Processing and cutting control device and control system for aluminum corner brace for photovoltaic frame

By introducing elastic breathable bracket box and buffer pad into the cutting control device for photovoltaic frames with aluminum angle codes, the vibration and high temperature problems during the cutting process are solved, the reliability and life of the device are improved, and components are prevented from being damaged and short circuited. .

CN119310924AInactive Publication Date: 2025-01-14JIANGSU HONGYUANDA PHOTOVOLTAIC NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202411159602.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-01-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing aluminum angle code processing and cutting devices for photovoltaic frames lack buffering devices, resulting in large vibrations during the cutting process, damaging the electronic components inside the control device and reducing the device life.

Method used

A control device including an elastic breathable bracket box, a heat sink, an air supply mechanism and a buffer pad is designed. Through the breathability of the elastic breathable bracket box and the cushioning of the buffer pad, it buffers vibration and reduces the temperature of the component to avoid vibration and high temperature damage. .

Benefits of technology

It effectively improves the reliability and service life of the device under harsh conditions, prevents damage to components by vibration and high temperatures, and prevents the entry of external metal particles and causes short circuits.

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Abstract

The invention relates to the technical field of photovoltaic frame machining, in particular to a machining and cutting control device and control system for an aluminum corner connector for a photovoltaic frame, and the machining and cutting control device is characterized in that a plurality of sleeves and an air supply mechanism are arranged in a control device main body; a sliding groove is formed in the door plate, and a sealing gasket is arranged on the door plate. The device has the beneficial effects that the elastic breathable support boxes are arranged on the two sides of the inner mounting plate and can elastically support the inner mounting plate to a certain degree, when the device is collided, the elastic breathable support boxes deform and can buffer generated vibration, and the elastic breathable support boxes are matched with the connecting rods and the buffer pads to move up and down along holes formed in the sleeves; the elastic spring can buffer external collision along with extension and contraction, external vibration is buffered together, electronic components on the inner mounting plate are prevented from being damaged due to excessive vibration, the structures are matched with one another, normal operation of the device under severe conditions can be improved, and the reliability of the device is improved.
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Description

Technical Field

[0001] The invention relates to the field of photovoltaic frame processing, and in particular to a control device and a control system for processing and cutting aluminum corners for photovoltaic frames. Background Art

[0002] The photovoltaic frame is an important component of the photovoltaic module. It is a frame structure material mainly used to fix and seal the photovoltaic module. It has a great impact on the life of the module and has high weather resistance requirements. According to the material, the photovoltaic frame can be divided into aluminum alloy frame, steel frame and composite material frame. The photovoltaic frame needs to use aluminum angle code to fix the solar frame assembly. The two ends are respectively inserted into the cavity of the two aluminum frames, and the rivet points are punched to fix the frame firmly. Generally, the angle code is inserted into the short side first, and the rivet points are punched. The long side is not processed and fixed when the solar module manufacturer assembles the frame.

[0003] In the prior art, a worker controls the device through a control device on the cutting device, and uses the cutting device to process the raw material into a suitable aluminum angle code.

[0004] However, the control device on the transmission cutting device has no buffer device added, and the cutting device will generate large vibrations when processing parts. The control device on the cutting device will be affected by the vibrations for a long time. The long-term vibration will cause damage to its internal electronic components, reducing the service life of the device and making the invention less innovative. Summary of the invention

[0005] The purpose of the present invention is to provide a control device and control system for processing and cutting aluminum corners for photovoltaic frames to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a photovoltaic frame aluminum corner code processing and cutting control device, the photovoltaic frame aluminum corner code processing and cutting control device comprising: a control device body, a plurality of sleeves and an air supply mechanism are arranged in the control device body, and an installation groove is opened on the inner side of the control device body;

[0007] The door panel has a sliding groove and a sealing gasket.

[0008] Preferably, the sleeve is fixedly connected to the control device body, a connecting rod is provided in the hole opened on the sleeve, a buffer pad is fixedly connected to the connecting rod, and the connecting rod is fixedly connected to the inner mounting plate.

[0009] Preferably, the air supply mechanism is fixedly connected to the inner side of the control device body, the control device body is connected to the door panel through a hinge, a plurality of heat dissipation holes are opened on the side of the control device body, and an exhaust mechanism is fixedly connected to the inner side of the control device body.

[0010] Preferably, the slide groove is a "convex" groove structure, a slider is arranged in the slide groove, the slider is a "convex" plate structure, the slider is fixedly connected to the protection plate, a fixed plate is fixedly connected to the side of the protection plate, and the protection plate can protect the control panel on the door panel.

[0011] Preferably, the sealing gasket is fixedly connected to the door panel, and the sealing gasket is a square plate-shaped structure, and the sealing gasket can be inserted into a slot provided on the main body of the control device.

[0012] Preferably, the mounting groove is a "convex" groove-like structure, a card block is provided in the mounting groove, the card block is a "convex" columnar structure, the card block is fixedly connected to the elastic breathable bracket box, the elastic breathable bracket box is provided with a limiting groove and a through groove, the through groove is a square groove-like structure, the opening of the through groove is in close contact with the side of the heat sink, the length and width of the heat sink are greater than the length and width of the through groove, and the heat sink is fixedly connected to the side of the inner mounting plate.

[0013] Preferably, a plurality of elastic springs are fixedly connected to the inner mounting plate, and the other ends of the elastic springs are fixedly connected to the inner wall of the control device body.

[0014] Preferably, the fixing plate is in a square plate-like structure, and a limiting bolt is threadedly connected to the fixing plate. One end of the limiting bolt can be inserted into a limiting hole provided on the door panel, and the limiting hole is in a circular groove-like structure.

[0015] Preferably, the limit groove has a "convex" groove structure, a thrust spring is arranged in the limit groove, one end of the thrust spring is fixedly connected to a fixed block fixedly connected to the elastic breathable bracket box, and the other end is fixedly connected to the movable plate, one end of the movable plate is stuck in the limit groove, the movable plate has a "convex" plate structure, the movable plate can slide in the limit groove, a locking block is fixedly connected to the movable plate, the locking block has a trapezoidal columnar structure, the locking block can be stuck in the locking groove opened on the inner side of the control device body, and the locking groove has a square groove structure.

[0016] A control system comprises the aforementioned aluminum angle code processing and cutting control device for photovoltaic frames.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] The present invention proposes a control device and control system for processing and cutting aluminum corners for photovoltaic frames. When the elastic breathable bracket box is installed on the main body of the control device, the heat sink fixedly connected on the inner mounting plate is in close contact with the through slot provided on the elastic breathable bracket box, and the through slot is communicated with the inner cavity of the elastic breathable bracket box. When the exhaust mechanism and the air supply mechanism are started, the heat on the heat sink can be discharged through the heat dissipation holes provided on the main body of the control device through the through slot, thereby reducing the temperature of the components on the control board on the inner mounting plate, avoiding damage to the internal electronic components by high temperature, and the elastic breathable bracket box separates the heat dissipation holes from the inner cavity of the main body of the control device. The elastic breathable bracket box has a certain air permeability, and the air permeable micropores on the elastic breathable bracket box can be used for ventilation while In order to prevent metal particles generated by external cutting devices from entering the device and reaching the circuit, thereby causing short circuits and damage to internal components, elastic breathable bracket boxes are arranged on both sides of the inner mounting plate, which can provide a certain degree of elastic support for the inner mounting plate. When the device is collided, the elastic breathable bracket box is deformed to buffer the vibration generated, and cooperates with the connecting rod and the buffer pad to move up and down along the hole opened on the sleeve, so that the elastic spring can follow the extension and contraction to buffer the external collision, and together buffer the external vibration, to prevent the electronic components on the inner mounting plate from being damaged by excessive vibration. The above-mentioned structures cooperate with each other to improve the normal operation of the device under harsh conditions and improve the reliability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the present invention;

[0020] Figure 2 for Figure 1 The enlarged structural diagram at A in the middle;

[0021] Figure 3 It is a schematic diagram of the internal structure of the present invention;

[0022] Figure 4 for Figure 3 The enlarged structural diagram at B in the middle;

[0023] Figure 5 It is a schematic diagram of the local structure of the present invention;

[0024] Figure 6 for Figure 5 The enlarged structural diagram at C in the middle;

[0025] Figure 7 for Figure 5 Enlarged structural diagram at D in the middle.

[0026] In the figure: 1. control device body; 2. door panel; 3. sleeve; 4. elastic spring; 5. card slot; 6. sealing gasket; 7. control panel; 8. slide slot; 9. limiting hole; 10. slider; 11. protection plate; 12. fixing plate; 13. limiting bolt; 14. connecting rod; 15. buffer pad; 16. inner mounting plate; 17. air supply mechanism; 18. mounting slot; 19. elastic breathable bracket box; 20. card block; 21. heat dissipation hole; 22. locking slot; 23. movable plate; 24. locking block; 25. limiting slot; 26. thrust spring; 27. fixing block; 28. through slot; 29. ​​heat dissipation plate; 30. exhaust mechanism. DETAILED DESCRIPTION

[0027] In order to make the purpose and technical solution of the present invention clearly and completely described, and the advantages more clearly understood, the embodiments of the present invention are further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] Embodiment 1

[0029] See also Figure 1-Figure 7 The present invention provides a technical solution: a photovoltaic frame aluminum angle code processing and cutting control device, the photovoltaic frame aluminum angle code processing and cutting control device comprises: a control device body 1, the control device body 1 is provided with a plurality of sleeves 3 and an air supply mechanism 17, the inner side of the control device body 1 is provided with a mounting groove 18; a door panel 2, the door panel 2 is provided with a slide groove 8, the door panel 2 is provided with a sealing gasket 6, a control system, including the photovoltaic frame aluminum angle code processing and cutting control device;

[0030] During specific use, when the protection plate 11 is slid above the control panel 7, the limiting bolt 13 is rotated along the threaded hole opened on the fixing plate 12, so that one end of the limiting bolt 13 is stuck in the limiting hole 9, and the protection plate 11 is fixed. The protection plate 11 is covered on the control panel 7. The protection plate 11 can protect the control panel 7 and prevent the control panel 7 from being damaged.

[0031] Embodiment 2

[0032] On the basis of the first embodiment, in order to prevent the device from being damaged by external influences, a sleeve 3 is provided, the sleeve 3 is fixedly connected to the control device body 1, a connecting rod 14 is provided in the hole opened on the sleeve 3, a buffer pad 15 is fixedly connected to the connecting rod 14, the connecting rod 14 is fixedly connected to the inner mounting plate 16, the connecting rod 14 and the buffer pad 15 can move up and down along the hole opened on the sleeve 3, the air supply mechanism 17 is fixedly connected to the inner side of the control device body 1, the control device body 1 is connected to the door panel 2 through a hinge, the air supply mechanism 17 is provided at the heat dissipation hole 21 opened on the control device body 1, the air supply mechanism 17 can blow cold air into the elastic breathable bracket box 19 through the heat dissipation hole 21 opened on the control device body 1, the heat dissipation plate 29 is cooled down through the through groove 28, and the inner mounting plate 16 is cooled down to prevent the internal electronic components from being damaged by overheating. The sealing gasket 6 is fixedly connected to the door panel 2. The sealing gasket 6 is in a square plate-like structure. The sealing gasket 6 can be inserted into the card slot 5 provided on the control device body 1. Inserting the sealing gasket 6 into the card slot 5 provided on the control device body 1 can improve the sealing between the door panel 2 and the control device body 1, and prevent the cutting fluid from entering the control device body 1 to corrode the electronic components on the inner mounting plate 16 in the control device body 1 and cause damage to the device. A plurality of elastic springs 4 are fixedly connected to the inner mounting plate 16, and the other end of the elastic spring 4 is fixedly connected to the inner wall of the control device body 1. When the control device body 1 is hit, the connecting rod 14 and the buffer pad 15 move up and down along the hole provided on the sleeve 3, so that the elastic spring 4 is extended and contracted to buffer the external collision and prevent the internal device from being damaged by excessive vibration, so that the control device can be used in a relatively harsh environment;

[0033] The mounting groove 18 is a "convex" groove-like structure, and a card block 20 is provided in the mounting groove 18. The card block 20 is a "convex" columnar structure. The card block 20 is fixedly connected to the elastic breathable bracket box 19. The elastic breathable bracket box 19 is provided with a limit groove 25 and a through groove 28. The through groove 28 is a square groove-like structure. The opening of the through groove 28 is in close contact with the side of the heat sink 29. The length and width of the heat sink 29 are greater than the length and width of the through groove 28. The heat sink 29 is fixedly connected to the side of the inner mounting plate 16. The through groove 28 can connect the heat sink 29 with the inner cavity of the elastic breathable bracket box 19. The elastic breathable bracket box 19 covers the installation control device body 1, and the exhaust door installed on the inner side of the control device body 1 can be The mechanism 30 and the air supply mechanism 17 are stuck in the inner cavity of the elastic breathable bracket box 19, and the through groove 28 provided on the elastic breathable bracket box 19 is in close contact with the heat sink 29. The heat sink 29 can absorb the heat generated by the components installed on the inner mounting plate 16. The exhaust mechanism 30 and the air supply mechanism 17 can discharge the heat on the heat sink 29 through the heat dissipation holes 21 provided on the control device body 1 through the through groove 28, thereby reducing the heat in the control device body 1 and improving the stability of the control device during operation. The limiting groove 25 is a "convex" groove structure, and a thrust spring 26 is arranged in the limiting groove 25. One end of the thrust spring 26 is fixed to the fixing block 27 fixedly connected to the elastic breathable bracket box 19. The other end is connected and fixedly connected to the moving plate 23, one end of the moving plate 23 is stuck in the limiting groove 25, the moving plate 23 is a "convex" plate-shaped structure, the moving plate 23 can slide in the limiting groove 25, and a locking block 24 is fixedly connected to the moving plate 23, the locking block 24 is a trapezoidal columnar structure, the locking block 24 can be stuck in the locking groove 22 opened on the inner side of the control device body 1, the locking groove 22 is a square groove structure, the elastic breathable bracket box 19 has a certain air permeability, and the air permeable micropores on the elastic breathable bracket box 19 can prevent the metal particles generated by the external cutting device from entering the device and reaching the circuit during cutting, thereby causing internal components to be short-circuited and damaged. The staff pulls the moving plate 23 to move. The plate 23 moves along the limit groove 25, causing the thrust spring 26 between the fixed block 27 and the movable plate 23 to contract, so that the locking block 24 fixedly connected on the movable plate 23 is disengaged from the locking groove 22. The staff can then slide the elastic breathable bracket box 19 and the card block 20 along the mounting groove 18, remove the elastic breathable bracket box 19 for cleaning or replacement, thereby improving the reliability of the device. At the same time, the elastic breathable bracket box 19 is arranged on both sides of the inner mounting plate 16. The elastic breathable bracket box 19 has a certain elasticity and supports the inner mounting plate 16. When the side of the device is hit, the deformation of the elastic breathable bracket box 19 can buffer the collision on the side of the device and prevent the internal device from being damaged by excessive vibration.

[0034] Embodiment 3

[0035] On the basis of the second embodiment, in order to avoid damage to the control panel 7 on the control device, a slide groove 8 is provided, and the slide groove 8 is a "convex" groove-shaped structure. A slider 10 is provided in the slide groove 8, and the slider 10 is a "convex" plate-shaped structure. The slider 10 is fixedly connected to the protection plate 11, and a fixing plate 12 is fixedly connected to the side of the protection plate 11. The protection plate 11 can protect the control panel 7 on the door panel 2. The control panel 7 is connected to the control panel on the inner mounting plate 16 in the control device body 1 through a control line. The protection plate 11 and the slider 10 can move along the slide groove 8 provided on the door panel 2. When the protection plate 11 slides onto the control panel 7, the control panel 7 can be protected to prevent sharp objects from damaging the control panel 7. The fixing plate 12 is a square plate-shaped structure, and a limiting bolt 13 is threadedly connected to the fixing plate 12. One end of the limiting bolt 13 can be inserted into the limiting hole 9 opened on the door panel 2. The limiting hole 9 is a circular groove-shaped structure. When the protective plate 11 is slid to the top of the control panel 7, the limiting bolt 13 is turned to make the limiting bolt 13 rotate along the threaded hole opened on the fixing plate 12, so that one end of the limiting bolt 13 is inserted into the limiting hole 9 opened on the door panel 2 to fix the protective plate 11. The protective plate 11 always covers the control panel 7 to protect it, so as to prevent the control panel 7 from being damaged by sharp objects and corrosive liquids, thereby improving the reliability of the device and facilitating actual use by the staff.

[0036] In actual use, when the elastic breathable bracket box 19 is installed on the control device body 1, the heat sink 29 fixedly connected to the inner mounting plate 16 is in close contact with the through slot 28 provided on the elastic breathable bracket box 19, and the through slot 28 is communicated with the inner cavity of the elastic breathable bracket box 19. The exhaust mechanism 30 and the air supply mechanism 17 are started to discharge the heat on the heat sink 29 through the heat dissipation holes 21 provided on the control device body 1 through the through slot 28, thereby reducing the temperature of the components on the control board on the inner mounting plate 16, and preventing the internal electronic components from being damaged by high temperature. The elastic breathable bracket box 19 separates the heat dissipation holes 21 from the inner cavity of the control device body 1, and the elastic breathable bracket box 19 has a certain air permeability. The air permeable micropores on the elastic breathable bracket box 19 can be ventilated at the same time In order to prevent metal particles generated by external cutting devices from entering the device and reaching the circuit, thereby causing short circuits and damage to internal components, elastic breathable bracket boxes 19 are arranged on both sides of the inner mounting plate 16, which can provide a certain elastic support for the inner mounting plate 16. When the device is collided, the elastic breathable bracket box 19 is deformed to buffer the generated vibration, and cooperates with the connecting rod 14 and the buffer pad 15 to move up and down along the hole opened on the sleeve 3, so that the elastic spring 4 can follow the extension and contraction to buffer the external collision, and jointly buffer the external vibration, so as to prevent the electronic components on the inner mounting plate 16 from being damaged by excessive vibration. The above-mentioned structures cooperate with each other, which can improve the normal operation of the device under harsh conditions and improve the reliability of the device.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic frame aluminum corner code processing and cutting control device, characterized in that: The photovoltaic frame aluminum angle code processing and cutting control device comprises: a control device body (1), a plurality of sleeves (3) and an air supply mechanism (17) are arranged in the control device body (1), and a mounting groove (18) is provided on the inner side surface of the control device body (1); A door panel (2) is provided with a slide groove (8) and a sealing gasket (6) is provided on the door panel (2).

2. According to claim 1, a photovoltaic frame aluminum corner code processing and cutting control device is characterized in that: The sleeve (3) is fixedly connected to the control device body (1); a connecting rod (14) is arranged in a hole opened on the sleeve (3); a buffer pad (15) is fixedly connected to the connecting rod (14); and the connecting rod (14) is fixedly connected to an inner mounting plate (16).

3. According to claim 1, a photovoltaic frame aluminum corner code processing and cutting control device is characterized in that: The air supply mechanism (17) is fixedly connected to the inner side of the control device body (1); the control device body (1) is connected to the door panel (2) via a hinge; a plurality of heat dissipation holes (21) are provided on the side of the control device body (1); and an exhaust mechanism (30) is fixedly connected to the inner side of the control device body (1).

4. The photovoltaic frame aluminum angle code processing and cutting control device according to claim 1 is characterized in that: The slide groove (8) is in a convex groove-shaped structure. A slider (10) is arranged in the slide groove (8). The slider (10) is in a convex plate-shaped structure. The slider (10) is fixedly connected to a protection plate (11). A fixing plate (12) is fixedly connected to the side of the protection plate (11). The protection plate (11) can protect the control panel (7) on the door panel (2).

5. The photovoltaic frame aluminum angle code processing and cutting control device according to claim 1 is characterized in that: The sealing gasket (6) is fixedly connected to the door panel (2); the sealing gasket (6) is in a square plate-shaped structure; the sealing gasket (6) can be inserted into a slot (5) provided on the control device body (1).

6. The photovoltaic frame aluminum angle code processing and cutting control device according to claim 1 is characterized in that: The mounting groove (18) is in a convex groove-shaped structure. A clamping block (20) is clamped in the mounting groove (18). The clamping block (20) is in a convex columnar structure. The clamping block (20) is fixedly connected to the elastic breathable support box (19). The elastic breathable support box (19) is provided with a limiting groove (25) and a through groove (28). The through groove (28) is in a square groove-shaped structure. The opening of the through groove (28) is in close contact with the side of the heat sink (29). The length and width of the heat sink (29) are greater than the length and width of the through groove (28). The heat sink (29) is fixedly connected to the side of the inner mounting plate (16).

7. The photovoltaic frame aluminum angle code processing and cutting control device according to claim 2 is characterized in that: A plurality of elastic springs (4) are fixedly connected to the inner mounting plate (16), and the other ends of the elastic springs (4) are fixedly connected to the inner wall of the control device body (1).

8. The photovoltaic frame aluminum angle code processing and cutting control device according to claim 4 is characterized in that: The fixing plate (12) is in the form of a square plate. A limiting bolt (13) is threadedly connected to the fixing plate (12). One end of the limiting bolt (13) can be inserted into a limiting hole (9) provided on the door plate (2). The limiting hole (9) is in the form of a circular groove.

9. The photovoltaic frame aluminum angle code processing and cutting control device according to claim 6, characterized in that: The limiting groove (25) is in a "convex" groove-like structure. A thrust spring (26) is arranged in the limiting groove (25). One end of the thrust spring (26) is fixedly connected to a fixed block (27) fixedly connected to the elastic breathable support box (19), and the other end is fixedly connected to the movable plate (23). One end of the movable plate (23) is clamped on the limiting groove (25). The movable plate (23) is in a "convex" plate-like structure. The movable plate (23) can slide in the limiting groove (25). A locking block (24) is fixedly connected to the movable plate (23). The locking block (24) is in a trapezoidal columnar structure. The locking block (24) can be clamped in a locking groove (22) provided on the inner side of the control device body (1). The locking groove (22) is in a square groove-like structure.

10. A control system, characterized in that: It comprises the aluminum angle code processing and cutting control device for photovoltaic frames as described in any one of claims 1 to 9.