the upper end of the rectangular tube, and a high-pressure hose is fixedly connected at the upper end of the vertical pipe; a gas distribution head is fixedly connected to the lower end of the vertical pipe, and a plurality of inclined nozzles are obliquely fixedly connected to the side wall of the gas distribution head; a flow limiting block is fixedly connected to the lower end of the gas distribution head, and the flow limiting block is located above the discharge nozzle.
[0013] Preferably, the upper end of the high-pressure hose passes through the upper end of the silo and is fixedly connected to a second solenoid valve, a plurality of capillaries are transversely fixedly connected to the wall of the rectangular tube, and the wall of the vertical tube is connected to the rectangular tube through a circular opening.
[0014] Preferably, the conveying mechanism includes a circular plate, which is fixed in the shell and fixedly connected to two branch pipes, one ends of the two branch pipes are commonly fixedly connected to a main pipe, a transverse pipe is sleeved on the tube wall of the main pipe, one end of the transverse pipe is fixedly connected to one end of the shell, and the other end of the transverse pipe is fixedly connected to one end of the intermediate pipe, a transverse axis is rotatably connected in the shell through a ball bearing, two paddles are fixedly connected to the axis wall of the transverse axis, one end of the sealing plate is fixedly connected to a cover body, one end of the cover body is fixedly connected to a first motor, the output end of the first motor is fixedly connected to a first worm, and one end of the first worm is fixedly connected to one end of the transverse axis.
[0015] Preferably, a rotating shaft is rotatably connected to the cover body, a first worm gear is fixedly connected to the shaft wall of the rotating shaft, the first worm gear is meshed with the first worm, the lower end of the rotating shaft is fixedly connected to the second worm, the lower end of the second worm is rotatably connected to the inner wall of the cover body through a rolling bearing, a second worm gear is meshed on the rod wall of the second worm, and the center of the second worm gear is fixedly connected to a support shaft, the support shaft is rotatably connected between the cover body and the sealing plate through a pin, one end of the support shaft passes through the sealing plate and is fixedly connected to a rocker arm, one end of the rocker arm is fixedly connected to a pin, a side wall of the pin is sleeved with a frame, one side of the frame is fixedly connected to a connecting pipe, the connecting pipe is rotatably connected between the circular plate and the sealing plate through a sealing shaft, one end of the connecting pipe passes through a sealing bearing and is fixedly connected to an aeration pipe, a plurality of aeration holes are opened on the pipe wall of the aeration pipe, and a bending plate is fixedly connected to the shell, one end of the bending plate is fixedly connected to the side wall of the circular plate.
[0016] Preferably, the boosting mechanism includes a plurality of partitions, and the plurality of partitions are fixedly connected in the casing, wherein a sleeve is rotatably connected between two of the partitions via a ball bearing, and one side of another partition is rotatably connected to a main shaft via a rolling bearing, and the shaft wall of the main shaft is rotatably connected in the sleeve via a sealed bearing, and a mounting seat is fixedly connected to the side wall of the casing, and a second motor is fixedly connected to the side wall of the mounting seat, and an output end of the second motor extends into the casing and is fixedly connected to a first bevel gear, the first bevel gear is meshed with a second bevel gear and a third bevel gear, the second bevel gear is fixed on the shaft wall of the main shaft, and the third bevel gear is fixed on the side wall of the sleeve, a plurality of first spoilers are fixedly connected to the side wall of the sleeve, and a plurality of second spoilers are fixedly connected to the shaft wall of the main shaft.
[0017] Preferably, a through hole is opened through the center of the main shaft, and two flow velocity sensors are fixedly connected to the wall of the intermediate pipe. The two flow velocity sensors are respectively located on both sides of the connection between the casing and the intermediate pipe, and the airflow velocity sensor and the first pressure gauge are fixedly connected to the wall of the intermediate pipe.
[0018] Preferably, the interception assembly includes a valve core, which is sleeved in a discharge pipe, and the lower end of the discharge pipe is fixedly connected to a second electric push rod, the output end of the second electric push rod is fixedly connected to the lower end of the valve core through a bracket, the upper end of the valve core is provided with an extension portion of an arc structure, a discharge hole is penetrated through the side wall of the valve core, and a bent pipe is fixedly connected to the tube wall of the discharge pipe.
[0019] Preferably, the air compressor is provided with two air outlet ends, one of which is fixedly connected to one end of a high-pressure hose through a high-pressure pipe, and the other air outlet end is connected to an air guide pipe, and the air guide pipe is respectively connected to multiple high-pressure gas storage tanks through multiple air intake hoses, a third solenoid valve is fixedly connected to the tube wall of the air intake hose, an auxiliary air pipe is fixed at the air outlet of the high-pressure gas storage tank, a fourth solenoid valve is fixedly connected to the tube wall of the auxiliary air pipe, one end of the casing is fixedly connected to an end cover, one end of the end cover is fixedly connected to an air pipe joint, and the auxiliary air pipe is fixedly connected to the air pipe joint.
[0020] (III) Beneficial effects
[0021] Compared with the prior art, the present invention provides a self-inductive constant pressure mining material remote pneumatic conveying system, which has the following beneficial effects:
[0022] 1. When the present invention is in use, materials are transported from the feed pipe into the silo, and the materials are scattered in the shell after being transported by the feed mechanism. The feed mechanism uses the compressed gas in the high-pressure gas storage tank as power to continuously transport the materials in the silo into the shell. At the same time, the Roots blower transports the airflow into the shell through the main air duct to transport the materials, so that the materials are transported in the intermediate pipeline and the conveying pipeline (the conveying pipeline is installed between the two intermediate conduits). The entire conveying process is carried out in a closed pipeline without generating dust. During the conveying process, the booster mechanism installed in the intermediate pipeline can increase the conveying air pressure in the conveying pipeline in the intermediate pipeline, and can promote the deposited materials to merge into the airflow in the conveying pipeline. In this way, the deposited materials can be conveyed by secondary pressurization when conveying materials over long distances, avoiding blockage of the conveying pipeline. At the same time, a retention component is provided on one side of the intermediate pipeline. When discharging is required, the retention component can block the airflow to make the materials quickly deposited and discharged to the material unit with the airflow. The discharging speed is fast and not easy to be blocked.
[0023] 2. The feeding mechanism provided in the present invention, when in use, controls the first electric push rod to reciprocate by controlling the host, and the first electric push rod reciprocates to drive the rectangular tube to make the vertical tube and the capillary tube reciprocate, so that the material in the silo can continuously enter the sleeve, and the first solenoid valve and the second solenoid valve can be opened at the same time, and the compressed gas passes through the first solenoid valve and enters the first annular groove and the second annular groove from the high-pressure pipe and blows the blades, and the blades are driven to rotate the ring and the sleeve after being subjected to force, and the sleeve rotates to drive the spoiler teeth to stir the falling material. At this time, the falling materials can be broken up, and at the same time, the gas is discharged into the shell through the conduit after being discharged, and the air pressure in the shell is increased to transport the materials. The compressed gas enters the high-pressure hose and the riser through the second solenoid valve, and a part of the compressed gas in the riser is discharged from multiple capillaries through the rectangular tube, and the other part of the gas is blown toward the materials from the inclined nozzle through the gas distribution head. At this time, the materials can smoothly enter the shell from the sleeve, and when the first electric push rod is in a retracted state, the flow limiting block installed under the gas distribution head can block the materials from entering the sleeve.
[0024] 3. The present invention is provided with a conveying mechanism. When in use, the compressed gas generated by the Roots blower enters the shell through the main air duct, and the airflow flows into the main pipe through two branch pipes. When the airflow in the main pipe is discharged, it can drive the material in the horizontal pipe to move, and then the first motor is started to drive the first worm to rotate the horizontal axis. The rotation of the horizontal axis drives the blades to promote the airflow, so that the material is further blown away and enters the horizontal pipe to be transported. When the first worm rotates, it drives the first worm wheel to rotate the rotating shaft. The rotation of the rotating shaft drives the second worm to rotate the second worm wheel. The rotation of the second worm wheel drives the supporting shaft to make the rocker arm perform a circular motion. When the rocker arm performs a circular motion, the pin drives the frame to swing the aeration pipe. When the aeration pipe swings, the compressed gas input from the conduit and the soft pipe is discharged through the aeration holes on the aeration pipe. At this time, the compressed airflow can be used to blow up the material falling on the bending plate to avoid the accumulation of materials in the shell and causing blockage.
[0025] 4. The boosting mechanism provided in the present invention, when in use, starts the second motor to drive the first bevel gear to rotate the second bevel gear and the third bevel gear, the second bevel gear rotates to drive the main shaft to rotate the second spoiler, the third bevel gear rotates to drive the sleeve to rotate the first spoiler, and the rotation directions of the first spoiler and the second spoiler are opposite, at this time, the first spoiler and the second spoiler can be used to mechanically boost and convey the material, and when the fourth solenoid valve is opened, the compressed gas enters from the auxiliary air pipe and the air pipe joint and is finally discharged from the through hole on the main shaft, and the discharged compressed gas is tilted to the material in the middle pipe, so that the material can be conveyed in a gas boosting manner, when discharging is required, the second electric push rod is started to extend the valve core into the middle pipe, at this time, the material in the middle pipe and part of the airflow are intercepted and enter the discharge pipe, and finally the airflow and the material are discharged from the elbow to the material unit, when discharging is not required, the valve core moves down to the lower point to block the pipe mouth of the elbow, so that the material and the airflow cannot be discharged to stop discharging. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 The structure diagram of the self-inductive constant pressure mining material remote pneumatic conveying system proposed by the present invention Figure 1 ;
[0027] Figure 2 A cross-sectional view of a silo in the self-inductive constant-pressure mining material remote pneumatic conveying system proposed by the present invention;
[0028] Figure 3 This is a schematic diagram of the structure of the feeding mechanism and the conveying mechanism in the self-inductive constant-pressure mining material remote pneumatic conveying system proposed by the present invention;
[0029] Figure 4 This is a structural schematic diagram of the feeding mechanism in the self-inductive constant-pressure mining material remote pneumatic conveying system proposed by the present invention;
[0030] Figure 5 This is a schematic diagram of the structure of the ring, the pressure ring and the outer shell in the self-inductive constant-pressure mining material remote pneumatic conveying system proposed by the present invention;
[0031] Figure 6 This is a structural schematic diagram of the conveying mechanism in the self-inductive constant-pressure mining material remote pneumatic conveying system proposed by the present invention;
[0032] Figure 7 This is a schematic diagram of the structure of the first electric push rod, rectangular tube, vertical tube and capillary tube in the self-inductive constant pressure mining material remote pneumatic conveying system proposed by the present invention;
[0033] Figure 8 The structure of the booster mechanism in the self-inductive constant pressure mining material remote pneumatic conveying system proposed by the present invention is shown in FIG. Figure 1 ;
[0034] Fig. 9 The invention provides a self-inductive constant pressure mining material remote pneumatic conveying system Figure 8 A cross-sectional view of
[0035] Fig.10 The structure of the booster mechanism in the self-inductive constant pressure mining material remote pneumatic conveying system proposed by the present invention is shown in FIG. Figure 2 ;
[0036] Fig.11 The structure diagram of the self-inductive constant pressure mining material remote pneumatic conveying system proposed by the present invention Figure 2 .
[0037] In the figure: 1, shell; 2, transverse pipe; 3, second motor; 4, casing; 5, second electric push rod; 6, discharge pipe; 7, intermediate pipe; 8, fourth solenoid valve; 9, auxiliary air pipe; 10, high-pressure gas storage tank; 11, second solenoid valve; 12, silo; 13, Roots blower; 14, main air duct; 15, first electric push rod; 16, control host; 17, air compressor; 18, third solenoid valve; 19, air guide pipe; 20, high-pressure hose; 21, round plate; 22, main pipe; 23, conduit; 24, shell; 25, first solenoid valve; 26, rectangular tube; 27, bent plate; 28 , aeration pipe; 29, paddle; 30, first motor; 31, ring; 32, high-pressure pipe; 33, branch pipe; 34, spoiler tooth; 35, blade; 36, pressure ring; 37, first worm gear; 38, rocker arm; 39, frame; 40, second worm gear; 41, second worm; 42, first worm; 43, capillary; 44, inclined nozzle; 45, vertical pipe; 46, flow limiting block; 47, second spoiler; 48, first spoiler; 49, sleeve; 50, third bevel gear; 51, first bevel gear; 52, second bevel gear; 53, main shaft; 54, valve core; 55, delivery pipeline. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] Example 1: Refer to the attached Figure 1-Figure 11, a self-inductive constant pressure mining material remote pneumatic conveying system, comprising a silo 12, a control host 16, an air compressor 17, a shell 1 and a plurality of high-pressure gas storage tanks 10, a feed pipe is fixedly connected to the upper end of the silo, a cone bottom is arranged at the lower end of the silo 12, a discharge nozzle is installed at the lower end of the cone bottom, a feed nozzle is installed at the upper end of the shell 1, a feed mechanism is installed between the feed nozzle and the discharge nozzle, and the feed mechanism uses the compressed gas in the high-pressure gas storage tank 10 as power to continuously transport the material in the silo 12 to the shell 1;
[0040] A conveying pipe is provided at one end of the shell 1, a sealing plate is installed at the other end of the shell 1, a conveying mechanism is installed in the shell 1, and the feeding mechanism discharges the discharged compressed gas into the shell 1 through the conduit 23 to assist the material to move quickly in the shell 1;
[0041] One end of the sealing plate is fixedly connected to the main air duct 14, and one end of the main air duct 14 is fixedly connected to the Roots blower 13. An intermediate pipe 7 is installed at one end of the shell 1. A casing 4 is installed on the pipe wall of the intermediate pipe 7. A booster mechanism is installed in the casing 4. The booster mechanism is used to increase the conveying air pressure in the conveying pipe 55 in the intermediate pipe 7, and can push the deposited materials into the air flow in the conveying pipe 55. A discharge pipe 6 is installed on the pipe wall of the intermediate pipe 7, and a retention component is installed in the discharge pipe 6.
[0042] The interception component is used to block the outflow speed of the material from the intermediate pipe 7 during discharging, so that the material is deposited in the intermediate pipe 7 and discharged from the discharge pipe 6. The air compressor 17 is provided with two air outlet ends, one of which is fixedly connected to one end of the high-pressure hose 20 through a high-pressure pipe, and the other air outlet end is connected to an air guide pipe 19, and the air guide pipe 19 is respectively connected to multiple high-pressure gas storage tanks 10 through multiple air intake hoses, and a third solenoid valve 18 is fixedly connected to the pipe wall of the air intake hose, an auxiliary air pipe 9 is fixed at the air outlet of the high-pressure gas storage tank 10, and a fourth solenoid valve 8 is fixedly connected to the pipe wall of the auxiliary air pipe 9, one end of the casing 4 is fixedly connected to an end cover, one end of the end cover is fixedly connected to an air pipe joint, and the auxiliary air pipe 9 is fixedly connected to the air pipe joint.
[0043] When the present invention is in use, materials are transported from the feed pipe to the silo 12. The materials are scattered in the shell 1 after being transported by the feed mechanism. The feed mechanism uses the compressed gas in the high-pressure gas storage tank 10 as power to continuously transport the materials in the silo 12 to the shell 1. At the same time, the Roots blower 13 transports the airflow into the shell 1 through the main air duct 14 to transport the materials, so that the materials are transported in the intermediate pipeline 7 and the conveying pipeline 55 (the conveying pipeline 55 is installed between the two intermediate conduits 23). The entire conveying process is carried out in a closed pipeline without generating dust. During the conveying process, the booster mechanism can increase the conveying air pressure in the conveying pipeline 55 in the intermediate pipeline 7, and can push the deposited materials into the airflow in the conveying pipeline 55. In this way, the deposited materials can be conveyed by secondary pressurization when conveying materials over long distances to avoid clogging of the conveying pipeline 55. At the same time, a retention component is provided on one side of the intermediate pipeline 7. When discharging is required, the retention component can block the airflow to allow the materials to be quickly deposited and discharged to the material unit with the airflow. The discharging speed is fast and not easy to be blocked.
[0044] Embodiment 2: Based on embodiment 1, the difference is that;
[0045] See attached Figure 3-Figure 5 The feeding mechanism includes a circular ring 31, the side wall of the circular ring 31 is sleeved with a shell 24, one side of the shell 24 is obliquely fixedly connected with a high-pressure pipe 32, a first solenoid valve 25 is installed on the wall of the high-pressure pipe 32, one side of the shell 24 is fixedly connected with an air outlet nozzle, one end of the air outlet nozzle is fixedly connected to the pipe mouth of the conduit 23, a first annular groove is provided on the side wall of the circular ring 31, and a second annular groove is provided on one side of the shell 24. The first annular groove and the second annular groove together constitute a pressurization channel, and the first annular A plurality of evenly distributed blades 35 are fixedly connected in the groove, a sleeve is fixedly connected in the ring 31, the upper end of the sleeve is rotatably connected in the discharge nozzle through a first sealing bearing, the outer edge of the lower end of the sleeve is rotatably connected in the feed nozzle through a second sealing bearing, a pressure ring 36 is fixedly connected to the upper end of the outer shell 24, and the pressure ring 36 is fixed to the lower end of the discharge nozzle by bolts, and a plurality of spoiler teeth 34 are fixedly connected to the edge of the lower end of the sleeve, and the plurality of spoiler teeth 34 extend into the shell 1.
[0046] Two first electric push rods 15 are fixedly connected to the side wall of the cone bottom, and the output ends of the two first electric push rods 15 are both sleeved with dust covers, which are fixed to the side wall of the cone bottom. A rectangular tube 26 is fixedly connected transversely in the silo 12, and the output end of the first electric push rod 15 passes through the dust cover and is fixed on the tube wall of the rectangular tube 26. A vertical pipe 45 is fixedly connected at the center of the upper end of the rectangular tube 26, and a high-pressure hose 20 is fixedly connected at the upper end of the vertical pipe 45. The upper end of the high-pressure hose 20 passes through the upper end of the silo 12 and is fixedly connected to the second solenoid valve 11. A plurality of capillaries 43 are fixedly connected transversely to the tube wall of the rectangular tube 26, and the tube wall of the vertical pipe 45 is connected to the rectangular tube 26 through a circular opening. A gas distribution head is fixedly connected to the lower end of the vertical pipe 45, and a plurality of inclined nozzles 44 are fixedly connected to the side wall of the gas distribution head. A limiting flow block 46 is fixedly connected to the lower end of the gas distribution head, and the limiting flow block 46 is located above the discharge nozzle.
[0047] The feeding mechanism provided in the present invention controls the reciprocating motion of the first electric push rod 15 by controlling the main engine 16 during use. When the first electric push rod 15 reciprocates, it drives the rectangular tube 26 to make the vertical tube 45 and the capillary tube 43 reciprocate. At this time, the material in the silo 12 can continuously enter the sleeve. At the same time, the first solenoid valve 25 and the second solenoid valve 11 can be opened. After the compressed gas passes through the first solenoid valve 25, it enters the first annular groove and the second annular groove from the high-pressure pipe 32 and blows the blade 35. After the blade 35 is subjected to force, it drives the ring 31 and the sleeve to rotate. When the sleeve rotates, it drives the spoiler teeth 34 to perform Stirring can break up the falling materials, and at the same time, the gas is discharged into the shell 1 through the conduit 23 to increase the air pressure in the shell 1 for conveying the materials, and the compressed gas enters the high-pressure hose 20 and the riser 45 through the second solenoid valve 11. A part of the compressed gas in the riser 45 is discharged from the multiple capillaries 43 through the rectangular tube 26, and the other part of the gas is blown toward the materials from the inclined nozzle 44 through the gas distribution head. At this time, the materials can smoothly enter the shell 1 from the sleeve, and when the first electric push rod 15 is in a contracted state, the flow limiting block 46 installed under the gas distribution head can block the materials from entering the sleeve.
[0048] Embodiment 3: Based on embodiment 1, the difference is that;
[0049] See attached Figure 2 , Figure 3 , Figure 6 and Figure 7The conveying mechanism includes a circular plate 21, which is fixed in the shell 1 and fixedly connected to two branch pipes 33. One ends of the two branch pipes 33 are commonly fixedly connected to a main pipe 22. A transverse pipe 2 is sleeved on the tube wall of the main pipe 22. One end of the transverse pipe 2 is fixedly connected to one end of the shell 1, and the other end of the transverse pipe 2 is fixedly connected to one end of the intermediate pipe 7. A transverse axis is rotatably connected to the shell 1 through a ball bearing, and two paddles 29 are fixedly connected to the axis wall of the transverse axis. One end of the sealing plate is fixedly connected to a cover body, and one end of the cover body is fixedly connected to a first motor 30. The output end of the first motor 30 is fixedly connected to a first worm 42, and one end of the first worm 42 is fixedly connected to one end of the transverse axis.
[0050] A rotating shaft is rotatably connected in the cover body, a first worm wheel 37 is fixedly connected to the shaft wall of the rotating shaft, the first worm wheel 37 is meshed with the first worm 42, a second worm 41 is fixedly connected to the lower end of the rotating shaft, the lower end of the second worm 41 is rotatably connected to the inner wall of the cover body through a rolling bearing, a second worm wheel 40 is meshed on the rod wall of the second worm 41, a support shaft is fixedly connected at the center of the second worm wheel 40, the support shaft is rotatably connected between the cover body and the sealing plate through a pin, one end of the support shaft passes through the sealing plate and is fixedly connected to a rocking Arm 38, one end of the rocker arm 38 is fixedly connected with a pin, the side wall of the pin is sleeved with a frame 39, one side of the frame 39 is fixedly connected with a connecting pipe, the connecting pipe is connected to the conduit 23 through a soft pipe, the connecting pipe is rotatably connected between the circular plate 21 and the sealing plate through a sealing shaft, one end of the connecting pipe passes through a sealing bearing and is fixedly connected with an aeration pipe 28, a plurality of aeration holes are opened on the pipe wall of the aeration pipe 28, a bending plate 27 is fixedly connected in the shell 1, and one end of the bending plate 27 is fixedly connected to the side wall of the circular plate 21.
[0051] The present invention is provided with a conveying mechanism. When in use, the compressed gas generated by the Roots blower 13 enters the housing 1 through the main air duct 14, and the airflow flows into the main pipe 22 through the two branch pipes 33. When the airflow in the main pipe 22 is discharged, it can drive the material in the transverse pipe 2 to move. Then, by starting the first motor 30, the first worm 42 is driven to rotate the transverse axis. The rotation of the transverse axis drives the blades 29 to promote the airflow, so that the material is further blown away and enters the transverse pipe 2 to be transported. When the first worm 42 rotates, it drives the first worm wheel 37 to rotate the rotating shaft. The rotation of the rotating shaft drives the second worm 41 to rotate the second worm wheel 40. The rotation of the second worm wheel 40 drives the support shaft to make the rocker arm 38 perform a circular motion. When the rocker arm 38 performs a circular motion, the frame 39 is driven by the pin to make the aeration pipe 28 swing. When the aeration pipe 28 swings, the compressed gas input from the conduit 23 and the soft pipe is discharged through the aeration holes on the aeration pipe 28. At this time, the compressed airflow can be used to blow up the material falling on the bending plate 27 to avoid the accumulation of materials in the housing 1 and blockage.
[0052] Embodiment 4: Based on embodiment 1, the difference is that;
[0053] See attached Figure 8-Figure 10 The boost mechanism includes a plurality of partitions, which are all fixedly connected in the casing 4, wherein a sleeve 49 is rotatably connected between two partitions through a ball bearing, and a main shaft 53 is rotatably connected to one side of the other partition through a rolling bearing, and the shaft wall of the main shaft 53 is rotatably connected in the sleeve 49 through a sealed bearing, and a mounting seat is fixedly connected to the side wall of the casing 4, and a second motor 3 is fixedly connected to the side wall of the mounting seat, and an output end of the second motor 3 extends into the casing 4 and is fixedly connected to a first bevel gear 51, and the first bevel gear 51 is meshed with a second bevel gear 52 and a third bevel gear 50, and the second bevel gear 52 is fixed on the shaft wall of the main shaft 53, and the third bevel gear 50 is fixed on the side wall of the sleeve 49, and a plurality of first spoilers 48 are fixedly connected to the side wall of the sleeve 49, and a plurality of second spoilers 47 are fixedly connected to the shaft wall of the main shaft 53.
[0054] A through hole is opened through the center of the main shaft 53, and two flow velocity sensors are fixedly connected to the wall of the intermediate pipe 7. The two flow velocity sensors are respectively located on both sides of the connection between the casing 4 and the intermediate pipe 7. The airflow velocity sensor and the first pressure gauge are fixedly connected to the wall of the intermediate pipe 7.
[0055] The interception assembly includes a valve core 54, which is sleeved in a discharge pipe 6. The lower end of the discharge pipe 6 is fixedly connected to a second electric push rod 5. The output end of the second electric push rod 5 is fixedly connected to the lower end of the valve core 54 through a bracket. The upper end of the valve core 54 is provided with an arc-shaped extension portion. A discharge hole is penetrated through the side wall of the valve core 54, and a bent pipe is fixedly connected to the wall of the discharge pipe 6.
[0056] The booster mechanism provided in the present invention, when in use, starts the second motor 3 to drive the first bevel gear 51 to rotate the second bevel gear 52 and the third bevel gear 50, the second bevel gear 52 rotates to drive the main shaft 53 to rotate the second spoiler 47, the third bevel gear 50 rotates to drive the sleeve 49 to rotate the first spoiler 48, and the first spoiler 48 and the second spoiler 47 rotate in opposite directions, at this time, the first spoiler 48 and the second spoiler 47 can be used to mechanically boost and convey the material, and when the fourth solenoid valve 8 is opened, the compressed gas is connected to the auxiliary air pipe 9 and the air pipe. The compressed gas enters the middle pipe 7 and is finally discharged from the through hole on the main shaft 53. The discharged compressed gas is obliquely blown toward the material in the middle pipe 7, so that the material can be transported in a gas pressurized manner. When discharging is required, the second electric push rod 5 is started to make the valve core 54 extend into the middle pipe 7. At this time, the material in the middle pipe 7 and part of the airflow are intercepted and enter the discharge pipe 6. Finally, the airflow and material are discharged from the elbow to the material unit. When discharging is not needed, the valve core 54 moves down to the lower point to seal the pipe mouth of the elbow, so that the material and airflow cannot be discharged to stop discharging.
[0057] It should be noted that the term "comprises" or any other variation thereof is intended to cover non-exclusive inclusion, so that a process, method, article, or device that includes a series of elements includes not only those elements, but also includes other elements that are not explicitly listed, or also includes elements inherent to such process, method, article, or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the presence of other identical elements in the process, method, article, or device that includes the element.
[0058] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A self-inductive constant-pressure long-distance pneumatic conveying system for mining materials, comprising a silo (12), a control host (16), an air compressor (17), a housing (1) and a plurality of high-pressure gas storage tanks (10), characterized in that: The lower end of the silo (12) is provided with a conical bottom, the lower end of the conical bottom is provided with a discharge nozzle, the upper end of the shell (1) is provided with a feed nozzle, a feed mechanism is provided between the feed nozzle and the discharge nozzle, the feed mechanism comprises a circular ring (31), the side wall of the circular ring (31) is sleeved with a shell (24), one side of the shell (24) is obliquely fixedly connected with a high-pressure pipe (32), a first solenoid valve (25) is provided on the wall of the high-pressure pipe (32), one side of the shell (24) is fixedly connected with an air outlet nozzle, one end of the air outlet nozzle is fixedly connected to the pipe mouth of the conduit (23), a first annular groove is provided on the side wall of the circular ring (31), a second annular groove is provided on one side of the shell (24), the first annular groove and the second annular groove are connected to each other. The grooves together form a pressurizing channel, a plurality of evenly distributed blades (35) are fixedly connected in the first annular groove, a sleeve is fixedly connected in the circular ring (31), the upper end of the sleeve is rotatably connected to the discharge nozzle through a first sealing bearing, and the outer edge of the lower end of the sleeve is rotatably connected to the feed nozzle through a second sealing bearing, the upper end of the shell (24) is fixedly connected to a pressure ring (36), the pressure ring (36) is fixed to the lower end of the discharge nozzle by bolts, and the edge of the lower end of the sleeve is fixedly connected to a plurality of spoiler teeth (34), and the plurality of spoiler teeth (34) extend into the shell (1), and the feed mechanism uses the compressed gas in the high-pressure gas storage tank (10) as power to continuously transport the material in the silo (12) into the shell (1); A sealing plate is installed at one end of the shell (1), a conveying mechanism is installed in the shell (1), and the feeding mechanism discharges the discharged compressed gas into the shell (1) through a conduit (23) to assist the material to move quickly in the shell (1); One end of the sealing plate is fixedly connected to a main air duct (14), one end of the main air duct (14) is fixedly connected to a Roots blower (13), one end of the housing (1) is mounted with an intermediate pipe (7), a casing (4) is mounted on the pipe wall of the intermediate pipe (7), a booster mechanism is mounted in the casing (4), the booster mechanism is used to increase the conveying air pressure in the conveying pipe (55) in the intermediate pipe (7), and can push the deposited material into the air flow in the conveying pipe (55), a discharge pipe (6) is mounted on the pipe wall of the intermediate pipe (7), and a retention component is mounted in the discharge pipe (6); The interception component is used to block the outflow speed of the material from the intermediate pipe (7) during material discharge, so that the material is deposited in the intermediate pipe (7) and discharged from the discharge pipe (6).
2. The self-inductive constant pressure mining material remote pneumatic conveying system according to claim 1 is characterized by: Two first electric push rods (15) are fixedly connected to the side wall of the cone bottom, and the output ends of the two first electric push rods (15) are both sleeved with dust covers, and the dust covers are fixed to the side wall of the cone bottom. A rectangular tube (26) is transversely fixedly connected in the silo (12), and the output end of the first electric push rod (15) passes through the dust cover and is fixed to the tube wall of the rectangular tube (26). A vertical pipe (45) is fixedly connected to the center of the upper end of the rectangular tube (26), and a high-pressure hose (20) is fixedly connected to the upper end of the vertical pipe (45). A gas distribution head is fixedly connected to the lower end of the vertical pipe (45), and a plurality of inclined nozzles (44) are fixedly connected to the side wall of the gas distribution head at an angle. A flow limiting block (46) is fixedly connected to the lower end of the gas distribution head, and the flow limiting block (46) is located above the discharge nozzle.
3. The self-inductive constant pressure mining material remote pneumatic conveying system according to claim 2 is characterized by: The upper end of the high-pressure hose (20) passes through the upper end of the silo (12) and is fixedly connected to a second solenoid valve (11); a plurality of capillaries (43) are fixedly connected transversely to the wall of the rectangular tube (26); and the wall of the vertical tube (45) is connected to the rectangular tube (26) through a circular opening.
4. The self-inductive constant pressure mining material remote pneumatic conveying system according to claim 1 is characterized in that: The conveying mechanism comprises a circular plate (21), the circular plate (21) being fixed in a housing (1) and being fixedly connected to two branch pipes (33), one end of the two branch pipes (33) being fixedly connected to a main pipe (22), a transverse pipe (2) being sleeved on the pipe wall of the main pipe (22), one end of the transverse pipe (2) being fixedly connected to one end of the housing (1), and the other end of the transverse pipe (2) being fixedly connected to one end of an intermediate pipe (7), a transverse shaft being rotatably connected in the housing (1) via a ball bearing, two blades (29) being fixedly connected to the shaft wall of the transverse shaft, one end of the sealing plate being fixedly connected to a cover body, one end of the cover body being fixedly connected to a first motor (30), an output end of the first motor (30) being fixedly connected to a first worm (42), and one end of the first worm (42) being fixedly connected to one end of the transverse shaft.
5. The self-inductive constant pressure mining material remote pneumatic conveying system according to claim 4 is characterized in that: A rotating shaft is rotatably connected in the cover body, a first worm wheel (37) is fixedly connected to the shaft wall of the rotating shaft, the first worm wheel (37) meshes with the first worm (42), a second worm (41) is fixedly connected to the lower end of the rotating shaft, the lower end of the second worm (41) is rotatably connected to the inner wall of the cover body through a rolling bearing, a second worm wheel (40) is meshed on the rod wall of the second worm (41), a support shaft is fixedly connected at the center of the second worm wheel (40), the support shaft is rotatably connected between the cover body and the sealing plate through a pin, one end of the support shaft passes through the sealing plate and A rocker arm (38) is fixedly connected, one end of the rocker arm (38) is fixedly connected to a pin, a frame (39) is sleeved on the side wall of the pin, a connecting pipe is fixedly connected to one side of the frame (39), the connecting pipe is rotatably connected between the circular plate (21) and the sealing plate via a sealing shaft, one end of the connecting pipe passes through a sealing bearing and is fixedly connected to an aeration pipe (28), a plurality of aeration holes are provided on the pipe wall of the aeration pipe (28), and a bending plate (27) is fixedly connected inside the housing (1), one end of the bending plate (27) is fixedly connected to the side wall of the circular plate (21).
6. The self-inductive constant pressure mining material remote pneumatic conveying system according to claim 1 is characterized by: The boost mechanism comprises a plurality of partitions, each of which is fixedly connected to the casing (4), wherein a sleeve (49) is rotatably connected between two of the partitions via a ball bearing, a main shaft (53) is rotatably connected to one side of another partition via a rolling bearing, the shaft wall of the main shaft (53) is rotatably connected to the sleeve (49) via a sealed bearing, a mounting seat is fixedly connected to the side wall of the casing (4), a second motor (3) is fixedly connected to the side wall of the mounting seat, and the second motor (3) is The output end extends into the housing (4) and is fixedly connected to a first bevel gear (51); the first bevel gear (51) is meshed with a second bevel gear (52) and a third bevel gear (50); the second bevel gear (52) is fixed to the shaft wall of the main shaft (53); the third bevel gear (50) is fixed to the side wall of the sleeve (49); a plurality of first spoilers (48) are fixedly connected to the side wall of the sleeve (49); and a plurality of second spoilers (47) are fixedly connected to the shaft wall of the main shaft (53).
7. The self-inductive constant pressure mining material remote pneumatic conveying system according to claim 6 is characterized by: A through hole is formed through the center of the main shaft (53); two flow rate sensors are fixedly connected to the wall of the intermediate pipe (7); the two flow rate sensors are respectively located on both sides of the connection between the housing (4) and the intermediate pipe (7); and an air flow rate sensor and a first pressure gauge are fixedly connected to the wall of the intermediate pipe (7).
8. The self-inductive constant pressure mining material remote pneumatic conveying system according to claim 1 is characterized by: The interception assembly comprises a valve core (54), the valve core (54) is sleeved in a discharge pipe (6), the lower end of the discharge pipe (6) is fixedly connected to a second electric push rod (5), the output end of the second electric push rod (5) is fixedly connected to the lower end of the valve core (54) via a bracket, the upper end of the valve core (54) is provided with an arc-shaped extension portion, the side wall of the valve core (54) is penetrated by a discharge hole, and a bent pipe is fixedly connected to the pipe wall of the discharge pipe (6).
9. The self-inductive constant pressure mining material remote pneumatic conveying system according to claim 1 is characterized in that: The air compressor (17) is provided with two air outlet ends, one of which is fixedly connected to one end of a high-pressure hose (20) through a high-pressure pipeline, and the other air outlet end is connected to an air guide pipe (19), and the air guide pipe (19) is respectively connected to a plurality of high-pressure gas storage tanks (10) through a plurality of air intake hoses, a third solenoid valve (18) is fixedly connected to the wall of the air intake hose, an auxiliary air pipe (9) is fixed at the air outlet of the high-pressure gas storage tank (10), and a fourth solenoid valve (8) is fixedly connected to the pipe wall of the auxiliary air pipe (9), one end of the housing (4) is fixedly connected to an end cover, one end of the end cover is fixedly connected to an air pipe joint, and the auxiliary air pipe (9) is fixedly connected to the air pipe joint.
Citation Information
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